Abstract: Presented and described is a method for reclaiming thermoplastic materials intended for recycling, such as, for example, polyethylene terephthalate (PET), in the form of flakes. According to the invention, in a first step, the flakes are exposed to an oxidative fluid and heat until contaminated flakes are modified such that, in a second step, they are separated from the remaining flakes as a result of this modification.

Abstract: Composite powder for use as electrochemically active material in an anode of a lithium ion battery, whereby the particles of the composite powder comprise a carbon-based matrix material and silicon particles embedded in this matrix material, whereby the silicon particles and the matrix material have an interface, characterized in that at this interface there are Si—C chemical bonds present.

Abstract: A reactor having a shell comprising one or more reactor tubes located within the shell, said reactor tube or tubes comprising a plurality of catalyst receptacles containing catalyst; means for providing a heat transfer fluid to the reactor shell such that the heat transfer fluid contacts the tube or tubes; an inlet for providing reactants to the reactor tubes; and an outlet for recovering products from the reactor tubes; wherein the plurality of catalyst receptacles containing catalyst within a tube comprises catalyst receptacles containing catalyst of at least two configurations.

Abstract: Processes and systems are disclosed for improving the yield from reforming processes. Aromatic complex bottoms, or a heavy fraction thereof, are subjected to hydrogenation/hydrocracking, followed by catalytic conversion, to produce additional gasoline and higher-quality aromatic compounds.

Abstract: A process for ethylbenzene conversion and xylene isomerization of an alkylaromatic feed mixture is described. A C8 alkylaromatic feed mixture can be contacted with two catalyst beds successively in the liquid phase in a C8 aromatic hydrocarbon isomerization zone. The first catalyst comprises a passivated zeolite containing a ten-membered ring channel framework for the conversion of ethylbenzene. The second catalyst comprises UZM-54 zeolite for selective isomerization of the xylenes.

Abstract: The invention is directed to a process to prepare propylene from a hydrocarbon feedstock comprising olefin hydrocarbon compounds by contacting the feedstock with a mixture of a heterogeneous cracking catalyst and a heterogeneous dehydrogenation catalyst as present in one or more packed beds thereby obtaining propylene and other reaction products.

Abstract: A method of producing a lower olefin and BTX from stock oils selected from at least two kinds of oils is provided. The method includes a first catalytic cracking step of bringing one stock oil A into contact with a catalytic cracking catalyst; a second catalytic cracking step of bringing one stock oil B, having an aromatic component content smaller than that of the stock oil A, into contact with the catalytic cracking catalyst; and a separation and collection step of collecting the lower olefins and BTX from a product generated in the first and second catalytic cracking steps. A contact time A during which the stock oil A is in contact with the catalytic cracking catalyst in the first catalytic cracking step is longer than a contact time B during which the stock oil B is in contact with the catalytic cracking catalyst in the second catalytic cracking step.

Abstract: The invention relates to catalytic aromatization, e.g., for the conversion of non-aromatic hydrocarbon to higher-value aromatic hydrocarbon, to catalysts useful for such aromatization, to methods for making such catalysts, and to systems and apparatus for carrying out aromatization in the presence of the catalyst.

Abstract: A vaporization system for a liquid hydrocarbon for a combustion system of a gas turbine system is provided. The vaporization system includes: a vaporizer vessel; a pressure source providing a pressurized fluid to the vaporizer vessel; and a controller configured to control at least one control valve to: pre-elevate a pressure in the vaporizer vessel using the pressurized fluid from the pressure source prior to introduction of the liquid hydrocarbon to the vaporizer vessel to at least reduce vaporization of the liquid hydrocarbon in the vaporizer vessel, and control vaporization of the liquid hydrocarbon in the vaporizer vessel. A combustion system and kettle boiler system including aspects of the vaporization system are also disclosed.

Abstract: Systems for reforming a feedstock comprising paraffins and naphthenes. A first reactor containing a first reforming catalyst is operable to maintain a temperature and pressure that facilitates conversion of naphthenes in the feedstock to aromatics while facilitating conversion of less than 50 wt. % of paraffins in the feedstock to olefins. A first separator receives and separates the first effluent that is produced in the first reactor to produce a first fraction enriched in aromatics and a second fraction enriched in paraffins. A second reactor containing a second reforming catalyst is operable to maintain a temperature and pressure that facilitates conversion of at least 50 wt. % of paraffins in the second fraction to olefins. The system is operable to produce a liquid hydrocarbon product suitable for use as a blend component of a liquid transportation fuel.

Abstract: According to one embodiment, a heavy oil may be processed by a method that may include upgrading at least a portion of the heavy oil to form an upgraded oil, where the upgrading comprising contacting the heavy oil with a hydrodemetalization catalyst, a transition catalyst, a hydrodenitrogenation catalyst, a first hydrocracking catalyst, and a second hydrocracking catalyst downstream of the first hydrocracking catalyst to remove at least a portion of metals, nitrogen, or aromatics content from the heavy oil and form the upgraded oil. The final boiling point of the upgraded oil may be less than or equal to 540° C. The second hydrocracking catalyst cracks at least a portion of vacuum gas oil in the heavy oil. The first hydrocracking catalyst may comprise a greater average pore size than the second hydrocracking catalyst.

Abstract: The invention is directed to a process to prepare propylene from a mixture of hydrocarbons by performing the following steps. (a) extracting aromatics from the mixture of hydrocarbons thereby obtaining a mixture of hydrocarbons poor in aromatics, (b) contacting the mixture obtained in step (a) with a heterogeneous cracking catalyst as present in a fixed bed thereby obtaining a cracked effluent, (c) separating propylene from the cracked effluent thereby also obtaining a higher boiling fraction, (d) recycling part of the higher boiling fraction to step (b) and at least 5 wt % of the higher boiling fraction to step (a).

Abstract: Process for reforming a hydrocarbon feedstock comprising paraffins and naphthenes. A hydrocarbon feedstock is separated to produce a first fraction enriched in naphthenes and a second fraction that is enriched in paraffins. The first fraction is contacted with a first reforming catalyst in a first reactor that is maintained at a temperature and pressure that facilitates conversion of naphthenes to aromatics. The second fraction is contacted with a second reforming catalyst in a second reactor at a temperature and pressure that converts at least 50 wt. % of paraffins in the second fraction to olefins. The process produces a liquid hydrocarbon reformate product suitable for use as a blend component of a liquid transportation fuel.

Abstract: Process for reforming a hydrocarbon feedstock comprising paraffins and naphthenes. A hydrocarbon feedstock is contacted with a first reforming catalyst in a first reactor at a temperature and pressure that facilitates conversion of naphthenes to aromatics while converting less than 50 wt. % of paraffins in the feedstock to olefins, thereby producing a first effluent that is separated into a first fraction that is enriched in aromatics and a second fraction that is enriched in paraffins. The second fraction is contacted with a second reforming catalyst in a second reactor at a temperature and pressure that converts at least 50 wt. % of paraffins in the second fraction to olefins. The process produces a liquid hydrocarbon reformate product suitable for use as a blend component of a liquid transportation fuel.

Abstract: Systems for reforming a hydrocarbon feedstock, where the system is operable to selectively reform different sub-components of the hydrocarbon feedstock using at least two structurally-distinct reforming catalysts. Advantages may include a decreased rate of reforming catalyst deactivation and an increased yield of a liquid hydrocarbon reformate product that is characterized by at least one of an increased octane rating and a decreased vapor pressure compared to the liquid hydrocarbon reformate product of conventional one-step reforming systems.

Abstract: A process for converting ethylene to liquid fuel products having substantially improved catalyst life. The catalyst has small zeolite crystallites and high pore volume to produce ethylene oligomerization and reduce coke production at productive temperature, pressure and flow rates.

Abstract: A catalyst for hydrogenation reaction processes includes an oxide substrate surface, a MOx promoter, where M is a transition metal or main group elemental oxide, the promoter being deposited on the substrate, and a platinum group catalytic metal.

Abstract: The present invention provides an improved method for making molecular sieves having MWW framework structure using precipitated aluminosilicates (PAS), and the use of molecular sieves so made in processes for catalytic conversion of hydrocarbon compounds.

Abstract: A method of preparing an aromatization catalyst comprising contacting a zeolitic support with a metal-containing compound and a boron-containing compound to produce an impregnated support, and contacting the impregnated support with an activating composition to produce an aromatization catalyst, wherein the activating composition comprises a chlorine-containing compound and a fluorine-containing compound, and wherein the impregnated support is heated in the presence of the activating composition to a temperature in the range of from about 100° C. to about 500° C.

Abstract: Process and catalyst for upgrading gasoline comprising durene (1,2,4,5-tetramethylbenzene) and pseudodocumene, the process comprises hydroisomerization of durene (1,2,4,5-tetramethylbenzene) and pseudocumene (1,2,4-trimethylbenzene) contained in the gasoline in presence of a catalyst comprising a sulfided base metal supported on an acidic carrier, thereby converting durene (1,2,4,5-tetramethylbenzene) to isodurene (1,2,4,5-tetramethylbenzene) and prehnitene (1,2,3,4-tetramethylbenzene) and converting pseudocumene (1,2,4-trimethylbenzene) to mesitylene (1,3,5-trimethylbenzene).

Abstract: Fluidizable catalysts for the gas phase oxygen-free oxidative dehydrogenation of alkanes, such as propane, to corresponding olefins, such as propylene. The catalysts comprise 5-20% by weight per total catalyst weight of one or more vanadium oxides (VOx), such as V2O5. The dehydrogenation catalysts are disposed on an alumina support that is modified with calcium oxide to influence characteristics of lattice oxygen at the catalyst surface. Various methods of preparing and characterizing the catalyst as well as methods for the gas phase oxygen free oxidative dehydrogenation of alkanes, such as propane, to corresponding olefins, such as propylene, with improved alkane conversion and olefin product selectivity are also disclosed.

Abstract: This disclosure relates to the production of xylenes from syngas, in which the syngas is converted to an aromatic product by reaction with an isosynthesis catalyst and an aromatization catalyst. The isosynthesis catalyst and aromatization catalyst may be different catalysts or combined into a single catalyst. The aromatic product is then subjected to one of more of (i) xylene isomerization, (ii) transalkylation with at least one C9+ aromatic hydrocarbon, and (iii) alkylation with methanol and/or carbon monoxide and hydrogen to increase its p-xylene content.

Abstract: This invention relates to a new process to directly produce transportation gasoline from synthesis gas containing principally carbon monoxide, carbon dioxide, and hydrogen. The process entails three sequential catalytic stages with intermediate heat exchange to provide the requisite temperature in each stage, but with no interstage separation. The recycle loop enhances the conversion of the synthesis gas to the desired products and also serves as heat sink for the highly exothermic reactions involved in each stage.

Abstract: There are provided a method of manufacturing a reverse osmosis membrane and a reverse osmosis membrane manufactured thereby. The method includes forming a polysulfone layer by applying a solution including a mixed solvent containing two or more solvents having different solubility parameter values to a surface of a porous support; and forming an active layer on the polysulfone layer.

Abstract: Feedstocks containing biocomponent materials are coprocessed with mineral feeds using a Group VI metal catalyst prior to hydrodesulfurization of the feedstocks. The Group VI metal catalyst is optionally a physically promoted Group VI metal catalyst.

Abstract: An integrated hydrocarbon conversion process is described. The process includes contacting a heavy hydrocarbon feedstock with a hydrocarbon cracking catalyst in a fluidized reactor zone to produce light olefins to form a fluid catalytic cracker (FCC) effluent stream comprising a range of hydrocarbons. The FCC effluent stream is separated to form at least a stream rich in C4 hydrocarbons which comprises isobutane and 1-butene. The stream rich in C4 hydrocarbons is introduced into an alkylation reaction zone where the isobutane and the 1-butene are alkylated to form a reaction product mixture comprising dimethylhexanes and C9+ hydrocarbons. The reaction product mixture is dehydrocyclized to form a stream rich in xylenes.

Abstract: Embodiments of methods and apparatuses for deoxygenating a biomass-derived pyrolysis oil are provided. In one example, a method comprises the steps of separating a low-oxygen biomass-derived pyrolysis oil effluent into a low-oxygen-pyoil organic phase stream and an aqueous phase stream. Phenolic compounds are removed from the aqueous phase stream to form a phenolic-rich diluent recycle stream. A biomass-derived pyrolysis oil stream is diluted and heated with the phenolic-rich diluent recycle stream to form a heated diluted pyoil feed stream. The heated diluted pyoil feed stream is contacted with a deoxygenating catalyst in the presence of hydrogen to deoxygenate the heated diluted pyoil feed stream.

Abstract: A process for the double-bond isomerization of olefins is disclosed. The process may include contacting a fluid stream comprising olefins with a fixed bed comprising an activated basic metal oxide isomerization catalyst to convert at least a portion of the olefin to its isomer. The isomerization catalysts disclosed herein may have a reduced cycle to cycle deactivation as compared to conventional catalysts, thus maintaining higher activity over the complete catalyst life cycle.

Abstract: A new family of coherently grown composites of TUN and IMF zeotypes have been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where “n” is the mole ratio of Na to (Al+E), M represents a metal or metals from zinc, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), “k” is the average charge of the metal or metals M, T is the organic structure directing agent or agents, and E is a framework element such as gallium. These zeolites are similar to TNU-9 and IM-5 but are characterized by unique compositions and synthesis procedures and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for carrying out various separations.

Abstract: A new family of crystalline microporous silicometallophosphates designated MAPSO-64 and modified forms thereof have been synthesized. These silicometallophosphates are represented by the empirical formula R+rMm2+EPxSiyOz where R is an organoammonium cation such as ETMA+ or DEDMA+, M is an alkaline earth or transition metal cation of valence 2+, and E is a trivalent framework element such as aluminum or gallium. The MAPSO-64 compositions are characterized by a BPH framework topology and have catalytic properties for carrying out various hydrocarbon conversion processes, and separation properties for separating at least one component.

Abstract: A new family of crystalline microporous metallophosphates designated AlPO-67 has been synthesized. These metallophosphates are represented by the empirical formula R+rMm2+EPxSiyOz where R is an organoammonium cation such as the ETMA+ or DEDMA+, M is a framework metal alkaline earth or transition metal of valence 2+, and E is a trivalent framework element such as aluminum or gallium. The AlPO-67 compositions have the LEV topology and have catalytic properties for carrying out various hydrocarbon conversion processes, and separation properties for separating at least one component.

Abstract: A crystalline molecular sieve of MFS framework type manufactured by the method disclosed herein. A hydrocarbon conversion process using the crystalline molecular sieve is disclosed.

Abstract: The hydrorefining method of the invention is characterized by contacting, in the presence of hydrogen, a fuel stock comprising normal paraffins and oxygen-containing compounds, with a hydrorefining catalyst comprising a support containing USY zeolite and at least one solid acid selected from among silica-alumina, alumina-boria, silica-zirconia, silica-magnesia and silica-titania, and at least one metal selected from among metals of Group VIb and metals of Group VIII of the Periodic Table supported on the support.

Abstract: A supported catalyst comprises a zeolite having a silica to alumina molar ratio of 500 or less, a first metal oxide binder having a crystallite size greater than 200 ? and a second metal oxide binder having a crystallite size less than 100 ?, wherein the second metal oxide binder is present in an amount less than 15 wt % of the total weight of the catalyst.

Abstract: The invention relates to a modified zeolite catalyst, useful for the conversion of paraffins, olefins and aromatics in a mixed feedstock such as FCC gasoline that contain high content of olefin, aromatic and n-paraffin into isoparaffins. The invention further relates to the use of such a catalyst, for example but not limited to, in a process for the conversion of paraffins, olefins and aromatics in a mixed feedstock into the product having high amount of branched paraffins with decreased aromatics and olefins, a useful gasoline blend, with negligible production of lighter gases.

Abstract: A new family of aluminosilicate zeolites designated UZM-44 has been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where “n” is the mole ratio of Na to (Al+E), M represents a metal or metals from zinc, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), “k” is the average charge of the metal or metals M, T is the organic structure directing agent or agents, and E is a framework element such as gallium. These zeolites are similar to IM-5 but are characterized by unique compositions and synthesis procedures and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for carrying out various separations.

Abstract: A method for preparing a family of zeolites, examples of which have been designated UZM-5, UZM-5P and UZM-6, and are represented by the empirical formula Mmn+Cgh+Rrp+Al(1-x)ExSiyOz The method includes forming a Charge Density Mismatch (CDM) reaction mixture comprising reactive sources of Al, Si, optionally a framework element, E, and at least one organic nitrogen containing cation template, C, in the hydroxide form. After the CDM mixture is mixed while aging, an organic cation crystallization template, R, and at least one alkali metal or alkaline earth metal, M, is added. The combined final reaction mixture is reacted with mixing to produce the zeolite, which may be used in various hydrocarbon conversion processes.

Abstract: Integrated isomerization and ionic liquid catalyzed alkylation processes may comprise integrating ionic liquid alkylation and n-butane isomerization using a common distillation unit for separating an n-butane containing fraction from at least one of an alkylation hydrocarbon phase from an ionic liquid alkylation reactor and an isomerization hydrocarbon stream from an isomerization unit. The n-butane containing fraction may undergo isomerization to provide an isomerization reactor effluent comprising the isomerization hydrocarbon stream. An isobutane containing fraction, separated from at least one of the alkylation hydrocarbon phase and the isomerization hydrocarbon stream, may be recycled from the distillation unit to the ionic liquid alkylation reactor.

Abstract: This invention relates to process for producing a reformate or gasoline product. The process involves a rapid cycle of reacting hydrocarbon feedstock to form the product and then regenerating the catalyst used in the reaction. The process can be carried out at relatively high liquid hourly space velocities and preferably at relatively low hydrogen to hydrocarbon ratios to produce a reformed product having relatively high liquid yield and hydrogen content.

Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized designated UZM-45. These zeolites are represented by the empirical formula. Mmn+Rrp+Al(1-x)ExSiyOz where M is an alkali, alkaline earth, or rare earth metal such as lithium and strontium, R is an organoammonium cation such as the choline cation and E is a framework element such as gallium. These zeolites are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes.

Abstract: A process for the double-bond isomerization of olefins is disclosed. The process may include contacting a fluid stream comprising olefins with a fixed bed comprising an activated basic metal oxide isomerization catalyst to convert at least a portion of the olefin to its isomer. The isomerization catalysts disclosed herein may have a reduced cycle to cycle deactivation as compared to conventional catalysts, thus maintaining higher activity over the complete catalyst life cycle.

Abstract: The invention relates to a process for preparing a hydroconversion catalyst based on modified zeolite Y, comprising the steps of: A—preparation of a modified zeolite Y, whose intracrystalline structure presents at least one network of micropores, at least one network of small mesopores with a mean diameter of 2 to 5 nm and at least one network of large mesopores with a mean diameter of 10 to 50 nm, these various networks being interconnected; B—mixing the zeolite with a binder, shaping the mixture and then calcining; C—introducing at least one catalytic metal chosen from metals of group VIII and/or of group VIB, followed by calcination. The invention also relates to a catalyst obtained via this process and also to the use thereof.

Abstract: For preparing a reforming catalyst comprising a support, a group VIIIB metal and a group VIIB metal, comprises the following steps in the order a) then b) or b) then a): a step a) impregnating the support with an aqueous solution of hydrochloric acid comprising a group VIIIB metal; a step b) impregnating the support with an aqueous solution comprising a group VIIB metal and a sulphur-containing complexing agent in a reducing environment, or a step b) impregnation with an aqueous solution comprising a group VIIB metal, then with a solution comprising a sulphur-containing complexing agent in a reducing environment. The reducing environment is any reducing atmosphere comprising more than 0.1% by weight of a reducing gas or a mixture of reducing gases; or reducing solutions comprising, with respect to the group VIIB metal, in the range 0.1 to 20 equivalents of reducing metals, reducing organic compounds or inorganic reducing compounds.

Abstract: A reforming process using a medium pore zeolite under conditions to facilitate the conversion of C8 paraffinic compounds to para-xylene is provided. Para-xylene is produced at greater than thermodynamic equilibrium concentrations using the process.

Abstract: Presented is a composition useful in the catalytic dewaxing of a waxy hydrocarbon feedstock. The composition includes a mixture of ZSM-12 zeolite and titania and may further include a noble metal. The ZSM-12 zeolite preferably has a high silica-to-alumina ratio within its framework. The mixture may be dealuminated either by acid leaching using a fluorosilicate salt or by steam treating.

Abstract: Systems and methods that include providing, e.g., obtaining or preparing, a material that includes a hydrocarbon carried by an inorganic substrate, and exposing the material to a plurality of energetic particles, such as accelerated charged particles, such as electrons or ions.

Abstract: A method for obtaining an olefin is disclosed, the method comprising subjecting a paraffin to dehydrogenation in the absence of oxygen and in the presence of a catalyst comprising a crystalline substrate, to obtain an olefin. The catalyst includes an inert stabilizing agent for maintaining the catalyst crystal structure. The catalyst may be regenerated by being subjected, in air, to a temperature between about 550° C. and about 750° C., for a period of time between about 15 minutes and about 4 hours.

Abstract: One exemplary embodiment can be a process for facilitating a transfer of a metal catalyst component from at least one donor particle to at least one recipient particle in a catalytic naphtha reforming unit. The process can include transferring an effective amount of the metal catalyst component from the at least one donor particle to the at least one recipient particle under conditions to effect such transfer to improve a conversion of a hydrocarbon feed.

Abstract: Methods and apparatus relate to processing of petroleum with a bed having a sorbent based diluent that the petroleum contacts upon passing through the bed. Magnetic properties of the sorbent and any other material, such as zeolite, used in the bed enable separation of such bed constituents based on a sulfided form of the sorbent being magnetic in contrast to a non-sulfided form of the sorbent being non-magnetic. Dividing the bed constituents into first and second portions by magnetic separation facilitates in selective replacing and/or regenerating the first portion independent of the second portion.

Abstract: A method of forming a catalyst is provided. The method comprises reacting a reactive solution comprising at least one alumina precursor, at least one silica precursor, a templating agent, a solvent, a catalytic metal precursor, and a modifier, to form a gel. The method can also include calcining the gel to form a catalyst composition comprising a pore-containing, homogeneous solid mixture which comprises at least one catalytic metal and an inorganic support comprising alumina and silica. The pores of the homogenous solid mixture have an average diameter in a range of about 1 nanometer to about 200 nanometers. A method of upgrading a hydrocarbon feedstock to a liquid fuel in the presence of the catalyst composition is also provided.