Hydrocracking In All Stages Patents (Class 208/59)
  • Patent number: 7160436
    Abstract: An improved hydrocracking process of hydrocarbon charges, in two stages with an intermediate separation, in which the second-stage of hydrocracking is carried out in the presence of an added nitrogen content which is greater than 150 ppm by weight, preferably about 500 ppm by weight, and preferably in the presence of a Y zeolite catalyst, produces high yields of middle distillate.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: January 9, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Jean-Marie Deves, Pierre Marion, Christophe Gueret, Alain Billon, Patrick Bourges
  • Patent number: 7156977
    Abstract: A process for hydroprocessing a hydrocarbon feed. The hydrocarbon feed is first admixed with a hydrogen rich gas. The resultant process stream is then contacted with a hydrocracking catalyst. The resultant catalyst effluent process stream is separated into a gas phase stream and a liquid phase stream, and the gas phase stream is withdrawn. The liquid phase stream is admixed with a hydrogen rich gas, and the resultant process stream is contacted with a hydrocracking catalyst. The resultant catalyst effluent process stream is withdrawn and admixed with the previously obtained gas phase stream, and the resultant process stream is withdrawn.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: January 2, 2007
    Assignee: Haldor Topsoe A/S
    Inventors: Johannes Wrisberg, Arno S. Sorensen
  • Patent number: 7115198
    Abstract: A novel crystalline aluminophosphate and metalloaluminophosphate of the molecular sieve type, denominated SSZ-51, is prepared by hydrothermal synthesis from reactive sources of aluminum and phosphorus, fluorine and an organic templating agent, 4-dimethylaminopyridine. SSZ-51 is useful in catalysts for, e.g., hydrocarbon conversion reactions.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: October 3, 2006
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey I. Zones, Thomas V. Harris
  • Patent number: 7087152
    Abstract: A waxy hydrocarbon feed is catalytically dewaxed with a catalyst that has been selectively activated. The selective activation of the catalyst involves contacting the dewaxing catalyst with a feed mixture containing waxy hydrocarbon and at least one oxygenate. The process results in improved catalyst performance resulting in improved yield of isomerate at equivalent pour.
    Type: Grant
    Filed: October 3, 2003
    Date of Patent: August 8, 2006
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Ian A. Cody, William J. Murphy, Sylvain Hantzer
  • Patent number: 7087153
    Abstract: A catalytic hydrocracking process for the production of ultra low sulfur diesel wherein a hydrocarbonaceous feedstock is hydrocracked at elevated temperature and pressure to obtain conversion to diesel boiling range hydrocarbons. The resulting hydrocracking zone effluent is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the hydrocracking zone to produce a first gaseous hydrocarbonaceous stream and a first liquid hydrocarbonaceous stream. The first gaseous hydrocarbonaceous stream containing diesel boiling range hydrocarbons is introduced into a desulfurization zone and subsequently partially condensed to produce a hydrogen-rich gaseous stream and a second liquid hydrocarbonaceous stream containing diesel boiling range hydrocarbons. At least a portion of the first liquid stream is thermal cracked to produce diesel boiling range hydrocarbons. An ultra low sulfur diesel product stream is recovered.
    Type: Grant
    Filed: February 4, 2003
    Date of Patent: August 8, 2006
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 7077948
    Abstract: Process for the catalytic dewaxing of a hydrocarbon oil feed including waxy molecules and more than 500 ppmw of sulphur or sulphur containing compounds by contacting the oil feed under catalytic dewaxing conditions with a catalyst composition comprising at least a hydrogenation component, dealuminated aluminosilicate zeolite crystallites and a low acidity refractory oxide binder material which is essentially free of alumina.
    Type: Grant
    Filed: November 16, 1999
    Date of Patent: July 18, 2006
    Assignee: Shell Oil Company
    Inventors: Guy Barre, Jean-Paul Darnanville, Laurent Georges Huve
  • Patent number: 7074321
    Abstract: An integrated hydrocarbon conversion process for the production of low sulfur fuels utilizing a hydrocracking zone, a diesel hydrodesulfurization zone, a fluid catalytic cracking zone and a gasoline hydrodesulfurization zone. The hydrocracking zone is used to convert at least a portion of the feedstock into diesel boiling range hydrocarbons which are desulfurized in the first hydrodesulfurization zone. The unconverted feedstock is introduced into a fluid catalytic cracking zone to produce gasoline boiling range hydrocarbons which are desulfurized in a second hydrodesulfurization zone.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: July 11, 2006
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 7071237
    Abstract: The invention relates to a method to start a process for producing normally gaseous, normally liquid and optionally normally solid hydrocarbons from a hydrocarbonaceous feed, which process involves the steps of: (i) compressing and optionally separating an oxygen containing gas; (ii) partial oxidation of the hydrocarbonaceous feed at elevated temperature and pressure using the compressed oxygen containing gas of step (i) to obtain synthesis gas and steam; (iii) catalytically converting the synthesis gas of step (ii) at elevated temperature and pressure to obtain the normally liquid and/or gaseous hydrocarbons and steam; and (iv) using steam obtained in step (ii) and/or step (iii) and optionally combusting of hydrocarbons for generating power for providing the pressurized oxygen containing gas for step (i), which method starts with using a hydrocarbonaceous feed fired boiler for providing steam for the generation of power for step (i) for compressing and optionally separating the pressurized oxygen containing
    Type: Grant
    Filed: May 29, 2002
    Date of Patent: July 4, 2006
    Assignee: Shell Oil Company
    Inventors: Joachim Ansorge, Joannes Ignatius Geijsel
  • Patent number: 7005059
    Abstract: The invention relates to a catalyst for the transformation of hydrocarbon-containing feedstocks, in particular hydrotreatment, comprising at least one metal of group VIIB and at least one hydro-dehydrogenating metal (of the non-noble metals of group VIII and/or the metals of group VIB, preferably molybdenum or tungsten) and at least one porous matrix, generally of the amorphous oxide or poorly crystallized type. The catalyst also contains silicon, boron, or phosphorus. It can also optionally contain at least one halogen.
    Type: Grant
    Filed: November 7, 1997
    Date of Patent: February 28, 2006
    Assignee: Institut Francais du Petrole
    Inventors: Juliette Quartararo, Samuel Mignard, Slavie Kasztelan
  • Patent number: 7001502
    Abstract: A process is provided for treating crude oil to visbreak and/or upgrade such oil using hydrogen gas. The process includes the steps of introducing hydrogen into a heated stream of crude oil or partially upgraded crude oil and mixing such introduced hydrogen with the oil to achieve intimate dispersion of hydrogen to enhance thereby visbreaking and/or upgrading.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: February 21, 2006
    Assignee: Canadian Enviromnental Equipment & Engineering Technologies, Inc.
    Inventors: Robert Satchwell, Jose Lourenco, Patrick J. Cochrane, Roderick M. Facey, Joao Rodrigues, Kenneth Bannard, Hannu Salokangas
  • Patent number: 7001503
    Abstract: A unit for hydrorefining of hydrocarbon crude oil comprising sulfur-containing compounds comprises first catalyst layer 33 and second catalyst layer 38, top space 34 for separating vapor component and liquid component, bottom space 36, and valve tray 35 that divides top space 34 and bottom space 36. Hydrogen released from hydrogen nozzle 40 placed in the bottom space is passed through liquid component that has accumulated in the valve tray and stripping of liquid components is performed. Hydrogen released from hydrogen nozzle 40 is again introduced, to second catalyst layer 38 as a cocurrent with the stripped liquid component. By stripping, it is possible to reduce the sulfur content, the nitrogen content and reduce the aromatic content of the hydrocarbon crude oil when compared to the conventional method. Since the hydrorefining unit has a simple structure, the unit can be easily made by modifying existing units.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: February 21, 2006
    Assignee: Japan Energy Corporation
    Inventors: Hiroki Koyama, Yuichi Takahashi
  • Patent number: 6974535
    Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.
    Type: Grant
    Filed: June 26, 2001
    Date of Patent: December 13, 2005
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Ian A. Cody, William J. Murphy, John E. Gallagher, Joseph P. Boyle, Anne M. Zinicola, Christopher J. May, Jeenok T. Kim, John A. Groestch, Sylvain S. Hantzer
  • Patent number: 6913688
    Abstract: A process for the selective hydrodesulfurization of olefinic naphtha streams containing a substantial amount of organically bound sulfur and olefins. The olefinic naphtha stream is selectively hydrodesulfurized in a first sulfur removal stage and resulting product stream, which contains hydrogen sulfide and organosulfur is fractionated at a temperature to produce a light fraction containing less than about 100 wppm organically bound sulfur and a heavy fraction containing greater than about 100 wppm organically bound sulfur. The light fraction is stripped of at least a portion ofits hydrogen sulfide and can be collected or passed to gasoline blending. The heavy fraction is passed to a second sulfur removal stage wherein at least a portion of any remaining organically bound sulfur is removed.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: July 5, 2005
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: John C. Coker, Garland B. Brignac, Thomas R. Halbert, John G. Matragrano, Brij Gupta, Robert C. Welch, William E. Winter, Jr.
  • Patent number: 6881326
    Abstract: A process where the need to circulate hydrogen through the catalyst is eliminated. This is accomplished by mixing and/or flashing the hydrogen and the oil to be treated in the presence of a solvent or diluent in which the hydrogen solubility is “high” relative to the oil feed. The type and amount of diluent added, as well as the reactor conditions, can be set so that all of the hydrogen required in the hydroprocessing reactions is available in solution. The oil/diluent/hydrogen solution can then be fed to a plug flow reactor packed with catalyst where the oil and hydrogen react. No additional hydrogen is required, therefore, hydrogen recirculation is avoided and trickle bed operation of the reactor is avoided. Therefore, the large trickle bed reactors can be replaced by much smaller tubular reactor.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: April 19, 2005
    Assignee: Process Dynamics, Inc.
    Inventors: Michael D. Ackerson, Michael S. Byars
  • Patent number: 6858127
    Abstract: A process for the preparation of one or more hydrocarbon fuel products boiling in the kero/diesel range from a stream of hydrocarbons produced in a Fischer-Tropsch process, in which process synthesis gas is converted into liquid hydrocarbons, at least a part of the hydrocarbons boiling above the kero/diesel range, having the following steps: (1) hydrocracking/hydroisomerizing at least a part of the Fischer-Tropsch hydrocarbons stream at a conversion per pass of at most 80 wt % of the material boiling above 370° C. into material boiling below 370° C.; (2) separating the product stream obtained in step (1) into one or more light fractions boiling below the kero/diesel boiling range, one or more fractions boiling in the kero/diesel boiling range and a heavy fraction boiling above the kero/diesel boiling range; (3) hydrocracking/hydroisomerizing the major part of the heavy fraction obtained in step (2) at a conversion per pass of at most 80 wt % of the material boiling above 370° C.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: February 22, 2005
    Assignee: Shell Oil Company
    Inventors: Arend Hoek, Matthijs Maria Gerardus Senden
  • Patent number: 6841062
    Abstract: This invention relates to a crude oil desulfurization process which comprises hydrodesulfurizing a crude oil feed in a crude desulfurization unit. The desulfurized crude oil is then separated into a light gas oil fraction, a vacuum gas oil fraction and a vacuum residuum fraction. The vacuum gas oil is hydrocracked to form at least one low sulfur fuel product. The light gas oil fraction is hydrotreated. The vacuum gas oil may be hydrocracked in one or more stages. Hydrocracking in the second stage, if present, will convert of at least 20% of the first zone effluent, to create a low sulfur light gas oil fraction. The light gas oil fraction may then be hydrotreated.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: January 11, 2005
    Assignee: Chevron U.S.A. Inc.
    Inventor: Bruce E. Reynolds
  • Publication number: 20040256293
    Abstract: The present invention pertains to a method for hydroprocessing a heavy hydrocarbon oil, comprising bringing a heavy hydrocarbon oil in a first stage into contact with hydroprocessing catalyst I in the presence of hydrogen, after which the effluent of the first stage is contacted in whole or in part with hydroprocessing catalyst II in the presence of hydrogen. The method of the invention combines efficient contaminant removal with high residue conversion and low sediment formation. The invention also comprises a combination of catalysts for use in the above method.
    Type: Application
    Filed: August 18, 2004
    Publication date: December 23, 2004
    Inventors: Satoshi Abe, Katsuhisa Fujita
  • Patent number: 6814856
    Abstract: A process for transforming a gas oil cut from a conversion process or from an aromatic crude is described, the aim of the process being to improve the cetane number of said cut. The process comprises at least one hydrogenation step in which said gas oil cut is passed, in the presence of hydrogen, over a catalyst comprising an amorphous mineral support, at least one compound of a group VIB metal, at least one compound of a non noble group VIII metal and at least phosphorous or a compound of phosphorous, the process then comprising a hydrocracking step in which the hydrogenated feed is passed, in the presence of hydrogen, over a catalyst comprising an acidic support, at least one compound of a group VIB metal and at least one compound of a non noble group VIII metal.
    Type: Grant
    Filed: May 4, 2000
    Date of Patent: November 9, 2004
    Assignee: Institut Francais du Petrole
    Inventors: Marcel Aussillous, Alain Billion, Patrick Briot, Christophe Gueret, Slavik Kasztelan, Narhalie Marchal, Pierre Marion
  • Patent number: 6808620
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-64 prepared using a N-cyclobutylmethyl-N-ethylhexamethyleneiminium cation or N-cyclobutylmethyl-N-ethylheptamethyleneiminium cation structure directing agent, and processes employing SSZ-64 in a catalyst.
    Type: Grant
    Filed: August 1, 2002
    Date of Patent: October 26, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Saleh Elomari
  • Publication number: 20040209771
    Abstract: The present invention pertains to a method for hydroprocessing a heavy hydrocarbon oil, comprising bringing a heavy hydrocarbon oil into contact with hydroprocessing catalyst I in the presence of hydrogen in a first stage, after which the effluent of the first stage is contacted in whole or in part with hydroprocessing catalyst II in the presence of hydrogen in a second stage. The method according to the invention combines efficient contaminant removal with high cracking rate and low sediment formation. The invention also pertains to the combination of catalysts.
    Type: Application
    Filed: May 21, 2004
    Publication date: October 21, 2004
    Inventors: Satoshi Abe, Katsuhisa Fujita
  • Patent number: 6797154
    Abstract: With this invention, high conversion of heavy gas oils and the production of high quality products is possible in a single high-pressure loop with reaction stages operating at different pressure and conversion levels. The flexibility offered is great and will allow the refiner to avoid decrease in product quality while at the same time minimizing capital cost. Feeds with varying boiling ranges can be introduced at different sections of the process, thereby minimizing the consumption of hydrogen and further reducing capital investment.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: September 28, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Ujjal Kumar Mukherjee, Wai Seung W. Louie, Arthur J. Dahlberg
  • Patent number: 6797153
    Abstract: A catalyst for the hydrocracking of heavy oils contains iron and active carbon having an MCH conversion rate of 40-80%, a specific surface area of 600-1000 m2/g of, a pore volume of 0.5 to 1.4 cm3/g, 2-50 nanometers' mesopore volume of not less than 60% and an average pore diameter of 3-6 nanometers, the iron being carried on the active carbon in an amount of 1 to 20 wt. % to the active carbon. The hydrocracking process using the catalyst includes a first step of conducting hydrocracking at a temperature within the range of 360-450° C. at a hydrogen partial pressure of 2-14 MPaG and a second step of conducting hydrocracking at a temperature within the range of 400-480° C. at a hydrogen partial pressure of 2-18 MPaG, which can suppress the generation of coke and remove, in a high efficiency, heavy metals such as Ni and V, asphaltene, residual carbon, sulfur and nitrogen from the heavy oils.
    Type: Grant
    Filed: April 27, 2000
    Date of Patent: September 28, 2004
    Assignees: Petroleum Energy Center, Toyo Engineering Corporation
    Inventors: Hidetsugu Fukuyama, Koji Ohtsuka, Satoshi Terai, Shuhei Sawamoto
  • Patent number: 6787025
    Abstract: In the refining of crude oil, vacuum gas oil hydrotreaters and hydrocrackers are used to remove impurities such as sulfur, nitrogen, and metals from the crude oil. Typically, the middle distillate boiling material (boiling in the range from 250° F.-735° F.) from VGO hydrotreating or moderate severity hydrocrackers does not meet the smoke point, the cetane number or the aromatic specification. In most cases, this middle distillate is separately upgraded by a middle distillate hydrotreater or, alternatively, the middle distillate is blended into the general fuel oil pool or used as home heating oil. With this invention, the middle distillate is hydrotreated in the same high pressure loop as the vacuum gas oil hydrotreating reactor or the moderate severity hydrocracking reactor.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: September 7, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Ujjal Kumar Mukherjee, Wai Seung W. Louie, Arthur J. Dahlberg
  • Patent number: 6787026
    Abstract: This invention is directed to a process for hydroprocessing vacuum gas oils and other feeds in order to produce unconverted oil suitable for use as base oil feed for white oils, Group III oils, and BMCI (Bureau of Mines Correlation Index) ethylene plant feed. Ammonia, hydrogen sulfide, and light products are removed from the first stage at high pressure in order to produce a higher quality of unconverted oil that is suitable for Group III base oils.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: September 7, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Darush Farshid
  • Patent number: 6783661
    Abstract: A process for producing oils with high viscosity indices from oil distillates or effluents from a conversion unit comprises the following steps: a) catalytic hydrotreatment of the feed in the presence of hydrogen and a non zeolitic catalyst; b) fractionation of at least a portion of the effluent from step a) or step d) described below to an oil residue; c) fractionation by thermal diffusion of at least a portion of the oil residue obtained from step b) into oil fractions with different compositions and viscosity indices. Step b) can be preceded by a step d) for hydrocracking the effluent obtained from step a) in the presence of hydrogen and a zeolitic catalyst.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: August 31, 2004
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Briot, Christophe Gueret, Jean-Claude Hipeaux, Eric Benazzi, Pierre Marion, Alain Billon
  • Patent number: 6783660
    Abstract: The instant invention comprises a hydroprocessing method having at least two stages. The first stage employs a hydroprocessing catalyst which may contain hydrotreating catalyst, hydrocracking catalyst, or a combination of both. The second stage is limited to hydrocracking. Conversion in the second stage may be improved by the addition of multiple reaction zones for hydrocracking, with flash separation zones between the stages. Middle distillate yield is thereby increased and the volume of the recycle stream is reduced. This invention reduces the need for equipment which would normally be required for a large recycle stream.
    Type: Grant
    Filed: October 25, 2001
    Date of Patent: August 31, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Arthur J. Dahlberg, Jerome F. Mayer
  • Publication number: 20040163998
    Abstract: A process for producing a high RON naphtha which comprises contacting a hydrocarbon feed stream comprising a mixture of the isomers of C5 and C6 paraffins with a CFI zeolite, such as CIT-5, in an adsorption zone, whereby the branched isomers of the C5 and C6 paraffins are preferentially adsorbed by the CFI zeolite as compared to the straight chain isomers, and recovering a naphtha product from the adsorption zone having a higher RON than the hydrocarbon feed stream, also including a hydroisomerization process and a hydrocracking process.
    Type: Application
    Filed: February 25, 2003
    Publication date: August 26, 2004
    Inventors: Theo Maesen, Tom Harris
  • Publication number: 20040163997
    Abstract: A process for producing a high RON naphtha which comprises contacting a hydrocarbon feed stream comprising a mixture of the isomers of C5 and C6 paraffins with ATS zeolite, such as SSZ-55, in an adsorption zone, whereby the branched isomers of the C5 and C6 paraffins are preferentially adsorbed by the ATS zeolite as compared to the straight chain isomers, and recovering a naphtha product from the adsorption zone having a higher RON than the hydrocarbon feed stream, also including a hydroisomerization process and a hydrocracking process.
    Type: Application
    Filed: February 25, 2003
    Publication date: August 26, 2004
    Inventors: Theo Maesen, Tom Harris
  • Patent number: 6776898
    Abstract: A novel process for forming hydrocarbon waxes from synthesis gas is disclosed. This invention teaches a process whereby a Fischer-Tropsch wax can be formulated such that the wax softness as defined by ASTM Standard Test Method for Needle Penetration of waxes (ASTM D-1321) can be adjusted to within a region most preferred for end use applications while simultaneously removing undesirable impurities, such as oxygenates (e.g., primary alcohols), olefins, and trace levels of aromatics. In a Fischer-Tropsch reactor, Fischer-Tropsch wax is formed from synthesis gas in a catalyzed reaction. The Fischer Tropsch wax is then subjected to a relatively mild hydroprocessing over a hydroisomerization catalyst under conditions such that essentially no boiling point conversion is obtained, but yet chemical conversions (e.g., hydrogenation and mild isomerization) occur yielding a high purity, hydrocarbon wax product of reduced hardness.
    Type: Grant
    Filed: April 4, 2000
    Date of Patent: August 17, 2004
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Robert J. Wittenbrink, Daniel Francis Ryan
  • Patent number: 6759438
    Abstract: Methods for producing a substantially paraffinic Fischer-Tropsch product or a blended Fischer Tropsch product comprising a selected oxygenate concentration, and if required, a selected oxygenate concentration of specific individual oxygenates, are disclosed. The methods of the present invention measure oxygenate concentration using GC-AED. The oxygenate measurements obtained using the GC-AED may be used to adjust and control various processes used to produce, upgrade, or finish Fischer Tropsch products to provide Fischer Tropsch products with a selected oxygenate concentration, and if required, a selected oxygenate concentration of specific individual oxygenates.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: July 6, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Andrew Rainis, D J O'Rear
  • Publication number: 20040079677
    Abstract: This invention is directed to a process for hydroprocessing vacuum gas oils and other feeds in order to produce unconverted oil suitable for use as base oil feed for white oils, Group III oils, and BMCI (Bureau of Mines Correlation Index) ethylene plant feed. Ammonia, hydrogen sulfide, and light products are removed from the first stage at high pressure in order to produce a higher quality of unconverted oil that is suitable for Group III base oils.
    Type: Application
    Filed: October 28, 2002
    Publication date: April 29, 2004
    Inventor: Darush Farshid
  • Patent number: 6726832
    Abstract: High boiling hydrocarbon materials are hydrocracked in a multiple stage process having ebullating or fixed catalyst bed hydrogenation reactor stages in series. Between the hydrogenation reactors is an interstage feed of an aromatic solvent and/or a portion of the high boiling hydrocarbon feedstock.
    Type: Grant
    Filed: August 15, 2000
    Date of Patent: April 27, 2004
    Assignee: ABB Lummus Global Inc.
    Inventors: Mario C. Baldassari, Wai Seung Louie, Ujjal Kumar Mukherjee
  • Publication number: 20040045869
    Abstract: The present invention relates to an improved hydrocracking process, of hydrocarbon charges, in two-stages with intermediate separation, in which the second-stage of hydrocracking is carried out in the presence of an added nitrogen content which is greater than 110 ppm by weight.
    Type: Application
    Filed: September 26, 2003
    Publication date: March 11, 2004
    Inventors: Eric Benazzi, Jean-Marie Deves, Pierre Marion, Christophe Gueret, Alain Billon, Patrick Bourges
  • Publication number: 20040045870
    Abstract: A process for hydroprocessing a hydrocarbon feed comprising the steps of
    Type: Application
    Filed: September 15, 2003
    Publication date: March 11, 2004
    Inventors: Johannes Wrisberg, Arno S. Sorensen
  • Patent number: 6689273
    Abstract: Heavy hydrocarbons are upgraded to higher value distillates in a hydrocarbon conversion process which employs several parallel on-stream reaction zones which each contain both hydrotreating and hydrocracking catalyst beds. The feed and liquid recycled from the bottom of the reaction zone is charged to the top of the uppermost catalyst bed. Hydrogen flow in the reaction zones is countercurrent to the descending liquid, and products are removed as vapor. The flow of feed to one of the reaction zones is periodically stopped to allow sequential on-stream hydrogenative regeneration of the catalysts within the reaction zones. This allows continuous commercial operation at conditions which are otherwise unfeasible.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: February 10, 2004
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, Stephen R. Dunne, Vasant P. Thakkar
  • Patent number: 6676828
    Abstract: A process for treating a vacuum gas oil and Diesel feed includes the steps of providing reaction feed containing vacuum gas oil, Diesel and sulfur-containing compounds; providing a stripping gas; providing a washing feed; and mixing the reaction feed, the stripping gas and the washing feed in a stripping and washing zone so as to obtain a gas phase containing the sulfur-containing compounds and a liquid phase substantially free of the sulfur-containing compounds. The washing feed comprises at least one of Diesel, light vacuum gas oil and mixtures thereof produced in the process or added from external source.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: January 13, 2004
    Assignee: Intevep, S.A.
    Inventors: Roberto Galiasso, Eusebio Palmisano, Gerardo Arreaza, Samuel Quenza, Sandra Ramnarine
  • Publication number: 20030221990
    Abstract: This invention relates to a multi-stage process for hydroprocessing gas oils. Preferably, each stage possesses at least one hydrocracking zone. The second stage and any subsequent stages possess an environment having a low heteroatom content. Light products, such as naphtha, kerosene and diesel, may be recycled from fractionation (along with light products from other sources) to the second stage (or a subsequent stage) in order to produce a larger yield of lighter products, such as gas and naphtha. Subsequent zones are maintained at a lower pressure than that of the first zone, thereby reducing operating expenses.
    Type: Application
    Filed: June 4, 2002
    Publication date: December 4, 2003
    Inventors: H. Alex Yoon, Jay Parekh, Arthur J. Dahlberg
  • Patent number: 6656342
    Abstract: A method for hydroprocessing hydrocarbon products, preferably Fischer-Tropsch products, and a reactor useful for performing the method, are disclosed. The reactor includes one or more first catalyst beds comprising a catalyst useful for conducting relatively severe hydroprocessing and one or more second catalyst beds comprising a catalyst useful for conducting relatively mild hydroprocessing. The second catalyst beds are located at a position in the reactor where they can receive the products from the first catalyst bed(s), at least one of each of the first and second catalyst bed(s) comprises a catalyst grading scheme sufficient to remove at least a portion of any particulates from their respective feeds, and the reactor is set up to receive hydrocarbon feeds at a position above or within the first catalyst bed(s) and above or within the second catalyst bed(s).
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: December 2, 2003
    Assignee: Chevron U.S.A. Inc.
    Inventors: Ben D. Smith, Richard O. Moore, Jr.
  • Patent number: 6656343
    Abstract: The invention provides a process for the production of a synthetic naphtha fuel suitable for use in compression ignition (CI) engines, the process including at least the steps of hydrotreating at least a fraction of a Fischer-Tropsch (FT) synthesis reaction product of CO and H2, or a derivative thereof, hydrocracking at least a fraction of the FT synthesis product or a derivative thereof, and fractionating the process products to obtain a desired synthetic naphtha fuel characteristic. The invention also provides a synthetic naphtha fuel made by the process as well as a fuel composition and a Cloud Point depressant for a diesel containing fuel composition, said fuel composition and said depressant including the synthetic naphtha of the invention.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: December 2, 2003
    Assignee: Sasol Technology (Pty) Ltd.
    Inventor: Luis Pablo Dancuart
  • Publication number: 20030206810
    Abstract: The invention relates to the field of petrochemistry, in particular to a method of compressing a gaseous hydrocarbon-containing medium, for example, different hydrocarbon gases including flares produced in the oil refining and petrochemical industries. A distillate of a rectifying column of an atmosphere-vacuum oil refining unit is fed as the fresh liquid working medium into a circulation loop of a liquid hydrocarbon-containing medium, which contains a liquid-gas jet device, a separator and a pump. The liquid hydrocarbon-containing medium is removed from the circulation loop to a cracking and rectifying unit in which the liquid hydrocarbon-containing medium is subjected to cracking with subsequent rectification in the rectifying column of that unit.
    Type: Application
    Filed: June 10, 2003
    Publication date: November 6, 2003
    Inventor: Valery Grigorievich Tsegelsky
  • Patent number: 6638418
    Abstract: A dual recycle catalytic hydrocracking process for the production of ultra low sulfur diesel while simultaneously processing two feedstocks. One preferred feedstock boils in the temperature range of diesel and the second preferred feedstock boils in the temperature range above that of diesel.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: October 28, 2003
    Assignee: UOP LLC
    Inventors: Tom N. Kalnes, Vasant P. Thakkar, Richard K. Hoehn
  • Patent number: 6635170
    Abstract: This invention relates to a two stage hydroprocessing process with stripping zones between the hydroprocessing zones and following the last hydroprocessing zone. The stripping occurs at high pressure and temperature with no disengagement between or following the hydroprocessing zones. There is recycle of high temperature gaseous effluent from the last stripping zone to the first stripping zone.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: October 21, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Alberto Ravella
  • Patent number: 6632350
    Abstract: A hydrocarbonaceous feed is hydroprocessed in a single vessel containing two reaction stages and a stripping stage. The feed is fed into the first reaction stage to produce a vapor and liquid effluent which are separated, and the liquid stripped. The stripped liquid is passed as feed into the second stage, in which it meets with fresh hydrogen to produce a hydroprocessed liquid product and a hydrogen-rich vapor. The vapor is passed into the first stage, to provide the hydrogen for that stage. The use of a single vessel provides an efficient and economical addition to, or replacement for, a vessel for an existing hydroprocessing facility.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: October 14, 2003
    Assignee: ExxonMobile Research and Engineering Company
    Inventor: Ramesh Gupta
  • Patent number: 6623622
    Abstract: A diesel fraction is purified by a process having two reaction stages and a stripping stage in a single vessel. Heteroatoms are removed in the first stage, to permit the use of a sulfur sensitive aromatics saturation catalyst in the second stage, to produce a purified diesel stock. The first stage liquid effluent is stripped in a stripping stage and then passed into the second reaction stage, in which it reacts with fresh hydrogen for aromatics removal. The second reaction stage produces a hydrogen-rich vapor effluent, which may provide all or a portion of the first stage reaction hydrogen. A noble metal catalyst is employed in the second stage. The diesel feed for the process may be one that has been at least partially refined with respect to either or both heteroatom or aromatics removal.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: September 23, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Ramesh Gupta
  • Patent number: 6623628
    Abstract: A process for hydrotreating a hydrocarbon feed includes passing the feed into a hydrodesulphurization zone along with hydrogen, where a partially desulphurized effluent is sent to a stripping zone in which it is purified by at least one hydrogen-containing gas under conditions in which a gaseous stripping effluent containing hydrogen and hydrogen sulphide is formed along with a liquid effluent containing substantially no hydrogen sulphide.
    Type: Grant
    Filed: June 26, 2000
    Date of Patent: September 23, 2003
    Assignee: Institut Francais du Petrole
    Inventors: Charles Bronner, Gérald Heinrich, Cécile Plain, Laurence Carpot
  • Patent number: 6623621
    Abstract: A process for upgrading a liquid petroleum or chemical stream wherein said stream flows countercurrent to the flow of a treat gas, such as a hydrogen-containing gas, in at least one reaction zone. The temperature of at least a portion of the liquid stream in the reactor is used to control the flooding characteristics of the reactor.
    Type: Grant
    Filed: December 7, 1999
    Date of Patent: September 23, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Larry L. Iaccino, Russell D. Sellen, David C. Dankworth, Edward S. Ellis, Jeffrey W. Frederick, Ramesh Gupta, James J. Schorfheide, Louis A. Curcio, Jr.
  • Patent number: 6623623
    Abstract: A catalytic hydrocracking process which simultaneously hydroprocesses two feedstocks to provide higher liquid product yields and increase the quality of the liquid products. A first feedstock is passed to a denitrification and desulfurization reaction zone to produce a stream which is in turn passed to a hot, high pressure stripper utilizing a hot, hydrogen-rich stripping gas to produce a first vapor stream and a first liquid stream. At least a portion of the first liquid stream is passed to a hydrocracking zone. A second feedstock having an average boiling point lower than the first feedstock in one embodiment is passed into an upper end of the hot, high pressure stripper to serve as reflux and in another embodiment is passed to an intermediate location in the denitrification and desulfurization reaction zone to serve as quench.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: September 23, 2003
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Patent number: 6616830
    Abstract: The present invention relates to a new crystalline zeolite SSZ-57 and processes employing SSZ-57 in a catalyst.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: September 9, 2003
    Assignee: Chevron U.S.A. Inc.
    Inventor: Saleh Elomari
  • Patent number: 6596155
    Abstract: A hydrocracking process wherein a hydrocarbonaceous feedstock and a hot hydrocracking zone effluent containing hydrogen is passed to a denitrification and desulfurization reaction zone to produce hydrogen sulfide and ammonia to thereby clean up the fresh feedstock. The resulting hot, uncooled effluent from the denitrification and desulfurization zone is hydrogen stripped in a stripping zone maintained at essentially the same pressure as the preceding reaction zone with a hydrogen-rich gaseous stream to produce a vapor stream comprising hydrogen, hydrocarbonaceous compounds boiling at a temperature below the boiling range of the fresh feedstock, hydrogen sulfide and ammonia, and a liquid hydrocarbonaceous stream which is countercurrently contacted with hydrogen in a hydrogenation zone located in the bottom end of the stripping zone.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: July 22, 2003
    Assignee: UOP LLC
    Inventors: David B. Gates, Tom N. Kalnes
  • Patent number: 6592750
    Abstract: A process for the hydrodesulfurization of a cracked naphtha stream is disclosed where very little of the valuable olefins are saturated. The process is a two staged process wherein the H2S is removed between the stages to prevent recombinant mercaptans formation. Because the H2S is removed between the stages milder conditions can be used in the second stage polishing reactor to achieve the same desulfurization levels with less olefin loss.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: July 15, 2003
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary G. Podrebarac, Gary R. Gildert, Willibrord A. Groten