Phosphorus, Boron Or Nitrogen Containing Catalyst Patents (Class 208/114)
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Patent number: 4356338Abstract: There is disclosed a method for decreasing catalyst coking and extending the usable catalyst life by pre-treatment of the catalyst with steam and/or a phosphorus-containing compound. Catalysts benefiting from such pre-treatment comprise crystalline zeolites characterized by a silica to alumina mole ratio of at least 12 and a constraint index, as herein defined, within the approximate range of 1 to 12.Type: GrantFiled: October 8, 1980Date of Patent: October 26, 1982Assignee: Mobil Oil CorporationInventor: Lewis B. Young
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Patent number: 4334979Abstract: A hydrocarbon is catalytically cracked employing a cracking catalyst contacted with a treating agent selected from germanium and germanium compounds.Type: GrantFiled: April 11, 1980Date of Patent: June 15, 1982Assignee: Phillips Petroleum CompanyInventors: Brent J. Bertus, Dwight L. McKay
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Patent number: 4324648Abstract: Deposits on a cracking catalyst are passivated by contacting the cracking catalyst with tin and at least one of phosphorus or sulfur.Type: GrantFiled: March 24, 1980Date of Patent: April 13, 1982Assignee: Phillips Petroleum CompanyInventors: John S. Roberts, Brent J. Bertus, Dwight L. McKay, H. Wayne Mark
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Patent number: 4321129Abstract: A novel cracking catalyst, a method of preparing same and an improved hydrocarbon cracking process are provided wherein adverse effects of metals such as nickel, vanadium, iron, copper and cobalt in the cracking catalyst are precluded or mitigated by contacting the cracking catalyst with (A) at least one of elemental antimony and compounds thereof and (B) at least one of element tin and compounds thereof whereby there is added to said catalyst a modifying amount of each of (A) and (B) with the weight ratio of antimony to tin being such as to provide passivation of the contaminating metals greater than the sum of the passivation effects of each of (A) and (B) individually. In general the ratio will be in the range of from 0.001:1 to 1000:1, and preferably will be in the range of 0.05:1 to 50:1.Type: GrantFiled: March 17, 1980Date of Patent: March 23, 1982Assignee: Phillips Petroleum CompanyInventors: Brent J. Bertus, Dwight L. McKay
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Patent number: 4321128Abstract: A passivation process for decreasing the poisonous effects from contamination by metals, such as vanadium, iron, nickel or copper that can occur during a catalytic conversion of a hydrocarbon feedstock containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more, at least partially soluble species of phosphorus compounds.Type: GrantFiled: May 19, 1980Date of Patent: March 23, 1982Assignee: Atlantic Richfield CompanyInventor: Jin S. Yoo
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Patent number: 4319983Abstract: A passivation process for decreasing the poisonous effects from contamination by metals, such as vanadium, iron, nickel or copper that can occur during a catalytic conversion of a hydrocarbon feedstock containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more, at least partially soluble species of silicon, alone or in combination with phosphorus and/or aluminum-containing materials or species.Type: GrantFiled: May 19, 1980Date of Patent: March 16, 1982Assignee: Atlantic Richfield CompanyInventor: Jin S. Yoo
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Patent number: 4318799Abstract: A passivation process for decreasing the poisonous effects from contamination by metals, such as vanadium, iron, nickel or copper that can occur during a catalytic conversion of a hydrocarbon feedstock containing such metals is disclosed. The process employs compositions of organic or aqueous media containing one or more, at least partially soluble species of both aluminum and phosphorus-containing materials or species.Type: GrantFiled: May 19, 1980Date of Patent: March 9, 1982Assignee: Atlantic Richfield CompanyInventor: Jin S. Yoo
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Patent number: 4295955Abstract: A contaminating metal on cracking catalyst used for the cracking of hydrocarbons is attenuated by contacting the catalyst with a boron compound at attenuation reaction conditions. The source of the contaminating metal may be the feedstock or residual metals resulting from the synthesis of the catalyst. The passivation is effected by impregnation with an aqueous solution of a water soluble boron compound, preferably in a separate passivation zone.Type: GrantFiled: March 10, 1980Date of Patent: October 20, 1981Assignee: UOP Inc.Inventor: Hosheng Tu
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Patent number: 4290919Abstract: Metals such as nickel, vanadium and iron contaminating a cracking catalyst are passivated by contacting the cracking catalyst under elevated temperature conditions with tungsten and compounds of tungsten.Type: GrantFiled: July 23, 1979Date of Patent: September 22, 1981Assignee: Phillips Petroleum Co.Inventors: Dwight L. McKay, Brent J. Bertus, Harold W. Mark
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Patent number: 4263131Abstract: A cracking catalyst is treated with an antimony tris(dihydrocarbyl phosphite) to passivate contaminating metals whenever these metals have been deposited on the catalyst. Unused or used catalyst can be treated. A process for cracking a hydrocarbon, e.g., a petroleum oil with such a catalyst is also disclosed.Type: GrantFiled: October 9, 1979Date of Patent: April 21, 1981Assignee: Phillips Petroleum CompanyInventors: Brent J. Bertus, Dwight L. McKay, Harold W. Mark
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Patent number: 4256564Abstract: A novel cracking catalyst, a method of preparing same, and an improved hydrocarbon cracking process are provided wherein the adverse effects of metals such as nickel, vanadium, iron, copper, and cobalt on the cracking catalyst are reduced by contacting the cracking catalyst with a sufficient amount of at least one indium modifier selected from the group consisting of elemental indium and indium compounds free of the element antimony.Type: GrantFiled: April 3, 1979Date of Patent: March 17, 1981Assignee: Phillips Petroleum CompanyInventors: John S. Roberts, Brent J. Bertus, Dwight L. McKay
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Patent number: 4252635Abstract: In removing sulfur oxides from flue gas in a cracking catalyst regenerator in the presence of a silica-containing particulate catalyst by reacting the sulfur oxides with alumina in a particulate solid other than the catalyst, activity loss in the alumina as a result of migration of silica from the catalyst particles to the alumina-containing particles is decreased by using alumina-containing particles which contain sodium, manganese or phosphorus.Type: GrantFiled: April 11, 1980Date of Patent: February 24, 1981Assignee: Chevron Research CompanyInventor: William A. Blanton, Jr.
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Patent number: 4243556Abstract: In removing sulfur oxides from flue gas in a cracking catalyst regenerator in the presence of a silica-containing particulate catalyst by reacting the sulfur oxides with alumina in a particulate solid other than the catalyst, activity loss in the alumina as a result of migration of silica from the catalyst particles to the alumina-containing particles is lessened by using alumina-containing particles which contain sodium, manganese or phosphorus.Type: GrantFiled: December 4, 1978Date of Patent: January 6, 1981Assignee: Chevron Research CompanyInventor: William A. Blanton, Jr.
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Patent number: 4207204Abstract: A hydrocarbon cracking catalyst is treated with a crude antimony tris(O,O-dihydrocarbyl phosphorodithioate) to passivate thereon contaminating metals, e.g., vanadium, iron and/or nickel. Used or unused catalyst can be treated.Type: GrantFiled: March 15, 1979Date of Patent: June 10, 1980Assignee: Phillips Petroleum CompanyInventors: Dwight L. McKay, Brent J. Bertus
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Patent number: 4192770Abstract: A process for restoring selectivity of cracking catalysts which are contaminated with metals during cracking operations which comprises contacting the catalyst with at least one boron compound for a time sufficient to restore selectivity of the catalyst.Type: GrantFiled: May 24, 1978Date of Patent: March 11, 1980Assignee: Shell Oil CompanyInventor: David M. Singleton
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Patent number: 4192735Abstract: A catalytic hydrocracking process for a hydrocarbonaceous oil is effected by dispersing a thermally decomposable metal compound in the oil, heating the compound in the presence of a hydrogen-containing gas to form a solid, non-colloidal catalyst within the oil and reacting the oil containing the catalyst with hydrogen. Preferred thermally decomposable compound are molybdenum compounds.Type: GrantFiled: October 30, 1978Date of Patent: March 11, 1980Assignee: Exxon Research & Engineering Co.Inventors: Clyde L. Aldridge, Roby Bearden, Jr.
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Patent number: 4183803Abstract: Metals such as nickel, vanadium and iron contaminating a cracking catalyst are passivated by contacting the cracking catalyst under elevated temperature conditions with antimony selenide, antimony sulfide, antimony sulfate, bismuth selenide, bismuth sulfide, or bismuth phosphate.Type: GrantFiled: December 15, 1978Date of Patent: January 15, 1980Assignee: Phillips Petroleum CompanyInventor: Dwight L. McKay
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Patent number: 4179358Abstract: A process for cracking gasoline feedstock with superior selectivity to gasoline production and greater metals tolerance wherein said gasoline feedstock is brought into contact with a fluid cracking catalyst comprising a zeolite dispersed in a magnesia-alumina-aluminum phosphate matrix, wherein said matrix has outstanding thermal stability.Type: GrantFiled: November 8, 1978Date of Patent: December 18, 1979Assignee: Gulf Research and Development CompanyInventors: Harold E. Swift, John J. Stanulonis, Elizabeth H. Reynolds
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Patent number: 4167471Abstract: Metals such as nickel, vanadium and iron contaminating a cracking catalyst are passivated by contacting the contaminated catalyst with a passivating agent dissolved in a secondary feedstock stream having a temperature sufficiently low to avoid or minimize decomposition of the passivating agent.Type: GrantFiled: July 31, 1978Date of Patent: September 11, 1979Assignee: Phillips Petroleum Co.Inventors: Brent J. Bertus, Dwight L. McKay
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Patent number: 4166806Abstract: A hydrocarbon cracking catalyst is treated with a crude antimony tris-(O,O-dihydrocarbyl phosphorodithioate) to passivate thereon contaminating metals, e.g., vanadium, iron and/or nickel. Used or unused catalyst can be treated.Type: GrantFiled: July 25, 1978Date of Patent: September 4, 1979Assignee: Phillips Petroleum CompanyInventors: Dwight L. McKay, Brent J. Bertus
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Patent number: 4158621Abstract: A process for cracking gasoline feedstock with greater selectivity of gasoline production and greater metals tolerance wherein, said gasoline feedstock is brought into contact with a catalyst comprising a zeolite dispersed in an alumina-aluminum phosphate-silica matrix, said matrix having outstanding thermal stability.Type: GrantFiled: July 21, 1978Date of Patent: June 19, 1979Assignee: Gulf Research & Development CompanyInventors: Harold E. Swift, John J. Stanulonis, Elizabeth H. Reynolds
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Patent number: 4153536Abstract: Prevention of detrimental effect of metals such as nickel, vanadium and iron on the activity of a cracking catalyst when used in a cracking process having essentially no hydrogen added thereto is achieved by using in the cracking process novel cracking catalyst having less than 40 weight percent zeolite content and including antimony metal or a compound of antimony prior to subjecting the cracking catalyst to hydrocarbon cracking conditions.Type: GrantFiled: June 1, 1978Date of Patent: May 8, 1979Assignee: Phillips Petroleum CompanyInventor: Dwight L. McKay
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Patent number: 4148714Abstract: Used cracking catalyst fines from a cracking process wherein antimony or a compound thereof is used as a metals passivation agent are used as an efficient passivation agent in a cracking process.Type: GrantFiled: June 30, 1978Date of Patent: April 10, 1979Assignee: Phillips Petroleum CompanyInventors: Richard H. Nielsen, Dwight L. McKay, Glenn H. Dale
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Patent number: 4148712Abstract: Used cracking catalyst fines from a cracking process wherein antimony or a compound thereof is used as a metals passivation agent are used as an efficient passivation agent in a cracking process.Type: GrantFiled: June 29, 1978Date of Patent: April 10, 1979Assignee: Phillips Petroleum CompanyInventors: Richard H. Nielsen, Dwight L. McKay, Glenn H. Dale
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Patent number: 4025458Abstract: Metals on a cracking catalyst are passivated by contacting the catalyst with at least one compound selected from the group of compounds having the general formula ##STR1## WHEREIN THE R groups which can be the same or different consist of hydrocarbyl radicals having 1 to about 18 carbon atoms per radical, the overall number of carbon atoms per molecule being 6 to about 90.Type: GrantFiled: August 12, 1976Date of Patent: May 24, 1977Assignee: Phillips Petroleum CompanyInventor: Dwight L. McKay
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Patent number: 3993557Abstract: A catalyst support comprised of boria and alumina is prepared by the hydrolysis of a mixture of boron alkoxide and aluminum alkoxide. The boria-alumina composition prepared in accordance with the invention can be readily formed for use as a support for catalysts useful in a number of hydrocarbon conversion processes. For example, the boria-alumina may be used as a support for various combinations of zeolite, nickel oxide and molybdenum oxide to produce a catalyst particularly useful in the hydrocracking of petroleum feedstocks.Type: GrantFiled: October 9, 1975Date of Patent: November 23, 1976Inventor: Lloyd A. Pine
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Patent number: 3983030Abstract: A combination process is provided for residua demetalation and desulfurization and resulting coke gasification which comprises contacting said residua with a porous refractory oxide in the absence of added hydrogen, at a temperature of from greater than 700.degree.F to about 1100.degree.F and a refractory oxide to oil weight ratio of from about 0.1 to about 5 to produce upgraded residua of cracking feed quality, and contacting said refractory oxide after an amount of coke has formed thereon with steam and a free oxygen containing gas in which the mole ratio of steam to oxygen is from about 3 to about 5, at a temperature of from about 1000.degree.F to about 1500.degree.F to produce producer gas and regenerated porous refractory oxide for further contacting with residua.Type: GrantFiled: February 1, 1974Date of Patent: September 28, 1976Assignee: Mobil Oil CorporationInventors: Michael P. Rosynek, George F. Shipman, Tsoung-Yuan Yan
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Patent number: 3962133Abstract: Intercalation of a Lewis acid fluoride in graphite is effected in the presence of gaseous fluorine. The reaction results in new compositions useful as catalysts and as atmospheric pressure containers for normally gaseous Lewis acid fluorides.Type: GrantFiled: December 12, 1974Date of Patent: June 8, 1976Assignee: Mobil Oil CorporationInventor: Paul G. Rodewald
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Patent number: 3954670Abstract: A catalyst support comprised of boria and alumina is prepared by the hydrolysis of a mixture of boron alkoxide and aluminum alkoxide. The boria-alumina composition prepared in accordance with the invention can be readily formed for use as a support for catalysts useful in a number of hydrocarbon conversion processes. For example, the boria-alumina may be used as a support for various combinations of zeolite, nickel oxide and molybdenum oxide to produce a catalyst particularly useful in the hydrocracking of petroleum feedstocks.Type: GrantFiled: March 27, 1974Date of Patent: May 4, 1976Assignee: Exxon Research & Engineering Co.Inventor: Lloyd A. Pine
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Visbreaking a heavy hydrocarbon feedstock in a regenerable molten medium in the presence of hydrogen
Patent number: 3948759Abstract: Heavy hydrocarbon feedstocks, such as atmospheric and vacuum residua, heavy crude oils and the like, are converted to predominantly liquid hydrocarbon products by contacting said feedstocks in the presence of hydrogen with a regenerable alkali metal carbonate molten medium containing a glass-forming oxide, such as boron oxide, at a temperature in the range of from above about the melting point of said molten medium to about 1000.degree.F. and at elevated pressures. Preferably, the regenerable molten medium comprises an oxide of boron in combination with a mixture of sodium and lithium carbonate or a mixture of sodium carbonate, potassium carbonate and lithium carbonate. The carbonaceous materials (coke) which are formed in the molten medium during the above-described conversion process are gasified by contacting said carbonaceous materials with a gaseous stream containing oxygen, steam, or carbon dioxide at temperatures of from above about the melting point of said medium to about 2000.degree.F.Type: GrantFiled: February 27, 1975Date of Patent: April 6, 1976Assignee: Exxon Research and Engineering CompanyInventors: Laurence F. King, Noel J. Gaspar, Israel S. Pasternak