With Halogen Containing Additive Patents (Class 208/139)
  • Patent number: 4220520
    Abstract: A startup method for a catalytic reforming process wherein the catalyst is maintained in a bed is provided in which a catalyst comprising an iridium component and at least one additional metal component such as a platinum group metal component is reduced, sulfided and contacted with hydrogen at specified conditions whereby the sulfur is distributed uniformly throughout the catalyst bed prior to contacting the catalyst with the hydrocarbon feed.
    Type: Grant
    Filed: November 16, 1978
    Date of Patent: September 2, 1980
    Assignee: Exxon Research & Engineering Co.
    Inventors: James L. Carter, John H. Sinfelt
  • Patent number: 4220521
    Abstract: Dehydrocyclizable hydrocarbons are converted to aromatics by contacting them at hydrocarbon dehydrocyclization conditions with a superactive acidic multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a catalytically effective amount of a halogen component and a uniform dispersion of a catalytically effective amount of a platinum group component which is maintained in the elemental metallic state. The platinum group, pyrolyzed rhenium carbonyl and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % rhenium, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: April 26, 1979
    Date of Patent: September 2, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4217205
    Abstract: Catalyst, particularly useful in catalytic reforming and for producing highly pure aromatic hydrocarbons, comprising an alumina carrier and containing, expressed in proportion of the weight of the alumina carrier:0.005 to 1% of platinum0.01 to 4% of gallium, indium or thallium0.01 to 2% of tungsten, and0.1 to 10% of halogen.
    Type: Grant
    Filed: August 25, 1978
    Date of Patent: August 12, 1980
    Assignee: Societe Francaise des Products pour Catalyse
    Inventors: Christian Marcilly, Jean-Francois Le Page, Germain Martino, Jean Miquel
  • Patent number: 4214980
    Abstract: Process for reforming hydrocarbons or producing aromatic hydrocarbons under severe operating conditions, in the presence of a catalyst comprising an alumina carrier and, expressed by weight with respect to alumina:(a) from 0.05 to 0.6% of platinum(b) from 0.01 to 2% of rhenium(c) from 0.05 to 3% of thallium or indium, and(d) from 0.1 to 10% of a halogen.
    Type: Grant
    Filed: December 9, 1977
    Date of Patent: July 29, 1980
    Assignee: Societe Francaise des Produits pour Catalyse
    Inventors: Jean-Francois Le Page, Germain Martino, Jean Miquel
  • Patent number: 4213849
    Abstract: The improvement of the preferred Pt-Sn on alumina bimetallic catalyst (and similar catalysts) for hydrotreatment of hydrocarbons, comprising the catalyst further containing silicon in combined form.
    Type: Grant
    Filed: April 9, 1979
    Date of Patent: July 22, 1980
    Assignee: Compagnie Francaise de Raffinage
    Inventors: Philippe Engelhard, Michel Legendre, Guy Paris, Georges Szabo
  • Patent number: 4213881
    Abstract: A process for desensitizing a hypersensitive, high activity reforming catalyst for suppression of hydrogenolysis which is particularly acute during the early portion of the period that the catalyst is placed on stream, i.e., at the startup of a reactor. The catalyst is constituted of a composite which includes a Group VIII noble metal hydrogenation-dehydrogenation component, notably platinum, and iridium or rhenium, or both, selenium, and sulfurous acid or sulfuric acid, or both. Hydrogenolysis is suppressed by use of the catalyst during reforming.
    Type: Grant
    Filed: December 14, 1978
    Date of Patent: July 22, 1980
    Assignee: Exxon Research & Engineering Co.
    Inventor: Paul E. Eberly, Jr.
  • Patent number: 4210523
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel superactive multimetallic catalytic composite comprising a reduced combination of a catalytically effective amount of an adsorbed rhenium-oxygen complex with a porous carrier material containing a catalytically effective amount of a conventional rhenium component and a uniform dispersion of a catalytically effective amount of a platinum group component which is maintained in the elemental metallic state during the adsorption and reduction of the rhenium-oxygen complex. A key feature associated with the preparation of the subject catalytic composite is reaction of a rhenium-oxygen complex with a porous carrier material containing a conventional rhenium component and a uniform dispersion of a platinum group component maintained in the elemental state, whereby the interaction of the rhenium-oxygen complex with the platinum group metal moiety is maximized due to the platinophilic (i.e.
    Type: Grant
    Filed: February 21, 1979
    Date of Patent: July 1, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4210524
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a catalytically effective amount of a conventional rhenium component and a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state during the incorporation of the rhenium carbonyl component. A key feature associated with the preparation of the subject catalytic composite is reaction of a rhenium carbonyl complex with a porous carrier material containing a conventional rhenium component and a uniform dispersion of a platinum group metal maintained in the elemental state, whereby the interaction of the rhenium carbonyl complex with the platinum group moiety is maximized due to the platinophilic (i.e.
    Type: Grant
    Filed: March 7, 1979
    Date of Patent: July 1, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4207172
    Abstract: Dehydrocyclizable hydrocarbons are converted to aromatics by contacting them at hydrocarbon dehydrocyclization conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a nickel component, a lanthanide series component, and a halogen component with a porous carrier material. The platinum group, nickel, lanthanide series and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % nickel, about 0.01 to about 5 wt. % lanthanide series metal, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: April 23, 1979
    Date of Patent: June 10, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4207170
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a nickel component, a cadmium component, and a halogen component with a porous carrier material. The platinum group, nickel, cadmium, and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % nickel, about 0.01 to about 5 wt. % cadmium, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: August 7, 1978
    Date of Patent: June 10, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4207171
    Abstract: Dehydrocyclizable hydrocarbons are converted to aromatics by contacting them at dehydrocyclization conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a cobalt component, a uranium component, and a halogen component with a porous carrier material. The platinum group, cobalt, uranium and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % cobalt, about 0.1 to about 10 wt. % uranium, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: August 10, 1978
    Date of Patent: June 10, 1980
    Assignee: UOP Inc.
    Inventors: John F. Flagg, George J. Antos
  • Patent number: 4206041
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel sulfided and attenuated superactive multimetallic catalytic composite comprising a sulfided combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of catalytically effective amounts of a platinum group component, which is maintained in the elemental metallic state during the incorporation of the rhenium carbonyl component, and of a zinc component. A specific example of the type of hydrocarbon conversion process disclosed herein is a process for the catalytic reforming of a low octane gasoline fraction wherein the gasoline fraction and a hydrogen stream are contacted with the subject sulfided and attenuated superactive multimetallic catalytic composite at reforming conditions.
    Type: Grant
    Filed: November 30, 1978
    Date of Patent: June 3, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4206040
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel attenuated superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state, and of a silver component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. A specific example of the type of hydrocarbon conversion process disclosed herein is a process for the catalytic reforming of a low octane gasoline fraction wherein the gasoline fraction and a hydrogen stream are contacted with this attenuated superactive multimetallic catalytic composite at reforming conditions.
    Type: Grant
    Filed: October 25, 1978
    Date of Patent: June 3, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4206042
    Abstract: Dehydrocyclizable hydrocarbons are converted to aromatics by contacting them at hydrocarbon dehydrocyclization conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a cobalt component, a zinc component, and a halogen component with a porous carrier material. The platinum group, cobalt, zinc and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % cobalt, about 0.01 to about 5 wt. % zinc, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: April 12, 1979
    Date of Patent: June 3, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4201661
    Abstract: Aromatic hydrocarbons of high purity are produced from saturated or unsaturated gasolines and hydrogen in the presence of a new catalyst containing alumina, platinum, at least one metal selected from the group consisting of iridium, rhodium and palladium and at least one metal selected from the group consisting of copper, silver and gold.
    Type: Grant
    Filed: March 26, 1974
    Date of Patent: May 6, 1980
    Assignee: Institut Francais du Petrole
    Inventors: Bernard Juguin, Jean-Francois Le Page, Jean Miquel
  • Patent number: 4199438
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a cobalt component, a tantalum component, and a halogen component with a porous carrier material. The platinum group, cobalt, tantalum, and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % cobalt, about 0.01 to about 5 wt. % tantalum, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: May 15, 1978
    Date of Patent: April 22, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4197188
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel attenuated superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state during the incorporation of the rhenium carbonyl component, and of a zirconium component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed rhenium carbonyl component, zirconium component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % rhenium, about 0.
    Type: Grant
    Filed: November 30, 1978
    Date of Patent: April 8, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4197416
    Abstract: Dehydrogenatable hydrocarbons are dehydrogenated by contacting them, at dehydrogenation conditions, with a nonacidic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a rhenium component, a cobalt component, a germanium component, and an alkali or alkaline earth component with a porous carrier material in amounts sufficient to result in a composite containing about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 2 wt. % rhenium, about 0.1 to about 5 wt. % cobalt, about 0.001 to about 1 wt. % germanium and about 0.1 to about 5 wt. % alkali metal or alkaline earth metal.
    Type: Grant
    Filed: September 22, 1978
    Date of Patent: April 8, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4197187
    Abstract: Hydrocarbon hydroconversion, especially hydrocarbon reforming, using catalysts whose supports have been prepared by a sol-gel process. For hydrocarbon reforming, it is preferred that the primary particles used to prepare the porous gel should have been prepared by a vapor phase condensation method, for example flame hydrolysis and that the support should have a narrow pore size distribution. The process produces much less gas by hydrocracking at given aromatics yields than comparative processes using conventional catalysts.
    Type: Grant
    Filed: July 3, 1978
    Date of Patent: April 8, 1980
    Assignee: Imperial Chemical Industries Limited
    Inventors: Michael A. Day, David Jackson, Roy J. Sampson
  • Patent number: 4193895
    Abstract: Paraffinic, olefinic and naphthenic hydrocarbons are converted to aromatic hydrocarbons by contacting the same at elevated temperatures with a catalyst comprising an alumina-supported composite of platinum, chlorine and a minor proportion of cesium, with or without other added metals such as iridium, rhodium, rhenium and the like.
    Type: Grant
    Filed: August 10, 1978
    Date of Patent: March 18, 1980
    Assignee: Union Oil Company of California
    Inventors: Steven D. Light, John W. Ward
  • Patent number: 4193863
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel attenuated superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state, and of a cadmium component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed rhenium carbonyl component, cadmium component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % rhenium, about 0.01 to about 5% cadmium and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: October 2, 1978
    Date of Patent: March 18, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4192771
    Abstract: A process for the redispersal or dispersal of a platinum group metal in a catalyst comprising an oxidized platinum group metal component and a refactory inorganic support comprises the steps of treating the oxidized catalyst with a stream of inert gas containing a sulphiding agent and reducing the sulphided catalyst in a stream of hydrogen-containing gas at a temperature in the range 200.degree. to 600.degree. C. to give a maximum catalyst temperature of 550.degree. C.
    Type: Grant
    Filed: May 1, 1978
    Date of Patent: March 11, 1980
    Assignee: The British Petroleum Company Limited
    Inventors: Bernard W. Burbidge, David M. Rees
  • Patent number: 4191638
    Abstract: Crystalline aluminosilicate zeolites are mixed with conventional reforming catalysts to produce new catalytic compositions with high catalytic activity and selectivity and excellent aging characteristics. These new catalytic compositions may be utilized alone or in conjunction with conventional reforming catalysts. The acidic activity of the total catalyst system is controlled within defined limits. When so controlled the utility of these catalyst systems in reforming hydrocarbon mixtures is to reduce the C.sub.1 and C.sub.2 concentrations in reformer gas product, while increasing the C.sub.3 and C.sub.4 concentrations and maintaining high liquid yield at high octane numbers.
    Type: Grant
    Filed: October 23, 1978
    Date of Patent: March 4, 1980
    Assignee: Mobil Oil Corporation
    Inventors: Charles J. Plank, Edward J. Rosinski, Edwin N. Givens
  • Patent number: 4191637
    Abstract: Paraffinic, olefinic and naphthenic hydrocarbons are converted to aromatic hydrocarbons by contacting the same at elevated temperatures with a catalyst comprising an alumina-supported composite of platinum, chlorine and a minor proportion of cesium, with or without other added metals such as iridium, rhodium, rhenium and the like.
    Type: Grant
    Filed: August 14, 1978
    Date of Patent: March 4, 1980
    Assignee: Union Oil Company of California
    Inventors: Steven D. Light, John W. Ward
  • Patent number: 4191633
    Abstract: In a reforming process wherein a feed naphtha is reformed, with hydrogen, over a reforming catalyst in a process unit, the improvement comprising the addition of infinitesimal, or small amounts of water or hydrogen halide, or both, or substance which can produce in situ water or hydrogen halide, or both, during the reforming operation to displace previously adsorbed sulfur, or to suppress the adsorption of sulfur by the catalyst to control the amount of sulfur added to the catalyst to a minimum effective level. It has been found, in the sequence of regeneration and reactivation, that the ability of a catalyst to operate in a hydrogenolysis mode can be effectively suppressed after the freshly prepared catalyst has been regenerated, and reactivated several times, generally above five times or more, by presulfiding the catalyst by the addition of a minimal amount of sulfur, preferably a maximum of about 0.01 weight percent sulfur on the catalyst.
    Type: Grant
    Filed: July 10, 1978
    Date of Patent: March 4, 1980
    Assignee: Exxon Research & Engineering Co.
    Inventor: Louis Dauber
  • Patent number: 4190521
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a nickel component, a zinc component, and a halogen component with a porous carrier material. The platinum group, zinc, nickel, and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % zinc, about 0.05 to about 5 wt. % nickel, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: March 7, 1978
    Date of Patent: February 26, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4187168
    Abstract: Hydrocarbon conversion processes wherein hydrocarbon feedstreams are contacted with heteronuclear noble metal catalysts are improved by the use of supported heteronuclear noble metal cluster catalysts prepared from novel supported heteronuclear noble metal cluster complexes. The heteronuclear noble metal cluster complexes used as catalyst precursors are selected from the group consisting of(pyridine).sub.2 Pt[Ir.sub.6 (CO).sub.15 ],(pyridine).sub.2 Pt[Ir.sub.2 (CO).sub.7 ],((C.sub.6 H.sub.5).sub.3 P).sub.2 Pt[IR(CO).sub.3 P(C.sub.6 H.sub.5).sub.3 ].sub.2,(pyridine).sub.2 Pt[Ru.sub.3 (CO).sub.12 ]((C.sub.6 H.sub.5).sub.3 P).sub.2 Rh(CO)[Ir(CO).sub.4 ],(pyridine).sub.2 Pt[Rh(CO).sub.2 (P(C.sub.6 H.sub.5).sub.3).sub.2 ].sub.2.
    Type: Grant
    Filed: July 13, 1978
    Date of Patent: February 5, 1980
    Assignee: Exxon Research & Engineering Co.
    Inventor: Gary B. McVicker
  • Patent number: 4183805
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel attenuated superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state, and of a manganese component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. A specific example of the type of hydrocarbon conversion process disclosed herein is a process for the catalytic reforming of a low octane gasoline fraction wherein the gasoline fraction and a hydrogen stream are contacted with the subject superactive multimetallic catalytic composite at reforming conditions.
    Type: Grant
    Filed: September 18, 1978
    Date of Patent: January 15, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4183804
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel activated multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed ruthenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component which is maintained in the elemental metallic state. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed ruthenium carbonyl component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % of the uniformly dispersed platinum group metal, about 0.01 to about 2 wt. % of carbonyl-derived ruthenium and about 0.1 to about 3.5 wt. % of halogen.
    Type: Grant
    Filed: November 4, 1977
    Date of Patent: January 15, 1980
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4181599
    Abstract: A straight-run naphtha is fractionated into a light naphtha fraction and a heavy naptha fraction containing methylcyclopentane and heavier hydrocarbons. The heavy fraction is reformed and the C.sub.5 -C.sub.6 paraffin portion of the reformate combined with the light naphtha fraction for isomerization. The heavy reformate is converted over a ZSM-5-type catalyst to produce a product enriched in aromatics which may be sent for BTX recovery or to a gasoline pool as a high-octane gasoline blending stock.
    Type: Grant
    Filed: October 23, 1978
    Date of Patent: January 1, 1980
    Assignee: Chevron Research Company
    Inventors: Stephen J. Miller, Thomas R. Hughes
  • Patent number: 4179359
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum or palladium component, an iridium component, a cobalt component, a Group IVA metallic component and a halogen component with a porous carrier material. The platinum or palladium iridium, cobalt, Group IVA metallic and halogen components are present in the multimetallic catalyst in amounts, respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum or palladium, about 0.01 to about 2 wt. % iridium, about 0.05 to about 5 wt. % cobalt, about 0.01 to about 5 wt. % Group IVA metal and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: July 12, 1978
    Date of Patent: December 18, 1979
    Assignee: UOP Inc.
    Inventors: John C. Hayes, Ernest L. Pollitzer
  • Patent number: 4179360
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a nickel component, a uranium component, and a halogen component with a porous carrier material. The platinum group, uranium, nickel, and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.1 to about 10 wt. % uranium, about 0.05 to about 5 wt. % nickel, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: July 27, 1978
    Date of Patent: December 18, 1979
    Assignee: UOP Inc.
    Inventors: John F. Flagg, George J. Antos
  • Patent number: 4179406
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a zinc component, a cobalt component, and a halogen component with a porous carrier material. The platinum group, zinc, cobalt, and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % zinc, about 0.05 to about 5 wt. % cobalt, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: March 31, 1978
    Date of Patent: December 18, 1979
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4178268
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a selective sulfided acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a sulfided rhenium component and a halogen component with a porous carrier material formed from Ziegler alumina. The platinum group component, sulfided rhenium component and halogen component are present in the multimetallic catalytic composite in an amount, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 2 wt. % rhenium, about 0.1 to about 3.5 wt. % halogen and sulfur in an amount at least sufficient to provide an atomic ratio of sulfur to rhenium of at least about 0.5:1.
    Type: Grant
    Filed: January 25, 1978
    Date of Patent: December 11, 1979
    Assignee: UOP Inc.
    Inventors: George J. Antos, John C. Hayes, Roy T. Mitsche
  • Patent number: 4177218
    Abstract: A process for the catalytic dehydrogenation of a dehydrogenatable hydrocarbon is disclosed. The hydrocarbon is passed in contact with a germanium-promoted platinum group metal catalyst at dehydrogenation reaction conditions, said catalyst having been prepared by impregnating a porous high surface area carrier material with a non-aqueous solution of a platinum group metal and a halo-substituted germane containing less than about 4 halo substituents, and drying, calcining and reducing the impregnated carrier material.
    Type: Grant
    Filed: June 5, 1978
    Date of Patent: December 4, 1979
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4175032
    Abstract: Dehydrocyclizable hydrocarbons are converted to aromatics by contacting them at dehydrocyclization conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a cobalt component, a cadmium component, and a halogen component with a porous carrier material. The platinum group, cobalt, cadmium and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % cobalt, about 0.01 to about 5 wt. % cadmium, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: August 28, 1978
    Date of Patent: November 20, 1979
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4175031
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel attenuated superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of catalytically effective amounts of a platinum group component, which is maintained in the elemental metallic state, and of an indium component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed rhenium carbonyl component, indium component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt.% platinum group metal, about 0.01 to about 5 wt.% rhenium, about 0.01 to about 5% indium and about 0.1 to about 3.5 wt.% halogen.
    Type: Grant
    Filed: June 30, 1978
    Date of Patent: November 20, 1979
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4174271
    Abstract: Disclosed is a process for the production of highly aromatic reformates in high yield from a naphtha feed fraction by high-severity catalytic reforming using a reforming catalyst which includes a hydrocracking promotor metal. The process comprises reforming the stock under conditions of high severity in a plurality of sequentially arranged reaction zones in which the concentration of the hydrocracking promotor metal of the reforming catalyst is adjusted to provide a minimal hydrocracking activity relative to the other reforming reactions to the catalyst in the first reaction zones, and an enhanced hydrocracking activity to the catalyst in the last reaction zones. The reformates produced according to this process are particularly useful in the blending of high aromatic content gasoline and/or in the production of high purity aromatic hydrocarbons.
    Type: Grant
    Filed: November 3, 1977
    Date of Patent: November 13, 1979
    Assignee: Cosden Technology, Inc.
    Inventor: Warden W. Mayes
  • Patent number: 4174270
    Abstract: Disclosed is a process for the production of highly aromatic reformates, having a minimum of nonaromatic material, in high yield from a naphtha feed fraction by high-severity catalytic reforming, using a halogen-promoted reforming catalyst. The process comprises reforming the naphtha feed under reforming conditions of high severity in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide a minimal hydrocracking activity relative to the other reforming reactions to the catalyst in the first reaction zones, and an enhanced hydrocracking activity to the catalyst in the last reaction zones. The reformates produced according to this process are particularly useful in the blending of high aromatic content gasolines and/or in the production of high purity aromatic hydrocarbons.
    Type: Grant
    Filed: November 3, 1977
    Date of Patent: November 13, 1979
    Assignee: Cosden Technology, Inc.
    Inventor: Warden W. Mayes
  • Patent number: 4172817
    Abstract: This invention relates to improvements in a process for treating a catalyst, or bed of catalyst, comprised of a composite of an iridium metal or admixture of said metal with other metals, particularly platinum, or admixtures of iridium and platinum with other metals, halogen, and a refractory porous inorganic oxide, notably alumina which has been deactivated by coke deposition thereon, as commonly occurs in a hydroconversion reactions, notably as in upgrading virgin or cracked naphthas in catalytic reforming to produce higher octane products. The time required for reactivation of such catalyst can be shortened by deliberate agglomeration of the iridium, or admixture of iridium and other metal hydrogenation-dehydrogenation components, above about seventy percent, and preferably by essentially complete agglomeration of the iridium, or admixture of iridium and other metal hydrogenation-dehydrogenation components, prior to one or more cycles of sequential reduction/halogenation treatments.
    Type: Grant
    Filed: May 22, 1978
    Date of Patent: October 30, 1979
    Assignee: Exxon Research & Engineering Co.
    Inventors: David J. C. Yates, Walter S. Kmak
  • Patent number: 4172027
    Abstract: Catalytic process for reforming or production of aromatic hydrocarbons at a temperature from 480.degree. to 600.degree. C., wherein a charge of hydrocarbons and hydrogen is passed through two reaction zones, of the moving bed type, whose catalyst continuously flows downwardly and is withdrawn at the bottom thereof, is regenerated, treated with hydrogen and then with a sulfur compound, at respective temperatures lower than the reaction temperature, and thereafter fed back continuously to the reaction zone.
    Type: Grant
    Filed: January 31, 1978
    Date of Patent: October 23, 1979
    Assignee: Institut Francais du Petrole
    Inventors: Pierre Ham, Roland Huin
  • Patent number: 4171259
    Abstract: A process for desensitizing a hypersensitive, high activity reforming catalyst for suppression of hydrogenolysis which is particularly acute during the early portion of the period that the catalyst is placed on stream, i.e., at the startup of a reactor. The catalyst is constituted of a composite which includes a Group VIII noble metal hydrogenation-dehydrogenation component, notably platinum, iridium or rhenium, and a sulfurous acid or sulfuric acid component. Hydrogenolysis is suppressed by incorporating within such reforming catalyst at the time of its preparation a sulfurous acid or sulfuric acid component.
    Type: Grant
    Filed: October 12, 1978
    Date of Patent: October 16, 1979
    Assignee: Exxon Research & Engineering Co.
    Inventor: Paul E. Eberly, Jr.
  • Patent number: 4169785
    Abstract: A process for desensitizing a hypersensitive, high activity reforming catalyst for suppression of hydrogenolysis which is particularly acute during the early portion of the period that the catalyst is placed on stream, i.e., at the startup of a reactor. The catalyst is constituted of a composite which includes a Group VIII noble metal hydrogenation-dehydrogenation component, notably platinum, iridium or rhenium, and tellurium. Hydrogenolysis is suppressed by incorporating within such reforming catalyst at the time of its preparation an element, or a compound or salt of tellurium.
    Type: Grant
    Filed: October 12, 1978
    Date of Patent: October 2, 1979
    Assignee: Exxon Research & Engineering Co.
    Inventor: Paul E. Eberly, Jr.
  • Patent number: 4169043
    Abstract: A process for desensitizing a hypersensitive, high activity reforming catalyst for suppression of hydrogenolysis which is particularly acute during the early portion of the period that the catalyst is placed on stream, i.e., at the startup of a reactor. The catalyst is constituted of a composite which includes a Group VIII noble metal hydrogenation-dehydrogenation component, notably platinum, iridium, and selenium. Hydrogenolysis is suppressed by incorporating within such reforming catalyst at the time of its preparation an element, or a compound or salt of selenium.
    Type: Grant
    Filed: October 12, 1978
    Date of Patent: September 25, 1979
    Assignee: Exxon Research & Engineering Co.
    Inventor: Paul E. Eberly, Jr.
  • Patent number: 4167474
    Abstract: A multiple-stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones in each of which the catalyst particles are movable via gravity-flow. Dissimilar catalyst particles are utilized in the reactor systems which share a common regenerating tower through which the catalyst particles are also downwardly movable via gravity-flow. Dissimilarity of the catalyst particles stems from a difference in activity and stability characteristics. In turn, this difference may be attributed either to physical, or chemical changes between the two composites, or both.
    Type: Grant
    Filed: May 2, 1978
    Date of Patent: September 11, 1979
    Assignee: UOP Inc.
    Inventor: John G. Sikonia
  • Patent number: 4167495
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a nickel component, a cobalt component, and a halogen component with a porous carrier material. A preferred modifying component for the disclosed catalytic composite is a Group IVA metallic component. The platinum group, nickel, cobalt and halogen components are present in the multimetallic catalyst in amounts, respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 2.5 wt. % nickel, about 0.05 to about 5 wt. % cobalt, and about 0.1 to about 3.5 wt. % halogen.
    Type: Grant
    Filed: January 18, 1978
    Date of Patent: September 11, 1979
    Assignee: UOP Inc.
    Inventor: John C. Hayes
  • Patent number: 4167473
    Abstract: A multiple-stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones in each of which the catalyst particles are downwardly movable via gravity-flow. Dissimilar catalyst particles are utilized in the reactor systems, each of which is integrated with separate regenerating towers through which the catalyst particles are also downwardly movable via gravity-flow. Dissimilarity of the catalysts stems from a difference in activity and stability characteristics. In turn, this difference may be attributed either to physical, or chemical changes between the two composites, or a combination of both.
    Type: Grant
    Filed: May 2, 1978
    Date of Patent: September 11, 1979
    Assignee: UOP Inc.
    Inventor: John G. Sikonia
  • Patent number: 4166024
    Abstract: A process for reforming naphtha, with hydrogen, in a cyclic reforming unit which contains a plurality of catalyst-containing on-stream reactors in series, and a catalyst-containing swing reactor manifolded therewith which can be periodically placed in series and substituted for an on-stream reactor while the latter is removed from series for regeneration and reactivation of the catalyst contained therein. In the process, the ability of a catalyst to operate in a hydrogenolysis mode and effect sulfur release can be effectively suppressed after the freshly prepared catalyst has been regenerated, and reactivated several times, generally about five times or more, by the addition thereto of sufficient sulfur to maintain an equilibrium amount of sulfur on the catalyst, preferably a maximum of about 0.01 weight percent sulfur.
    Type: Grant
    Filed: July 10, 1978
    Date of Patent: August 28, 1979
    Assignee: Exxon Research & Engineering Co.
    Inventor: George A. Swan
  • Patent number: 4166046
    Abstract: A catalyst composition, and process, useful in reforming a hydrocarbon feed at reforming conditions without excessive hydrogenolysis, a phenomenon which is normally particularly acute during the startup of a reactor. The catalyst is constituted of a composite which includes a Group VIII noble metal hydrogenation-dehydrogenation component, notably platinum, iridium, and selenium. Hydrogenolysis is suppressed, and significantly greater yields of higher octane C.sub.5 + liquid product are obtained by contact of the selenium promoted iridium-containing catalyst with oxygen prior to contact of the catalyst with a hydrocarbon fraction at reforming conditions. Suitably, the oxygen pretreatment is conducted by contact of the catalyst with an oxygen containing gas at elevated temperatures.
    Type: Grant
    Filed: January 30, 1978
    Date of Patent: August 28, 1979
    Assignee: Exxon Research & Engineering Co.
    Inventor: Paul E. Eberly, Jr.
  • Patent number: 4165276
    Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component which is maintained in the elemental metallic state. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed rhenium carbonyl component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to abour 5 wt. % rhenium and about 0.1 to about 3,5 wt. % halogen.
    Type: Grant
    Filed: September 14, 1977
    Date of Patent: August 21, 1979
    Assignee: UOP Inc.
    Inventor: George J. Antos