Abstract: A device for connecting two bodies such as wires, and for sealing the connection between them, comprising a heat-shrinkable sleeve, a solder insert and an annular composite adhesive insert which comprises two layers of heat-activatable adhesive material. The viscosity of the radially inner layer is less than that of the outer layer. The device is heated to cause the sleeve to shrink and to cause the solder to fuse to form a connection between the bodies. Flow of the inner, less viscous layer of the adhesive insert is restricted by the outer viscous layer, to minimize contamination of the solder by the material of the inner layer.

Abstract: An enclosure for sealing, insulating and strain relieving a conductor splice of insulated electrical wires. The enclosure (34) has a molded housing (26) with a plurality of mirror-imaged cavities (38) for receiving and restraining spliced conductors (10) and the adjacent insulated portions of the electrical wires. A mastic sealer (2) may be disposed upon the internal face of the enclosure. The enclosure containing the mastic sealer is subsequently locked about the spliced portion of the insulated wires.

Abstract: A conductive polymer interconnect structure (10) is comprised of an insulative polymer (18), a silicone or an epoxy, having a plurality of particles (20) arranged therein to provide conductive paths which extend in the z direction. At least a portion of those particles (20) proximate a separate one of the major surfaces of the matrix has at least a portion thereof coated with a solder 24 whose composition is tailored to melt below the cure temperature of the matrix (18). In this way, when the matrix (18) is sandwiched between a pair of conductive members (12 and 14) and the matrix is cured, a metallurgical bond, rather than a mechanical bond, will be formed between the members.

Abstract: This invention provides a foam barrier which prevents substantial migration of plasticizer from a plasticized polymeric article, such as a PVC cable jacket, into a gel sealing material in contact with the article and prevents substantial migration of oil from the gel material into the article while not significantly interfering with the sealing contact between the gel material and the surface of the article.

Abstract: A self-contained solder delivery device comprises a housing, a quantity of solder together with flux and a pressuring means for forcing the solder from the housing. The device can be used in a connector for use in connecting the conductors of electric power cables.

Abstract: This invention relates to a sealed solder connector assembly and method of use operable to interconnect adjacent conduit wire members having exposed wire sections extended from insulated cover sections. The sealed solder connector assembly includes (1) a main support member constructed of a flexible plastic tubing; (2) a wire anchor member constructed of a low temperature melting point solder material placed interiorly and centrally of the main support member; and (3) an interior anchor coat of a temperature controlled adhesive film anchored to an interior surface of the main support member. Application of heat to the main support member results in (1) initial securing of the wire anchor assembly centrally of the main support member; (2) anchoring and sealing the main support member about the conduit wire members; and (3) melting and fusing the wire anchor member to the wire sections of the wire members.

Abstract: In a process and a material for producing an electrically insulating sheathing around a junction between electrically conductive elements, the material comprises first and second layers which have different melting points and which are disposed around the junction in such a way that the layer having the lower melting point constitutes an inner layer around the junction while the layer having the higher melting point is disposed on the outside of the inner layer. The material is pressed around the junction by means of ultrasound welding, with the inner layer softening at least to such an extent that, under the pressure applied thereto by the outer layer, the inner layer fills any spaces between the junction and the outer layer, and the outer layer forming a sealing enclosure around the inner layer and the junction.

Abstract: A support helix for a radially expanded sleeve of resilient material which may be used as an enclosure of an elongate object such as an electrical cable, comprising a tubular base body having a constant wall thickness through which circumferentially spaced cuts are formed in a helical pattern along the entire length of the base body. One end portion of the helix is separated from the helix into a strip extending from one end of the helix through the support helix and out of the other end thereof where it may be manually grasped. The connection areas between the spaced cuts are dimensioned so that the support helix can be manually unwound by pulling on the end portion extending through the support helix.

Abstract: Since the mineral insulation (M) of the cable (C) is sensitive to moisture from which it is protected over the length of the cable by a sheath (G), the bared front length (8) of the cable core (A) is initially connected to a connection length (14) whose insulation (22) is constituted by an organic material which is insensitive to moisture. The prior connection zone is embedded in a block of resin (24) surrounded with its own sheath (26). The desired electrical connection is made to the other end (18) of said connection length inside a non-sealed box. The invention is applicable to transmitting signals even in the event of an accident to a nuclear reactor.

Abstract: An article that may be employed to protect a substrate by wrapping the article around the substrate. The article comprises a flexible matrix which is composed of a first material and comprises a plurality of open interstices, the interstices having an average volume of less than 0.01 inch.sup.3 ; and an impregnant which is composed of a second material which has a cone penetration value of 100 to 350 (10.sup.-1 mm) and an ultimate elongation of at least 200%, and comprises a plurality of interconnected segments which lie within the interstices of the matrix. The matrix and the impregnant are such that, when the article is stretched, the matrix reaches its ultimate elongation before the impregnant reaches its ultimate elongation.

Abstract: A method and arrangement are provided to generate an environmental seal around a connection such as an electrical junction. The arrangement comprises a pad arrangement having a substrate and a sealant pad associated therewith. The sealant pad comprises a highly viscous sealant which, under pressure, can be forced into areas between adjacent wires, to provide effective moisture seals. According to preferred methods of the present invention a substrate having sealant thereon is folded around a junction to be sealed, such that the substrate retains the sealant against the electrical junction. In a step of the preferred method, pressure is applied to the enclosed sealant pad, generating hydraulic forces contained in such a manner as to the direct sealant between adjacent wires, spreading same apart. In preferred applications, preferred direction of sealant is facilitated by a preferred pressure die arrangement.

Abstract: A plurality of terminals already disposed in a housing of an electrical connector, include solder tails extending rearwardly from the housing which have a thin layer of magnetic material deposited on an outer surface thereof, so that respective wire ends may be placed therealong with solder preforms within lengths of heat recoverable tubing may be placed therearound and a high frequency current induced in the magnetic layer which then generates thermal energy sufficient to melt the solder and shrink the tubing forming terminations between the wires and the terminals and simultaneously sealing the terminations. The magnetic material may be nickel-iron alloy clad to a brass solder tail layer. The thermal energy is generated in an amount necessary to raise the temperature of the magnetic layer to its Curie temperature for the given frequency used and maintain that temperature.

Abstract: A mineral oil-free cured cable splice encapsulant comprises between about 20% and about 60% polyurethane, by weight of the cured encapsulant, the balance comprising diluent(s) and/or plasticizers, and typically has a cure and typically has a cure time of at least 50 minutes at 25.degree. C. The relatively long cure time, together with other properties of the material, including a viscosity typically between 150 and 1500 centipose, and relatively good "bonding" to plastic-insulated conductors, results in improved water-intrusion resistance of splices enveloped in the novel encapsulant.

Abstract: This invention relates to a submersible electrical cable splice, and the method of making the same. It employs a housing sleeve of an elastomeric material which is hollowed out to include a central cavity connected at each of the ends by bores which are of slightly smaller diameter than the cables which are to be connected. In the process of making the splice, one end of the housing sleeve is lubricated, and one of the cables is pushed clear through and out the other end of the housing, where it is joined to the other cable end in abutting relation in a metal crimp connector. The joined cables are then pulled in the opposite direction back through the bore of the housing sleeve, until the crimping connector seats in the central cavity, which is of slightly smaller diameter than the crimping connector, squeezing out the air. It should be understood that a pocket or void or space is to be eliminated or reduced to insignificant amounts.

Abstract: A resilient open ended reenterable splice cover is provided having an enlarged central section and cable sealing means at both ends with the central section having a cross-sectional area smaller than the cross-sectional area of the metal splice which it is designed to cover. Even though an interference fit is provided between the splice and the splice cover, the cover is removable so as to provide reentry to the splice. A lubricating medium is contained within the splice cover. The splice cover may be provided in a kit which includes a mating deformable metal splice or terminal. The kit is designed to be used in the field so as to provide a submersible reenterable splice assembly for insulated electric cables.

Abstract: A device for electrically connecting together two wires and sealing the joint comprises a dimensionally-recoverable sleeve having a central solder insert and end adhesive inserts. The adhesive inserts comprise a higher viscosity adhesive that acts as a dam restricting flow of the lower viscosity adhesive.

Abstract: An electrical cable connection comprising a plurality of core connections, each having an electrically insulating and sealing core enclosure which comprises a fire-resistant inorganic fiber material layer, and a shrunk sleeve thereover, together with a cable sealing enclosure which surrounds the core enclosure and has sufficient length to seal the cable sheath.

Abstract: A connector frame for use in the connection of electrical circuit assemblies having pins integrally connected therewith. The connector frame is a body of electrically non-conductive, thermally conductive material having one or more apertures bored through the body, said apertures being through-plated with an electrically-conductive material having a lower melting point than any of the surrounding materials. Said body also includes at least one separate aperture in which is disposed an electrically-conductive, heat-generating wire, said wire having the capacity to generate sufficient heat to melt the electrically-conductive material disposed in the apertures to form a strong electrical and mechanical bond between the pins of the electrical circuit assemblies.

Abstract: There is disclosed a termination device which includes a dimensionally heat-unstable tubular member and a dimensionally heat-unstable insert. The insert is positioned within the tubular member and is in abutting relationship therewith. The termination device may further include a fusible insert or inserts which may be thermoplastic polymeric materials or solder or both. The dimensionally heat-unstable insert is recoverable and the fusible insert or inserts, if present, are meltable at a temperature used to recover the dimensionally heat-unstable tubular member.

Abstract: A recoverable article comprises a fabric having zones of different or uniformly varying recovery forces or ratios. The fabric can be made impervious and used for environmental protection.

Abstract: A cable connection is described. It is particularly suitable for a piezoelectric cable which has a low melting point conductor. The connection is made by inserting a conductive piercing member such as a wire (14) into the conductor (4), so as to leave a portion of the piercing member extending from the cable. The piercing member (14) is then heated to the softening temperature of the cable conductor (4) to allow local softening of the conductor. The result, on cooling, is a solder joint between the piercing member and the cable conductor.

Abstract: A two-component settable liquid is mixed in a tube to start the setting of the liquid. A pair of electrical cables are separately fed through a retaining cap and a splice is made between the cables. The splice is inserted into the mixed settable liquid and the retaining cap is secured on the tube to hold the splice in the mixed settable liquid while the liquid sets to form a seal about the splice. Various structure is also shown to pressurize the contents of the tube to force the settable liquid into and around the splice.

Abstract: A wire length having a very small diameter is terminated to a contact member by forming a groove in the contact member, disposing the wire length entirely within and along the groove, and striking the surface of the contact on both sides of the groove deforming the sides of the groove downwardly and inwardly into the groove firmly against the wire therein. The contact members can be made in lead frames on a carrier strip and have grooves formed therein, the wire can be placed in the grooves and terminated to the contact members in an automated assembly to make, for example, fuse components where wire segments bridge gaps between associated contact sections of pairs of the contact members, and the lead frames can have housings molded thereto while on the carrier strip.

Abstract: A cable closing method and the resultant cable closing constructed by enclosing the cable area to be closed with a flexible waterproof enclosure, wrapping the cable with a water-activatable urethane resin impregnated cloth to span the area enclosed by the flexible waterproof enclosure, wetting the water-activatable urethane resin impregnated cloth to activate the resin and permitting the urethane resin to cure.

Abstract: A closure and method for protecting a splice connecting at least two cables. The closure includes a flexible reservoir positioned around the splice, a curable liquid sealant introduced into the reservoir, a means applied to the reservoir for increasing the pressure therein and a pressure measuring tube communicating between the inside and outside of the reservoir.

Abstract: A kit comprising materials for sealing leaks in low-pressure gas lines. The kit contains, (a) optionally, a container of corrosion-resistant primer composition; and (b) a special laminated tape comprising a ply of rubber such as neoprene and a ply of pressure-sensitive conformable polyer-based adhesive material based on, e.g., ethylene-propylene rubber, and (c) a seal restraining fabric impregnated with a curable resin such as moisture-curable polyurethane which is characterized by good shelf life and a controlled curing speed when subjected to moisture. The tape of the invention also relates to the novel protective patch structures which are formed by use of the kit material.

Abstract: A joint between a mass-impregnated paper insulated cable and a plastic insulated cable is sealed to contain the mass impregnating, oil material by applying a heat-recoverable oil resistant tubing over the exposed paper insulation so as to leave a portion thereof uncovered adjacent the exposed conductor of the cable, applying an oil resistant mastic to said uncovered portion of the insulation and over an adjacent end of said tubing, and applying a further heat-recoverable tubing over the mastic and an adjacent portion of the oil resistant tubing.

Abstract: This invention provides articles and methods for surface protection which comprises a layer of a gel material having a cone penetration of about 100 to about 350 (10.sup.-1 mm) and an ultimate elongation of at least 100% and a covering layer of a flexible material which is flexible when installed on the surface to be protected and is hardenable or curable so that after installation the covering layer hardens to hold the gel layer in position and protect the gel layer from mechanical and other environmental conditions. This invention is particularly suitable for providing surface protection for underwater structures by applying the gel layer to displace the water from the surface which is underwater and providing a water curable covering layer which, after being applied to the surface, cures underwater to provide the required mechanical protection for the gel layer.

Abstract: Excellent connection of conductors with high reliability can be accomplished by using an adhesive composition or flim capable of exhibiting anisotropic-electroconductivity comprising electroconductive particles comprising polymeric core materials coated with thin metal layers, and electrically insulating adhesive component.

Abstract: An electrical medium voltage cable connection enclosure for an oil-filled, paper-insulated cable has a spacer body arranged between a core connection area and a shielding enclosure. The spacer body is a prefabricated, resilient, open-pore foam material body which has an air-free filler of electricity insulating, flowable, impregnating compound and is longitudinally split and put under a resilient pressing force by the shielding enclosure.

Abstract: A miniaturized overload protection device for connecting electrical components and two or more electrically conductive wires and, more particularly, for connecting the adjacent end parts of the two wires together and connecting the other ends to the electrical components, comprising a protective device for connecting two electrically conductive wires together, and electrical components adapted to be connected with the electrically conductive wires. The protective device includes a binder having a low melting point, which is solid at ambient temperature to surround the adjacent end parts of the two wires when they are placed together and provides the mechanical strength therefor; and a coating made from a rigid material completely surrounding the solid binder and confining this binder in position at the time of its melting caused by a high current flowing through the conductive wires, thus maintaining the connection between the conductive wires.

Abstract: A branch-off seal between a heat-recoverable sleeve, such as a tubular or wrap-around sleeve made from cross-linked polymeric material, and two or more substrates such as electrical cables is effected by using one or more clips the outer legs of which are positioned over the outer surface of the sleeve so as to form an appropriate number of conduits and applying heat to cause the sleeve to shrink aobut the substrates positioned within the conduits. The preferred clips are formed as a trident, the central leg of which extends into the heat-recoverable sleeve and is provided with a layer of a hot-melt adhesive or another sealant so as to enhance the seal formed at the branch-off.

Abstract: A method is provided for constructing a mechanically strong and fluid tight assembly of an electrode along the length of an implantable lead, such as those leads suitable for cardiac pacing and diagnosis and the like. In the preferred embodiment, a short annular sheath polymeric tube is closely positioned over a coiled insulated conductor, an electrode is positioned over the short annular sheath, and a section of the insulating sheath of the lead is positioned over a flange of the electrode and sealed to a shape that is substantially isodiametric with the electrode surface.

Abstract: There is disclosed a termination device which includes a dimensionally heat-unstable tubular member and a dimensionally heat-unstable insert. The insert is positioned within the tubular member and is in abutting relationship therewith. The termination device may further include a fusible insert or inserts which may be thermoplastic polymeric materials or solder or both. The dimensionally heat-unstable insert is recoverable and the fusible insert or inserts, if present, are meltable at a temperature used to recover the dimensionally heat-unstable tubular member.

Abstract: A heat activatable sealing piston comprising a cylinder of polymeric material radially expandable on application of heat. The piston can be incorporated into thermal actuators of various types. In a preferred embodiment, the sealing piston is used in an electrical connector, together with a gas generating means to force solder between an electrical conductor inserted into the connector and the walls of the tubular connector.

Abstract: A kit comprising materials for protecting splices of electrical cables. Such splices as must be maintained underground between cables used in providing cathodic protection against corrosion to buried pipelines. The kit contains (a) a malleable butyl rubber composition having good low-temperature brittleness and exhibiting some cold flow characteristics, (b) a restraining fabric impregnated with a curable resin such as moisture-curable polyurethane which is characterized by good shelf life and a controlled curing speed when subjected to moisture. The invention also relates to the novel protected spliced structures which are formed by use of the kit material.

Abstract: A cast cable connection comprising cables having their conductors interconnected and surrounding the conductors a housing containing a cured filler resin therein, said housing comprising bound, flexible, ceramic particles.

Abstract: Forming an encapsulated splice region between cables in which conductors of one cable are electrically connected to conductors of the other cable to form splices. After electrically isolating splices from one another, a barrier layer is provided which extends axially across and beyond the splices onto the cables and then a plastic encapsulation is molded so as to enclose the barrier layer. The materials of the molding and barrier layer are such that they do not unite at any interfacial region between them. This construction makes it easier to open the splice region subsequently.

Abstract: The present disclosure relates to a novel structure of a cable connector, and more particularly to a connector with advantage of saving practicing time, material and cost; in practice of the present disclosure, several layers of glass fiber band are wrapped around the front portion of the cable covered with PE plastics, then, a number of layers of PE band are circled around the cable at the position properly distanced behind the glass fiber band, and followed by a step of using a lead plate, having a plurality of small bores at its rear section, to cover the banded cable, forming a so-called auxiliary lead tube having a cross sectional shape " ", the bended front part of said tube is welded to a steel band around the cable, and the rear portion of the tube is heated to make wrapped PE plastic band melt and stuff in those said bores, and use PE glue tape and VN glue tape consecutively to tangle around the rear portion of the tube and cable forming a tightly closed joining base; an extension lead collect with a

Abstract: A process for surrounding joined cable ends with an elastic, monolithic sleeve which comprises expanding the bore of the sleeve, positioning the sleeve around the joined ends and then, permitting the bore to contract elastically, radially and progressively from one end of the sleeve toward the other. Also, apparatus for performing the process which comprises a rigid tube having a bore larger than the exterior size of the joined ends, having an ogive at one end, having a collar secured to the tube at the other end and at least two rigid, annular bodies mounted on the tube, one of annular bodies being engageable with an end of the sleeve and being slidable on the tube and the other annular body engaging the collar, and having threaded rods engaging the annular bodies through rotatable, threaded bushings for forcing the annular bodies apart in the axial direction of the tube to remove the tube from the sleeve.

Abstract: This invention relates to heat-shrinkable devices for forming solder connections between electrical conductors. The devices each comprise of a hollow, heat-shrinkable sleeve having first and second ends, and contain a quantity of solder. Both ends contain heat-softenable sealing material which seal the ends upon recovery of the article, the sealing material at the second end being less responsive to heat than the sealing material at the first end. The conductors to be connected are inserted into the first end of the sleeve and the sleeve recovered. Because the sealing material at the second end does not seal the second end until after the sealing material at the first end has recovered about the inserted conductors at the first end, any hot gases evolved within the article can exit the article via the second end. The invention enables a reliable connection to be made between electrical conductors that are provided with heat-sensitive insulation.

Abstract: A joint between a pair of electrical cables of different types, such as an oil filled cable and a cable with extruded insulation. Both cable ends have tapered insulation and stepped layers outwardly of the insulation and the conductor of one cable is mechanically and electrically connected to the conductor of the other cable by a rod surrounded by a body of insulation. Portions of the insulation at opposite ends of the body and the tapered insulations are respectively covered by insulation applied thereto during installation of the joint. The tapered insulation of the oil filled cable is enclosed by a housing in fluid tight engagement with the body and the sheath of the oil filled cable and filled with the oil of the oil filled cable. The insulation surrounding a portion of the body and the tapered insulation of the cable with extruded insulation is adhesively bonded to such portion of the body.

Abstract: Connectors for terminating and splicing high voltage power cables comprise a metallic tubular sleeve having an open end for receiving an electrical conductor and a closed end. The inner wall of the sleeve is pretinned. The sleeve can be provided with a slug of solder proximate to the closed end. A connection is made by inserting the conductor into the sleeve, heating the solder, and as the solder melts, relatively moving the connector and the conductor toward each other. The connector can be provided with an insert to accommoduate conductors that are non-circular in cross-section.The connector can be provided with means for pressuring the slug of solder toward the open end of the sleeve at the temperature at which the slug of solder melts. With this connector, no relative movement between the conductor and the connector is required. Merely by melting the solder, the means for pressuring causes the solder to extrude around the conductor.

Abstract: An armored submarine cable joint comprising a tubular housing with internally tapered end portions closely fitting the outer sheath of the submarine cable wherein the armoring wires or tapes adjacent each cable end are splayed and deformed within each tapered end portion. The housing is fabricated from glass filament wound epoxy resin material. The completed joint is potted with a filled epoxy resin system.

Abstract: A method of splicing a submersible pump motor lead to a power cable provides a smaller splice. A transition rod is welded between each motor lead conductor and power conductor. The transition rod has a smaller diameter on one end to connect to the diameter of the motor lead. The larger diameter end has a cavity for receiving the power cable conductor. After welding, an insulating layer is molded around each rod. Then, an elastomeric jacket is molded around all three of the rods.

Abstract: A wraparound closure with closure means which can be easily re-opened, such as a zipper or Velcro-type closure, provides environmental protection for splices or branch-offs in elongate substrates, such as communications or other cables, which closure has the advantage that it can be opened and re-closed easily and quickly. The end portions of the closure are sealed around the cable substrate with a sealing material having a cone penetration value of 100 to 350 (10.sup.-1 mm) and an ultimate elongation of at least 200%. The wraparound may include a retaining means, such as a resilient plastic ring, which may be positioned to hold the wraparound closure away from the cable substrate when the closure is opened and work is being performed on the cable and may be positioned around the cable to provide support for the wraparound closure when it is in the closed position.

Abstract: A fusible flame retardant sealant composition comprised of a homogeneous mixture of polyvinylidene fluoride, methacrylate polymer, and antimony oxide is disclosed. In the preferred embodiment, the sealant composition also contains zinc oxide. The sealant composition as disclosed herein is used to make fusible sealant inserts for preinsulated electrical connectors having a heat recoverable sleeve. The connectors are essentially comprising a conductor connecting means positioned within the heat recoverable sleeve, the conductor connecting means being designed to receive and electrically connect two or more electrical conducting members, the members being inserted from the ends of the sleeve, and one fusible sealant insert member made of said composition positioned near each one of the open ends of the sleeve.

Abstract: A method of forming a connection part for polyolefin insulated electrical wires or cables is disclosed which comprises a cross-linkable reinforcing insulation layer around said connection part, providing around said reinforcing insulation layer a heat shrinkable tube consisting of an integrated assembly of a semiconductive layer and a specific insulated portion consisting of at least two cylindrical heat shrinkable semiconductive members in combination with each other through an insulation material, and then heating said tube under pressure to effect crosslinking of said reinforcing insulation layer and cause said reinforcing layer to become integrated with said heat shrinkable tube. A heat shrinkable tube for use in this method is also described.

Abstract: Cable splice and closure arrangement to cover a cable region which is devoid of sheath and jacket. At each side of the devoid region, the cable has a strap member encircling it and piercing means of the strap member protrude through the jacket and into the sheath at spaced positions around the cable. An outwardly projecting means of each strap member is intimately embedded in a moulded plastic end of a combined closure and tensile strength means. This combined means may be an integral moulding having the two ends and a portion between the ends and which bridges the devoid region. Alternatively, it may comprise individual moulded plastic ends with tensile means such as steel rods extending between the embedded in the ends. The invention also includes a strain relief device for inclusion in the splice and closure arrangement.

Abstract: An article comprises two areas of heat-recoverable woven fabric which are joined together along a line by means of a mechanical joining arrangement, such as stitches, staples or a stitched or stapled zip, which penetrates the fabric. The direction of crimp of the area penetrated is substantially perpendicular to the line of the join, or the two areas have substantially parallel directions of crimp.