Including Means To Apply Flux Or Filler To Work Or Applicator Patents (Class 228/33)
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Publication number: 20130240610Abstract: A solder paste transfer process is provided and includes defining multiple arrangements of solder pad locations on a surface, applying solder paste onto multiple transfer tools coupled to a fixture in a pre-defined configuration reflective of the multiple arrangements, disposing the fixture such that the multiple transfer tools are disposed in an inverted orientation proximate to the surface and reflowing the solder paste to flow from the multiple transfer tools to the solder pad locations.Type: ApplicationFiled: March 14, 2012Publication date: September 19, 2013Applicant: RAYTHEON COMPANYInventors: William D. Beair, Michael R. Williams, Eric Gilley
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Patent number: 8517245Abstract: An automatic soldering machine adapted for soldering cables with electronic products includes a main frame module, a man-machine control interface, a sliding tray located in front of the man-machine control interface, a loading tool slidably disposed in the sliding tray, a feeding module close to a bottom of the sliding tray, a removing module located between the man-machine control interface and a reforming module, a container, a loading tool combination module located above the sliding tray, a spraying module located in rear of the sliding tray, and a loading tool reflow module mounted on a rear of the main frame module. The man-machine control interface is connected with and controls the loading tool, the feeding module, the removing module, the reforming module, the loading tool combination module, the spraying module and the loading tool reflow module for realizing an automatic soldering process of the electronic products and the cables.Type: GrantFiled: April 17, 2012Date of Patent: August 27, 2013Assignee: Cheng Uei Precision Industry Co., Ltd.Inventors: Ai-Jun Yan, Wei Wang, Wen-Zhi Xia
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Patent number: 8490857Abstract: A reflow apparatus, where formic acid is used for cleaning a surface of a solder electrode on a processing target, is disclosed. The reflow apparatus includes a processing chamber, a formic acid introduction mechanism for supplying an atmosphere gas containing formic acid to the processing chamber, and a shielding member that is made of a material having corrosion resistance against formic acid. The shielding member is arranged between a reflow processing section of the processing chamber and an inner wall of the processing chamber. In place of or in addition to the shielding member, the reflow apparatus may include a heater for decomposing residual formic acid.Type: GrantFiled: March 31, 2012Date of Patent: July 23, 2013Assignee: Fujitsu Semiconductor LimitedInventors: Hiroyuki Matsui, Hirohisa Matsuki, Koki Otake
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Patent number: 8453915Abstract: A solder return apparatus for a wave solder machine that collects solder exiting a nozzle and returns the solder to a solder reservoir while limiting the degree to which the solder can splash onto electronic substrates (e.g., printed circuit boards), components of the wave solder machine, and/or the like. The apparatus includes a mounting section that may be placed over an upper surface of the nozzle and a collection section that collects the solder and returns the solder to the solder reservoir. The collection section includes a trough having an opening in a bottom wall of the trough and a flow control member that can adjust a quantity of solder exiting the trough as well as the velocity of the solder exiting the trough. One or more deflection plates can be mounted so as to extend from the trough into solder in the solder reservoir to further contain the solder and limit the degree to which splashing solder can reach unintended locations.Type: GrantFiled: October 8, 2012Date of Patent: June 4, 2013Assignee: Flextronics AP, LLCInventors: Larry Yanaros, Frederick Wagner
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Publication number: 20130134207Abstract: Disclosed herein is a solder bump forming apparatus including: a flux dispenser dispensing a flux to a processing substrate; a solder dispenser dispensing a solder to the processing substrate to which the flux is applied while moving following the flux dispenser; and driver driving the flux dispenser and the solder dispenser.Type: ApplicationFiled: November 13, 2012Publication date: May 30, 2013Applicant: Samsung Electro-Mechanics Co., Ltd.Inventor: Samsung Electro-Mechanics Co., Ltd.
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Patent number: 8448834Abstract: A board printing system is provided with a printing apparatus for printing solder paste on each board, a printing inspection apparatus for inspecting a printed state of solder paste on each board, a transfer device for transferring each board in a forward direction from an unloading portion of the printing apparatus to a loading portion of the printing inspection apparatus, a reversible feed holding device configured to be able to hold a failure board which was taken out from the loading portion of the printing inspection apparatus as a result of being judged by the printing inspection apparatus to be rejected, after feeding the failure board in a reverse direction and then, to load the failure board to the loading portion of the printing inspection apparatus by feeding the failure board in the forward direction, and a selection device for enabling the transfer device and the reversible feed holding device to be used selectively.Type: GrantFiled: June 23, 2011Date of Patent: May 28, 2013Assignee: Fuji Machine Mfg. Co., Ltd.Inventors: Tomohiko Hattori, Hiroshi Tsuta
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Publication number: 20130105558Abstract: A soldering method capable of alleviating positional displacement between substrates even though a step of removing flux can be omitted is provided. A temporary bonding agent 55 is applied onto multiple substrates 50a, 50b, and a heater 33 heats the substrates while the substrates are temporarily bonded with the temporary bonding agent 55 interposed therebetween, and before the solder 54 is melted or while the solder 54 is melted, the temporary bonding agent 55 is evaporated, and the substrates 50a, 50b are bonded with solder with the melted solder 54 interposed therebetween.Type: ApplicationFiled: June 24, 2011Publication date: May 2, 2013Applicant: AYUMI INDUSTRY CO., LTD.Inventors: Hideyuki Abe, Kazuaki Mawatari
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Publication number: 20130105560Abstract: A new anchoring mechanism for the mold-crucible set to the tube, to which the cable is to be welded is described, and the inclusion and use of some bushings which are inserted between the cable and the mold.Type: ApplicationFiled: September 24, 2012Publication date: May 2, 2013Applicant: KLK ELECTRO MATERIALES, S.A.Inventor: KLK ELECTRO MATERIALES, S.A.
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Patent number: 8424743Abstract: A solder return apparatus for a wave solder machine that collects solder exiting a nozzle and returns the solder to a solder reservoir while limiting solder from splashing onto electronic substrates (e.g., printed circuit boards), components of the wave solder machine, and/or the like. The apparatus includes a mounting section that may be placed over an upper surface of the nozzle and a collection section that collects the solder and returns the solder to the solder reservoir. The collection section includes a trough having an opening in a bottom wall of the trough and a flow control member that can adjust a quantity of solder exiting the trough as well as the velocity of the solder exiting the trough. One or more deflection plates can be mounted to extend from the trough into solder in the solder reservoir to further limit splashing solder from reaching unintended locations.Type: GrantFiled: February 29, 2012Date of Patent: April 23, 2013Assignee: Flextronics AP, LLCInventors: Larry Yanaros, Frederick Wagner
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Publication number: 20130095342Abstract: A brazing process, a braze assembly, and a brazed article are disclosed. The brazing process includes applying a braze material to an article within a vacuum chamber while the vacuum chamber is substantially evacuated. The braze assembly is capable of applying a braze material to an article within a vacuum chamber while the vacuum chamber is substantially evacuated. The brazed article is devoid of re-formed oxides.Type: ApplicationFiled: October 14, 2011Publication date: April 18, 2013Applicant: GENERAL ELECTRIC COMPANYInventors: David Edward SCHICK, Dean William MORRISON, Srikanth Chandrudu KOTTILINGAM, Yan CUI, Brian Lee TOLLISON, Dechao LIN
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Publication number: 20130087539Abstract: The invention relates to a method for forming solder deposits (34) on elevated contact metallizations (24) of terminal faces (23) of a substrate (19) formed in particular as a semiconductor component, in which wetting surfaces (26) of the contact metallizations are brought into physical contact with a solder material layer (15) arranged on a solder material carrier (13), at least for the duration of the physical contact a heating of the substrate and a tempering of the solder material layer takes place, and subsequently a separation of the physical contact between the contact metallizations wetted with solder material and the solder material layer takes place.Type: ApplicationFiled: April 13, 2011Publication date: April 11, 2013Inventor: Ghassem Azdasht
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Patent number: 8381962Abstract: A flexible unitary mask has a plurality of through holes. A substrate has a plurality of wettable pads in recessed regions defining volumes. The through holes are aligned with the wettable pads. Molten solder is directly injected through the through holes of the flexible unitary mask into the volumes with the wettable pads, such that the through holes and the volumes with the wettable pads are filled with solder. The solder is allowed to solidify, forming a plurality of solder structures adhered to the wettable pads. The flexible unitary mask is peeled from the substrate after the solder has solidified.Type: GrantFiled: February 11, 2011Date of Patent: February 26, 2013Assignee: International Business Machines CorporationInventors: Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah, Kazushige Toriyama
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Publication number: 20130043297Abstract: An automatic fluxing machine is provided and includes a dispensing section including a surface having through holes formed therein through which flux material is dispensable toward a braze joint and a plugging section disposed below the braze joint to prevent downward flow of dispensed flux material.Type: ApplicationFiled: August 15, 2012Publication date: February 21, 2013Applicant: CARRIER CORPORATIONInventors: Timothy Andrecheck, Luis F. Avila, Jeffrey L. Jones
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Publication number: 20130043296Abstract: An automatic torch fluxing apparatus is provided and includes a supply of fuel, a flux container formed to define a reservoir of non-corrosive flux for aluminum brazing, the reservoir being receptive of the fuel whereby the fuel and the flux form a fuel/flux mixture and a torch to which the fuel/flux mixture is deliverable, the torch being configured to ignite the fuel in the fuel/flux mixture to form a flux enriched flame.Type: ApplicationFiled: August 15, 2012Publication date: February 21, 2013Applicant: CARRIER CORPORATIONInventor: Timothy Andrecheck
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Patent number: 8376207Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.Type: GrantFiled: February 7, 2012Date of Patent: February 19, 2013Assignee: International Business Machines CorporationInventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
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Publication number: 20130028659Abstract: The invention relates to an apparatus and to a process for cohesively joining two plates (1 and 2) having differing melting points, one of which plates, the end plate (1), includes a light metal material, in particular aluminum material, and the other of which plates, the connecting plate (2), includes an iron and/or titanium material, wherein a coating (9) preferably on the basis of zinc or aluminum is provided at least partially on at least one of the abutting faces (3?, 3?) of the abutting edge (3) of the connecting plate (2) which extend inclined with respect to one another, in which process both plates (1 and 2) are joined together by braze welding so as to abut against one another along their common joint using an additional material (5) on the basis of light metal, in particular on the basis of aluminum.Type: ApplicationFiled: April 12, 2011Publication date: January 31, 2013Applicant: VOESTALPINE STAHL GMBHInventors: Alois Leitner, Roland Rechberger
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Publication number: 20130001280Abstract: Metal nanoink for bonding an electrode of a semiconductor die and an electrode of a substrate and/or bonding an electrode of a semiconductor die and an electrode of another semiconductor die by sintering under pressure is produced by injecting oxygen into an organic solvent in the form of oxygen nanobubbles or oxygen bubbles either before or after metal nanoparticles whose surfaces are coated with a dispersant are mixed into the organic solvent. Bumps are formed on the electrode of the semiconductor die and the electrode of the substrate by ejecting microdroplets of the metal nanoink onto the electrodes, the semiconductor die is turned upside down and overlapped in alignment over the substrate, and then, the metal nanoparticles of the bumps are sintered under pressure by pressing and heating the bumps between the electrodes. As a result, generation of voids during sintering under pressure is minimized.Type: ApplicationFiled: August 21, 2012Publication date: January 3, 2013Applicants: SHINKAWA LTD., ULVAC, INC., TOHOKU UNIVERSITYInventors: Toru MAEDA, Tetsuro TANIKAWA, Akinobu TERAMOTO, Masaaki ODA
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Patent number: 8342381Abstract: Disclosed is a print technology in which a solder pool staying on the surface of a mask is driven by means of a squeegee, and solder is applied onto a substrate onto which the lower surface of a mask is placed. A forward print process where solder is applied by driving a squeegee in a predetermined forward direction relative to a mask, and a backward print process where the solder is applied by driving the squeegee in a returning direction opposite to the forward direction are switched alternately. When the squeegee passes through the solder pool on the downstream side in a moving direction before switching in the course of switching from any one of the forward and backward print processes to the other one of these processes, the amount of solder in the solder pool is measured. Based on the amount of solder thus measured, the necessity of replenishing solder is determined. The solder pool is supplemented with solder, based on the result of the decision on whether solder replenishment is required.Type: GrantFiled: January 28, 2010Date of Patent: January 1, 2013Assignee: Yamaha Hatsudoki Kabushiki KaishaInventor: Kouichi Sumioka
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Patent number: 8336756Abstract: A reflow apparatus, where formic acid is used for cleaning a surface of a solder electrode on a processing target, is disclosed. The reflow apparatus includes a processing chamber, a formic acid introduction mechanism for supplying an atmosphere gas containing formic acid to the processing chamber, and a shielding member that is made of a material having corrosion resistance against formic acid. The shielding member is arranged between a reflow processing section of the processing chamber and an inner wall of the processing chamber. In place of or in addition to the shielding member, the reflow apparatus may include a heater for decomposing residual formic acid.Type: GrantFiled: February 24, 2006Date of Patent: December 25, 2012Assignee: Fujitsu Semiconductor LimitedInventors: Hiroyuki Matsui, Hirohisa Matsuki, Koki Otake
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Patent number: 8328069Abstract: The invention relates to a device and method for selective soldering, including at least one nozzle and a soldering channel surrounded by a vertically moveable hood, which immerses in a soldering bath or which is sealed against a surface of the soldering bath. The hood includes a passage for each nozzle, at least one gas feeding device for providing protective and/or active gas underneath the hood, and flow plates which are attached to the hood to extend substantially downward in the direction of the soldering bath from the hood.Type: GrantFiled: December 4, 2007Date of Patent: December 11, 2012Assignee: Linde AtkiengesellschaftInventors: Hans Isler, Ernst Wandke
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Patent number: 8328068Abstract: The present invention relates to a transfer device (10) for receiving and transferring a solder ball arrangement (28). Said transfer device comprises a discharge container (11) and a transfer substrate (12) that interacts with the discharge container in order to obtain a flat solder ball arrangement and that can be subjected to a negative pressure. The discharge container comprises an at least partially perforated base wall (14) and the transfer substrate has a hole pattern for receiving the solder ball arrangement. The discharge container comprises an ultrasound device (37) for subjecting said discharge container to ultrasound vibrations.Type: GrantFiled: April 17, 2008Date of Patent: December 11, 2012Assignees: Pac Tech—Packaging Technologies GmbH, Smart Pac GmbH Technology ServicesInventors: Ghassem Azdasht, Siavash Tabrizi
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Patent number: 8308047Abstract: A flux spray head, a mask, and an integrated circuit substrate are arranged in a flux spray station to reduce flux overspray during a spraying operation. A support element within the spray station is used to align the substrate with the mask and spray head. A portion of the mask contacts the substrate along a boundary between a region to be sprayed and a region to be masked. The flux spray head sprays the substrate while a portion of the mask is in contact with the boundary of the region to be masked. In an embodiment, the mask may comprise one or more replaceable non-stick stencil elements and associated springs to press the stencil elements against the substrate. Each stencil element may have a wall to contact the substrate along a portion of the boundary.Type: GrantFiled: December 19, 2006Date of Patent: November 13, 2012Assignee: Intel CorporationInventors: Joel Williams, Sonny J. Randall, Steven B. Roach, Sabina J. Houle
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Patent number: 8302835Abstract: To prevent clogging in a jet nozzle without using any inert gas and to allow reliability to be improved by filling a through hole of a printed circuit board with the molten solder. By flowing the molten solder 4 in the solder bath 2 from inside of the inner cylinder 15 to a nozzle cap 19, the inside of the nozzle cap 19 is filled with the molten solder 4, and the molten solder 4 filling the inside of the nozzle cap 19 is flown downward from between an inner cylinder 15 and an outer cylinder 16 without substantially flowing it to outside from an insert hole 19a. This enables the molten solder 4 to be prevented from oxidizing because the molten solder 4 is not exposed to the outside air. For this reason, it is possible to prevent clogging in the jet nozzle 3 without filling a part of nozzle outlet with any inert gas as in the conventional soldering apparatus.Type: GrantFiled: December 28, 2009Date of Patent: November 6, 2012Assignee: Senju Metal Industry Co., Ltd.Inventors: Issaku Sato, Akira Takaguchi
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Publication number: 20120273559Abstract: A soldering device and method of soldering are disclosed. The device may include at least one soldering pallet assembly. The pallet assembly may be subjected to a first atmosphere configured within the soldering pallet assembly and a second atmosphere configured external to the pallet assembly, the second atmosphere is an ambient atmosphere. At least one solder element may be positioned within the first atmosphere, and the solder element may be configured to attach an electrical component to an integrated circuit chip that is positioned within the pallet assembly.Type: ApplicationFiled: April 27, 2012Publication date: November 1, 2012Inventors: Timothy P. Patterson, William Lutap, Roger Nguyen
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Publication number: 20120267768Abstract: A structure and system for forming the structure. The structure includes a semiconductor chip and an interposing shield having a top side and a bottom side. The semiconductor chip includes N chip electric pads, wherein N is a positive integer of at least 2. The N chip electric pads are electrically connected to a plurality of devices on the semiconductor chip. The electric shield includes 2N electric conductors and N shield electric pads. Each shield electrical pad is in electrical contact and direct physical contact with a corresponding pair of electric conductors of the 2N electric conductors. The interposing shield includes a shield material. The shield material includes a first semiconductor material. The semiconductor chip is bonded to the top side of the interposing shield. Each chip electric pads is in electrical contact and direct physical contact with a corresponding shield electrical pad of the N shield electric pads.Type: ApplicationFiled: June 26, 2012Publication date: October 25, 2012Applicant: International Business Machines CorporationInventors: Paul Stephen Andry, Cyril Cabral, JR., Kenneth P. Rodbell, Robert L. Wisnieff
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Patent number: 8274011Abstract: A soldering device includes a tip member and a temperature sensor embedded within the tip member by a buckled copper pipe that is thermally conductive. A soldering device includes a tip member and a temperature sensor embedded within the tip portion by application of a crimping force that deforms the tip portion onto the temperature sensor. A soldering device includes a tip member, a heater member, and a thermally conductive wedge that is pushed into a gap between the tip member and the heater member. A soldering device includes a tip cartridge carried by a handle assembly that includes an o-ring and an o-ring cover that keeps the o-ring from falling off of the handle assembly. The o-ring cover includes a hook portion that engages a catch feature of the handle housing.Type: GrantFiled: December 4, 2009Date of Patent: September 25, 2012Assignee: Hakko CorporationInventor: Hiroyuki Masaki
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Publication number: 20120234902Abstract: A plurality of through-substrate holes is formed in each of at least one substrate. Each through-substrate hole extends from a top surface of the at least one substrate to the bottom surface of the at least one substrate. The at least one substrate is held by a stationary chuck or a rotating chuck. Vacuum suction is provided to a set of through-substrate holes among the plurality of through-substrate holes through a vacuum manifold attached to the bottom surface of the at least one substrate. An injection mold solder head located above the top surface of the at least one substrate injects a solder material into the set of through-substrate holes to form a plurality of through-substrate solders that extend from the top surface to the bottom surface of the at least one substrate. The vacuum suction prevents formation of air bubbles or incomplete filling in the plurality of through-substrate holes.Type: ApplicationFiled: June 4, 2012Publication date: September 20, 2012Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: S. Jay Chey, David Danovitch, Peter A. Gruber, Cornelia K. Tsang
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Patent number: 8240541Abstract: Provided are an apparatus and a method for mounting a semiconductor chip. The semiconductor chip mounting apparatus includes a flux reservoir, a flux reservoir moving unit, a wafer support part, a wiring board support part, a transfer head, and a mounting head. The flux reservoir includes an accommodation recess in an upper surface to accommodate flux. The flux reservoir moving unit linearly moves the flux reservoir. The wafer support part is adjacent to a moving path of the flux reservoir and supports a wafer including a semiconductor chip. The wiring board support part is adjacent to the moving path and supports a wiring board. The transfer head picks up and places the semiconductor chip in the accommodation recess. The mounting head picks up the semiconductor chip from the accommodation recess and mounts the semiconductor chip on the wiring board through a surface mount process.Type: GrantFiled: September 8, 2011Date of Patent: August 14, 2012Assignee: Samsung Electronics Co., Ltd.Inventor: Juhyun Lyu
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Patent number: 8240539Abstract: The joining apparatus includes a suction nozzle for holding an electronic component, a board stage for holding a circuit board in opposition to the electronic component, and an excimer ultraviolet lamp placed at an irradiation position between the positioned electronic component and circuit board. In such a joining apparatus, ultraviolet irradiation to Au bumps of the electronic component and ultraviolet irradiation to board electrodes of the circuit board are performed concurrently by the excimer ultraviolet lamp to execute a cleaning process of the two metallic portions. Thereafter, ultrasonic vibrations are imparted to the two metallic portions while those metallic portions are kept in contact with each other, by which metal joining between the two metallic portions is fulfilled.Type: GrantFiled: May 25, 2005Date of Patent: August 14, 2012Assignee: Panasonic CorporationInventors: Kazushi Higashi, Tatsuo Sasaoka, Shinji Ishitani
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Publication number: 20120193400Abstract: A method of soldering a DIP component on a circuit board includes piercing the DIP component through the circuit board, laying fluxer on the circuit board, passing a first surface of the circuit board through a boiler so that molten tin from the boiler flows between the DIP component and the circuit board through the first surface of the circuit board, and heating a second surface of the circuit board different from the first surface so as to increase temperature of the second surface by a thermal radiation heating device to when the first surface of the circuit board passes through the boiler.Type: ApplicationFiled: December 13, 2011Publication date: August 2, 2012Inventors: Hao-Chun Hsieh, Chia-Hsien Lee
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Patent number: 8215536Abstract: A solder-flux composition is sprayed onto a substrate by rotating the solder-flux composition inside a spray cap, and before the solder-flux liquid exits the spray cap, perturbing the flow thereof with a fluid.Type: GrantFiled: December 20, 2006Date of Patent: July 10, 2012Assignee: Intel CorporationInventors: Harikrishnan Ramanan, Nitin Deshpande, Sabina J. Houle
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Patent number: 8215534Abstract: A wave soldering tank includes a soldering tank body for housing molten solder and a solder feed chamber disposed within the soldering tank body. An axial-flow, multiple-blade screw-type pump is disposed so as to draw molten solder into the solder feed chamber through an inlet and discharge the molten solder through an outlet. In a preferred embodiment, the pump includes a rotatable hub and a plurality of helical blades secured to the hub at equal intervals in the circumferential direction of the hub, each of the blades overlapping an adjoining one of the blades when the blades are viewed in the axial direction of the impeller.Type: GrantFiled: October 8, 2004Date of Patent: July 10, 2012Assignee: Senju Metal Industry Co., Ltd.Inventors: Akira Takaguchi, Issaku Sato, Noboru Hashimoto, Junichi Okamura
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Publication number: 20120132694Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.Type: ApplicationFiled: February 7, 2012Publication date: May 31, 2012Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
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Publication number: 20120097734Abstract: In accordance with particular embodiments, a method for packaging electronic devices includes melting solder for a solder jet. The method additionally includes depositing the melted solder from the solder jet in a pattern on a first substrate of a first component of an electronic device. The pattern comprises a plurality of individual dots of melted solder. The method also includes aligning a second substrate of a second component of the electronic device with the pattern deposited on the first substrate of the electronic device. The method further includes re-melting the solder deposited in the pattern on the first substrate. The method additionally includes, while the solder is re-melting, compressing the first and second substrates.Type: ApplicationFiled: October 14, 2011Publication date: April 26, 2012Applicant: Raytheon CompanyInventor: Buu Diep
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Patent number: 8162200Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.Type: GrantFiled: June 9, 2011Date of Patent: April 24, 2012Assignee: International Business Machines CorporationInventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
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Patent number: 8146792Abstract: A solder return apparatus for a wave solder machine that collects solder exiting a nozzle and returns the solder to a solder reservoir while limiting the degree to which the solder can splash onto electronic substrates (e.g., printed circuit boards), components of the wave solder machine, and/or the like. The apparatus includes a mounting section that may be placed over an upper surface of the nozzle and a collection section that collects the solder and returns the solder to the solder reservoir. The collection section includes a trough having an opening in a bottom wall of the trough and a flow control member that can adjust a quantity of solder exiting the trough as well as the velocity of the solder exiting the trough. One or more deflection plates can be mounted so as to extend from the trough into solder in the solder reservoir to further contain the solder and limit the degree to which splashing solder can reach unintended locations.Type: GrantFiled: March 16, 2010Date of Patent: April 3, 2012Assignee: Flextronics AP, LLCInventors: Larry Yanaros, Frederick Wagner
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Patent number: 8141766Abstract: An automatic soldering system includes a conveyance mechanism, a vehicle, a first part assembling mechanism, a first soldering mechanism, a turn-over mechanism, a second part assembling mechanism, a second soldering mechanism, and a control system. The vehicle is conveyed by the conveyor mechanism for carrying a workpiece. The first part assembling mechanism and the first soldering mechanism assemble and solder a first part to the primary workpiece carried by the vehicle. The turn-over mechanism turns the vehicle that is conveyed by the conveyor mechanism and carries the primary workpiece having the first part assembled thereto by a predetermined angle. The second part assembling mechanism and the second soldering mechanism assemble and solder and position a second part to the primary workpiece. The control system is electrically connected to and thus controls the first part and second part assembling mechanisms, the first and second soldering mechanisms, and the turn-over mechanism.Type: GrantFiled: September 6, 2010Date of Patent: March 27, 2012Assignee: Cheng Uei Precision Industry Co., Ltd.Inventors: Tsung-han Wei, Hung-yuan Fang, Yu-feng Lin, Mu-cun Chen, Jyun-lin Huang
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Patent number: 8136714Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.Type: GrantFiled: April 18, 2011Date of Patent: March 20, 2012Assignee: International Business Machines CorporationInventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
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Publication number: 20120061454Abstract: An exothermic reaction mixture for joining metallic components includes at least one transition metal oxide and, as fuel, a mixture of aluminium and calcium suicide, wherein the molar ratio of aluminium to calcium suicide is from 16:1 to 0.25:1. Methods of preparing the exothermic reaction mixtures and for using them in welding applications are also described.Type: ApplicationFiled: October 23, 2009Publication date: March 15, 2012Applicant: TUBEFUSE APPLICATIONS B.V.Inventors: Wayne Rudd, Allison Rudd, Diane Hopper, Hu Chun Yi
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Publication number: 20120031954Abstract: A device for mounting an array of solder balls to a plurality of substrates of integrated circuits, comprising: a first plate for receiving a first substrate in a loading position; said first plate adapted to translate laterally from a substrate loading position to a flux receiving position; said first plate further adapted to rotate 180° from the substrate loading position to a such that the first plate is in a solder ball receiving position, and; mounting solder halls to the first plate.Type: ApplicationFiled: October 14, 2011Publication date: February 9, 2012Applicant: ROKKO VENTURES PTE LTDInventors: Nee Seng Ling, Soo Loo Ang, Ter Siang Pai
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Patent number: 8104662Abstract: A novel inert environment enclosure includes an object inlet where production objects enter the enclosure and an object outlet where the production objects exit. At least one of the object inlet and the object outlet includes both a top-side flow obstructer and a bottom-side flow obstructer for preventing air from entering the enclosure. In a particular embodiment, the top-side flow obstructer and the bottom-side flow obstructer each include a curtain constructed from a flexible fabric having a plurality of individual adjacent fingers. In another particular embodiment, the inert environment enclosure is a nitrogen hood that houses a wave soldering machine. A inert gas nozzle is mounted at or near the inlet and/or the outlet. The inert environment enclosure maintains a positive pressure with respect to the surrounding environment when production objects are passed through the enclosure.Type: GrantFiled: February 19, 2010Date of Patent: January 31, 2012Assignee: Flextronics AP LLCInventors: Larry E. Yanaros, Frederick W. Wagner
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Patent number: 8104661Abstract: A solder bump is formed on a substrate by using a heating device where a lid structure blocks hot air from directly blowing against a solder composition. The heating device can reduce high-temperature oxygen molecules that come into contact with the solder composition, oxidation of the solder composition is suppressed. As a result, although the hot air is used for heating, a solder bump can be formed by the liquid-like solder composition. Further, because the lid structure is uniformly heated by the hot air, radiation heat from the lid structure is also uniform, and a container is more uniformly heated. In addition, because the hot air is suppressed from directly blowing against a liquid surface, the liquid-like solder composition is not scattered by the hot air.Type: GrantFiled: March 22, 2006Date of Patent: January 31, 2012Assignee: Tamura CorporationInventors: Junichi Onozaki, Masahiko Furuno, Hiroshi Saito, Isao Sakamoto, Masaru Shirai
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Patent number: 8096464Abstract: A method and device for depositing a solder mass within a plated opening that is formed in a side edge of an electronic device includes the steps of carrying the solder mass in a carrier device and orienting the carrier device with respect to the side edge such that the solder mass is aligned with the plated opening. The method further includes reflowing the solder mass to cause the solder mass to be deposited and securely held within the plated opening and then removing the carrier device leaving the solder mass behind within the plated opening and along the side edge of the electronic device.Type: GrantFiled: May 31, 2007Date of Patent: January 17, 2012Assignee: Teka Interconnection SystemsInventors: James Zanolli, Joseph Cachina
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Patent number: 8091758Abstract: In a conventional wave soldering bath, molten solder spouted from a second discharge nozzle did not have a uniform height, oxides were spouted from the nozzle opening and adhered to printed circuit boards, and constituent parts of the wave soldering bath were eroded. In a wave soldering bath according to the present invention, a cylinder is disposed at one end of a duct, a spiral pump is installed in the cylinder, and the width of a nozzle opening is made narrower than the width of the duct.Type: GrantFiled: February 6, 2006Date of Patent: January 10, 2012Assignee: Senju Metal Industry Co., Ltd.Inventors: Mitsuo Zen, Satoshi Ozawa
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Publication number: 20110303737Abstract: A jet soldering device of the present invention includes: a solder bath (11) containing melted solder; a jet nozzle (15) that includes an end face for ejecting the melted solder, a cutout (30) provided on the end face, and a recovery wall (32) provided on the end face; a solder feeding mechanism (13, 20, 21, 22) that feeds the melted solder contained in the solder bath (11) to the jet nozzle (15); a tank moving mechanism (23, 24, 25, 26) that moves the solder bath (11); a solder receiving wall (42) that surrounds the jet nozzle (15) with a predetermined clearance and is connected to the jet nozzle (15); and a rotating mechanism (44, 45, 46) that transmits a drive force from the outside of the solder receiving wall (42) to rotate the solder receiving wall (42) and the jet nozzle (15).Type: ApplicationFiled: June 4, 2010Publication date: December 15, 2011Applicant: PANASONIC CORPORATIONInventors: Toshinori Mimura, Hiroshi Yamauchi, Shinji Yoshino
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Publication number: 20110297656Abstract: A welding device applies weld material between two work pieces such that the work pieces are connected mechanically with one another. The welding device includes a welding head and a central element. The welding head performs a welding action during transport thereof along an operating direction between the work pieces. Two primary sensor members are arranged on the central element upstream of the welding head relative to the operating direction. The sensor members register geometric properties of a spacing between the work pieces in which spacing the weld material is to be applied. Each sensor member is configured to maintain contact with a respective wall of the two work pieces adjoining the spacing while allowing variation of lateral distances between the central element and the adjoining wall. This is accomplished by the sensor members being pivotally attached to the central element via at least one pivoting axis oriented essentially perpendicular to the operating direction.Type: ApplicationFiled: October 9, 2009Publication date: December 8, 2011Applicant: ESAB ABInventors: Bo Melin, Per Östergren, Hakan Larsson, Bo Jansson, Lars E. Jansson
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Publication number: 20110278348Abstract: To enable the circuit board to be fixed on a predetermined position and to be conveyed to the solder processing portion. Conveying hooks 10 that hold the printed circuit board W1 therebetween, conveying chains 15a, 15b that drive so that the conveying hooks 10 are movable from a heater part 4 to a solder bath 5, first frames 9A that guide the conveying chains 15a, 15b along the heater part 4, second frames 9B that guide the conveying chain 15 along the solder bath 5, and an absorbing member 124 that is provided between each of the first frames 9A and each of the second frames 9B and absorbs an expansion and contraction based on difference of any thermal expansion between the frames 9A, 9B and the conveying chains 15a, 15b are provided. Since the absorbing member 124 absorbs the expansion and contraction based on difference of any thermal expansion between the frames 9A, 9B and the conveying chains 15a, 15b, it is possible to prevent the conveying chains 15a, 15b from being deviated from the frames 9A, 9B.Type: ApplicationFiled: January 26, 2010Publication date: November 17, 2011Applicant: SENJU METAL INDUSTRY CO., LTD.Inventors: Takashi Sugihara, Takashi Usuba, Hirokazu Ichikawa, Toshihiko Mutsuji
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Patent number: 8056795Abstract: A fluxometer system and method is provided. The fluxometer comprises a frame, a simulated circuit board disposed in the frame and having a plurality of holes formed therein extending generally transverse to a plane of the board and a cover. The cover is received on the frame over the simulated circuit board and includes several protrusions simulating leads that extend into the holes of the simulated circuit board. The fluxometer further includes an indicator sheet disposed between the simulated circuit board and the cover, the protrusions extending through the indicator sheet.Type: GrantFiled: July 29, 2009Date of Patent: November 15, 2011Assignee: Rockwell Automation Technologies, Inc.Inventor: Corey A. Peterson
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Publication number: 20110272453Abstract: A method and a device for introducing solder onto a solar cell is provided. The method and device employ a solder wire introduced in the molten state onto the solar cell under the action of ultrasonic vibrations applied by a sonotrode. Solder is introduced very precisely onto the solar cell, without subjecting the solar cell to undesirably high temperatures, by introducing the solder wire into a gap running between a heating device and the sonotrode, which applies ultrasonic vibrations and melts and flows through the gap onto the solar cell.Type: ApplicationFiled: May 5, 2011Publication date: November 10, 2011Inventors: Hilmar Von Campe, Stefan Meyer, Stefan Huber
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Publication number: 20110240717Abstract: The present invention provides technology for mounting components with simple processing and with comparatively high dimensional precision. Welding sections (21) and non-welding sections (31) are formed on a surface of a substrate (1) by transferring a mask pattern. Next, fusing material (4) is arranged on the welding sections (21), and the fusing material (4) is fused to the welding sections (21). The fusing material (4) is positioned with comparatively high dimensional precision using the non-welding sections (31). Next, a component (5) is mounted on the substrate (1) with the fusing material (4) that has been fused to the welding sections (21) as positioning guides. In this way, it is possible to mount the component (5) on the substrate (1) with high dimensional precision.Type: ApplicationFiled: November 26, 2009Publication date: October 6, 2011Applicant: ADVANCED PHOTONICS, INC.Inventors: Xueliang Song, Katsumasa Horiguchi, Foo Cheong Yit, Shurong Wang