Electrically Coupled To A Power Supply Or Matching Circuit Patents (Class 156/345.44)
  • Patent number: 7288166
    Abstract: A plasma processing apparatus for manufacturing a semiconductor device includes an apparatus for applying bias powers to a substrate to be processed and a material adjacent to the substrate, an apparatus for adjusting a feeding impedance for the bias power applied to the material, and an apparatus for adjusting feeding impedances for the bias powers to a plurality of positions on the substrate so as to make electrons projected to the substrate from the plasma uniform within a surface of the substrate.
    Type: Grant
    Filed: September 17, 2003
    Date of Patent: October 30, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Yutaka Ohmoto, Hironobu Kawahara, Ken Yoshioka, Kazue Takahashi, Saburou Kanai
  • Patent number: 7270713
    Abstract: A gas distribution plate assembly and a method for distributing gas in a processing chamber are provided. In one embodiment, a gas distribution plate assembly includes a tuning plate coupled to a diffuser plate. The tuning plate has a plurality of orifice holes formed therethrough that align with a plurality of apertures formed through the diffuser plate, where the apertures each have a greater sectional area than the holes in the tuning plate. Each aperture is aligned with a respective hole to define gas passages through the gas distribution plate assembly. The tuning plate may be interchanged with a replacement tuning plate to change the gas flow characteristics through the gas distribution plate assembly.
    Type: Grant
    Filed: January 7, 2003
    Date of Patent: September 18, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Wendell T. Blonigan, John M. White, William A. Bagley
  • Patent number: 7256134
    Abstract: The present invention includes a process for selectively etching a low-k dielectric material formed on a substrate using a plasma of a gas mixture in a plasma etch chamber. The gas mixture comprises a fluorine-rich fluorocarbon or hydrofluorocarbon gas, a nitrogen-containing gas, and one or more additive gases, such as a hydrogen-rich hydrofluorocarbon gas, an inert gas and/or a carbon-oxygen gas. The process provides a low-k dielectric to a photoresist mask etching selectivity ratio greater than about 5:1, a low-k dielectric to a barrier/liner layer etching selectivity ratio greater about 10:1, and a low-k dielectric etch rate higher than about 4000 ?/min.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: August 14, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Yunsang Kim, Neungho Shin, Heeyeop Chae, Joey Chiu, Yan Ye, Fang Tian, Xiaoye Zhao
  • Patent number: 7244475
    Abstract: A frequency control circuit (45) controls an oscillation frequency of a second high frequency power source 51 based on a phase difference between a voltage component and a current component measured by a phase difference sensor (41) and an input impedance to an impedance matching device (34) measured by an impedance sensor (42). An amplitude control circuit (44) controls a level of a high frequency electricity output by the second high frequency power source (51) based on an electricity (effective electricity) which is measured by a power sensor (40) and is to be supplied to the impedance matching device (34).
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: July 17, 2007
    Assignee: Tokyo Electron Limited
    Inventor: Tsutomu Higashiura
  • Patent number: 7230202
    Abstract: Disclosed herein is a plasma processing apparatus that introduces a process gas into an airtight processing container, that applies a radio frequency power to generate plasma, and that conducts a plasma process to an object to be processed arranged in the processing container. The plasma processing apparatus includes: an electrode unit arranged in the processing container, the electrode unit having an electrode for applying the radio frequency power, and a space portion arranged in the electrode unit, the space portion insulating the electrode and the processing container from each other. The space portion communicates with atmospheric air outside the processing container.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: June 12, 2007
    Assignee: Tokyo Electron Limited
    Inventors: Daisuke Hayashi, Kazuya Nagaseki, Shinji Himori, Atsushi Matsuura, Ryo Nonaka
  • Patent number: 7225754
    Abstract: A plasma processing apparatus comprising a plurality of plasma processing units is provided. Each of the plasma processing units has a matching circuit connected between a radiofrequency generator and a plasma excitation electrode. Among these plasma processing units, a variation <RA> between the maximum and minimum values of input-terminal-side AC resistances RA of the matching circuits defined by <RA>=(RAmax?RAmin)/(RAmax+RAmin) is adjusted to be less than 0.5. A variation between the maximum and minimum values of output-terminal-side AC resistances RB of the matching circuits defined by <RB>=(RBmax?RBmin)/(RBmax+RBmin) is also adjusted to be less than 0.5. The plasma processing units can be adjusted to achieve substantially uniform plasma results in a shorter period of time.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: June 5, 2007
    Assignee: ALPS Electric Co., Ltd.
    Inventors: Akira Nakano, Tadahiro Ohmi
  • Patent number: 7204913
    Abstract: A semiconductor processing chamber having a silicon containing pre-coat is provided. The chamber includes a top electrode in communication with a power supply and a processing chamber defined within a base, a sidewall extending from the base, and a top disposed on the sidewall. The processing chamber has an outlet enabling removal of fluids within the processing chamber and includes a substrate support where an outer surface of the substrate support coated with the removable silicon containing coating, wherein the silicon containing coating is a compound consisting essentially of silicon and one of bromine and chlorine. The chamber includes an inner surface defined by the base, the sidewall and the top, where the inner surface is coated with a removable silicon containing coating.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: April 17, 2007
    Assignee: Lam Research Corporation
    Inventors: Harmeet Singh, Saurabh J. Ullal, Shibu Gangadharan
  • Patent number: 7199328
    Abstract: A plasma processing system including a process chamber, a substrate holder provided within the process chamber, and a gas injection system configured to supply a first gas and a second gas to the process chamber. The system includes a controller that controls the gas injection system to continuously flow a first gas flow to the process chamber and to pulse a second gas flow to the process chamber at a first time. The controller pulses a RF power to the substrate holder at a second time. A method of operating a plasma processing system is provided that includes adjusting a background pressure in a process chamber, where the background pressure is established by flowing a first gas flow using a gas injection system, and igniting a processing plasma in the process chamber. The method includes pulsing a second gas flow using the gas injection system at a first time, and pulsing a RF power to a substrate holder at a second time.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: April 3, 2007
    Assignee: Tokyo Electron Limited
    Inventor: Eric J. Strang
  • Patent number: 7190119
    Abstract: An arrangement for processing a semiconductor substrate in a plasma processing system is disclosed. The arrangement includes providing a RF coupling structure having a first terminal and a second terminal, the first terminal being coupled with a first electrical measuring device, the second terminal being coupled with a second electrical measuring device. The arrangement also includes coupling a compensating circuit to the second terminal. The arrangement further includes providing a feedback circuit coupled to receive information from the first electrical measuring device and the second electrical measuring device, an output of the feedback circuit being employed to control the compensating circuit in order to keep a ratio between a first electrical value at the first terminal and a second electrical value at the second terminal substantially at a predefined value.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: March 13, 2007
    Assignee: Lam Research Corporation
    Inventors: Roger Patrick, Brett Richardson, Norman Williams
  • Patent number: 7166185
    Abstract: The silicon oxide film (106) and silicon nitride film (107) are formed by microwave plasma processing with a radial line slot antenna.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: January 23, 2007
    Assignee: Tokyo Electron Limited
    Inventors: Shigemi Murakawa, Toshikazu Kumai, Toshio Nakanishi
  • Patent number: 7164236
    Abstract: A method and apparatus for generating and controlling a plasma (130) formed in a capacitively coupled plasma system (100) having a plasma electrode (140) and a bias electrode in the form of a workpiece support member (170), wherein the plasma electrode is unitary and has multiple regions (Ri) defined by a plurality of RF power feed lines (156) and the RF power delivered thereto. The electrode regions may also be defined as electrode segments (420) separated by insulators (426). A set of process parameters A={n, ?i, ?i, Pi, S; Li} is defined; wherein n is the number of RF feed lines connected to the electrode upper surface at locations Li, ?i is the on-time of the RF power for the ith RF feed line, ?i is the phase of the ith RF feed line relative to a select one of the other RF feed lines, Pi is the RF power delivered to the electrode through the ith RF feed line at location Li, and S is the sequencing of RF power to the electrode through the RF feed lines.
    Type: Grant
    Filed: March 5, 2004
    Date of Patent: January 16, 2007
    Assignee: Tokyo Electron Limited
    Inventors: Andrej S. Mitrovic, Eric J. Strang, Murray D. Sirkis, Bill H. Quon, Richard Parsons, Yuji Tsukamoto
  • Patent number: 7156949
    Abstract: The present invention concerns a plasma processing apparatus for processing a processing object by applying two types of high-frequency power with different frequencies to generate plasma. A first high-frequency line is provided with a first filter circuit for attenuating a high-frequency current from a second high-frequency power supply. A second high-frequency line is provided with a second filter circuit for attenuating a high-frequency current from a first high-frequency power supply. The first filter circuit is provided with a variable capacitor for changing a circuit constant. For changing the circuit constant, the variable capacitor is varied so that a resonance point becomes greater than an optimum resonance point most attenuating a high frequency in the second high-frequency power supply. Doing so decreases a sputter rate of the generated plasma affected on a wall surface of the processing chamber.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: January 2, 2007
    Assignee: Tokyo Electron Limited
    Inventor: Eiji Hirose
  • Patent number: 7153444
    Abstract: Provided is a method and apparatus for controlling a bias voltage over a wide range and for de-coupling dual radio frequency (RF) currents to allow for independent control of plasma density and ion energy of a plasma for processing a substrate. An exemplary apparatus provides a plasma processing chamber which includes a bottom electrode configured to hold a substrate and first and second RF power supplies being connected to the bottom electrode. Also included is a top electrode which is electrically isolated from a top ground extension. A filter array defining a set of filter settings is included. A switch is coupled to the top electrode and the switch is configured to interconnect the top electrode to one of the filter settings. The filter settings are configured to enable or disable RF current generated from one or both of the RF power supplies from passing through the top electrode.
    Type: Grant
    Filed: June 17, 2004
    Date of Patent: December 26, 2006
    Assignee: Lam Research Corporation
    Inventor: Andreas Fischer
  • Patent number: 7150805
    Abstract: A plasma CVD system S includes: a matching circuit 16 that matches impedance of a RF generator 1 to impedance of a discharge electrode 2 so that incident power to become incident to the discharge electrode 2 from the RF generator 1 is set maximum and reflected power reflected from the discharge electrode 2 to the RF generator 1 is set minimum; and a generator control circuit that controls the power of the RF generator 1 according to change in impedance of the discharge electrode 2 which is matched by said matching circuit 16. The matching circuit 16 includes a plurality of variable capacitors 7, 8 and a coil 9, and changes each capacitance of the variable capacitors 7, 8 based on the incident power and the reflected power. The generator control circuit 26 controls the power of the RF generator 1 according to each capacitance of the variable capacitors 7, 8.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: December 19, 2006
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Tetsuo Kikuchi, Kohichi Sawada
  • Patent number: 7141757
    Abstract: A plasma reactor operable over a very wide process window of pressure, source power and bias power includes a resonant circuit consisting of an overhead electrode having a first impedance, a wafer support pedestal having a second impedance and a bulk plasma having a third impedance and generally lying in a process zone between the overhead electrode and the wafer support pedestal, the magnitudes of the impedances of the overhead electrode and the wafer support pedestal being within an order of magnitude of one another, the resonant circuit having a resonant frequency determined by the first, second and third impedances.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: November 28, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Daniel Hoffman, Jang Gyoo Yang, Douglas A. Buchberger, Jr., Douglas Burns
  • Patent number: 7132040
    Abstract: This matching unit is used for a semiconductor plasma processing apparatus supplying high-frequency power via feeding line to an electrode provided in a chamber, and includes first and second variable capacitors, and a distributed constant circuit, which is structured by copper plates connected between an electrode of the second variable capacitor and an end of an internal conductor of the feeding line and the like. The distributed constant circuit and the feeding line delay the phase of a high-frequency voltage by ½ wavelength. Therefore, the same state as those when the electrode of the second variable capacitor and the electrode inside the chamber are directly connected can be realized, and matching is easily attained.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: November 7, 2006
    Assignee: Pearl Kogyo Co., Ltd.
    Inventors: Etsuo Yamagishi, Yukio Sato, Taku Fukada, Katsumi Takahashi
  • Patent number: 7115185
    Abstract: The reaction rate of a feed gas flowed into a plasma chamber is controlled. In one embodiment a pulsed power supply repeatedly applies a high power pulse to the plasma chamber to increase the reaction rate of plasma within the chamber, and applies a low power pulse between applications of the high power pulses.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: October 3, 2006
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Juan Jose Gonzalez, Fernando Gustavo Tomasel, Andrew Shabalin
  • Patent number: 7112926
    Abstract: There are provided a matching unit capable of sufficiently matching the impedance of a high frequency load to a transmission path impedance without increasing its size and matching time even if a high frequency power of 70 MHz or higher is supplied thereto, and a plasma processing system using the same.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: September 26, 2006
    Assignees: Tokyo Electron Limited, Tokyo Hy-Power Labs, Inc.
    Inventors: Shinji Himori, Mitsuhiro Yuasa, Kazuyoshi Watanabe, Jun'ichi Shimada
  • Patent number: 7094314
    Abstract: The present invention relates to methods and apparatuses for the use of atmospheric pressure non-thermal plasma to clean and sterilize the surfaces of liquid handling devices.
    Type: Grant
    Filed: June 1, 2004
    Date of Patent: August 22, 2006
    Assignee: Cerionx, Inc.
    Inventor: Peter Frank Kurunczi
  • Patent number: 7094313
    Abstract: A substrate processing system is provided with a processing chamber, an alternating voltage supply, and an impedance matching network. The processing chamber holds a substrate during processing and the alternating voltage supply is connected with the processing chamber to capacitively couple energy to a plasma formed within the processing chamber. The impedance matching network is coupled with the alternating voltage supply and has a variable resistive element and a variable reactive element, whose states respectively define distinct real and imaginary parts of an impedance.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: August 22, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Eller Y. Juco, Visweswaren Sivaramakrishnan, Mario David Silvetti, Talex Sajoto
  • Patent number: 7093560
    Abstract: A clamping ring configured to be coupled to a chamber structure of a plasma processing chamber is disclosed. The clamping ring has a plurality of holes for accommodating a plurality of fasteners. The clamping ring includes a plurality of flanges disposed around an outer periphery of the clamping ring, adjacent flanges of the plurality of flanges being disposed such that a hole of the plurality of holes that is disposed in between the adjacent flanges is about equidistant from the adjacent flanges. The plurality of flanges are configured to mate with the chamber structure. The clamping ring and the flanges are dimensioned such that when the plurality of flanges mate with the chamber structure, recesses between adjacent ones of the plurality of flanges form gaps between the clamping ring and the chamber structure.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: August 22, 2006
    Assignee: Lam Research Corporation
    Inventors: Jose Tong, Eric H. Lenz
  • Patent number: 7059267
    Abstract: A method for grounding a semiconductor substrate pedestal during a portion of a high voltage power bias oscillation cycle to reduce or eliminate the detrimental effects of feature charging during the operation of a plasma reactor.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: June 13, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Chuck E. Hedberg, Kevin G. Donohoe
  • Patent number: 7056388
    Abstract: A reaction chamber for carrying out substrate coating methods is disclosed, having at least one opening in at least one outer wall in which an HF feedthrough is inserted in a pressure or vacuum tight manner. The reaction chamber is further characterized by a combination of the following features: a support plate with coolant channels, and at least one opening for an HF line; an HF line collar in the zone disposed in the reaction chamber, a first seal on the collar; a first disc from an insulating material between a second seal on the support plate and the first seal on the collar; a thread in the zone outside the reaction chamber, a screw element being screwed onto the thread, all configured to prevent an electrical contact between the HF line and the support plate being established or an arc-over between the HF line and the support plate occurring.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: June 6, 2006
    Assignee: Aixtron AG
    Inventors: Walter Franken, Gerd Strauch, Johannes Kappeler, Holger Jurgensen
  • Patent number: 7030335
    Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor workpiece, an overhead electrode overlying said workpiece support, the electrode comprising a portion of said chamber wall, an RF power generator for supplying power at a frequency of said generator to said overhead electrode and capable of maintaining a plasma within said chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that said overhead electrode and the plasma formed in said chamber at said desired plasma ion density resonate together at an electrode-plasma resonant frequency, said frequency of said generator being at least near said electrode-plasma resonant frequency.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: April 18, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Gerald Zheyao Yin, Yan Ye, Dan Katz, Douglas A. Buchberger, Jr., Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
  • Patent number: 7029594
    Abstract: A plasma processing method for providing plasma processing to an object to be processed disposed within a vacuum processing chamber in which a process gas feeding device feeds process gas into the vacuum processing chamber, a wafer electrode is placed within the vacuum processing chamber for mounting the object to be processed, a wafer bias power generator applies self-bias voltage to the wafer electrode, and a plasma generator generates plasma within the vacuum processing chamber. The plasma processing method flattens either a positive side voltage or a negative side voltage of a voltage waveform of a high frequency voltage generated to the object at an arbitrary voltage.
    Type: Grant
    Filed: September 10, 2003
    Date of Patent: April 18, 2006
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Naoki Yasui, Masahiro Sumiya, Hitoshi Tamura, Seiichi Watanabe
  • Patent number: 7025856
    Abstract: Apparatus for the processing of materials involving placing a material either placed between an radio-frequency electrode and a ground electrode, or which is itself one of the electrodes. This is done in atmospheric pressure conditions. The apparatus effectively etches or cleans substrates, such as silicon wafers, or provides cleaning of spools and drums, and uses a gas containing an inert gas and a chemically reactive gas.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: April 11, 2006
    Assignee: The Regents of the University of California
    Inventors: Gary S. Selwyn, Ivars Henins, Jaeyoung Park, Hans W. Herrmann
  • Patent number: 7025857
    Abstract: A matching box is provided with a contact device insertion section serving as a slot into which a contact device is inserted. When the matching box is fixed on the outer wall of the side surface of a vacuum container, the matching box is positioned so as to be in a state where a space margin is provided between itself and a power feeding bar. Thereafter, electric contact between the external circuit and the power feeding bar is established by inserting a contact device into the contact device insertion section. A socket 40 provided at the output portion of an impedance matching device has, at the center portion of a metal body 40a formed into a cylindrical structure, an insertion hole 41 for inserting a power feeding bar 32 thereinto to support it A cover layer 42 made of an insulation material is provided on the inner wall of the insertion hole 41, thereby electrically insulating the insertion hole 41 from the power feeding bar 32.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: April 11, 2006
    Assignee: Tokyo Electron Limited
    Inventor: Tsutomu Higashiura
  • Patent number: 7018505
    Abstract: An apparatus of fabricating a semiconductor device includes: a chamber; a radio frequency (RF) power supply supplying an RF power for the chamber; a matching box including a matching unit adjusting an impedance of the RF power; and a chuck penetrating a surface of the chamber, the chuck including a fixing means to fix the matching box to the chuck.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: March 28, 2006
    Assignee: Jusung Engineering Co., Ltd.
    Inventor: Chang-Yeop Jeon
  • Patent number: 7017594
    Abstract: The present invention relates to methods and apparatuses for the use of atmospheric pressure non-thermal plasma to clean and sterilize the surfaces of liquid handling devices.
    Type: Grant
    Filed: January 20, 2005
    Date of Patent: March 28, 2006
    Assignee: Cerionx, Inc.
    Inventor: Peter Frank Kurunczi
  • Patent number: 7004107
    Abstract: A substrate processing system that includes a deposition chamber having a reaction zone, a substrate holder that positions a substrate in the reaction zone, a gas distribution system that includes a gas inlet manifold for supplying one or more process gases to said reaction zone, a plasma power source for forming a plasma from a process gas introduced into the reaction zone of the deposition chamber and an impedance monitor that is electrically coupled to the deposition chamber to measure an impedance level of the plasma. In a preferred embodiment, the substrate holder is a first electrode and the gas inlet manifold is a second electrode and RF power is supplied by the plasma power source to either the first or second electrodes to form the plasma.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: February 28, 2006
    Assignee: Applied Materials Inc.
    Inventors: Sébastien Raoux, Mandar Mudholkar, William N. Taylor
  • Patent number: 6998014
    Abstract: Embodiments of the present invention relate to an apparatus and method of plasma assisted deposition by generation of a plasma adjacent a processing region. One embodiment of the apparatus comprises a substrate processing chamber including a top shower plate, a power source coupled to the top shower plate, a bottom shower plate, and an insulator disposed between the top shower plate and the bottom shower plate. In one aspect, the power source is adapted to selectively provide power to the top shower plate to generate a plasma from the gases between the top shower plate and the bottom shower plate. In another embodiment, a power source is coupled to the top shower plate and the bottom shower plate to generate a plasma between the bottom shower plate and the substrate support.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: February 14, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Chen-An Chen, Avgerinos Gelatos, Michael X. Yang, Ming Xi, Mark M. Hytros
  • Patent number: 6953531
    Abstract: The invention encompasses a method of enhancing selectivity of etching silicon dioxide relative to one or more organic substances. A material comprising one or more elements selected from Group VIII of the periodic table is provided within a reaction chamber; and a substrate is provided within the reaction chamber. The substrate has both a silicon-oxide-containing composition and at least one organic substance thereover. The silicon-oxide-containing composition is plasma etched within the reaction chamber. The plasma etching of the silicon-oxide-containing composition has increased selectivity for the silicon oxide of the composition relative to the at least one organic substance than would plasma etching conducted without the material in the chamber. The invention also encompasses a plasma reaction chamber assembly. The assembly comprises at least one interior wall, and at least one liner along the at least one interior wall. The liner comprises one or more of Ru, Fe, Co, Ni, Rh, Pd, Os, W, Ir, Pt and Ti.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: October 11, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Max F. Hineman, Li Li
  • Patent number: 6949165
    Abstract: An electrical connection means 45 guides a DC voltage, which is generated in an ion sheath when a plasma is excited, to a first electrode 31 where a substrate W is placed. Hence, the DC voltage is applied to both the upper and lower surfaces of the substrate W, so the two surfaces of the substrate have the same potential. As a result, element breakdown, which occurs when a large potential difference occurs between the two surfaces of the substrate W, can be prevented.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: September 27, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Chishio Koshimizu
  • Patent number: 6946053
    Abstract: This invention is a hardware modification which permits greater uniformity of etching to be achieved in a high-density-source plasma reactor (i.e., one which uses a remote source to generate a plasma, and which also uses high-frequency bias power on the wafer chuck). The invention addresses the uniformity problem which arises as the result of nonuniform power coupling between the wafer and the walls of the etch chamber. The solution to greatly mitigate the nonuniformity problem is to increase the impedance between the wafer and the chamber walls. This may be accomplished by placing a cylindrical dielectric wall around the wafer. Quartz is a dielectric material that is ideal for the cylindrical wall if silicon is to be etched selectively with respect to silicon dioxide, as quartz it is virtually inert under such conditions.
    Type: Grant
    Filed: November 5, 2002
    Date of Patent: September 20, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Kevin G. Donohoe
  • Patent number: 6902648
    Abstract: A plasma etching device including a supply path supplying temperature adjustment gas into a process chamber, wherein the temperature adjustment gas is supplied, and a temperature of an interior of the process chamber is controlled, is disclosed. After etching of a wafer is completed, a control valve of the supply path is opened, and the temperature adjustment gas is supplied into the process chamber. A temperature of the temperature adjustment gas is adjusted to a target gas temperature corresponding to an ambient temperature of the interior of the process chamber, or the like. The high-temperature gas remaining in the process chamber is replaced by the temperature adjustment gas supplied from respective nozzle ports, whereby the interior of the process chamber can be cooled to a target temperature with high accuracy in a short amount of time.
    Type: Grant
    Filed: January 9, 2003
    Date of Patent: June 7, 2005
    Assignee: Oki Electric Industry Co., Ltd.
    Inventor: Takeomi Numata
  • Patent number: 6899787
    Abstract: A plasma processing unit has two electrodes for exciting a plasma, a plasma processing chamber, an RF generator, a matching circuit for performing impedance matching between the plasma processing chamber and the RF generator, a feeder that connects an output terminal of the matching circuit to one of the electrode, and a supplier that connects the RF generator to an input terminal of the matching circuit. The feeder is arranged to decrease the average density per unit volume of the RF power supplied from the RF generator as the RF power flows from the output terminal of the matching circuit to the electrode. The section of the plasma processing unit that is DC-grounded has a surface provided with a low-resistance portion. The supplier or the feeder is fixed on a floor using RF impedance adjustors so as to prevent the RF impedance therein from changing.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: May 31, 2005
    Assignees: Alps Electric Co., Ltd., Seiko Epson Corporation
    Inventors: Akira Nakano, Shintaro Asuke, Takeshi Miyashita, Tadahiro Ohmi
  • Patent number: 6896775
    Abstract: Magnetically enhanced plasma processing methods and apparatus are described. A magnetically enhanced plasma processing apparatus according to the present invention includes an anode and a cathode that is positioned adjacent to the anode. An ionization source generates a weakly-ionized plasma proximate to the cathode. A magnet is positioned to generate a magnetic field proximate to the weakly-ionized plasma. The magnetic field substantially traps electrons in the weakly-ionized plasma proximate to the cathode. A power supply produces an electric field in a gap between the anode and the cathode. The electric field generates excited atoms in the weakly-ionized plasma and generates secondary electrons from the cathode. The secondary electrons ionize the excited atoms, thereby creating a strongly-ionized plasma.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: May 24, 2005
    Assignee: Zond, Inc.
    Inventor: Roman Chistyakov
  • Patent number: 6894245
    Abstract: A plasma reactor for processing a semiconductor workpiece, includes a reactor chamber having a chamber wall and containing a workpiece support for holding the semiconductor support, the electrode comprising a portion of the chamber wall, an RF power generator for supplying power at a frequency of the generator to the overhead electrode and capable of maintaining a plasma within the chamber at a desired plasma ion density level. The overhead electrode has a capacitance such that the overhead electrode and the plasma formed in the chamber at the desired plasma ion density resonate together at an electrode-plasma resonant frequency, the frequency of the generator being at least near the electrode-plasma resonant frequency. The reactor further includes a set of MERIE magnets surrounding the plasma process area overlying the wafer surface that produce a slowly circulating magnetic field which stirs the plasma to improve plasma ion density distribution uniformity.
    Type: Grant
    Filed: October 22, 2001
    Date of Patent: May 17, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Yan Ye, Dan Katz, Douglas A. Buchberger, Jr., Xiaoye Zhao, Kang-Lie Chiang, Robert B. Hagen, Matthew L. Miller
  • Patent number: 6881922
    Abstract: The present invention uses as a detector for adjustment measurement, monodyne interference between a microwave for plasma generation and the reflected wave. Analysis of the interference wave that is obtained using monodyne interference allows finding of the phase difference between the incident and the reflected wave and the amplitude of that reflected wave; and controlling of an excited microwave generation/control system based on them allows impedance matching between the excited microwave and the plasma. This method allows very high precision phase detection, and calculation of the characteristics of the plasma based on the detected phase shift. Therefore, it is possible to distinguish noises even in the vicinity of the matched region.
    Type: Grant
    Filed: November 21, 2001
    Date of Patent: April 19, 2005
    Assignee: Japan Science & Technology Corporation
    Inventors: Yasushi Nishida, Hiroaki Ito, Noboru Yugami
  • Patent number: 6878233
    Abstract: According to the present invention, there is provided a holding mechanism of an object to be processed W, which comprises a relay switch to electrically disconnect a detection circuit having the function of detecting the stripped state of a protective film of a lower electrode and removing a residual charge from the direct-current component in a high-frequency power supply line from the power source supply line and which disconnects the detection circuit from the lower electrode in accordance with a process condition to prevent abnormal electric discharge and which electrically connects the detection circuit to the lower electrode to detect the stripped state (life) of the protective film of the lower electrode from the direct-current component in a plasma discharge or to remove a charge into the lower electrode or a residual charge during plasma processing under a process condition not causing abnormal electric discharge or at maintenance time.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: April 12, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Eiji Hirose
  • Patent number: 6872259
    Abstract: A method of and apparatus for providing tunable gas injection in a plasma processing system (10, 10?). The apparatus includes a gas injection manifold (50) having a pressurizable plenum (150) and an array of adjustable nozzle units (250), or an array of non-adjustable nozzles (502, 602), through which gas from the plenum can flow into the interior region (40) of a plasma reactor chamber (14) capable of containing a plasma (41). The adjustable nozzle units include a nozzle plug (160) arranged within a nozzle bore (166). A variety of different nozzle units are disclosed. The nozzle plugs are axially translatable to adjust the flow of gas therethrough. In one embodiment, the nozzle plugs are attached to a plug plate (154), which is displacable relative to an injection plate (124) via displacement actuators (170) connecting the two plates. The displacement actuators are controlled by a displacement actuator control unit (180), which is in electronic communication with a plasma processing system control unit (80).
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: March 29, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Eric J. Strang
  • Patent number: 6857387
    Abstract: An apparatus and method for fabricating an electronic workpiece in which first and second electrodes within a plasma chamber are respectively connected to low frequency and high frequency RF power supplies. At least one capacitor is connected between the first electrode and electrical ground. The one or more capacitors can reduce or eliminate the coupling of high frequency RF power to any plasma outside the region directly between the two electrodes. Consequently, the invention can improve the performance of the plasma process by concentrating more of the RF power in the region between the two electrodes.
    Type: Grant
    Filed: May 3, 2000
    Date of Patent: February 22, 2005
    Assignee: Applied Materials, Inc.
    Inventors: Sheng Sun, Jeff C. Olsen, Sanjay Yadav, Quanyuan Shang, Kam S. Law
  • Patent number: 6830007
    Abstract: A CVD apparatus includes (i) a reaction chamber; (ii) a reaction gas inlet; (iii) a lower stage on which a semiconductor substrate is placed; (iv) an upper electrode for plasma excitation; (v) an intermediate electrode with plural pores through which the reaction gas passes, wherein a reaction space is formed between the upper electrode and the intermediate electrode; and (vi) a cooling plate disposed between the intermediate electrode and the lower stage, wherein a transition space is formed between the intermediate electrode and the cooling plate, and a plasma-free space is formed between the cooling plate and the lower stage.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: December 14, 2004
    Assignee: ASM Japan K.K.
    Inventors: Nobuo Matsuki, Seijiro Umemoto, Yasuyoshi Hyodo
  • Patent number: 6806651
    Abstract: The plasma source includes a cathode assembly having an inner cathode section and an outer cathode section. An anode is positioned adjacent to the outer cathode section so as to form a gap there between. A first power supply generates a first electric field across the gap between the anode and the outer cathode section. The first electric field ionizes a volume of feed gas that is located in the gap, thereby generating an initial plasma. A second power supply generates a second electric field proximate to the inner cathode section. The second electric field super-ionizes the initial plasma to generate a plasma comprising a higher density of ions than the initial plasma.
    Type: Grant
    Filed: April 22, 2003
    Date of Patent: October 19, 2004
    Assignee: Zond, Inc.
    Inventor: Roman Chistyakov
  • Patent number: 6806652
    Abstract: The plasma source includes a cathode assembly. An anode is positioned adjacent to the cathode assembly. An excited atom source generates an initial plasma and excited atoms from a volume of feed gas. The initial plasma and excited atoms are located proximate to the cathode assembly. A power supply generates an electric field between the cathode assembly and the anode. The electric field super-ionizes the initial plasma so as to generate a high-density plasma.
    Type: Grant
    Filed: May 12, 2003
    Date of Patent: October 19, 2004
    Assignee: Zond, Inc.
    Inventor: Roman Chistyakov
  • Patent number: 6793767
    Abstract: A wafer stage including an electrostatic chuck and a method for dechucking a wafer using the wafer stage are provided, wherein, the wafer stage includes an electrostatic chuck support, an electrostatic chuck, a lifting means, and a grounding means including a device for connecting the interconnections for grounding the lifting means. According to the method for dechucking a wafer, when a lifting means is in contact with a rear side of the wafer, the lifting means is grounded. Then, an electrostatic chuck is neutralized by supplying power to electrostatic electrodes, and the wafer is neutralized by supplying plasma to the wafer.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: September 21, 2004
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Chang-woong Chu, Kyeong-koo Chi, Ji-soo Kim, Seung-pil Chung, Sang-hun Seo
  • Patent number: 6770166
    Abstract: Provided is a method and apparatus for controlling a bias voltage over a wide range and for de-coupling dual radio frequency (RF) currents to allow for independent control of plasma density and ion energy of a plasma for processing a substrate. An exemplary apparatus provides a plasma processing chamber which includes a bottom electrode configured to hold a substrate and first and second RF power supplies being connected to the bottom electrode. Also included is a top electrode which is electrically isolated from a top ground extension. A filter array defining a set of filter settings is included. A switch is coupled to the top electrode and the switch is configured to interconnect the top electrode to one of the filter settings. The filter settings are configured to enable or disable RF current generated from one or both of the RF power supplies from passing through the top electrode.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: August 3, 2004
    Assignee: Lam Research Corp.
    Inventor: Andreas Fischer
  • Patent number: 6767429
    Abstract: In a plasma CVD apparatus for applying a film deposition process to a semiconductor wafer (W), a wafer placement stage (3) is provided at a center of a vacuum chamber (2). The placement stage (3) is mounted to a side wall (63) via a support part (6). An exhaust port (9) having a diameter equal to or smaller than a diameter of the placement stage (3) is provided under the placement stage (3). A center axis (C1) of the exhaust port (9) is displaced from a center axis of the placement stage (3) in a direction opposite to an extending direction of the support part (6), thereby achieving an efficient exhaust.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: July 27, 2004
    Assignee: Tokyo Electron Limited
    Inventor: Hideaki Amano
  • Patent number: 6726804
    Abstract: A plasma processing apparatus and a method of operating a plasma processing apparatus are disclosed. In one embodiment, a first RF signal at a carrier frequency and a second RF signal at a second frequency are generated. An amplitude modulated signal is formed by modulating the first RF signal with the second RF signal. A plasma is generated within the plasma processing chamber using the amplitude modulated signal. Generating plasma using a frequency modulated signal is also disclosed.
    Type: Grant
    Filed: January 22, 2001
    Date of Patent: April 27, 2004
    Inventors: Liang-Guo Wang, Kwok M. Wong, Shamouil Shamouilian, Kartik Ramaswamy
  • Patent number: RE39064
    Abstract: An electronic device manufacturing apparatus includes: a reaction chamber including a wall having a ground potential level; a reaction gas inlet for introducing a reaction gas into the reaction chamber; a high frequency power generator for generating a high frequency voltage for exciting the reaction gas into plasma state or dissociated state; a cathode electrode connected to the high frequency power generator; and a floating capacitance formed between a potential level of the cathode electrode and the ground potential level. An impedance adjusting capacitor is inserted so as to be in series with the floating capacitance. The impedance adjusting capacitor has a capacitance value less than that of the floating capacitance.
    Type: Grant
    Filed: October 30, 2002
    Date of Patent: April 18, 2006
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Osamu Sakai, Katsuhiko Nomoto