Abstract: The invention provides apparatus for use in connection with the casting of bodies, e.g. of concrete panels, which are to contain within them one or more anchor members which extend towards the surface of the body and are accessible within recesses formed in said surface.

Abstract: A pocket former having a body with a tapered exterior surface. The body has a top surface and a bottom surface and a tubular member extending therethrough. The top surface extends outwardly from the tubular member for a greater distance than the bottom surface. The top surface and the bottom surface define a pocket therebetween. The top surface tapers to the bottom surface. The pocket has a generally semi-circular configuration at one end with a top surface forming a linear edge of the semi-circular configuration. The pocket has another portion of generally circular configuration. A plurality of radial struts extend from the tubular member to the top and bottom surfaces.

Abstract: Destructible cores useful particularly for shaping the internal channels of cast propellant blocks. The cores include at least one elongated element which is shaped, for example by winding, the cohesion of which is ensured by way of a joining material and a portion of which is accessible from the exterior of the component to be cast. In order to obtain quickly cores having a high rigidity, the shaped element is a band which includes interlaced wires having free spaces, the joining material filling the free spaces.

Abstract: An apparatus for casting polymer threads (32) in a nut cavity (14) complementary to the threads (44) of a casting screw (42) to minimize the formation of air pockets and air bubbles in the polymer threads. The cavity (14) of the nut (12) has a diameter larger than the diameter of the casting screw (42). The threads (32) of the nut (12) are formed in a polymer (30) which is dispensed into the nut cavity (14) and which cures around the threads (44) of the casting screw (42) after the screw is inserted into the cavity of the nut. The nut casting apparatus (10) includes support member (54) for closing the bottom of the cavity (14), and for containing the polymer (30) therein.

Abstract: There is disclosed a tooling (punch) face for pressing chemical tablets which essentially comprises a central flat area of about 75% of the outer diameter of the tool surrounded by a peripheral radial area or arcuate area which comprises about 25% of the outer diameter of the tool. The tool face is such that it enables a conformed tablet to be fabricated utilizing the tool surface whereby one can employ powdered chemical compositions and virtually eliminate excipients.

Abstract: A tool system for an integrated manufacturing and assembly system includes a plurality of profile boards which are connected together with connector boards. The profile board include a profile edge which define a mold line surface. Each of the profile boards includes a slot for each connector board which is connected to it. Each connector board includes a slot for each profile board which is connected to it. Each slot in both of the profile and the connector boards has opposing edges. One of these opposing edges serves as a locator edge for precisely and accurately positioning the respective profile boards to the connector boards and the respective connector boards to the profile boards. The other edge of the respective slots serves as a non-locator edge. Wedges fitting against the non-locator edges are used to fixedly maintaining the profile boards connected to the connector boards.

Abstract: A mold for manufacturing a skin covered foamed plastic seat capable of structually preventing the leakage of the liquid foam resin from a space between the skin cover and the bossings provided on the mold for the holes to be made on it. The mold includes a lower mold over which a sink cover is to be placed, having a protruded portion to be inserted into a hole on the skin cover corresponding to a hole to be made on the skin covered foamed plastic seat, the protruded portion having a circumference smaller than that of the hole on the skin cover, and the upper mold to be assembled with the lower mold, having a bossing for making the hole to be made on the skin covered foamed plastic seat, the bossing having a concavity to be engaged with the protruded portion of the lower mold at a bottom, and a circumference larger than that of the hole on the skin cover.

Abstract: A forming tool, used in the production of an anode before the firing, for forming peg holes with angularly grooved sidewalls, having a cap plate to which at least one retaining pivot, with one end attached and having a stop, which is fixed to the cap plate and limits the rotation of the forming body in one direction and an elastic means which on the one side is connected so as to be fixed to the cap plate and don the other side is connected to the forming body to preload the latter against the stop and ensure that its projections always form the grooves in the wall of the peg hole in the same angular position relative to the finished anode. As a result cleaning of the peg hole by an automatic cleaning machine is made possible.

Abstract: An induction heating system for melting metal cores contained within articles or components made of plastic uses induction heating and redirects flux lines for efficient melting. The system includes a high permeability magnetic core, an induction heating coil about at least a portion of the magnetic core to produce flux circulation in a magnetic circuit formed by the magnetic core, and two magnetic nozzles attached to the magnetic core with a gap therebetween for insertion of a specific shape of plastic article, the magnetic nozzles shaped to direct and position a desired pattern of flux lines to heat and melt the metal core of the plastic article.

Abstract: A method of manufacturing a thick-walled container casting of a cast iron with a spheroidal graphite comprises forming an inflexible mold spaced between an inner cylindrical dead mold core and an outer mold arranged over the dead mold core, filling the mold space through a gate from an end thereof while cooling particularly the inner mold surface of the mold ajacent the dead mold over the amount of a cooling of a usual sand casting, and dimensioning the gate so that the cast iron solidifies in the gate before the eutectic solidification of the casting sets in. The device comprises an inner cylindrical dead bolt core which has a bottom end and a closed top end and an outer cylindrical mold positioned over the inner core with its top spaced from the top end of the inner dead mold core. The bottom open ends of the inner and outer cylindrical molds are closed by means which define a mold filling closure having a gate dimensioned so that the filling of the mold will effect first the solidification in the gates.

Abstract: A mold die includes a hexagonal base having six sides and six vertices disposed around an axis, and a tetrahedron having an apex aligned with the axis of the base. The base is integrated with the tetrahedron to form three congruent parallelogram walls, one vertex of each parallelogram wall being coincident with the apex of the tetrahedron, the other three vertices of each parallelogram wall being aligned with respective vertices of the base. The die further includes slots extending into the parallelogram walls parallel to the axis of the base. The die forms a tetrahexagonal walled cavity of a truss structure corresponding to the shape of the die, whereas the slots form perpendicular walls which structurally interconnect the apices of adjacent cavities and increase the rigidity of the truss structure.

Abstract: A resin transfer molding core has an outer surface and internal communication passages. One internal communication passage has an inlet opening and at least one discharge opening extending through the outer surface of the core. At least a second internal communication passage has a discharge opening extending through the outer surface of the core and at least one inlet opening. A preform comprises the core with fiber reinforcement material on the outer surface.

Abstract: The combination of a mold body for molded plastics or the like with a materials alloy core pin which at one and the same time establishes an aperture in the molded material and substantially reduces the mold cooling time by being formed from an alloy which rapidly dissipates heat that includes copper, nickel, silicon and chromium. The percentages of each material in the alloy can vary in a range but there is a preferred percentage to total materials for rapid cooling purposes.

Abstract: A mold for skin covered foamed plastic molding which utilizes a middle mold to be placed between an upper mold and a lower mold capable of preventing penetration of the liquid foam resin to be poured onto the skin cover, and also capable of improving the efficiency of the manufacturing process. The mold includes a middle mold configured for reducing pressure exerted by the liquid foam resin falling on the skin cover.

Abstract: A pattern for defining the profile of an arch is produced from a unitary block of material or materials having the required structural strength to support the arch materials during construction and sufficient ductility or resilience at its surface to accommodate irregularities present in the arch materials. The pattern may be produced from a single block of polystyrene material whose upper profile corresponds to the desired underside of an arch to be constructed using the pattern and whose undersurface is generally flat.

Abstract: A die having a plurality of walls for making a structure includes a die apex, a tetrahedron having tetrahedron edges and a tetrahedron apex that coincides with the die apex, and a hexagonal base located on the opposite end of the die from the die apex. The base is integrated with the tetrahedron such that three walls of the die are parallelograms having parallelogram edges, a first parallelogram vertex of each parallelogram wall intersects the tetrahedron apex, and the opposing second parallelogram vertex of each parallelogram intersects a base vertex. The parallelogram edges are milled down to allow plastic to flow between adjacent edges during a molding process and thereby form a truss structure comprising angled struts. A groove may formed in the parallelogram walls such that the groove joins a third parallelogram vertex with an opposing fourth parallelogram vertex in the parallelogram wall to form horizontal struts in a central portion of the structure.

Abstract: A mold for manufacturing a skin covered foamed plastic article incorporating a hole, with which it is possible to place the skin cover at a desired position despite of the presence of the hole, without spoiling or damaging the skin cover, such that the skin covered foamed plastic article of a desired shape without any deficiencies such as wrinkles and dents can easily be manufactured.

Abstract: A mold-core rod combination for producing a plastic preform for forming blow molded plastic bottles which comprises: a neck portion defining an opening; a tubular sidewall portion depending therefrom; and an integral base structure depending from the tubular sidewall portion to a closed end; the preform having an outside wall face and an inside wall face with one of these in the base structure having integrally formed thereon a plurality of filets, extending longitudinally of the preform and defining a continuous reinforcing ring of varying thickness spaced from the closed end and circumscribing the base structure, wherein the filets decrease progressively in width and radial thickness at least from the reinforcing ring toward the closed end. The preform is capable of forming a blow molded plastic bottle with a bottom portion having a continuous reinforcing ring of circumferentially continuous radially extending alterations in wall thickness with a regularly undulating cross-section along the circumference.

Abstract: A disposable form for manufacturing curb inlet drains in situ includes a base for forming the main body of the curb inlet drain, and a neck for forming a manhole opening. The base is made of a frangible material that can be broken into pieces and removed from the drain after concrete is poured and sets around the form. In other embodiments, both the neck and base are made of a frangible material. The form is lightweight, inexpensive, and reduces the cost of manufacturing curb inlet drains in situ.

Abstract: Described is an apparatus for injection moulding a cover on to a plastics-coated tubular paper case (2), the apparatus including an injection-moulding core (4) and an outer mould embracing same. So that, in the case of a paper tube (2) of quadrangular cross-section, the flat walls of the tube do not suffer deflection and the location at which the cover is injection-moulded on to the tube is reliably controlled, it is provided in accordance with the invention that at least one support portion (6) is mounted on the edge face (10) in outstanding relationship beside the straight upper outer edge (11) of the injection-moulding core (4), against which support portion the edge of the paper tube (2) can be brought to bear.

Abstract: Phosphate bonded investments with solid high temperature dowels or pins for the preparation or making of all porcelain dental prosthetic restorations. More specifically, the solid, high temperature pin type dowels, when used in dies and models formed of phosphate bonded investment material for making porcelain restorations, when fired to a range between 1600.degree.-2200.degree. F. functions as a heat sink to effect a more uniform heating and cooling of refractory model and porcelain restoration thereon so that the form and shape of the vitrified porcelain restoration may be more accurately maintained.

Abstract: A preformed pattern for forming an occlusal splint comprises a U-shaped member composed of material that is form-stable at room temperature and sufficiently pliable at an elevated temperature to be conformed to the bits of a person's jaw or to a model of such person's jaw.

Abstract: A mold and method is disclosed for the production of a lens that can be placed in or on the eye. The mold employs an inflexible ridge, preferably having a triangular cross section, on one of the mold parts. The ridge contacts the other mold part along an annular line.

Abstract: A method for simplifying the fabrication of flexible bearings and reducing the production costs thereof includes preparing reinforcement material for the laminate in the form of a continuous helical arrangement, placing a first end ring in the bottom of a mold with a laminate engaging surface facing upwards, placing the continuous helical arrangement of reinforcement material on the laminate engaging surface of the first end ring, with layers of elastomeric material alternating with layers of reinforcement material, to form a laminate, placing a second end ring in the mold with a laminate engaging surface thereof in engagement with the laminate, coaxially therewith and with the first end ring, and debulking and curing the assembly.

Abstract: The core structure of a molding apparatus for making a molded article is disclosed. The cylindrical core which forms a plurality of main core members separated by a plurality of wide slits and a plurality of complementary core members which are inserted and fastened in the slits can be independently manufactured and thereafter assembled. Accordingly, the main core members, without the complementary core plate members being attached, provide sufficiently wide machining or grinding clearance to allow speedy machining or grinding on the side faces of the main core members. The complementary core members, as well, may be machined and ground quite readily and accurately. The cylindrical core members and the complementry core members can be produced in high precision so that the assembling of the members to form a cylindrical core structure also can be carried out precisely or accurately and such core structure can be installed in the molding apparatus precisely.

Abstract: A mold comprising a mold core and mold cavity defines means which permits and controls a slight outward stretching of the mold cavity from a first positively centered position to a second positively centered position. By this means, precision centering of the mold and core can be achieved even under ultra high molding pressures without significant core shift.

Abstract: On the basis of a hollow die including over-shell and a cap drawn onto a proximal connector of the die, an ear impression is produced directly in the auditory canal that is filled with ear impression material. Displaced ear impression material thereby flows through a channel in the cap into the hollow interior of the die. A negative is produced from the ear impression together with a screwed-on fixing star, this negative containing impressions of the points of the fixing star. After injection of otoplastic material and repositioning of a fixing star with a die, over-shell and cap into the fixing depressions, a finished otoplastic shell can then be produced from the negative.

Abstract: The combination of a die simulating the outside contour of an in-the-ear hearing aid module with an over-shell end cap which is seated on a die connector or neck projecting through a proximal hole of the over-shell is immersed into fluid otoplastic shell material which is situated in the negative of an ear impression. The hardened blank is proximally and distally freed of otoplastic shell material and is also proximally freed from the cap such that the die or a remaining part of the die can be easily and unproblematically removed in distal direction, so that the over-shell with the otoplastic shell material seated thereon remains as a finished otoplastic shell.

Abstract: A mold for the formation of plastic Luer nuts having a polygonal internal cross-section. The mold includes both movable and fixed cavity sections, so that a non-round threaded core can be unscrewed from within the Luer nut.

Abstract: A mold, typically an injection mold, having a mold core and a mold cavity has centering rib means at its parting line defined on one of the core and cavity, projecting in the closed position into a groove defined by the other of the mold core and cavity in the closed position. By this invention a wear member is removably secured in the groove at a position which is radially inward of the centering rib. The wear member defines a radially outer face that is acutely angled outwardly from the longitudinal axis of the mold relative to the centering rib. The radially inner surface of the centering rib defines a plane parallel to the radially outer face and positioned whereby the radially outer face and radially inner surface abut each other in the closed position.

Abstract: A transfer film comprising a base film and a releasant layer, an ink layer and an adhesive layer laminated on the base film in this order is inserted into a cavity of an injection mold, and injection molding material is injected into the cavity. After the molded article is removed from the mold, the base film is peeled off and the ink layer is transferred to the surface of the molded article. The injection mold has a coring pin for forming an opening in the molded article and the contact surface of the coring pin to be brought into contact with the adhesive layer of the transfer film has poor adhesion to the adhesive layer so that the bond strength between the contact surface of the coring pin and the adhesive layer is lower than those between the ink layer and the releasant layer and between the releasant layer and the base film.

Abstract: An arcuate plastic shoe-like sleeve form with an upper open minor end and a lower open major end is provided for attachment by a mounting flange on its major end to a form structure for poured concrete slabs, such as a floor, so that, after concrete is poured and set on the form structure, an arcuate opening is produced in the slab through which a pipe, electrical conduit and the like can be easily threaded as it is moved parallel with the slab and introduced into the opening.

Abstract: A spacer core for use in constructing hollow concrete walls by introducing the core between and spaced from a pair of vertical mold plates before casting the wet concrete, and subsequently removing the spacer core, the lower end of the spacer core including a water permeable wall and a bottom chamber for accumulating water permeating the wall. Also described is a method of constructing hollow concrete walls by the use of the above spacer core by: introducing the spacer core between and spaced from a pair of vertical mold plates; casting wet concrete into the spaces between the spacer core and the mold plates, whereby the water from the concrete permeates through the bottom of the spacer core into the bottom chamber; after a first time interval, lifting the spacer core a first predetermined distance to draw water from the concrete into the bottom chamber; and subsequently removing the spacer core from the concrete.

Abstract: A wax ring tube used in manufacture of a ring-like ornament by casting it using a lost-wax process. Plotting graduations are formed on inner peripheral wall surface of a hole bored along the lengthwise direction of a wax ring tube body.

Abstract: Spherical hydrophilic contact lenses having a characteristic tricurve configuration designed to correct myopia (nearsightedness) are described. The center zone (A1) of the lens is substantially thinner than the periphery (A3) allowing enhanced oxygen transmission and comfortable, increased wearing times while the thicker mid-periphery (A2) imparts necessary integrity and handling characteristics for convenience in manual manipulation. Lenses are molded or cast directly in the desired tricurve configuration using specially designed replica molds made from metal master molds.

Abstract: Apparatus for forming a plastic pilfer-proof cap that comprises a ring, a plurality of inwardly directed hooks joined to one edge of the ring by hinge portions, and a weakened region is integrally molded with a main closure portion comprising a closed end and a skirt extending from the closed end and having an edge to which the pilfer-proof is attached during the molding. The hooks define sectors of a generally frusto-conical shell and extend inwardly and upwardly toward the closed end from the remote end of the ring. The hooks are released from the mold by rotating a mold portion that forms the respective hidden surfaces of the hooks and by pivoting the hooks radially outwardly toward the respective parts of the inner surface of the ring with respect to which the hidden surfaces are juxtaposed.

Abstract: A mold core for ejecting a cup-shaped workpiece including a core base, a core cap fixedly engaged with said core base and a core sleeve seated on the core base and engageable with said core cap. A fluid ejection channel is formed at the interface of the core base and core sleeve for ejecting gaseous fluid to the peripheral surface of the mold core.

Abstract: A male core designed to be mateable with a female mold for forming vent slots in a thermoplastic closure. The male core comprises a cylindrical member having an end surface which forms an underside top surface and an inside surface of a downwardly depending skirt on the closure. A helical groove is formed about the periphery of the cylindrical member which forms a thread on the inside surface of the skirt. At least one integral rib is formed in the cylindrical member which is arranged parallel to the longitudinal axis of the closure. The rib forms a vent slot in the closure which traverses the thread. Convoluted surfaces are formed on the cylindrical member which extend from each side surface of the rib to the bottom of adjacent helical grooves. The convoluted surfaces provide smooth radii on the ends of the threads adjacent to the vent slot which facilitate axial stripping of the closure from the male core without deforming the threads into the vent slot.

Abstract: The disclosure is directed to a device for forming a post-receiving cavity in a solid material during the solidification thereof with the device including a clamping element having first and second side walls disposed in facing relationship to each other, with each of the side walls having a vertical extent, and a resilient wall which extends between the first and second side walls and interconnects the first and second side walls intermediate the respective vertical extent of each side wall to thereby divide each side wall into an upper end portion and a lower basal portion. The resilient wall is constructed and configured to cause the upper end portions of the side walls to move outwardly in response to application of an inward lateral force to the lower basal portions of the side walls and also to cause the upper end portions of the side walls to be maintained at a predetermined distance from each other in the absence of any inward lateral force being applied to the lower basal portions.

Abstract: A moulding tool for producing tube ends and simultaneously connecting them to a tube body, the tool comprising a female mould (1) and a male mould (19) and having a pin movably disposed in the female mould and a bore (22) in the male mould. The pin has a conical portion (25) extending into a conical part (23) of the bore and, when the mould is closed, co-operates with the bore to form a cavity (30) connected to a mould cavity between the male mould (19) and the female mould (1).

Abstract: A method and apparatus for the forming of a champagne bottom plastic bottle wherein the bottom is reinforced by internal radiating ribs which are formed by solid material. The bottle is formed in the customary manner by utilizing a preform which has molded on the inner surface thereof longitudinal ribs. The preform is formed by conventional injection molding equipment which has been modified only to form along the lower part of the customary core member longitudinally extending rib forming grooves.

Abstract: Mandrel-cured, curved elastomeric hose is provided with an indexing mark that is formed prior to or during curing of the hose on the mandrel. The rigid curved mandrel has an exterior hose-bearing surface and an interior cavity. The cavity and exterior surface are connected by a small passageway or hole which is located where the index mark is to be made on the hose. A sleeve having a wall of uncured elastomeric material is mounted on the mandrel such that a portion of the sleeve covers the passageway. The mandrel having the sleeve mounted thereon is placed in an autoclave and subjected to steam pressure. The steam pressure forces elastomer material into the passageway and thereafter cures the elastomer sleeve into a hose. The pressure inside the cavity is approximately atmospheric at the introduction of the steam pressure. The cavity within the mandrel may be sealed except for the passageway or the cavity and the passageway may be vented to atmospheric pressure.

Abstract: A method of molding a hardened glazed surface on a building block where the block is provided with a slot in the surface to be coated includes inserting a boundary edge member through the slot after the block is placed in a mold containing the coating composition; the boundary edge member conforms closely to the shape of the slot; the molding composition is cured with the boundary edge member in place and the boundary edge member is subsequently removed by forcing the member into the slot, that is away from the surface on which the composition has been molded.

Abstract: An open container includes an outer part formed of molded polyurethane and an inner liner of preformed plastic material, the polyurethane being placed in an open mold cavity and a center core plug having a plastic liner disposed thereabout is inserted into the open mold cavity to occupy a predetermined positional relationship therewith so that when the polyurethane is allowed to foam, rise, set and cure, the liner is securely bonded thereto to form a mechanically strong heat insulated container for displaying consumer items such as soft drinks immersed in ice water disposed within the container.

Abstract: Insert means for forming a void in poured concrete comprises a tubular structure formed of sheet material closed at upper and lower ends by means of an upper closure element and a lower closure element, respectively. The inner surface of the tubular structure presents a helical line of scoring extending between the bottom of the tubular structure and the upper closure element. The upper closure element is formed integrally with the tubular sheet material and constructed at an upper side thereof with holder tab means for handling the insert means and especially for lifting the upper closure element and the pulling away of the tubular structure along the line of scoring to leave a void. The tubular structure is characterized by a tapered configuration which decreases in size from the bottom to the top thereof.

Abstract: A forming tool made from resins and fillers for the cold forming of sheet metal and especially suitable for forming short runs of sheet metal parts with drop hammers, hydraulic presses or mechanical crank presses, the filler being a mixture of iron filled resin and an aggregate; the aggregate being a lightweight by-product of the steel making process.

Abstract: A taco shell shaper including a shaping portion and a handle member. The shaping portion is affixed to the handle member with a roll pin so that handle member will swing eighty (80.degree.) to either side of the shaping portion. An uncooked tortilla is wrapped around the shaping portion.The user then places the tortilla and shaping portion in heated cooking oil which is approximately three-sixteenth (3/16) of an inch deep in a skillet so that one-half (1/2) the tortilla and one side of the shaping portion are heated in the oil. After that half of the tortilla is cooked, the user then flips the shaper portion with the handle member so that the other half of the tortilla and the other side of the shaper portion are immersed in the heated oil. After that side of the tortilla is cooked, the tortilla and taco shell shaper are removed from the oil and the cooked tortilla is then removed from the shaping portion. The cooked tortilla is now shaped for filling.

Abstract: A fishing rod capable of increased casting distances is made of two (2) concentric-frictionally engaged blanks and includes a stiff, but not rigid butt zone incorporating most of the first blank, a fast tapered mid-zone overlapping both blanks and a flexible tip zone at the distal end of the second blank. The blanks have inner diameter of different taper rates per unit of length in the various zones to achieve the desired characteristics. The inner diameter taper rate of the mid-zone is, importantly, an order of magnitude greater than the taper rate of the butt zone. Mandrels employed to fabricate the respective blanks are tapered accordingly.

Abstract: A core pin for use in a plastic injection mold for forming a hole through a part as it is formed in the mold. A shaft is longitudinally slidable in one of the base members of the mold and extends through the cavity of the mold and abuts the inner face of the opposing base member. A spring biases the shaft toward the second base member. When the mold is open the shaft has a small amount of positive clearance. When the mold closes the spring is compressed and the shaft has zero clearance against the inner face of the second base member, regardless of dimensional changes of the mold.

Abstract: A form is provided for use in vessels having a shell and tube configuration with refractory material protecting the tube sheet to provide a flared entrance or exit for the tubes. The form has a shank end, formed as a cylinder for insertion within the tubes, and a flared end which expands at an angle of from about 15.degree. to about 20.degree..