Having Glow Discharge Electrode Gas Energizing Means Patents (Class 156/345.43)
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Publication number: 20110049100Abstract: Provided are a substrate holder, a substrate supporting apparatus, a substrate processing apparatus, and a substrate processing method. Particularly, there are provided a substrate holder, a substrate supporting apparatus, a substrate processing apparatus, and a substrate processing method that are adapted to improve process efficiency and etch uniformity at the back surface of a substrate.Type: ApplicationFiled: January 15, 2009Publication date: March 3, 2011Applicant: CHARM ENGINEERING CO., LTD.Inventors: Young Ki Han, Young Soo Seo, Hyoung Won Kim, Chi Kug Yoon, Sang Hoon Lee
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Publication number: 20110042009Abstract: A plasma etching device is provided. The device includes a chamber, a cathode assembly, and an integral cathode liner. The chamber provides a plasma reaction space. The cathode assembly is positioned at an inner and central part of the chamber and supports a substrate. The integral cathode liner has a plurality of first vents and second vents formed at two levels and spaced apart respectively such that the uniformity of a gas flow and exhaust flow within the chamber is maintained, and is outer inserted to the cathode assembly and coupled at its lower end part to an inner surface of the chamber.Type: ApplicationFiled: August 11, 2010Publication date: February 24, 2011Inventors: Dongseok LEE, Hwankook CHAE, Heeseok MOON, Yunkwang CHOI
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Patent number: 7886688Abstract: To provide a plasma processing apparatus capable of enhancing insulation between an electrode and a casing and adjusting the temperature of the electrode from outside. An electrode 30 is provided at its discharge space forming surface with a solid dielectric 50. The electrode 30 is received in a casing 20 such that the solid dielectric 50 on the discharge space forming surface is exposed. An in-casing space 29 between the casing 20 and the electrode 30 disposed in the casing 20 is filled with substantially pure nitrogen gas. This nitrogen gas pressure is more increased than the pressure in the discharge space. Preferably, nitrogen gas is allowed to flow.Type: GrantFiled: September 20, 2005Date of Patent: February 15, 2011Assignee: Sekisui Chemical Co., Ltd.Inventors: Toshimasa Takeuchi, Setsuo Nakajima, Naomichi Saito, Osamu Nishikawa
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Patent number: 7886689Abstract: To prevent occurrence of arcing caused by difference of thermal expansion between the electrode and the solid dielectric in a plasma processing apparatus. The bottom part of a casing 20 of processing units 10L, 10R is open, this opening part is closed with a solid dielectric plate 50, and an electrode 30 is received in the casing 20 such that the electrode 30 is free in the longitudinal direction. The solid dielectric plate 50 has such strength as capable of supporting the dead weight of the electrode 30 solely by itself. The electrode 30 is placed on the upper surface of the solid dielectric plate 50 is a non-fixed state such that the dead weight of the electrode 30 is almost totally applied to the solid dielectric plate 50.Type: GrantFiled: September 20, 2005Date of Patent: February 15, 2011Assignee: Sekisui Chemical Co., Ltd.Inventors: Toshimasa Takeuchi, Setsuo Nakajima, Naomichi Saito, Osamu Nishikawa
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Patent number: 7886687Abstract: A plasma processing apparatus for generating plasma in a chamber maintained in a vacuum state and processing a substrate using the plasma. The plasma processing apparatus includes a refrigerant channel for circulating a refrigerant formed in a shower head, thereby easily controlling the temperature of the shower head and improving the reproducibility of plasma treatment.Type: GrantFiled: December 20, 2005Date of Patent: February 15, 2011Assignee: Advanced Display Process Engineering Co. Ltd.Inventors: Young Jong Lee, Jun Young Choi, Saeng Hyun Jo, Young-Joo Hwang, Jong-Cheon Kim
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Publication number: 20110030899Abstract: At least a part of a discharging electromagnetic wave is introduced into a processing chamber via a transmission electrode which has characteristics to behave as a dielectric (electric insulator) for the discharging electromagnetic wave, and to behave as a material with electric conductivity for RF bias electromagnetic wave of electromagnetic wave of ion plasma oscillation.Type: ApplicationFiled: February 19, 2010Publication date: February 10, 2011Inventors: Keizo SUZUKI, Masaru Izawa, Nobuyuki Negishi, Kenetsu Yokogawa, Kenji Maeda
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Patent number: 7883601Abstract: An apparatus for controlling a plasma etching process includes plasma control structure that can vary a size of a plasma flow passage, vary a speed of plasma flowing through the plasma flow passage, vary plasma concentration flowing through the plasma flow passage, or a combination thereof.Type: GrantFiled: January 19, 2007Date of Patent: February 8, 2011Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shih Ming Chang, Chi-Lun Lu
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Patent number: 7883600Abstract: An RF supply system is to be connected to an RF electrode disposed outside or inside a process chamber to assist a plasma process performed in the process chamber. This system includes an RF power supply, a matching unit, and an impedance converter. The RF power supply is configured to supply an RF power for plasma generation to the electrode through a transmission path. The matching unit is disposed on the transmission path between the RF power supply and the electrode, and configured to match a load impedance viewing from the RF power supply with an impedance of the RF power supply side. The impedance converter is disposed on the transmission path between the matching unit and the electrode, and configured to convert a load impedance viewing from the matching unit to an impedance higher than an actual impedance on the electrode side.Type: GrantFiled: November 1, 2005Date of Patent: February 8, 2011Assignee: Tokyo Electron LimitedInventor: Kenji Sato
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Patent number: 7879184Abstract: An apparatus used for rapid removal of polymer films from plasma confinement rings while minimizing erosion of other plasma etch chamber components is disclosed. The apparatus includes a center assembly, an electrode plate, a confinement ring stack, a first plasma source, and a second plasma source. The electrode plate is affixed to a surface of the center assembly with a channel defined along the external circumference therein. A first plasma source is disposed within the channel and along the external circumference of the center assembly, wherein the first plasma source is configured to direct a plasma to the inner circumferential surface of the confinement ring stack. A second plasma source located away from the first plasma source is configured to perform processing operations on a substrate within the etch chamber.Type: GrantFiled: June 20, 2006Date of Patent: February 1, 2011Assignee: Lam Research CorporationInventors: Eric Hudson, Andreas Fischer
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Publication number: 20110011534Abstract: An apparatus for performing ion incident angle control while processing a substrate within a processing chamber is provided. The apparatus includes an edge ring surrounding the substrate disposed on a lower electrode, wherein the edge ring is electrically isolated from the lower electrode. The edge ring receives a first voltage from an edge ring direct current (DC) voltage control arrangement, resulting in an edge ring potential. The apparatus also includes a radio frequency source that provides power to the lower electrode and a gas distribution system that delivers gases into the processing chamber to interact with power to generate plasma to process the substrate. During processing, the edge ring DC voltage control arrangement is adjusted to cause the edge ring potential to be higher than the DC potential on the substrate, thereby causing the plasma to have a non-uniform angular ion distribution profile for processing the substrate edge.Type: ApplicationFiled: July 17, 2009Publication date: January 20, 2011Inventor: Rajinder Dhindsa
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Publication number: 20110005685Abstract: In a plasma reactor having an RF plasma source power applicator at its ceiling, an integrally formed grid liner includes a radially extending plasma confinement ring and an axially extending side wall liner. The plasma confinement ring extends radially outwardly near the plane of a workpiece support surface from a pedestal side wall, and includes an annular array of radial slots, each of the slots having a narrow width corresponding to an ion collision mean free path length of a plasma in the chamber. The side wall liner covers an interior surface of the chamber side wall and extends axially from a height near a height of said workpiece support surface to the chamber ceiling.Type: ApplicationFiled: July 13, 2009Publication date: January 13, 2011Applicant: Applied Materials, Inc.Inventors: Andrew Nguyen, Hiroji Hanawa, Kartik Ramaswamy, Samer Banna, Anchel Sheyner, Valentin N. Todorow
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Patent number: 7861667Abstract: An improved upper electrode system has a multi-part electrode in which a central portion of the electrode having high wear is replaceable independent of an outer peripheral portion of the electrode. The upper electrode can be used in plasma processing systems for processing semiconductor substrates, such as by etching or CVD. The multi-part upper electrode system is particularly useful for large size wafer processing chambers, such as 300 mm wafer processing chambers for which monolithic electrodes are unavailable or costly.Type: GrantFiled: May 23, 2003Date of Patent: January 4, 2011Assignee: Lam Research CorporationInventors: Andreas Fischer, William S. Kennedy, Peter Loewenhardt, David Trussell
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Publication number: 20100314047Abstract: An etching system. An etching chamber includes an exhaust port. A gas input pipe is connected to the etching chamber, inputting etching process gas thereinto. A top RF electrode is disposed above the etching chamber. A bottom RF electrode is disposed under the etching chamber and opposite the top RF electrode. The etching process gas is transformed into plasma by operation of the top and bottom RF electrodes. An exhaust pump is connected to the exhaust port, expelling the plasma from the etching chamber. A base is disposed in the etching chamber. A focus ring is disposed on the base, accommodating a wafer. The wafer is etched by the plasma. A barricade is disposed on the focus ring and corresponds to the exhaust port, regulating the plasma flowing through the wafer.Type: ApplicationFiled: August 19, 2010Publication date: December 16, 2010Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Tu-Yen Huang, Yi-Hong Chen, Ta Chin Lee, Shang-Sheng Wu, Chiun-Tong Su
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Patent number: 7850819Abstract: The invention relates to a plasma reactor with high productivity for surface coating or modification of objects and/or substrates by plasma processes in a processing chamber, preferably as vacuum processes at reduced pressure, having an entrance lock to the processing chamber and an exit lock. The invention is to create a plasma reactor of high productivity, which, with uniformly high productivity, will make possible a rapid simple and selective cleaning of the plasma sources and adjacent parts of the processing chamber. According to the invention, two plasma sources (1, 2) are provided, each alternately couplable to a reaction chamber (7) or a re-etching chamber (8). The plasma sources (1, 2) are fixed for this purpose to an alternating means (6) in such manner that the plasma sources (1, 2) are positionable by a rotatory motion of the alternating means (6) in the reaction chamber (7) or the re-etching chamber (8).Type: GrantFiled: April 18, 2005Date of Patent: December 14, 2010Assignee: Centrotherm Photovoltaics AGInventors: Harald Wanka, Johann Georg Reichart, Hans-Peter Voelk
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Patent number: 7845309Abstract: An apparatus for processing a substrate with a plasma. The apparatus includes first and second electrodes positioned with a spaced apart relationship. A separating ring has a vacuum-tight engagement with confronting surfaces of the first electrode and the second electrode to define an evacuatable processing region therebetween. Communicating with the processing region is a process gas port for introducing a process gas to the processing region. The processing region may be evacuated through a vacuum port defined in one of the first and second electrodes to a pressure suitable for exciting a plasma from the process gas in the processing region when the first and second electrodes are powered.Type: GrantFiled: July 13, 2004Date of Patent: December 7, 2010Assignee: Nordson CorporationInventors: Robert S. Condrashoff, James P. Fazio, James D. Getty, James S. Tyler
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Patent number: 7827931Abstract: A plasma processor electrode includes a support member disposed to face to an electrode that holds a substrate to be treated, an electrode plate fixed to the support member and equipped with gas injection holes and a screw hole open and facing to the support member to supply a processing gas through the gas discharge hole into a processing space formed between the electrode plate and the electrode to generate a plasma in the processing space, and a fastening unit that clamps the electrode plate on the support member by fastening the electrode plate to the support member with a screw driven into the screw hole from the support member.Type: GrantFiled: March 27, 2003Date of Patent: November 9, 2010Assignee: Tokyo Electron LimitedInventors: Keiichi Matsushima, Takashi Suzuki, Hajime Furuya
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Patent number: 7824520Abstract: In the case of generating plasma under atmospheric pressure, the particle generated due to generation of high-density plasma is to be a cause of a defect such as a point defect or a line defect of a display portion in a display device. The present invention is offered in view of the above situation, and provides a plasma treatment apparatus for suppressing generation of a particle. According to the present invention, plasma is generated in a limited minimum region to be treated by a plasma treatment over a substrate to be treated. Generation of a particle is suppressed to a minimum by providing a plurality of plasma generation units generating minimum plasma having a similar size as the limited minimum region, changing a relative position of the plurality of plasma generation units and the substrate to be treated, and performing a plasma treatment to a limited predetermined region.Type: GrantFiled: March 24, 2004Date of Patent: November 2, 2010Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventor: Osamu Nakamura
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Publication number: 20100271745Abstract: An electrostatic chuck device in which the electrostatic chuck and support are made from high resistivity, high thermal conductivity and low RF energy loss dielectric materials is described. An advantage of this electrostatic chuck device is that the wafer surface electromagnetic field distribution is more uniform than conventional electrostatic chuck devices. As a result, the wafer etch rate, especially the wafer edge etch rate non-uniformity, is significantly improved compared with conventional electrostatic chuck devices.Type: ApplicationFiled: July 14, 2009Publication date: October 28, 2010Applicant: ADVANCED MICRO-FABRICATION EQUIPMENT, INC. ASIAInventors: Jinyuan CHEN, Liang Ouyang, Junichi Arami, Xueyu Qian, Zhiyou Du, Gerald Yin
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Patent number: 7819081Abstract: In a plasma film forming apparatus, two first electrodes 51 connected to a power source 4 and two grounded second electrodes 52 are arranged in the order of the second electrode 52, the first electrode 51, the first electrode 51 and the second electrode 52. A first flow passage 50a formed between the central first electrodes 51 allows a raw material gas (first gas) for being formed into a film to pass therethrough. A plasma discharge space 50b of a second flow passage formed between the first and second electrodes 51, 52 on the both sides allows an excitable gas (second gas) to pass therethrough, which excitable gas is exited by plasma such that the raw material can be formed into a film, but that the excitable gas itself is merely excited but not formed into a film. Those gases are converged at a crossing part 20c between the first and second flow passages and blown off via a common blowoff passage 25a.Type: GrantFiled: October 7, 2003Date of Patent: October 26, 2010Assignee: Sekisui Chemical Co., Ltd.Inventors: Shinichi Kawasaki, Sumio Nakatake, Hiroya Kitahata, Setsuo Nakajima, Yuji Eguchi, Junichiro Anzai, Yoshinori Nakano
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Patent number: 7820007Abstract: This silicon electrode plate for plasma etching is a silicon electrode plate for plasma etching with superior durability including silicon single crystal which, in terms of atomic ratio, contains 3 to 11 ppba of boron, and further contains a total of 0.5 to 6 ppba of either or both of phosphorus and arsenic.Type: GrantFiled: March 30, 2005Date of Patent: October 26, 2010Assignees: Sumco Corporation, Mitsubishi Materials CorporationInventors: Hideki Fujiwara, Kazuhiro Ikezawa, Hiroaki Taguchi, Naofumi Iwamoto, Toshinori Ishii, Takashi Komekyu
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Patent number: 7819082Abstract: In a microwave plasma processing apparatus, a metal made lattice-like shower plate 111 is provided between a dielectric material shower plate 103, and a plasma excitation gas mainly an inert gas and a process gas are discharged form different locations. High energy ions can be incident on a surface of the substrate 114 by grounding the lattice-like shower plate. The thickness of each of the dielectric material separation wall 102 and the dielectric material at a microwave introducing part is optimized so as to maximize the plasma excitation efficiency, and, at the same time, the distance between the slot antenna 110 and the dielectric material separation wall 102 and a thickness of the dielectric material shower plate 103 are optimized so as to be capable of supplying a microwave having a large power.Type: GrantFiled: March 11, 2009Date of Patent: October 26, 2010Assignees: Tokyo Electron LimitedInventors: Tadahiro Ohmi, Masaki Hirayama
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Patent number: 7806985Abstract: An improvement has been made in contact states between a rotating electrode arranged inside a vacuum chamber and a power supply mechanism which touches the rotating electrode to supply electric power thereto. A vacuum device is provided with a vacuum chamber, a rotating electrode arranged inside and electrically insulated from the vacuum chamber, and a power supply mechanism which touches the rotating electrode to supply electric power thereto, wherein the rotating electrode has an annular shape and horizontally rotates with respect to the center axis of the annular shape, and the power supply mechanism is composed of electrode members, and the electrode member and the rotating electrode come into contact with each other at at least one contact surface.Type: GrantFiled: January 24, 2005Date of Patent: October 5, 2010Assignee: Showa Shinku Co., Ltd.Inventors: Masayuki Takimoto, Hiroyuki Komuro, Yutaka Fuse, Tatsumi Abe, Kazuhito Aonahata
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Publication number: 20100243167Abstract: A substrate processing apparatus includes: a cylindrical shaped chamber configured to accommodate a substrate; a movable electrode capable of moving along a central axis of the cylindrical shaped chamber within the cylindrical shaped chamber; a facing electrode facing the movable electrode within the cylindrical shaped chamber; and an expansible/contractible partition wall connecting the movable electrode with an end wall on one side of the cylindrical shaped chamber. In the substrate processing apparatus, a high frequency power is applied to a first space between the movable electrode and the facing electrode, a processing gas is introduced thereto, and the movable electrode is not in contact with a sidewall of the cylindrical shaped chamber. At least one low dielectric member is provided in a second space between the movable electrode and the end wall on one side of the cylindrical shaped chamber.Type: ApplicationFiled: March 29, 2010Publication date: September 30, 2010Applicant: TOKYO ELECTRON LIMITEDInventor: Daisuke Hayashi
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Patent number: 7802539Abstract: A ceramic part having a surface exposed to the interior space, the surface having been shaped and plasma conditioned to reduce particles thereon by contacting the shaped surface with a high intensity plasma. The ceramic part can be made by sintering or machining a chemically deposited material. During processing of semiconductor substrates, particle contamination can be minimized by the ceramic part as a result of the plasma conditioning treatment. The ceramic part can be made of various materials such as alumina, silicon dioxide, quartz, carbon, silicon, silicon carbide, silicon nitride, boron nitride, boron carbide, aluminum nitride or titanium carbide.Type: GrantFiled: April 12, 2005Date of Patent: September 28, 2010Assignee: Lam Research CorporationInventor: William Frederick Bosch
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Patent number: 7799238Abstract: A plasma processing method for performing a plasma process on a substrate to be processed by making a plasma act thereon includes the following sequential steps of making a plasma weaker than one used in the plasma process act on the substrate, applying a DC voltage to an electrostatic chuck for attracting and holding the substrate while the weak plasma acts on the substrate, extinguishing the weak plasma, and performing the plasma process. Further, a plasma processing apparatus includes a plasma processing mechanism for performing a plasma process on a substrate to be processed, and a controller for controlling the plasma processing mechanism to thereby perform the plasma processing method.Type: GrantFiled: April 30, 2009Date of Patent: September 21, 2010Assignee: Tokyo Electron LimitedInventors: Toshihiko Shindo, Shin Okamoto, Kimihiro Higuchi
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Publication number: 20100224323Abstract: A plasma processing apparatus includes a processing chamber that plasma processes a target object therein, first and second electrodes that are provided in the processing chamber to face each other and have a processing space therebetween, and a high frequency power source that is connected to at least one of the first and second electrodes to supply high frequency power to the processing chamber. At least one of the first and second electrodes includes a base formed of a metal, a dielectric material provided at a central portion of a plasma side of the base, and a first resistor provided between the dielectric material and plasma, and formed of a metal with a predetermined pattern.Type: ApplicationFiled: March 5, 2010Publication date: September 9, 2010Applicant: TOKYO ELECTRON LIMITEDInventor: Shinji HIMORI
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Publication number: 20100227420Abstract: Embodiments of the present invention generally provide an inductively coupled plasma (ICP) reactor having a substrate RF bias that is capable of control of the RF phase difference between the ICP source (a first RF source) and the substrate bias (a second RF source) for plasma processing reactors used in the semiconductor industry. Control of the RF phase difference provides a powerful knob for fine process tuning. For example, control of the RF phase difference may be used to control one or more of average etch rate, etch rate uniformity, etch rate skew, critical dimension (CD) uniformity, and CD skew, CD range, self DC bias control, and chamber matching.Type: ApplicationFiled: March 4, 2010Publication date: September 9, 2010Applicant: APPLIED MATERIALS, INC.Inventors: SAMER BANNA, VALENTIN N. TODOROW
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Patent number: 7789992Abstract: A neutral beam etching device for separating and accelerating a plasma is provided. The device includes a first chamber having a first opening formed at one side thereof; a second chamber having a second opening formed at one side thereof and being disposed inside the first chamber to form a plasma generation area; a first channel fluidly communicating the first opening with the plasma generation area; a second channel fluidly communicating the second opening with the plasma generation area; a coil disposed on an outer surface of the first chamber and which generates a magnetic field to generate a plasma in the plasma generation area; and an acceleration part disposed within the first and second chambers and configured to separate the plasma into a positive ion and an electron, accelerate the positive ion and the electron, and discharge the positive ion and electron through the first and the second channels.Type: GrantFiled: May 1, 2006Date of Patent: September 7, 2010Assignee: Samsung Electronics Co., Ltd.Inventor: Won-tae Lee
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Publication number: 20100221895Abstract: HF-originated radicals generated in a plasma-forming chamber are fed to a treatment chamber via feed holes, while HF gas molecules as the treatment gas are supplied to the treatment chamber from near the radical feed holes to suppress the excitation energy, thereby increasing the selectivity to Si to remove a native oxide film. Even with the dry-treatment, the surface treatment provides good surface flatness equivalent to that obtained by the wet-cleaning which requires high-temperature treatment, and further attains growth of Si single crystal film on the substrate after the surface treatment. The surface of formed Si single crystal film has small quantity of impurities of oxygen, carbon, and the like. After sputtering Hf and the like onto the surface of the grown Si single crystal film, oxidation and nitrification are applied thereto to form a dielectric insulation film such as HfO thereon, thus forming a metal electrode film.Type: ApplicationFiled: April 21, 2010Publication date: September 2, 2010Applicant: CANON ANELVA CORPORATIONInventors: Takuya Seino, Manabu Ikemoto, Kimiko Mashimo
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Publication number: 20100218896Abstract: An atmospheric pressure plasma reactor includes a high-voltage electrode, a common grounded electrode, a bias electrode and at least one dielectric layer. The high-voltage electrode is connected to a high-voltage power supply. The common grounded electrode is used with the high-voltage electrode to discharge and therefore produce planar atmospheric plasma from reactive gas. The bias electrode is used to generate bias for attracting the ions of the planar atmospheric pressure plasma. The dielectric layer is used to suppress undesirable arc discharge during the discharging.Type: ApplicationFiled: September 11, 2007Publication date: September 2, 2010Applicant: ATOMIC ENERGY COUNCIL - INSTITUTE OF NUCLEAR ENERGY RESEARCHInventors: Chi-fong Ai, Mien-Win Wu, Cheng-Chang Hsieh
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Patent number: 7785441Abstract: The present invention aims to provide a plasma generator capable of creating a spatially uniform distribution of high-density plasma. This object is achieved by the following construction. Multiple antennas 16 are located on the sidewall of a vacuum chamber 11, and a RF power source is connected to three or four antennas 16 in parallel via a plate-shaped conductor 19. The length of the conductor of each antenna 16 is shorter than the quarter wavelength of the induction electromagnetic wave generated within the vacuum chamber. Setting the length of the conductor of the antenna in such a manner prevents the occurrence of a standing wave and thereby maintains the uniformity of the plasma within the vacuum chamber. In addition, the plate-shaped conductor 19 improves the heat-releasing efficiency, which also contributes to the suppression of the impedance.Type: GrantFiled: December 12, 2003Date of Patent: August 31, 2010Assignees: Japan Science and Technology AgencyInventors: Shoji Miyake, Akinori Ebe, Tatsuo Shoji, Yuichi Setsuhara
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Publication number: 20100212832Abstract: The present invention provides a stage device which does not generate the difference in level between an upper end of a lift pin and a setting surface of a stage in a state where a substrate to be treated is set on the setting surface of the stage, and provides a plasma treatment apparatus which suppresses the occurrence of uneven treatment by using the stage device as an electrode stage. At the center of an electrode stage (2), a spring type lift pin (20) having elasticity in a direction where the pin moves is provided. When the spring type lift pin (20) is at a storage position, a pin upper end (20a) of the spring type lift pin (20) protrudes above the setting surface (11) of the electrode stage (2). When the substrate (4) to be treated is set and adsorbed on the setting surface (11), the upper end of the lift pin is pressed down to the position that is at the same level as that of the setting surface (11) by a load applied by the substrate (4).Type: ApplicationFiled: December 22, 2006Publication date: August 26, 2010Applicants: SHARP KABUSHIKI KAISHA, SEKISUI CHEMICAL CO., LTD.Inventors: Tamaki Wakasaki, Takashi Satoh, Keiichi Tanaka, Setsuo Nakajima, Satoshi Mayumi, Yoshinori Nakano
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Publication number: 20100212833Abstract: An apparatus for etching an edge of a wafer includes a chamber, a chuck disposed inside the chamber upon which the wafer is disposed, a plate spaced apart from the wafer and disposed above the wafer, and an edge ring formed along the edge of the wafer and combined with an outer periphery of the plate, wherein the edge ring comprises a ring base spaced a distance apart from the wafer to form a parallel plane with respect to the wafer, and a first ring protrusion protruding from the ring base to insulate the edge of the wafer from a central region of the wafer.Type: ApplicationFiled: February 23, 2010Publication date: August 26, 2010Inventors: Chong-Kwang Chang, Oh-Sang Cho, In-Keun Lee, Hyo-Jeong Kim
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Patent number: 7780814Abstract: A plasma reactor for processing a workpiece in a reactor chamber having a wafer support pedestal within the chamber and process gas injection apparatus, an RF bias power generator coupled to the wafer support pedestal and having a bias frequency, a source power applicator, an RF source power generator having a source frequency and a coaxial cable coupled between the RF source power generator and the source power applicator includes a filter connected between the coaxial cable and the source power applicator that enhances uniformity of etch rate across the wafer and from reactor to reactor. The filter includes a set of reflection circuits coupled between the source power applicator and a ground potential and being tuned to, respectively, the bias frequency and intermodulation products of the bias frequency and the source frequency.Type: GrantFiled: July 8, 2005Date of Patent: August 24, 2010Assignee: Applied Materials, Inc.Inventors: John A. Pipitone, Kenneth D. Smyth, Mei Po (Mabel) Yeung
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Patent number: 7780790Abstract: Disclosed is a vacuum processing apparatus in which a conducive partition having a plurality of through holes is formed inside a vacuum processing vessel, and an internal space of the vacuum processing vessel is partitioned into a plasma generating space in which a high-frequency electrode is installed to function as a counter electrode with respect to the partition, and a substrate processing space in which a substrate is set. This vacuum processing apparatus includes a gas reservoir formed on a sidewall of the vacuum processing vessel and communicating with the plasma generating space, and a gas supply system connected to the gas reservoir to supply a gas to the gas reservoir.Type: GrantFiled: September 24, 2009Date of Patent: August 24, 2010Assignee: Canon Anelva CorporationInventor: Hiroshi Nogami
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Patent number: 7780813Abstract: A chemical reactor includes two or more substrates joined along planar surfaces thereof, a chemical reaction chamber located between the two or more substrates, and a pair of electrodes on one of the substrates and along a wall of the reaction chamber. Each substrate is a substantially dielectric or semiconductor substrate. The chemical reaction chamber has a hollow interior, one or more input ports to transport a gas into the hollow interior, and an output port to transport a byproduct out of the hollow interior.Type: GrantFiled: June 9, 2005Date of Patent: August 24, 2010Assignee: Alcatel-Lucent USA Inc.Inventors: Stanley Pau, Donald Milan Tennant
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Publication number: 20100206483Abstract: For coupling RF power from an RF input of a plasma chamber to the interior of a plasma chamber, an RF bus conductor is connected between the RF input and a plasma chamber electrode. In one embodiment, an RF return bus conductor is connected to an electrically grounded wall of the chamber, and the RF bus conductor and the RF return bus conductor have respective surfaces that are parallel and face each other. In another embodiment, the RF bus conductor has a transverse cross section having a longest dimension oriented perpendicular to the surface of the plasma chamber electrode that is closest to the RF bus conductor.Type: ApplicationFiled: February 13, 2010Publication date: August 19, 2010Inventors: Carl A. Sorensen, Jozef Kudela, Robin L. Tiner, Suhail Anwar, John M. White
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Patent number: 7771562Abstract: An integrated capacitively-coupled and inductively-coupled device is provided for plasma etching that may be used as a primary or secondary source for generating a plasma to etch substrates. The device is practical for processing advanced semiconductor devices and integrated circuits that require uniform and dense plasma. The invention may be embodied in an apparatus that contains a substrate support, typically including an electrostatic chuck, that controls ion energy by capacitively coupling RF power to the plasma and generating voltage bias on the wafer relative to the plasma potential. An etching electrode is provided opposite the substrate support. An integrated inductive coupling element is provided at the perimeter of the etching electrode that increases plasma density at the perimeter of the wafer, compensating for the radial loss of charged particles toward chamber walls, to produce uniform plasma density above the processed wafer.Type: GrantFiled: November 27, 2006Date of Patent: August 10, 2010Assignee: Tokyo Electron LimitedInventor: Jozef Brcka
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Publication number: 20100181025Abstract: An apparatus generating a plasma for removing fluorinated polymer from a substrate is provided. The apparatus includes a powered electrode assembly, which includes a powered electrode, a first dielectric layer, and a first wire mesh disposed between the powered electrode and the first dielectric layer. The apparatus also includes a grounded electrode assembly disposed opposite the powered electrode assembly so as to form a cavity wherein the plasma is generated. The first wire mesh is shielded from the plasma by the first dielectric layer when the plasma is present in the cavity, which has an outlet at one end for providing the plasma to remove the fluorinated polymer.Type: ApplicationFiled: March 30, 2010Publication date: July 22, 2010Inventors: Hyungsuk Alexander Yoon, John Boyd, Andras Kuthi, Andrew D. Bailey, III
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Publication number: 20100178774Abstract: Plasma confinement rings are adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to substantially reduce polymer deposition on those surfaces. The plasma confinement rings include an RF lossy material effective to enhance heating at portions of the rings. A low-emissivity material can be provided on a portion of the plasma confinement ring assembly to enhance heating effects.Type: ApplicationFiled: March 24, 2010Publication date: July 15, 2010Applicant: Lam Research CorporationInventor: James H. Rogers
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Patent number: 7749353Abstract: A method for etching a high aspect ratio feature through a mask into a layer to be etched over a substrate is provided. The substrate is placed in a process chamber, which is able to provide RF power at a first frequency, a second frequency different than the first frequency, and a third frequency different than the first and second frequency. An etchant gas is provided to the process chamber. A first etch step is provided, where the first frequency, the second frequency, and the third frequency are at power settings for the first etch step. A second etch step is provided, where the first frequency, the second frequency, and the third frequency are at a different power setting.Type: GrantFiled: September 21, 2006Date of Patent: July 6, 2010Assignee: Lam Research CorporationInventors: Camelia Rusu, Rajinder Dhindsa, Eric A. Hudson, Mukund Srinivasan, Lumin Li, Felix Kozakevich
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Patent number: 7743731Abstract: A gas injection system includes a diffuser to distribute a process gas in a processing chamber. The gas injection system may be utilized in a polysilicon etching system involving corrosive process gases.Type: GrantFiled: March 30, 2006Date of Patent: June 29, 2010Assignee: Tokyo Electron LimitedInventors: Takashi Enomoto, Masaaki Hagihara, Akiteru Ko, Shinji Hamamoto, Masafumi Urakawa, Arthur H. Laflamme, Jr., Edward Heller
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Publication number: 20100159703Abstract: A plasma processing system having a plasma processing chamber configured for processing a substrate is provided. The plasma processing system includes at least an upper electrode and a lower electrode for processing the substrate. The substrate is disposed on the lower electrode during plasma processing, where the upper electrode and the substrate forms a first gap. The plasma processing system also includes an upper electrode peripheral extension (UE-PE). The UE-PE is mechanically coupled to a periphery of the upper electrode, where the UE-PE is configured to be non-coplanar with the upper electrode. The plasma processing system further includes a cover ring. The cover ring is configured to concentrically surround the lower electrode, where the UE-PE and the cover ring forms a second gap.Type: ApplicationFiled: February 10, 2009Publication date: June 24, 2010Inventors: Andreas Fischer, Eric Hudson
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Patent number: 7740739Abstract: A plasma processing apparatus includes a gas ring forming a portion of a vacuum processing chamber and having a blowing port for a processing gas, a bell jar to define a vacuum processing chamber, an antenna for supplying an RF electric field into the vacuum processing chamber to form plasmas, a sample table, a Faraday shield, and a deposition preventive plate attached detachably at least to the inner surface of the gas ring excluding the blowing port. An area of the inner surface of the gas ring including the deposition preventive plate that can be viewed from the sample surface is set to about ½ or more of the area of the sample. A susceptor made of a dielectric material covers the outer surface and the outer lateral side of the sample table. A metal film is disposed with respect to the susceptor, and an RF voltage is applied to the metal film.Type: GrantFiled: December 2, 2004Date of Patent: June 22, 2010Assignee: Hitachi High-Technologies CorporationInventors: Ryoji Nishio, Ken Yoshioka, Saburou Kanai, Tadamitsu Kanekiyo, Hideki Kihara, Koji Okuda
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Patent number: 7740736Abstract: Techniques and apparatus for substantially reducing and/or preventing the occurrence of plasma un-confinement events, including one or more of shielding a gap disposed between chamber components and along a RF current path with a dielectric shielding structure, shielding a sharp component structure with a dielectric shielding structure, and keeping the gap between adjacent pairs of plasma confinement rings smaller than the worst-case DeBye length for the plasma.Type: GrantFiled: September 29, 2006Date of Patent: June 22, 2010Assignee: Lam Research CorporationInventors: Andreas Fischer, Rajinder Dhindsa
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Publication number: 20100151394Abstract: Embodiments of the invention relate to a system for contactless cleaning of an object surface, a lithographic apparatus including the system, and a method of manufacturing a device. The system may include a He plasma source contained in a chamber and a control unit constructed to modify plasma parameters in use, such as the electron energy distribution of the plasma for causing an increase in formation of He metastables without modifying operational parameters of the plasma source. The control unit may include an electrical biasing unit constructed to apply a positive bias voltage to the object, for attracting free electrons from the plasma. The system may include a supplementary gas source, which may be either pre-mixed with He or be supplied from a further gas source. The supplementary gas may be selected based on a pre-knowledge on a type of particles to be expected on the surface of the object.Type: ApplicationFiled: September 25, 2009Publication date: June 17, 2010Inventors: Luigi Scaccabarozzi, Vadim Yevgenyevich Banine, Norbertus Benedictus Koster, Johannes Hubertus Josephina Moors, Maarten Van Kampen, Ramasamy Raju, Wayne Mathew Lytle, David Neil Ruzic, Martin John Neumann
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Publication number: 20100144154Abstract: Aimed at suppressing roughening in a circumferential portion of a layer to be etched in the process of removing a hard mask formed thereon, an etching apparatus of the present invention has a process chamber, an electrode, a stage, and a shadow ring, wherein the process chamber allows an etching gas to be introduced therein; the electrode is disposed in the process chamber, and is used for generating plasma by ionizing the etching gas; the stage is disposed in the process chamber, onto which a substrate is disposed; the shadow ring has an irregular pattern on the inner circumferential edge thereof, and is disposed in the process chamber and placed above the stage 30, so as to cover a circumferential portion and an inner region adjacent thereto of the substrate in a non-contact manner.Type: ApplicationFiled: April 21, 2009Publication date: June 10, 2010Applicant: NEC Electronics CorporationInventor: Masahiro Komuro
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Publication number: 20100140221Abstract: A plasma etching apparatus includes an electrostatic chuck and an etching gas supply unit for supplying an etching gas to a processing space between a first and a second electrode to perform a dry etching process on the target object. The apparatus further includes a cleaning gas supply unit for supplying a cleaning gas to a processing space; a first high frequency power supply unit for supplying a first high frequency power to the first electrode; and a controller for controlling the first high frequency power supply unit such that a first period during which the first high frequency power has a first amplitude that generates the plasma and a second period during which the first high frequency power has a second amplitude that generates substantially no plasma are alternately repeated at a specific cycle when the plasma cleaning is performed in the processing chamber without the target object.Type: ApplicationFiled: December 3, 2009Publication date: June 10, 2010Applicant: TOKYO ELECTRON LIMITEDInventor: Takamichi KIKUCHI
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Publication number: 20100139863Abstract: A vacuum vessel and at least two electrodes define an internal process space. At least one power supply is connectable with the electrodes. A substrate holder holds a substrate to be treated in the internal process space. At least one of the electrodes has along a first cross section a concave profile and has along a second cross section a convex profile, the first cross section being parallel to the second cross section. Gas is provided to the space through a gas inlet. Power is provided to the electrodes and the substrate is treated.Type: ApplicationFiled: February 19, 2010Publication date: June 10, 2010Applicant: Oerlikon Trading AG, TruebbachInventors: Jacques Schmitt, Laurent Sansonnens, Mustapha Elyaakoubi, Michael Irzyk
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Patent number: 7727354Abstract: Plasma processing equipment having a structure for preventing gap formation includes: a chamber inside which a plasma environment is formed; an upper electrode positioned at a upper position of the chamber; an electrostatic chuck positioned at a lower position of the electrostatic chuck, having a lower electrode and holding a wafer on a top surface thereof; a ring positioned at an outer side of the electrostatic chuck; and a gap prevention unit for isolating from the outside a space between the electrostatic chuck and the ring.Type: GrantFiled: January 9, 2008Date of Patent: June 1, 2010Assignee: Samsung Electronics Co., Ltd.Inventors: Eui-Jin Park, Yun-Ho Choi, In-Young Park, Hwan-Il Jeong, Sung-Sok Choi