Abstract: This disclosure relates to method phosphating an iron surface susceptible to corrosion, the method comprising contacting an iron surface with an aqueous mixture of an acidic phosphate component, a basic component, and at least one silicate; and forming a passivation zone chemically bound to the iron surface of one or more iron ions corresponding to the iron surface, the acidic phosphate component, the basic component, and at least one corrosion inhibitor precursor.

Abstract: A treatment solution for insulation coating for grain oriented electrical steel sheet includes at least one member selected from phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn, and colloidal silica in a proportion of 0.2 to 10 mol in terms of SiO2 and a titanium chelate compound in a proportion of 0.01 to 4.0 mol in terms of Ti, relative to PO4: 1 mol in the phosphates.

Abstract: The present invention provides a corrosion inhibition method which minimizes environmental adverse effects by using phosphate base anticorrosives without using zinc salt base anticorrosives and by reducing the concentration of the phosphate base anticorrosives, enables stable formation of an effective initial protective film, and does not affect water treatment after the formation of the initial protective film. In an initial protective film formation process of forming an initial protective film on a surface of an iron-based metallic member of a water system by adding anticorrosives to the water system, at least one selected from a group consisting of pyrophosphoric acids and pyrophosphates is employed as the anticorrosives and the initial protective film formation process is conducted such that the initial pH at the start of the initial protective film formation process is adjusted to be 5 or more and less than 7 so that the pH at the end of the initial protective film formation process becomes 7 or more.

Abstract: A treatment solution for insulation coating for grain oriented electrical steel sheet includes at least one member selected from phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn, and colloidal silica in a proportion of 0.2 to 10 mol in terms of SiO2 and a titanium chelate compound in a proportion of 0.01 to 4.0 mol in terms of Ti, relative to PO4: 1 mol in the phosphates.

Abstract: An insulation film whose requisite constituent elements are first elements and a second element. The first elements include B, P, O and Fe. The second element can generate cations whose hexa-coordinated ion radius, defined by Shannon, R. D., is 0.073 nm or more, and which are bivalent or more. Since the second element having a large ion radius is incorporated into network formers made from the first elements, it is possible to improve the heat resistance of the insulation film.

Abstract: Excellent adhesion to subsequently applied paint or elastomer is obtained by coating a metal substrate with a phosphate conversion coating by contact with a liquid phosphating solution that contains zinc cations, phosphate anions, and at least one adhesion promoter selected from (i) film-forming organic substances, (ii) polymers of vinyl phenols modified by substitution of substituted aminomethyl moieties on their aromatic rings, (iii) inorganic oxides of one of the elements silicon, aluminum, titanium, and zirconium. Preferably, the phosphating solution also contains manganese and nickel cations and either iron cations or hydroxylamine. If adhesion to paint is desired, the adhesion promoter preferably is an acrylic film-forming substance, while if adhesion to elastomers is desired, the adhesion promoter preferably is a polymer of vinyl phenol and the phosphating solution preferably also contains calcium cations.

Abstract: A metal surface on which a phosphate conversion coating is to be formed and which has been surface conditioned by contact with a liquid surface conditioner composition that contains dispersed fine particles of solid phosphate of at least one divalent or trivalent cations type and an adhesion promoting agent. After such conditioning, a very high quality conversion coating can be formed on the surface by contact with a nickel-free liquid phosphating composition that contains at least acid, zinc cations, and phosphate anions and optionally and preferably also contains other materials.

Abstract: A surface-treated steel sheet includes a steel sheet, an Al—Zn-base alloy plating layer formed on the steel sheet, a chemical conversion film provided on the alloy plating layer, and a concentric layer of a Cr compound that is formed on the alloy plating layer of the chemical conversion film. The surface-treated steel sheet may include a steel sheet, an zinc-base plating layer formed on the steel sheet, and a film that contains chromium and calcium and that is formed on the zinc-base plating layer.

Abstract: Rinsing or sealing solutions based on cobalt are described for barrier films such as anodic coatings, phosphate coatings, or “black oxide” coatings. The treated films contain a trivalent or tetravalent cobalt/valence stabilizer complex. The rinsing or sealing bath may also contain an optional preparative agent or an optional solubility control agent. The oxidized cobalt is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. Cobalt/valence stabilizer combinations are chosen based on the well-founded principles of cobalt coordination chemistry. A number of cobalt/valence stabilizer combinations that match the performance of conventional hexavalent chromium systems are presented.

Abstract: When a phosphate ester or a dispersed wax is added to a conventional liquid phosphate conversion coating composition, the resulting phosphate coating formed on a metal substrate has a lower coefficient of friction after being oiled than it would have had if the additive had been omitted. The corrosion resistance and paint adhesion properties expected from the conversion coating are not substantially diminished by the additive. Particularly good results are achieved if the phosphate coating composition contains calcium and ferrous cations and the liquid phosphate conversion coating composition is dried into place on the substrate.

Abstract: A process for phosphating metal surfaces in which a nitrite- and nickel-free zinc-containing phosphating solution is applied to the metal surfaces which, if desired, are then rinsed and subsequently after-rinsed with an aqueous solution with a pH value of 3 to 7 which contains 0.001 to 10 g/l of one or more of the cations of Li, Cu and Ag.

Abstract: A conversion coating process that forms a stable and corrosion-resistant oxide layer on metal or metal oxide substrates or layers. Particularly, the conversion coating process involves contacting the metal or metal oxide substrate or layer with the aqueous calcium hydroxide solutions in order to convert the surface of the substrate to a stable metal oxide layer or coating. According to the present invention, the calcium hydroxide solution is prepared by removing carbon dioxide from water or an aqueous solution before introducing the calcium hydroxide. In this manner, formation of calcium carbonate particles is avoided and the porosity of the conversion coating produced by the calcium hydroxide solution is reduced to below about 1%.

Abstract: The present invention has an object to provide a surface-treated steel sheet which has highly balanced corrosion resistance and formability, and satisfies fundamental properties required mainly for steel sheets for automobile body, and a manufacturing method thereof. The surface-treated steel sheet of the invention is excellent in corrosion resistance and formability, comprising an amorphous inorganic film containing at least 5% magnesium and having a weight within a range of from 0.1 to 2.0 g/m2, formed on the surface of a zinc or zinc alloy plated steel sheet; wherein the inorganic film is soluble in an acidic solution and hardly soluble in a neutral or alkaline solution, and a manufacturing method thereof is provided. A zinc phosphate film may be provided between the galvanized steel sheet and the amorphous inorganic film.

Abstract: A process for phosphating metal surfaces by treatment with an acidic zinc- and phosphathe-containing solution which does not require rinsing. The metal substrate is contacted with a phosphating solution containing 2 to 25 g/l of zinc ions, 2 to 25 g/l of manganese ions and 50 to 300 g/l of phosphate ions. The solution has a pH value of 1 to 3.6, a free acid content of 0 to 100 points, a total acid content of 40 to 400 points and a ratio of free acid to total acid of 1:4 to 1:20.

Abstract: A heat curable protective coating composition for providing barrier protection to a solid substrate. The coating composition comprises an aqueous solution of phosphate ions and nitrate ions and at least one species of metal ion having a valency greater than +1. The metal ions may be selected from the group consisting of aluminum ions, manganese ions, magnesium ions, cerium ions, cobalt ions, chromium(III) ions, nickel ions, iron ions, copper ions, and zinc ions. The composition has a pH in the range from about 0.5 to about 3.5. The composition is substantially free of chromate ions and molybdate ions. A cured topcoat is substantially clear and has a glossy appearance.

Abstract: A process for forming a zinc phosphate coating on an aluminum substrate is provided to obtain good coverage by the coating. The coating preferably has a columnar or nodular crystal morphology and a coating weight of at least about 150 mg/ft.sup.2. The aluminum substrate is contacted with a zinc phosphate conversion coating bath which contains: (a) from about 0.4 to 2.5 g/l zinc ion; (b) from about 5 to 26 g/l phosphate ion; (c) from about 0.4 to 1.5 g/l fluoride ion; (d) from about 4 to 400 mg/l ferrous ion; and (e) from about 0.01 to 2 g/l ammonium ion. The zinc phosphate conversion coating is formable on an aluminum substrate in the presence or absence of an accelerator. Also provided is an aqueous zinc phosphate conversion coating concentrate which contains: (a) from about 10 to 60 g/l zinc ion; (b) from about 160 to 400 g/l phosphate ion; (c) from about 2 to 40 g/l fluoride ion; (d) from about 0.2 to 2.0 g/l ferrous ion; and (e) from about 1.0 to 25 g/l ammonium ion.

Abstract: A zinc-base galvanized sheet steel which comprises zinc-base plated sheet steel and, formed on the plating layer surface, an inorganic covering layer which contains at least one inorganic oxide in an amount of 1-500 mg/m.sup.2 in terms of the weight of metallic elements exclusive of oxygen and optionally contains at least one oxoacid or inorganic oxide colloid in an amount of 1-500 mg/m.sup.2 and further, as desired for improving weldability, a Zn oxide film formed between the inorganic covering layer and the zinc-base plating layer, and the process for producing said galvanized sheet steel.

Abstract: A zinc phosphate coating film suitable for cationic electrodeposition coating and superior in both of coating film adhesion and corrosion resistance (especially, warm brine resistance and scab resistance) is formed by a conversion treatment of a metal surface using an acidic zinc-phosphating solution which does not contain a nickel ion as an essential component. The conversion treatment is carried out by bringing a metal surface into contact with a zinc-phosphating solution containing a zinc ion of 0.1 to 2.0 g/l, a phosphate ion of 5 to 40 g/l, a lanthanum compound of 0.001 to 3 g/l in terms of a lanthanum metal, and a phosphating accelerator, thereby the zinc phosphate coating film is formed on the metal surface.

Abstract: In a process of phosphating metal surfaces phosphating solutions are employed which are substantially free of nickel and contain______________________________________ 0.3 to 1.7 g/l Zn 0.2 to 4.0 g/l Mn 0.001 to 0.030 (preferably 0.003 to 0.020) g/l Cu 5 to 30 g/l phosphate (calculated as P.sub.2 O.sub.5) ______________________________________in which by oxygen and/or other equivalent oxidizers the concentration of Fe(II) is kept below 0.1 g/1 and which are adjusted to a pH value from 3.0 to 3.8. The weight ratio of Cu to P.sub.2 O.sub.5 is preferably adjusted to I: (170 to 30,000) and Cu and P.sub.2 O.sub.5 are preferably replenished in a weight ratio of 1 : (5 to 2000). The phosphating solutions should contain 0.3 to 1.0 g/1 Zn if they are applied by spraying and should contain 0.9 to 1.7 g/1 Zn if they are applied by spraying/dipping operations or by a dipping operation.

Abstract: A process for forming phosphate coatings on metal surfaces is provided which comprises the steps of contacting said metal surface with an Fe(II)-containing phosphating solution comprising0.4 to 30 g/l Zn4 to 30 g/l P.sub.2 O.sub.55 to 50 g/l NO.sub.3up to 10 g/l Fe(II) ; andup to 0.3 g/l (Fe(III)wherein the weight ratio of free P.sub.2 O.sub.5 to total P.sub.2 O.sub.5 is (0.04 to 0.50):1 and, replenishing said phosphating solution with Zn, NO.sub.3 and P.sub.2 O.sub.5 in a weight ratio ofZn:NO.sub. 3 P.sub.2 O.sub.5 =(0.60 to 0.30):(0.2 to 0.4):1.wherein the Fe(II) content is adjusted by oxidation with nitrate or nitrite derived from nitrate optionally employed with an oxygen-containing gas, H.sub.2 O.sub.

Abstract: A titanium composite material is disclosed which comprises a titanium or titanium alloy substrate, a base layer formed thereon of a calcium phosphate compound resulting from calcination of a hydrochloric or nitric acid aqueous solution of the calcium phosphate compound, and a covering layer thereon of a calcium phosphate compound formed by sintering a suspension of the calcium phosphate compound applied to the base layer. The composite material is useful as a biological implant. It is produced by activating the surface of the substrate, forming the base layer by calcining the solution coated on the substrate and then forming the covering layer by sintering the suspension coated on the base layer. The covering layer may be hydrothermally treated to increase its crystallinity.

Abstract: The present invention relates to a process for phosphating metal surfaces, and more specifically of surfaces of iron, zinc, and aluminum and the alloys thereof as a pretreatment for cold working wherein the surfaces without previous activation are contacted in a temperature range of from 30.degree. C. to 70.degree. C. with an aqueous solution containing(a) from 10 to 40 g/l of Ca.sup.2+ ions,(b) from 10 to 40 g/l of Zn.sup.2+ ions,(c) from 10 to 100 g/l of OP.sub.4.sup.3- ionsand, as accelerator,(d) from 10 to 100 g/l of NO.sub.3.sup.- ions and/or(e) from 0.1 to 2.0 g/l of organic nitro compounds,said solution exhibiting a pH value in the range of from 2.0 to 3.8 and a ratio of free acid to total acid of from 1:4 to 1:100.

Abstract: Disclosed is a process of producing phosphate coatings on surfaces which consist of aluminum or its alloys and of at least one of the materials steel and galcanized steel by spraying or by spraying and dipping. Uniform phosphate layers having a high cover factor are obtained by the use of a phosphating solution which contains about 0.4 to about 0.8 g/l Zn, about 10 to about 20 g/l P.sub.2 O.sub.5, at least one accelerator and about 80 to about 220 mg/l fluoride ("F(el)"), as determined by a fluoride-sensitive electrode immersed into the bath solution and in which the content of free acid (FA) (in points) has been adjusted to and is maintained at a value corresponding to FA=(0.5 to 1.0)+K wherein K is calculated as K=(0.002 to 0.012).times.F(el). The free acid (FA) content is preferably adjusted to and maintained at FA=(0.04 to 0.06).times.C.sub.P.sbsb.2.sub.O.sbsb.5 +K and the content of free acid (FA) is determined using K=(0.003 to 0.009).times.F(el).

Abstract: Disclosed is a process of producing a phosphate coating on a metal having a surface which consists at least in part of iron or steel. The metal is contacted at a temperature in the range from 30.degree. to 50.degree. C. with a phosphatizing solution which contains 5 to 25 g/l zinc, 1 to 10 g/l manganese, 0.1 to 13 g/l iron(II), 5 to 40 g/l phosphate (calculated as P.sub.2 O.sub.5), 5 to 50 g/l nitrate, and which also contains 0.5 to 5 g/l fluoroborate (calculated as BF.sub.4), and 0.05 to 3 g/l tartaric acid and/or citric acid. The solution has been adjusted to weight ratios of Zn:P.sub.2 O.sub.5 =(0.5 to 3):1 and of Mn:Zn=(0.04 to 0.5):1 and to a ratio of free acid to total acid of (0.04 to 0.2):1.It is preferred to add nickel, copper and/or calcium to the phosphatizing solution and to adjust it to a content of Fe(II) not in excess of 10 g/l. The process is particularly suitable for preparing metals for cold working.