Iron Base (i.e., Ferrous) Patents (Class 148/306)
  • Patent number: 4985089
    Abstract: Fe-base soft magnetic alloy powder and dust core having the composition represented by the general formula:(Fe.sub.1-a M.sub.a).sub.100-x-y-z-.alpha.-.beta.-.gamma. Cu.sub.x Si.sub.y B.sub.z M'.sub..alpha. M".sub..beta. X.sub..gamma.wherein M is Co and/or Ni, M' is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti and Mo, M" is at least one element selected from the group consisting of V, Cr, Mn, Al, elements in the platinum group, Sc, Y, rare earth elements, Au, Zn, Sn and Re, X is at least one element selected from the group consisting of C, Ge, P, Ga, Sb, In, Be and As, and a, x, y, z, .alpha., .beta. and .gamma. respectively satisfy 0.ltoreq.a.ltoreq.0.5, 0.1.ltoreq.x.ltoreq.3, 0.ltoreq.y.ltoreq.30, 0.ltoreq.z.ltoreq.25, 0.ltoreq.y+z.ltoreq.35, 0.1.ltoreq..alpha..ltoreq.30, 0.ltoreq..beta..ltoreq.10 and 0.ltoreq..gamma..ltoreq.10, at least 50% of the alloy structure being fine crystalline particles having an average particle size of 500 .ANG. or less.
    Type: Grant
    Filed: July 25, 1988
    Date of Patent: January 15, 1991
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yoshihito Yoshizawa, Kiyotaka Yamauchi
  • Patent number: 4969962
    Abstract: Novel magnetic alloys for magnetic heads are provided and are broadly of the formula, Fe-O-N. In a more specific embodiment, the alloys are of the compositional formula, Fe.sub.v N.sub.w O.sub.x M.sub.y, wherein M represents a member selected from the group consisting of Ta, Nb, Si and mixtures thereof, and v, w, x and y are, respectively, such values by atomic percent that 1.ltoreq.w.ltoreq.20, 1.ltoreq.x.ltoreq.20 and 0.5.ltoreq.y.ltoreq.6 provided that v+w+x+y=100. These alloys may further comprise at least one element of the platinum group or of group VIa of the periodic table in an amount of from 0.3 to 3 atomic percent in total so that their resistance to corrosion is improved.
    Type: Grant
    Filed: August 16, 1989
    Date of Patent: November 13, 1990
    Assignee: Victor Company of Japan, Ltd.
    Inventors: Yasushi Watanabe, Hirofumi Imaoka
  • Patent number: 4957699
    Abstract: The present invention relates to a soft magnetic steel improved in electric resistance, coercive force, magnetic flux density, magnetic response, cold forgeability, machinability, and corrosion resistance, which is characterized by the composition containing by weight, 0.015% or lower C+N, 0.20% or lower Si, 0.20% or lower Mn, 7 to 13% Cr, 2 to 5% Al, and balance of Fe with impurities, which is applicable to core materials of electronic fuel injection systems, solenoid valves, electromagnetic sensors, etc.
    Type: Grant
    Filed: April 28, 1989
    Date of Patent: September 18, 1990
    Assignee: Aichi Steel Works Ltd.
    Inventors: Yoshinobu Honkura, Hideki Fujii, Koji Murata
  • Patent number: 4929275
    Abstract: This invention relates to novel permanent magnet alloy compositions and high energy permanent magnets comprising from about 0.5 to about 27 atomic percent R wherein R is at least one rare earth element including Y and Sc, from about 0.1 to about 53 atomic percent A wherein A is at least one actinide element, and the balance being at least one metal wherein at least about 50 weight percent of the balance is at least one metal selected from the group consisting of Fe, Co, Ni, and Mn. Preferably, R is from about 12 to about 18 atomic percent and R is a rare earth element selected from the group consisting of Sm, Nd, Pr, and Dy. It is also preferred that A is from about 1.5 to about 5.1 atomic percent and A is an actinide element selected from the group consisting of Ac, Th, Pa and U. The balance is preferably at least about 90 weight percent of Fe and/or Co, and further comprises from about 0.1 to about 10 weight percent of Zr and/or Cu.
    Type: Grant
    Filed: May 30, 1989
    Date of Patent: May 29, 1990
    Assignee: SPS Technologies, Inc.
    Inventor: Yakov Bogatin
  • Patent number: 4927473
    Abstract: A compressed powder core is made of a compressed body of a magnetic powder each particle of which has a surface covered with an insulating layer. The insulating layer is formed of an insulating material selected from the group consisting of an inorganic compound powder having an electronegativity of not less than 12.5, an inorganic compound powder having an electronegativity of less than 8.5, a metal alkoxide and a decomposition product of a metal alkoxide.
    Type: Grant
    Filed: October 20, 1988
    Date of Patent: May 22, 1990
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kumi Ochiai, Hiromichi Horie, Itsuo Arima, Mikio Morita
  • Patent number: 4919734
    Abstract: A compressed powder core is made of a compressed body of a magnetic powder each particle of which has a surface covered with an insulating layer. The insulating layer is formed of an insulating material selected from the group consisting of an inorganic compound powder having an electronegativity of not less than 12.5, an inorganic compound powder having an electronegativity of less than 8.5, a metal alkoxide and a decomposition product of a metal alkoxide.
    Type: Grant
    Filed: September 14, 1987
    Date of Patent: April 24, 1990
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kumi Ochiai, Hiromichi Horie, Itsuo Arima, Mikio Morita
  • Patent number: 4871624
    Abstract: A magnetic scale includes a magnetic base member and a thin film formed on a surface of the magnetic member by plating or flame spraying nickle, chromium, manganese, silicon, boron, carbon, or a combination thereof. A laser beam or an arc discharge is applied to the outer circumferential surface of the thin film to fuse the metal of thin film and the metal of the base member under heat for thereby forming nonmagnetic modified portions on the surface of the base member.
    Type: Grant
    Filed: February 22, 1988
    Date of Patent: October 3, 1989
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventor: Hiromi Nakamura
  • Patent number: 4836865
    Abstract: The disclosed magnetic nitride T-M-N film (T is at least one metal selected from the group consisting of Fe, Co, Ni and Mn; M is at least one metal selected from the group consisting of Nb, Zr, Ti, Ta, Hf, Cr, W and Mo; N is nitrogen (N)) has excellent wear resistance and high electric resistivity, and the compositionally modulated nitride film shows a soft magnetic property, as well as thermal stability of the properties.
    Type: Grant
    Filed: March 10, 1987
    Date of Patent: June 6, 1989
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Sakakima, Koichi Osano, Yuji Omata, Mitsuo Satomi, Koichi Kugimiya
  • Patent number: 4832891
    Abstract: A method of making a bonded permanent magnet including the steps of dissolving, in a solvent, an uncured epoxy resin having an incorporated catalyst which is inactive at a temperature of about 120.degree. F. Particles of a rapidly quenched rare earth-iron-boron alloy are added to the epoxy resin solution. The solution with the particles are mixed at a temperature of about 120.degree. F. until the solvent is removed and the magnetic particles are substantially uniformly coated with the resin. The epoxy coated particles are then cold-pressed into a compact to form a magnet and the epoxy compact is then cured by heating.
    Type: Grant
    Filed: November 25, 1987
    Date of Patent: May 23, 1989
    Assignee: Eastman Kodak Company
    Inventor: Allen Kass
  • Patent number: 4707198
    Abstract: An amorphous alloy consists of iron and tellurium and has a tellurium content of from about 14 to 90 atomic%. The amorphous alloy can be utilized as an information material for optical recording and the like, and as a magnetic material and the like. The corrosion resistance and particularly heat resistance are excellent.
    Type: Grant
    Filed: June 19, 1986
    Date of Patent: November 17, 1987
    Assignee: Teijin Limited
    Inventors: Kiyoshi Chiba, Hiromitsu Ino, Kazuto Tokumitsu
  • Patent number: 4695333
    Abstract: A spinodal decomposition type ternary magnetic allioy is provided which contains, by weight, 3 to 40% vanadium, 5 to 45% chromium and the balance essentially iron. Optionally the alloy may contain at least one additional element, said additional element being present individually in an amount of 0.1 to 5% by weight and not greater than the amount of either vanadium or chromium. The alloy is easy to work and has excellent hard or semi-hard magnetic properties comparable with those of conventional iron-chromium-cobalt alloys. Yet the alloy is low in material cost and simple and inexpensive to manufacture.
    Type: Grant
    Filed: December 22, 1986
    Date of Patent: September 22, 1987
    Assignee: Inoue-Japax Research Incorporated
    Inventors: Kiyoshi Inoue, Hideo Kaneko
  • Patent number: 4663242
    Abstract: A method for producing a metallic strip is disclosed. A metallic melt containing above about 20% by weight of iron is formed into a strip so that fine iron particles are distributed throughout. The strip may be rolled to elongate the iron particles.
    Type: Grant
    Filed: January 12, 1984
    Date of Patent: May 5, 1987
    Assignee: Olin Corporation
    Inventors: Michael J. Pryor, Michael L. Santella
  • Patent number: 4645547
    Abstract: It has been found that ferromagnetic sheet material can be scribed in order to reduce watt losses by a thermal method involving rapid heating of small areas or narrow bands of the material in a manner that produces sudden thermal expansion to a degree sufficient to produce plastic deformation within the thermally treated zone. This method has been found to be particularly applicable to electrically insulative coated ferromagnetic sheet wherein it has been found that a laser operating in a continuous wave or extended pulse mode can produce the desired deformation in the ferromagnetic material without damage to the coating properties.
    Type: Grant
    Filed: October 20, 1982
    Date of Patent: February 24, 1987
    Assignee: Westinghouse Electric Corp.
    Inventors: Robert F. Krause, Gary C. Rauch