Contains An Atom Of Iron Or Manganese Or A Group Ii Metal Atom (be, Ca, Sr, Ba, Zn, Cd, Hg) Patents (Class 148/262)
  • Patent number: 11942618
    Abstract: Methods, systems, and compositions for the liquid-phase deposition (LPD) of thin films. The thin films can be coated onto the surface of porous components of electrochemical devices, such as battery electrodes. Embodiments of the present disclosure achieve a faster, safer, and more cost-effective means for forming uniform, conformal layers on non-planar microstructures than known methods. In one aspect, the methods and systems involve exposing the component to be coated to different liquid reagents in sequential processing steps, with optional intervening rinsing and drying steps. Processing may occur in a single reaction chamber or multiple reaction chambers.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: March 26, 2024
    Assignee: CORESHELL TECHNOLOGIES, INCORPORATED
    Inventors: Sourav Basu, Jonathan Tan
  • Patent number: 11846028
    Abstract: Disclosed herein are embodiments of a molybdate-based composition and a conversion coating obtained therefrom that can replace conventional and toxic chromate-based conversion coatings in a variety of applications and industries. The molybdate-based composition provides conversion coatings that exhibit anodic inhibition and rapid repassivation when applied to objects, such as metal-based objects, and do not contain hexavalent chromium. The molybdate-based composition and conversion coating can be used to reduce corrosion. Embodiments of methods of protecting objects, such as metal surfaces, with the molybdate-based conversion coating also are disclosed.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: December 19, 2023
    Assignee: Nevada Research & Innovation Corporation
    Inventors: Dev Chidambaram, David Rodriguez
  • Patent number: 11079019
    Abstract: A gasket material to be mounted in a vehicle engine, wherein, on one or both sides of a steel plate, a rubber layer is formed via a coating film including a reaction product of an acid component and a metal or a reaction product of an acid component and a metal compound, and at least one selected from zirconia, alumina and titania.
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: August 3, 2021
    Assignee: NICHIAS CORPORATION
    Inventor: Hideharu Aoyagi
  • Patent number: 10260620
    Abstract: One method for running in a worm gear of an electromechanical steering system may comprise preparing the electromechanical servo steering system in a preassembled state in which one end of a worm shaft close to a motor or an end remote from the motor is mounted rotatably in a bearing in the gear housing and the respective other end of the worm shaft is movable in a radial direction so as to form a free end; rotatably mounting the free end of the worm shaft in an adjustable pretensioning device that is configured to pretension the worm shaft in a direction of the worm wheel in the engagement; adjusting the pretensioning device by way of a control device for generating a defined pretensioning of the engagement; and driving the worm shaft as a function of the control device at a defined rotational speed for a determined period of time.
    Type: Grant
    Filed: December 11, 2014
    Date of Patent: April 16, 2019
    Assignees: THYSSENKRUPP PRESTA AG, THYSSENKRUPP AG
    Inventors: Joseph-Léon Strobel, Paul Schwarzhans
  • Patent number: 10232426
    Abstract: [Object] There are provided automobile parts and a method for manufacturing the automobile parts. The automobile parts have an excellent corrosion resistance after coated with a electrodeposition paint with smaller thickness, improve formability and productivity in hot pressing, and also improve chemical conversion treatability after hot press-forming.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: March 19, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Jun Maki, Shintaro Yamanaka, Hideaki Irikawa
  • Patent number: 10190184
    Abstract: A method for producing a profile includes method steps of: providing a workpiece; shaping the workpiece; joining the workpiece; coating the workpiece; heating the workpiece; and at least partially hardening the workpiece; wherein the coating method step is carried out temporally after the joining method step and temporally before the heating method step.
    Type: Grant
    Filed: July 24, 2015
    Date of Patent: January 29, 2019
    Assignees: THYSSENKRUPP STEEL EUROPE AG, THYSSENKRUPP AG
    Inventors: Sascha Sikora, Jorg Gorschlüter
  • Patent number: 9840623
    Abstract: A detoxification method for obtaining a pigment compound free from acute and chronic aquatic ecotoxicity by mixing at least one zinc-based component with good anti-corrosive properties but high toxicity-with a phosphate or hydrogen phosphate of a magnesium, sodium, potassium, calcium, strontium, aluminum, ammonium, or organic type or any other compound based on such cations, such as carbonates, oxides, silicates, phosphites, pyrophosphates or phosphonates, said phosphates or hydrogen carbonates or carbonates or oxides or silicates or phosphites or pyrophosphates freed from toxicity enabling a very considerable reduction of the toxic power of said zinc-based component, while maintaining the good anti-corrosive properties thereof.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: December 12, 2017
    Assignee: Societe Nouvelle Des Couleurs Zinciques
    Inventors: Christelle Berteloot, Vincent Ernst, Ludovic Mavel
  • Patent number: 9534301
    Abstract: The present invention relates to the field of phosphating for corrosion-protective pretreatment of zinc surfaces, being directed toward the use of largely nickel- and cobalt-free zinc phosphating solutions. The present invention makes available an alternative to trication zinc phosphating, in which the zinc surfaces of a component are firstly, before zinc phosphating, passivated with an alkaline composition containing iron(III) ions, and thereby preconditioned for a largely nickel- and cobalt-free zinc phosphating operation. In a further aspect, the invention relates to a component, in particular an automobile body, that comprises at least in part surfaces made of zinc, the zinc surfaces being covered by a two-layer system made up of a first, inner passive layer containing iron and resting on the zinc surface, and a second, outer crystalline zinc phosphate layer resting on the inner layer.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: January 3, 2017
    Assignee: Henkel AG & Co. KGaA
    Inventors: Jan-Willem Brouwer, Frank-Oliver Pilarek, Rainer Scheffel
  • Patent number: 8864916
    Abstract: The invention relates to a method and coating agents used in the method which provide good adherence to and good corrosion protection of metal substrates; the coating coating agents are cross-linkable via radical polymerization. Adhesion promoting compounds are present in the conversion layer in a quantity of about 0.01 to 40 weight percent and contain, on average, one reactive unsaturated group and at least one H-active group per molecule.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: October 21, 2014
    Assignee: Henkel AG & Co. KGaA
    Inventors: Matthias Koch, Kerstin Motzkat
  • Patent number: 8696831
    Abstract: Disclosed herein is a chromate-free conversion film solution and a method of applying the solution to magnesium and magnesium alloys. The solution contains zirconium ions, manganese ions, barium ions and phosphate corrosion inhibitor; and the pH of the said solution is in the range of 1-5; and may further comprise molybdate as accelerant. The method comprises degreasing, acid etching, surface activation, surface adjusting, and film forming steps. The conversion film obtained in accordance with the disclosed method is uniform, smooth, and compact and has high corrosion resistance and good adhesion with paint film. Moreover, the chromate-free conversion film solution is environmentally friendly and possesses fast film growth rates.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: April 15, 2014
    Assignee: Institute of Metal Research Chinese Academy of Sciences
    Inventors: Dayong Shan, Yingwei Song, Enhou Han, Rongshi Chen, Wei Ke
  • Patent number: 8409370
    Abstract: A treatment solution for insulation coating for grain oriented electrical steel sheet includes at least one member selected from phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn, and colloidal silica in a proportion of 0.2 to 10 mol in terms of SiO2 and a titanium chelate compound in a proportion of 0.01 to 4.0 mol in terms of Ti, relative to PO4: 1 mol in the phosphates.
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: April 2, 2013
    Assignee: JFE Steel Corporation
    Inventors: Minoru Takashima, Mineo Muraki, Makoto Watanabe, Tomofumi Shigekuni
  • Patent number: 8394208
    Abstract: The present invention relates to a composition for treating surfaces, comprising a copolymer as component A, synthesized from (meth)acrylic acid or salts thereof, a carboxylate-containing monomer and/or monomers containing groups containing phosphoric and/or phosphoric acid or salts thereof, and further comonomers if desired, to a passivating layer on a metal surface, which comprises component A, to a process for forming said passivating layer, and to the use of the composition of the invention to passivate a metal surface.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: March 12, 2013
    Assignee: BASF Aktiengesellschaft
    Inventors: Frank Dietsche, Helmut Witteler, Matthias Kluglein, Frank Klippel
  • Patent number: 8349092
    Abstract: A method for treating or pre-treating parts, profiled-pieces, strips, sheet metals or wires having metallic surfaces, in which at least 5% of these surfaces consists of aluminum or of at least one aluminum alloy with an acid aqueous solution which contains fluoride, zinc and phosphate and which has the following dissolved contents in the phosphatizing solution: sodium virtually none, from 0.04 to less than 2 g/L; potassium virtually none or in a concentration ranging from 0.025 to 2.5 g/L; sodium and potassium in a concentration ranging from 0.025 to 2.5 g/L as sodium, whereby the potassium content is converted to sodium on a molar basis; zinc 0.2 to 4 g/L zinc, 5 to 65 g/L calculated as PO4; 0.03 to 0.5 g/L phosphate free fluoride wherein the total fluoride is present in a concentration ranging from 0.1 to 5 g/L. A zinc-containing phosphate layer is thereby deposited onto the metallic surfaces with a layer weight ranging from 0.5 to 10 g/m2.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: January 8, 2013
    Assignee: Chemetall GmbH
    Inventors: Jürgen Specht, Peter Schubach, Rüdiger Rein, Peter Claude
  • Patent number: 8333847
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed. Using a chemical conversion treatment liquid to which a prescribed amount of potassium is added, a chemical conversion film containing a prescribed amount of potassium compounds and having a prescribed thickness can be formed on the threaded surface of a joint portion of an oil well steel pipe.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: December 18, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Goto
  • Patent number: 8262810
    Abstract: A method for conversion treating a surface of a magnesium alloy workpiece includes the steps of degreasing, acid pickling, alkali pickling, and chemical converting. A phosphating solution is used in the step of chemical converting and includes the following solution concentrations: 2.89 gram/liter to 8.67 gram/liter of phosphoric acid, 0.3 gram/liter to 1.0 gram/liter of carbamide, 0.39 gram/liter to 1.56 gram/liter of nitric acid, 6 gram/liter to 30 gram/liter of manganese dihydrogen phosphate, and 0.2 gram/liter to 0.6 gram/liter of tannin.
    Type: Grant
    Filed: March 11, 2011
    Date of Patent: September 11, 2012
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Sheng-En Hsu, Yong Liu, Fei-Xiang Li, Zhao Jin
  • Patent number: 8231743
    Abstract: Improved compositions and processes for zincating magnesium and magnesium alloy substrates. An aqueous zincating composition having a pH of from about 8 to about 11 and including zinc ions, a complexing agent, fluoride ions and a reducing agent. A non-electrolytic process for zincating a magnesium or magnesium alloy substrate, including immersing the substrate in the non-electrolytic aqueous zincating composition for a time sufficient to deposit a zincate on the substrate. A non-electrolytic process for zincating a magnesium or magnesium alloy substrate, including preparing a aqueous non-electrolytic composition comprising zinc ions, a complexing agent, fluoride ions and a pH in the range from about 8 to about 11; adding to the composition an amount of a reducing agent sufficient to improve deposition of zincate on the magnesium or magnesium alloy substrate; and immersing the substrate in a composition for a time sufficient to deposit the zincate on the substrate.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: July 31, 2012
    Assignee: Atotech Deutschland GmbH
    Inventors: Jacob Grant Wiles, Nayan H. Joshi
  • Patent number: 8163105
    Abstract: The present invention provides a corrosion inhibition method which minimizes environmental adverse effects by using phosphate base anticorrosives without using zinc salt base anticorrosives and by reducing the concentration of the phosphate base anticorrosives, enables stable formation of an effective initial protective film, and does not affect water treatment after the formation of the initial protective film. In an initial protective film formation process of forming an initial protective film on a surface of an iron-based metallic member of a water system by adding anticorrosives to the water system, at least one selected from a group consisting of pyrophosphoric acids and pyrophosphates is employed as the anticorrosives and the initial protective film formation process is conducted such that the initial pH at the start of the initial protective film formation process is adjusted to be 5 or more and less than 7 so that the pH at the end of the initial protective film formation process becomes 7 or more.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: April 24, 2012
    Assignee: Kurita Water Industries Ltd.
    Inventors: Yutaka Yoneda, Hajime Iseri, Shintaro Mori
  • Patent number: 8097093
    Abstract: Disclosed are methods for treating and coating a ferrous metal substrate, such as cold rolled steel, hot rolled steel, and electrogalvanized steel. These methods include contacting the ferrous metal substrate with an aqueous pretreatment composition comprising: (a) a Group IIIB and/or IVB metal compound; (b) phosphate ions; and (c) water.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: January 17, 2012
    Assignee: PPG Industries Ohio, Inc
    Inventors: Randall J. Brent, Nicephoros A. Fotinos, John F. McIntyre, David A. Raney, Richard M. Vargas
  • Patent number: 8062435
    Abstract: Operational problems such as scale and sludge formation which are encountered in phosphating processes using compositions containing zinc and at least one of Ni, Co, or Zn may be alleviated by maintaining an effective level of dissolved iron cations in such compositions.
    Type: Grant
    Filed: June 18, 2001
    Date of Patent: November 22, 2011
    Assignee: Henkel Kommanditgesellschaft Auf Aktien
    Inventors: Brian B. Cuyler, Kevin K. Meagher, Timm L. Kelly
  • Publication number: 20110198000
    Abstract: A method for treating or pre-treating parts, profiled-pieces, strips, sheet metals or wires having metallic surfaces, in which at least 5% of these surfaces consists of aluminum or of at least one aluminum alloy with an acid aqueous solution which contains fluoride, zinc and phosphate and which has the following dissolved contents in the phosphatizing solution: sodium virtually none, from 0.04 to less than 2 g/L; potassium virtually none or in a concentration ranging from 0.025 to 2.5 g/L; sodium and potassium in a concentration ranging from 0.025 to 2.5 g/L as sodium, whereby the potassium content is converted to sodium on a molar basis; zinc 0.2 to 4 g/L zinc, 5 to 65 g/L calculated as PO4; 0.03 to 0.5 g/L phosphate free fluoride wherein the total fluoride is present in a concentration ranging from 0.1 to 5 g/L. A zinc-containing phosphate layer is thereby deposited onto the metallic surfaces with a layer weight ranging from 0.5 to 10 g/m2.
    Type: Application
    Filed: April 6, 2011
    Publication date: August 18, 2011
    Inventors: Jürgen SPECHT, Peter Schubach, Rüdiger Rein, Peter Claude
  • Publication number: 20110146847
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed. Using a chemical conversion treatment liquid to which a prescribed amount of potassium is added, a chemical conversion film containing a prescribed amount of potassium compounds and having a prescribed thickness can be formed on the threaded surface of a joint portion of an oil well steel pipe.
    Type: Application
    Filed: March 3, 2011
    Publication date: June 23, 2011
    Applicant: SUMITOMO METAL INDUSTRIES, LTD.
    Inventors: Masaru IZAWA, Kunio GOTO
  • Patent number: 7942983
    Abstract: An exemplary phosphating solution is used for conversion treating a surface of a magnesium alloy workpiece. The phosphating solution includes: 2.89 gram/liter to 8.67 gram/liter of phosphoric acid, 0.3 gram/liter to 1.0 gram/liter of carbamide, 0.39 gram/liter to 1.56 gram/liter of nitric acid, 6 gram/liter to 30 gram/liter of manganese dihydrogen phosphate, and 0.2 gram/liter to 0.6 gram/liter of tannin. A method for conversion treating a surface of a magnesium alloy workpiece is also provided.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: May 17, 2011
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Sheng-En Hsu, Yong Liu, Fei-Xiang Li, Zhao Jin
  • Patent number: 7938949
    Abstract: The invention relates to a method for producing a hardened profiled structural part from a hardenable steel alloy with cathodic corrosion protection. The method includes applying a coating to a sheet made of a hardenable steel alloy, wherein the coating comprises zinc, and the coating further comprises one or several elements with affinity to oxygen in a total amount of 0.1 weight-% to 15 weight-% in relation to the total coating. After applying the coating, the coated sheet steel is roller-profiled in a profiling device, so that the sheet tape is formed into a roller-formed profiled strand. Thereafter, the coated sheet steel is brought, at least in parts and with the admission of atmospheric oxygen, to a temperature required for hardening and is heated to a structural change required for hardening. A skin made of an oxide of the element(s) with affinity to oxygen is formed on the surface of the coating.
    Type: Grant
    Filed: November 1, 2010
    Date of Patent: May 10, 2011
    Assignee: voestalpine Stahl GmbH
    Inventors: Werner Brandstatter, Herbert Eibensteiner, Martin Fleischanderl, Josef Faderl, Gerald Landl, Anna Elisabeth Raab, Siegfried Kolnberger
  • Publication number: 20110094631
    Abstract: Improved compositions and processes for zincating magnesium and magnesium alloy substrates. An aqueous zincating composition having a pH of from about 8 to about 11 and including zinc ions, a complexing agent, fluoride ions and a reducing agent. A non-electrolytic process for zincating a magnesium or magnesium alloy substrate, including immersing the substrate in the non-electrolytic aqueous zincating composition for a time sufficient to deposit a zincate on the substrate. A non-electrolytic process for zincating a magnesium or magnesium alloy substrate, including preparing a aqueous non-electrolytic composition comprising zinc ions, a complexing agent, fluoride ions and a pH in the range from about 8 to about 11; adding to the composition an amount of a reducing agent sufficient to improve deposition of zincate on the magnesium or magnesium alloy substrate; and immersing the substrate in a composition for a time sufficient to deposit the zincate on the substrate.
    Type: Application
    Filed: October 22, 2009
    Publication date: April 28, 2011
    Inventors: Jacob Grant Wiles, Nayan H. Joshi
  • Patent number: 7918945
    Abstract: A method of manufacturing a surface treated oil well pipe comprising performing chemical conversion treatment on an oil well pipe having a steel composition containing 0.5-13% Cr using a chemical conversion treatment liquid containing zinc and phosphoric acid or manganese and phosphoric acid and further containing potassium tetraborate to form a chemical conversion film of a zinc-phosphate type or a manganese phosphate type, wherein the chemical conversion treatment is carried out in the absence of fluoride ions.
    Type: Grant
    Filed: February 5, 2004
    Date of Patent: April 5, 2011
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Goto
  • Patent number: 7832242
    Abstract: The invention relates to a method for producing a hardened profiled structural part from a hardenable steel alloy with cathodic corrosion protection. The method includes applying a coating to a sheet made of a hardenable steel alloy, wherein the coating comprises zinc, and the coating further comprises one or several elements with affinity to oxygen in a total amount of 0.1 weight-% to 15 weight-% in relation to the total coating. After applying the coating, the coated sheet steel is roller-profiled in a profiling device. Thereafter, the coated sheet steel is heated to a structural change required for hardening. A skin made of an oxide of the element(s) with affinity to oxygen is formed on the surface of the coating. After sufficient heating the sheet is cooled, wherein the rate of cooling is set in such a way that hardening of the sheet alloy is achieved.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: November 16, 2010
    Assignee: voestalpine Stahl GmbH
    Inventors: Werner Brandstätter, Herbert Eibensteiner, Martin Fleischanderl, Josef Faderl, Gerald Landl, Anna Elisabeth Raab, Siegfried Kolnberger
  • Publication number: 20100206437
    Abstract: A treatment solution for insulation coating for grain oriented electrical steel sheet includes at least one member selected from phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn, and colloidal silica in a proportion of 0.2 to 10 mol in terms of SiO2 and a titanium chelate compound in a proportion of 0.01 to 4.0 mol in terms of Ti, relative to PO4: 1 mol in the phosphates.
    Type: Application
    Filed: August 28, 2008
    Publication date: August 19, 2010
    Applicant: JFE STEEL CORPORATION
    Inventors: Minoru Takashima, Mineo Muraki, Makoto Watanabe, Tomofumi Shigekuni
  • Publication number: 20100132845
    Abstract: A modified zinc-phosphate conversion coating method, presented as the Absorbed Solution Layer Phosphating (ASLP) coating method. This modified zinc-phosphate conversion crystal coating (ZPCCC) method is carried out in a reactor, containing metal substrate, a quantity of phosphate solution and a quantity of inert, solid filler particles, the quantity of phosphate solution being dependent on the solid filler particle's solution absorption ability. The ASLP process is carried out in an interface layer between the substrate and the solid filler particles, with the reactor being constructed to provide movement of treated parts and filler particles relative to each other, continually exposing surfaces of the substrate to fresh phosphate solution.
    Type: Application
    Filed: July 14, 2004
    Publication date: June 3, 2010
    Inventors: Avraham Sheinkman, Yitzchak Rosenthul, Ilana Dyskin
  • Patent number: 7666266
    Abstract: By subjecting a threaded joint for OCTG (oil country tubular goods) to surface conditioning with an aqueous solution of potassium tetraborate or sodium tetraborate prior to manganese phosphate chemical conversion treatment, a manganese phosphate chemical conversion coating having coarse crystal grains with an average crystal grain diameter of 10-110 micrometers is formed on the surface of the steel member which may be any steel including a high Cr steel. This manganese phosphate chemical conversion coating can hold a large amount of a liquid lubricant, and it is effective at preventing the occurrence of galling at the time of makeup of a threaded joint for OCTG.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: February 23, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Godo, Yoshihisa Ujita, Noriko Ujita, legal representative, Takahiro Takano
  • Publication number: 20090242080
    Abstract: A method for making a phosphate-treated galvanized steel sheet, including forming a phosphate film on the surface of a galvanized layer of a galvanized steel sheet using a phosphate treatment solution containing Zn2+ and Mg2+ so as to satisfy 2.0<Zn2+?5.0 g/L, 2.0?Mg2+?5.0 g/L, and 0.4?Mg2+/Zn2+?2.5, and satisfying 0.020?free acidity/total acidity<0.10. The making method allows the quick formation of a uniform phosphate film, whereby a phosphate-treated galvanized steel sheet having excellent corrosion resistance and blackening resistance is obtained.
    Type: Application
    Filed: October 31, 2007
    Publication date: October 1, 2009
    Inventors: Satoru Ando, Chiyoko Tada, Hiroki Nakamaru, Kenichi Sasaki, Nobue Fujibayashi, Akiro Matsuzaki
  • Publication number: 20080314479
    Abstract: Phosphate conversion coatings having very light color and excellent surface coverage with fine crystal size are obtained using liquid compositions containing phosphate, zinc cations, relatively high concentrations of Co and Mn, and low or no Ni.
    Type: Application
    Filed: June 9, 2008
    Publication date: December 25, 2008
    Applicant: Henkel AG & Co. KGaA
    Inventor: Thomas Wilson Cape
  • Patent number: 7381281
    Abstract: A method of surface-treating a metal member involves heating, or heating under pressure, the metal member in an aqueous alkaline solution having a pH of 9 or more and containing a manganese compound and a chelating agent dissolved in water, whereby a mold release agent or dirt is removed from the metal member without any pre-cleaning process. The surface treatment forms on the metal member a surface treatment layer providing excellent corrosion resistance. Paint, which adheres well to the surface treatment layer, can provide additional corrosion protection.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: June 3, 2008
    Assignee: Chiyoda Chemical Co., Ltd
    Inventors: Akio Maeda, Seiji Kuge
  • Patent number: 7153348
    Abstract: A hexavalent chromium-free surface treating agent for Sn- or Al-based coated steel sheet, comprising a trivalent chromium compound (A), a water-dispersible silica (B), a lubricity imparting component (C) made of one or more waxes of polyolefin wax, fluorine-containing wax and paraffin wax, and water, a mass ratio on the solid content basis of the water-dispersible silica (B) to the lubricity imparting component (C), (B)/(C), being within a range from 5/95 to 95/5.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: December 26, 2006
    Assignee: Nippon Steel Corporation
    Inventors: Teruaki Izaki, Masahiro Fuda, Mitsuru Nakamura, Katsuyuki Kawakami, Kensuke Mizuno
  • Patent number: 7135075
    Abstract: An aqueous solution for depositing an inorganic corrosion resistant coating on a metal substrate is disclosed. The aqueous solution comprises a film-forming agent, a supplemental anion, and a substrate activator. The film-forming agent is a vanadate salt that forms the corrosion resistant coating. The supplemental anion accelerates the rate at which the corrosion resistant coating is formed. The substrate activator serves to remove any existing oxides from the metal substrate prior to the formation of the corrosion resistant coating. The present invention additionally covers objects so coated and methods of application.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: November 14, 2006
    Assignee: The Ohio State University
    Inventors: Rudolph G. Buchheit, Hong Guan, Valerie N. Laget
  • Patent number: 7029769
    Abstract: An insulation film whose requisite constituent elements are first elements and a second element. The first elements include B, P, O and Fe. The second element can generate cations whose hexa-coordinated ion radius, defined by Shannon, R. D., is 0.073 nm or more, and which are bivalent or more. Since the second element having a large ion radius is incorporated into network formers made from the first elements, it is possible to improve the heat resistance of the insulation film.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: April 18, 2006
    Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki Kaisha, Finesinter Co., Ltd.
    Inventors: Shin Tajima, Takeshi Hattori, Mikio Kondoh, Kiyoshi Higashiyama, Hidefumi Kishimoto, Masaki Sugiyama, Tadayoshi Kikko
  • Patent number: 6977016
    Abstract: A method has been developed for surface modifications of high temperature resistant alloys, such as FeCrAl alloys, in order to increase their resistance to corrosion at high temperatures. Coating it with a Ca-containing compound before heat-treating builds a continuous uniform and adherent layer on the surface of the alloy, that the aluminum depletion of the FeCrAl alloy is reduced under cyclic thermal stress. By this surface modification the resistance to high temperature corrosion of the FeCrAl alloy and its lifetime are significantly increased.
    Type: Grant
    Filed: July 11, 2003
    Date of Patent: December 20, 2005
    Assignee: Sandvik AB
    Inventors: Jan Andersson, Magnus Cedergren
  • Patent number: 6929705
    Abstract: The present invention relates to metallic sheets having an improved antimicrobial property and also related to a method of manufacturing such sheets. More particularly, it relates to the continuous coating on metallic sheets with a resin composition containing antimicrobial additives. The surface of the metallic article is afforded antimicrobial properties by coating a liquid dispersion or solution of fine particles made of an antimicrobial ingredient on the surface of the metallic sheet dispersed in a uniform layer and cured or dried to affix to the metallic surface. The inorganic antibacterial particles are metal component-supporting oxides and zeolite powders. The inorganic antibacterial core particles have at least a primary surface coating of at least one metal or metal compound having antimicrobial properties. Roll coaters apply the coating.
    Type: Grant
    Filed: August 23, 2001
    Date of Patent: August 16, 2005
    Assignee: AK Steel Corporation
    Inventors: Frederick A. Myers, LeRoy R. Price
  • Patent number: 6863743
    Abstract: The present invention provides a conversion coating solution containing polymetalates and/or heteropolymetalates to oxidize the surface of various metal substrates. The polymetalates have the general formula MxOyn?, where M is selected from the group comprising Mo, V and W. The heteropolymetalates have the general formula BMxOyn?, where B is a heteroatom selected from P, Si, Ce, Mn or Co, and M is again selected from Mo, V, W or combinations thereof. The concentration of polymetalates and/or heteropolymetalates anions is preferably between about 1% and about 5% by weight. Examples of typical anions used include, but are not limited to, (PMo12O40)3?, (PMo10V2O40)5?, (MnPW11O39)5?, (PW12O40)3?, (SiMo12O40)4?, (SiW12O40)4?, (Mo7O24)6?, (CeMo12O42)8? and mixtures thereof.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: March 8, 2005
    Assignee: Lynntech Coatings, Ltd.
    Inventors: Zoran Minevski, Cahit Eylem, Jason Maxey, Carl Nelson
  • Patent number: 6835460
    Abstract: Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: December 28, 2004
    Assignee: Henkel Kommanditgesellschaft auf Aktien
    Inventors: Brian B. Cuyler, Bruce H. Goodreau, Robert W. Miller, Thomas J. Prescott
  • Publication number: 20040231755
    Abstract: The invention relates to a method for applying phosphate coatings to metallic surfaces by wetting with an aqueous, acidic phosphating solution and subsequent drying of the phosphating solution, usually without subsequent rinsing, in which the phosphating solution contains
    Type: Application
    Filed: February 26, 2002
    Publication date: November 25, 2004
    Inventors: Hardy Wietzoreck, Klaus Bittner, Thomas Kolberg, Marion Wegner, Thomas Wendel
  • Patent number: 6819005
    Abstract: In a starter, a barrel of a one-way clutch fits on an outer circumference of an output shaft. The barrel and the output shaft have spline portions and engage with each other. A chemical conversion coating is formed on at least one of the spline portion of the output shaft and the spline portion of the barrel. Microscopic asperities of a dimension within 10 &mgr;m are formed on the surface of the chemical conversion coating to hold grease applied on the spline portions. The chemical conversion coating is formed by immersing the spline portion in a chemical treatment solution, such as zinc phosphate solution. Alternatively, the asperities can be directly formed on the spline portions.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: November 16, 2004
    Assignee: Denso Corporation
    Inventors: Yasuyuki Wakahara, Tomoyuki Yamaguchi
  • Publication number: 20040177898
    Abstract: Methods for treating metallic surfaces, such as aluminum and chromium alloys, are disclosed, including contacting the metallic surfaces with an aqueous solution containing a sulfate providing agent, such as sulfuric acid or alkali metal persulfate, an oxidizing agent for the sulfate providing agent, an alkali metal permanganate and an alkali metal carbonate, so as to provide a passivity surface layer on the metallic surface substantially comprising manganese, oxygen, sulfur and carbon. Aqueous solutions for providing these passivity layers are also disclosed.
    Type: Application
    Filed: November 18, 2003
    Publication date: September 16, 2004
    Applicant: Altitech AB
    Inventor: Hans Magnusson
  • Patent number: 6780256
    Abstract: An aqueous solution and method for applying the solution to a metal surface form a zinc phosphate coating on the metal surface. The zinc phosphate coating minimizes corrosion and improves adhesion of subsequently coated materials such as sealants and paints. The solution of the composition and method of application consume free acidity otherwise left on the metal surface, and obviate the need for subsequent rinsing or extensive drying or stoving operations. The composition includes an aqueous solution including water, a zinc source, phosphoric acid, a polyhydric compound (preferably pentaerythritol), a metal salt, and optionally, an oxidizer.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: August 24, 2004
    Assignee: Bulk Chemicals, Inc.
    Inventor: José B. Rivera
  • Publication number: 20040154700
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed.
    Type: Application
    Filed: February 5, 2004
    Publication date: August 12, 2004
    Inventors: Masaru Izawa, Kunio Goto
  • Publication number: 20040129346
    Abstract: The invention relates to a method for coating metallic surfaces by a manganese-zinc phosphatizing process, using an aqueous phosphatizing solution, in which nickel is deliberately not added. Said method is characterized in that the zinc:manganese weight ratio of the phosphatizing solution is maintained in the region of between 0.05:1 and 0.99:1 and that the phosphatizing solution has the following contents: between 0.05 and 5 g/l zinc, between 0.075 and 5.2 g/l manganese and between 0.008 and 0.050 g/l copper and/or hexafluoride complexes of titanium, hafnium and/or zirconium totalling between 0.002 and 0.5 g/l, calculated as F6. The invention also relates to the use of the metal parts coated in this manner.
    Type: Application
    Filed: January 5, 2004
    Publication date: July 8, 2004
    Inventors: Thomas Kolberg, Severine Rengnet-Ferrier, Klaus Bittner, Thomas Wendel, Hardy Wietzoreck, Gerrit ` Schullermann, Jurgen Specht
  • Patent number: 6756092
    Abstract: A chemical conversion treatment liquid which can stably form a phosphate-type chemical conversion film on a steel material for a joint portion of an oil well steel pipe containing 0.5-13% Cr is developed. Using a chemical conversion treatment liquid to which a prescribed amount of potassium is added, a chemical conversion film containing a prescribed amount of potassium compounds and having a prescribed thickness can be formed on the threaded surface of a joint portion of an oil well steel pipe.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: June 29, 2004
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Masaru Izawa, Kunio Goto
  • Patent number: 6753095
    Abstract: The aim of the present invention is to provide a phosphate treated zinc coated steel sheet with excellent workability. A steel sheet coated with a zinc based alloy has a phosphate treated coating on the surface thereof. The phosphate treated coating comprises mainly granulated crystals, specifically, crystals in which the average ratio of the major axis to the minor axis is not less than 1.00 and not more than 2.90. Moreover, the method for producing the phosphate treated coating uses a phosphate treatment solution in which the amount of Mg ions is ≧6 g/l and the amount of Zn ions is ≧0.5 g/l, or a phosphate treatment solution in which the amount of Mg ions is ≧10 g/l, the amount of Zn ions is 0≦ and <0.5 g/l, and the amount of nitric acid ions is ≧40 g/l.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: June 22, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Hidetoshi Shindou, Kiyokazu Isizuka, Keiichi Sanada, Kazuo Takahashi, Teruaki Yamada, Daisuke Ito, Shigekazu Ooba
  • Patent number: 6743302
    Abstract: Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: June 1, 2004
    Assignee: Henkel Corporation
    Inventors: Brian B. Cuyler, Bruce H. Goodreau, Robert W. Miller, Thomas J. Prescott
  • Patent number: 6733896
    Abstract: The present invention comprises a method for treating one or more multi-metal articles. The method comprises exposing the one or more articles to a first treatment composition capable of providing a conversion coating on steel- and zinc-based metal, and exposing the one or more articles to a second treatment coating composition suitable for providing a conversion coating on aluminum-based metal articles. Preferably, the first treatment composition comprises a zinc-phosphate conversion coating comprising, zinc ion, phosphate ion, manganese ion, and fluoride ion. Preferably, the second treatment composition comprises a ceramic composite treatment composition.
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: May 11, 2004
    Assignee: Henkel Corporation
    Inventors: Shawn E. Dolan, Michael J. Kay, Lawrence R. Carlson
  • Patent number: 6723178
    Abstract: A metal surface on which a phosphate conversion coating is to be formed and which has been surface conditioned by contact with a liquid surface conditioner composition that contains dispersed fine particles of solid phosphate of at least one divalent or trivalent cations type and an adhesion promoting agent. After such conditioning, a very high quality conversion coating can be formed on the surface by contact with a nickel-free liquid phosphating composition that contains at least acid, zinc cations, and phosphate anions and optionally and preferably also contains other materials.
    Type: Grant
    Filed: January 19, 2002
    Date of Patent: April 20, 2004
    Assignee: Henkel Corporation
    Inventors: Hirokatsu Bannai, Yasuhiko Nagashima, Takaomi Nakayama