With Defect Discrimination Circuitry Patents (Class 250/559.45)
  • Patent number: 6781103
    Abstract: A method is provided for automatically focusing a light signal on a surface of a substrate. The method is independent of the substrate material and is effective for both opaque and transparent substrates. A method is also provided for calibrating a system to allow for automatic focusing of a light signal.
    Type: Grant
    Filed: April 2, 2003
    Date of Patent: August 24, 2004
    Assignee: Candela Instruments
    Inventors: Gale A. Lane, Steven W. Meeks
  • Patent number: 6774991
    Abstract: A method and apparatus for inspecting a surface of a semiconductor wafer having repetitive patterns for contaminant particles using scattered light which involves directing two beams of light at different approach angles onto the surface in a manner so as to illuminate two intersecting stripe shaped regions on the surface. An imaging lens collects scattered light from the surface as the semiconductor wafer is moving and then images the scattered light collected onto a CCD camera having a square array sensor and arranged to operate in a time delayed integration (TDI) mode. The field of view of the CCD camera is centered at the intersection of the two striped regions. Each light beam striking the surface produces a Fourier diffraction pattern of scattered light in the back focal plane of the imaging lens. In setting up the apparatus, the angle of incidence of one of the light beams is adjusted to shift one of the diffraction patterns, if necessary, so that it overlaps the other diffraction pattern.
    Type: Grant
    Filed: May 26, 2000
    Date of Patent: August 10, 2004
    Assignee: Inspex Incorporated
    Inventor: Joseph J. Danko
  • Patent number: 6770862
    Abstract: An imaging system for detecting defects on a substrate. Sensor module ports are disposed on an imaging platform. Sensor modules are removably connected to the sensor module ports, and are adapted to sense swaths on the surface of the substrate. Each of the sensor modules includes a time domain integration sensor, optics, an analog controller, and a digital controller. The time domain integration sensor optically senses the swath. The optics focus light from the swath on the time domain integration sensor. The analog controller receives signals from the time domain integration sensor and provides data signals. The digital controller receives the data signals, integrates the data signals into an image of the swath, and provides the image as digital signals to the sensor module port. A master controller receives the digital signals, composites them into a single image of a desired portion of the surface of the substrate, and detects defects within the image.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: August 3, 2004
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: Dragos Maciuca, Natale M. Ceglio
  • Patent number: 6765673
    Abstract: Disclosed is a pattern forming method, in which a mask blank for preparation of a photomask is exposed in a desired pattern to form a mask pattern on the mask blank. Position measuring marks are formed on the diagonally facing corners of a main surface of the mask blank to detect a defect on the main surface of the mask blank. The relative positions of the detected defect and the mask pattern that is to be formed on the mask blank are compared, and the pattern position is selected such that the defect overlaps with the pattern. Then, the position measuring marks are measured to calculate the exposure position, and exposure treatment is applied to the selected position.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: July 20, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Iwao Higashikawa
  • Publication number: 20040119036
    Abstract: In one aspect, the present invention is a technique of, and a system and sensor for measuring, inspecting, characterizing and/or evaluating optical lithographic equipment, methods, and/or materials used therewith, for example, photomasks. In one embodiment, the system, sensor and technique measures, collects and/or detects an aerial image produced or generated by the interaction between the photomask and lithographic equipment. An image sensor unit may measure, collect, sense and/or detect the aerial image in situ—that is, the aerial image at the wafer plane produced, in part, by a product-type photomask (i.e., a wafer having integrated circuits formed during the integrated circuit fabrication process) and/or by associated lithographic equipment used, or to be used, to manufacture of integrated circuits.
    Type: Application
    Filed: November 7, 2003
    Publication date: June 24, 2004
    Inventors: Jun Ye, R. Fabian W. Pease, Xun Chen
  • Patent number: 6753542
    Abstract: According to the present invention, there is disclosed a defect detection apparatus comprising an illuminating unit which irradiates an inspection object with illuminating light, and an image pickup unit which picks up an image of diffracted light from the inspection object to perform defect inspection of the inspection object from image data picked up by the image pickup unit, the apparatus further comprising a diffraction angle calculation unit to obtain the diffraction angle of the illuminating light with respect to the inspection object, which is optimum for picking up the image of the diffracted light, based on design information of the inspection object, and an illuminating setting unit which sets the angle of incidence of the illuminating unit to the diffraction angle calculated by the diffraction angle calculation unit.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: June 22, 2004
    Assignee: Olympus Optical Co., Ltd.
    Inventor: Yoshinari Ota
  • Patent number: 6747697
    Abstract: An adaptive median filter (40) provides dynamic detection and correction of digital image defects which are caused by defective or malfunctioning elements of a radiation detector array (20). The adaptive median filter receives (100) lines of pixel values of a digital image that may have defects and a user-defined defect threshold. The lines of pixel values are scanned on a pixel-by-pixel basis using a kernel of n×n pixels, where the kernel contains the candidate pixel being examined (120). Each kernel is numerically reordered (130) and a median value is calculated (140). A defect threshold value is calculated by multiplying the user-defined defect threshold criteria and the candidate pixel value (150). A reference value is calculated by subtracting the candidate pixel value and the median value (160). The reference value is compared to the defect threshold value (170).
    Type: Grant
    Filed: July 12, 2000
    Date of Patent: June 8, 2004
    Assignee: Koninklijke Philips Electronics, N.V.
    Inventors: Zhongmin Steve Lin, David Nicolay, Hung Yuet Wong
  • Patent number: 6741734
    Abstract: An appearance inspection method, includes (a), (b), (c), (d), (e), (f), (g), and (h). The (a) includes providing an image data in which an inspected sample is photographed. The (b) includes detecting a brightness of each of a plurality of image units included in the image data based on the image data. The (c) includes detecting the number of the image units being identical with each other in the brightness for each of the brightness. The (d) includes detecting, as a measured maximum number, the number that is maximum of the detected numbers as a result of the (c). The (e) includes computing the measured maximum number to determine a set maximum number. The (f) includes determining a threshold level of the brightness based on the set maximum number. The (g) includes converting the image data into a binary pattern based on the threshold level. The (h) includes detecting a defect of the inspected sample based on the binary pattern.
    Type: Grant
    Filed: April 5, 2001
    Date of Patent: May 25, 2004
    Assignee: NEC Corporation
    Inventors: Yoshihiro Sasaki, Masahiko Nagao
  • Patent number: 6740896
    Abstract: In a pattern inspection apparatus inspecting a pattern formed on a device and the like with a plurality of inspection lights, a sensitivity adjustment method in which respective optical systems associated with the inspection lights are efficiently and precisely checked to adjust the sensitivity thereof is attained. The sensitivity adjusting method for adjusting sensitivity of the pattern inspection apparatus performing inspection with a plurality of inspection lights includes the steps of preparing a sensitivity adjusting substrate divided into a plurality of regions to which identical reference patterns are provided, and scanning the reference patterns with the plurality of inspection lights making one of the plurality of inspection lights respectively correspond to one of the reference patterns, after attaching the sensitivity adjusting substrate to the pattern inspection apparatus.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: May 25, 2004
    Assignee: Renesas Technology Corp.
    Inventor: Yoshikazu Nagamura
  • Patent number: 6727512
    Abstract: Provided are apparatus and methods for detecting phase defects. The invention relies generally on the distortion of light as it passes through defects in phase shift masks to detect these defects. Light traveling through a defect, such as a bump in an etched area will travel at a different angle than light traveling through air. In order to enhance the signals generated from the defects, the invention in several embodiments provides a multiple element detector having at least four elements, arranged in a radially symmetric configuration. Individual elements of the detector are selected to form a differential signal based on the configuration of pattern lines in the area proximate to the defect. The resulting differential signal is used to generate an image signal and to identify phase defects.
    Type: Grant
    Filed: November 5, 2002
    Date of Patent: April 27, 2004
    Assignee: KLA-Tencor Technologies Corporation
    Inventors: Stan Stokowski, Damon F. Kvamme, Chun Shen Lee, Donald W. Pettibone
  • Publication number: 20040075068
    Abstract: A system for inspecting a specimen, such as a semiconductor wafer that uses a laser light source for providing a beam of light. The beam is applied to a traveling lens acousto-optic device having an active region and responsive to an RF input signal to selectively generate plural traveling lenses in the active region. The traveling lens acousto-optic device is operative to receive the light beam and generate plural flying spot beams, at the respective focus of each of the generated traveling lenses. A light detector unit, having a plurality of detector sections, each detector section having a plurality of light detectors and at least one multi-stage storage device operative to receive in parallel an input from the plurality of light detectors, is used to generate useable scan data. Information stored in each of the storage devices is serially read out concurrently from the multiple stages.
    Type: Application
    Filed: July 11, 2003
    Publication date: April 22, 2004
    Applicant: APPLIED MATERIALS, INC
    Inventors: Haim Feldman, Emanuel Elyasaf, Nissim Elmaliach, Ron Naftali, Boris Golberg, Silviu Reinhorn
  • Patent number: 6724005
    Abstract: When performing a defect inspection of a wafer W, defect observation equipment 3 first inputs defect position data from defect detection equipment 2. After a plurality of measurement points are set, the amount of position shift between the detection coordinate system and the observation coordinate system is measured for each measurement point. Then, the defect observation equipment 3 creates a first-order defect position correction formula in order to make reasonable the defect position in the detection coordinate system, based on the position shift amounts of the measurement points. This first-order defect position correction formula has three terms, for the offset component, the magnification component, and the rotation component of the observation coordinate system with respect to the detection coordinate system. Next, using the defect position correction formula, a defect position detected by the defect detection equipment 2 is corrected.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: April 20, 2004
    Assignee: Applied Materials, Inc.
    Inventor: Toshifumi Tokumoto
  • Patent number: 6720568
    Abstract: A method and system are presented for inspecting a structure containing a pattern in the form of a surface relief fabricated by a pattern-creating tool applied to the structure. Reference data is provided being indicative of photometric intensities of light components of different wavelengths returned from a structure having a pattern similar to the pattern of the structure under inspection. Spectrophotometric measurements are continuously applied to successive locations within the surface relief on the structure so as to form a measurement slice thereon. Measured data in the form of a spectrum indicative of photometric intensities of light components of different wavelengths returned from the successive locations within the slice is detected and analyzed to determine whether it correlates with the reference data in accordance with predetermined criteria results.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: April 13, 2004
    Assignee: Nova Measuring Instruments Ltd.
    Inventors: Moshe Finarov, Yoel Cohen
  • Patent number: 6721047
    Abstract: The object of the invention is to provide high-sensitivity detection of fine patterns on a transparent inter-layer insulative film and defects on the same layer. Detection is performed with lower-layer patterns and defects on the same layer defocused, thus allowing detection of just the defects from the process that is intended for inspection. An inspection apparatus for a specimen on which a plurality of patterns intended to have identical shapes are arranged in a uniform manner includes: an imaging optical system with a relationship between illumination wavelength and objective lens numerical aperture that provides a resolution of no more than 0.18 microns, or preferably no more than 0.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: April 13, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Atsushi Shimoda, Sachio Uto, Minoru Yoshida, Shunji Maeda, Toshihiko Nakata
  • Patent number: 6707545
    Abstract: The present invention generally provides an apparatus and a method for inspecting a substrate in a processing system. More specifically, optical signal routing methods and apparatus provide multiple inspection collection points on a semiconductor processing system. In one aspect, an optical inspection system comprises a light source and an optical receiving device, such as a CCD camera, to illuminate and inspect a substrate for various optical signatures. A plurality of optical inspection systems are connected to a signal switching device, such as a multiplexer, which operates to route a particular signal to a detector.
    Type: Grant
    Filed: October 6, 2000
    Date of Patent: March 16, 2004
    Assignee: Applied Materials, Inc.
    Inventor: Reginald Hunter
  • Patent number: 6707055
    Abstract: A system for detecting defects in a layer of dielectric material is disclosed. The disclosed system comprises a first electrode, on which the layer is placed, at least one second electrode oppositely spaced apart from the first electrode and oppositely spaced apart from, but not in contact with, the top surface of the layer. A voltage, that is at least equal to the breakdown voltage corresponding to the spacing between the first and second electrodes in the absence of the material layer, is applied across the first and second electrodes. The presence and characteristics, such as the location and the cross sectional area, of defects are detected as a function of the flow of electrical current from the first electrode to the at least one second electrode.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: March 16, 2004
    Assignee: Polaroid Corporation
    Inventor: Leroy C. Vargas
  • Patent number: 6696679
    Abstract: A method for focusing on disk-shaped objects with patterned and unpatterned surfaces includes imaging of the patterned and unpatterned surfaces on a disk-shaped object for defect detection and defect classification by using various preset values of a focus regulation system to acquire the image sequence. At least one preset value is learned on the basis of an image sequence at least at one position in a substantially flat reference region of the surface of the disk-shaped object. A regulated adjustment is provided of a measurable distance from a carrier plane to a reference plane, wherein the carrier plane serves as a support for the disk-shaped objects. The distance is adjusted by applying the at least one preset value, which is overlaid on the regulation system, a focus state is evaluated by an image processor according to at least one rule, and the at least one preset value is ascertained therefrom.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: February 24, 2004
    Assignee: Leica Microsystems Wetzlar GmbH
    Inventors: Michael Graef, Uwe Graf, Joachim Wienecke, Guenter Hoffmann, Karl-Heinz Franke, Lutz Jakob
  • Publication number: 20040026638
    Abstract: Device for checking the neck of a container for the presence of an incline.
    Type: Application
    Filed: June 10, 2003
    Publication date: February 12, 2004
    Applicant: Heye International GmbH
    Inventors: Peter Schmidt, Matthias Haase
  • Patent number: 6690024
    Abstract: A laser inspection apparatus has a light source 13 for outputting laser beam, application means 5, 33, 34 for irradiating the laser beam 7 output from the light source 13 to any desired position of a detected body 21, first detection means 2 for detecting fluorescence 8 generated from the detected body 21 to which the laser beam 7 is applied, and second detection means 3 for detecting reflected light 8 scattered on a surface of the detected body 21 to which the laser beam 7 is applied.
    Type: Grant
    Filed: July 18, 2000
    Date of Patent: February 10, 2004
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Koji Funaoka, Masahiko Sakamoto, Shozui Takeno, Hiroshi Sasai
  • Patent number: 6686602
    Abstract: Apparatus for spatial filtering includes a Fourier lens, adapted to collect radiation emitted from a point and to separate the collected radiation into spatial components in a Fourier plane of the lens, and a programmable spatial filter, positioned at the Fourier plane. An image sensor is optically coupled to capture an image of the spatial components of the collected radiation in the Fourier plane, while the components are incident on the filter. A filter controller is coupled to receive and analyze the image captured by the image sensor and, responsive thereto, to control the spatial filter so as to block one or more of the spatial components.
    Type: Grant
    Filed: January 15, 2002
    Date of Patent: February 3, 2004
    Assignee: Applied Materials, Inc.
    Inventor: Daniel I. Some
  • Publication number: 20040016897
    Abstract: Provided are apparatus and methods for detecting phase defects. The invention relies generally on the distortion of light as it passes through defects in phase shift masks to detect these defects. Light traveling through a defect, such as a bump in an etched area will travel at a different angle than light traveling through air. In order to enhance the signals generated from the defects, the invention in several embodiments provides a multiple element detector having at least four elements, arranged in a radially symmetric configuration. Individual elements of the detector are selected to form a differential signal based on the configuration of pattern lines in the area proximate to the defect. The resulting differential signal is used to generate an image signal and to identify phase defects.
    Type: Application
    Filed: November 5, 2002
    Publication date: January 29, 2004
    Applicant: KLA-Tencor Technologies Corporation
    Inventors: Stan Stokowski, Damon F. Kvamme, Chun Shen Lee, Donald W. Pettibone
  • Publication number: 20040016896
    Abstract: An optical system for detecting defects on a wafer that includes a device for producing a beam and directing the beam onto the wafer surface, producing an illuminated spot on the wafer's surface. The system further includes a detector detecting light, and a mirrored assembly having together with the detector an axis of symmetry about a line perpendicular to the wafer surface. The assembly is configured to receive scattered light from the surface, where the scattered light including a first scattered light part being scattered from the pattern. The assembly is further configured to reflect and focus rotationally symmetrically about the axis of symmetry the scattered light to the detector. The system further includes a device operating with the detector for facilitating detection of a scattered light other than the specified scattered light due to pattern.
    Type: Application
    Filed: July 29, 2002
    Publication date: January 29, 2004
    Applicant: Applied Materials Israel, Inc.
    Inventors: Gilad Almogy, Ron Naftali, Avishay Guetta, Doron Shoham
  • Publication number: 20040000652
    Abstract: A web defect inspection system includes line scan cameras positioned across the width of a web and a dual-level out-of-focus light source for illuminating the web. An illumination surface of the dual-level light source has a bright portion adjacent a dark portion. One such dual-level light source is provided by covering a portion of a diffused light surface with an opaque material having a sharp edge. The pixels of each line scan camera are aligned with the dark to light transition of the light source so that each pixel has a no-defect brightness level equal to half of a relative brightness level of the bright portion of the dual-level light source. An image of a defect-free portion of the web consists of pixels having relative brightness levels within a pre-determined range of the no-defect brightness level. Images of defects on the web surface appear three-dimensional as bright and dark areas.
    Type: Application
    Filed: April 15, 2003
    Publication date: January 1, 2004
    Inventors: Sujoy Guha, Terrell Nils Lassiter
  • Patent number: 6661020
    Abstract: The present invention includes a servo-shutter mechanism comprising a servo-motor and a first gear rotatably attached to the servo-motor. The gear has teeth. The invention also includes a second gear having a first end and a second end. The first end has teeth in meshing contact with the teeth of the first gear and the second end is adapted to be joined to a cam ring. The cam ring has an aperture and a plurality of pivot pins where one of the pivot pins is joined to the second end of the second gear. Additionally, the invention includes at least one shutter blade having a first end and a second end where the first end is adapted to be pivotably joined to the cam ring and the second end is adapted to block the aperture.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: December 9, 2003
    Assignee: Delaware Capital Formation, Inc.
    Inventors: Joe Schill, Steve Walker, Mark Plymale
  • Publication number: 20030222231
    Abstract: An inspection apparatus for inspecting a resist boundary on a substrate having an outer surrounding portion, includes: an illumination unit which illuminates the outer surrounding portion of the substrate; a detector which detects light reflected from the outer surrounding portion; and a judgment unit which judges, based on light intensity of the detected reflected light, whether a resist removal width is proper.
    Type: Application
    Filed: March 28, 2003
    Publication date: December 4, 2003
    Applicant: NIDEK CO., LTD.
    Inventors: Eiji Yonezawa, Tadashi Aoyama
  • Publication number: 20030218145
    Abstract: A laser beam L from a laser 2 is introduced from an introducing surface into a transparent substrate 1 by using mirrors 31 and 32. The laser beam introduced through the transparent substrate 1 repeats a total reflection on the surfaces (main surfaces and end surfaces) of the transparent substrate 1 and enters a state in which the laser beam is almost confined in the substrate 1. When an ununiform portion such as a scratch exists on the surface of the transparent substrate 1, however, total reflecting conditions are not satisfied and the light leaks out of the ununiform portion. The leaked light is formed as an image on a CCD 6 by a lens system 7 and an image process is executed by an image processing apparatus 12. In is a detected image, the ununiform portion in which the scratch or the like exists is brightly seen in a linear or a dot form in a black background, so that the ununiform portion such as a very fine scratch can be detected.
    Type: Application
    Filed: April 23, 2003
    Publication date: November 27, 2003
    Applicant: Hoya Corporation
    Inventor: Masaru Tanabe
  • Patent number: 6654112
    Abstract: A method and apparatus for inspecting a specimen which includes emitting a deep ultraviolet light from a light source illuminating a sample with the deep ultraviolet light through an objective lens, detecting an optical image of the sample by receiving light from the sample by the illumination with a time delay integration sensor through the objective lens, and outputting an image signal, processing the outputted image signal to extract a defect candidate, and determining a defect among the extracted defect candidate using information of a characteristic quality of the extracted defect candidate. In the detection, the time delay integration sensor receives the light from the sample by the illumination through a rear side of the time delay integration sensor.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: November 25, 2003
    Assignee: Hitachi, Ltd.
    Inventors: Minori Noguchi, Shunji Maeda, Yukihiro Shibata, Takanori Ninomiya
  • Patent number: 6654113
    Abstract: The surface inspection apparatus according to the present invention obtains images of a test piece by capturing images of the test piece with an image-capturing device while varying at least one apparatus condition (e.g., the wafer tilt angle) through apparatus condition adjustment and determines an optimal setting at which a surface inspection is to be conducted on the test piece based upon the images thus obtained. As a result, the optimal setting for the inspection can be accurately ascertained with ease even when the pitch of a pattern formed at the surface of the test piece is not known, thereby making it possible to perform a surface inspection while sustaining high levels of accuracy and efficiency at all times.
    Type: Grant
    Filed: September 12, 2001
    Date of Patent: November 25, 2003
    Assignee: Nikon Corporation
    Inventors: Kazuhiko Fukazawa, Takeo Oomori
  • Patent number: 6646281
    Abstract: Provided are apparatus and methods for detecting phase defects. The invention relies generally on the distortion of light as it passes through defects in phase shift masks to detect these defects. Light traveling through a defect, such as a bump in an etched area will travel at a different rate than light traveling through air. In order to enhance the signals generated from the defects, the invention in several embodiments provides a defocused light inspection beam by setting the focus of the beam to a level above or below the photomask subject to inspection. The light from the photomask is collected by a detector split into at least two portions, each generating a signal. A resulting differential signal produced from the signals generated at each of the two detector portions is used to determine whether a defect in the photomask is present, in one embodiment, by generating an image from the resulting signal.
    Type: Grant
    Filed: March 7, 2002
    Date of Patent: November 11, 2003
    Assignee: KLA-Tencor Corporation
    Inventors: Matthias C. Krantz, Donald W. Pettibone, Damon F. Kvamme, Stan Stokowski
  • Publication number: 20030201410
    Abstract: In a pattern inspection apparatus inspecting a pattern formed on a device and the like with a plurality of inspection lights, a sensitivity adjustment method in which respective optical systems associated with the inspection lights are efficiently and precisely checked to adjust the sensitivity thereof is attained. The sensitivity adjusting method for adjusting sensitivity of the pattern inspection apparatus performing inspection with a plurality of inspection lights includes the steps of preparing a sensitivity adjusting substrate divided into a plurality of regions to which identical reference patterns are provided, and scanning the reference patterns with the plurality of inspection lights making one of the plurality of inspection lights respectively correspond to one of the reference patterns, after attaching the sensitivity adjusting substrate to the pattern inspection apparatus.
    Type: Application
    Filed: October 15, 2002
    Publication date: October 30, 2003
    Applicant: MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventor: Yoshikazu Nagamura
  • Patent number: 6639201
    Abstract: A high data-rate spot-grid array imaging system is provided that compensates for stage vibrations and overcomes the severe linearity requirements of prior art systems. Embodiments include an imaging system with a two-dimensional and periodic array of lenses, each lens imaging a spot in an object plane, such as a semiconductor substrate to be inspected, upon an image plane to image a two-dimensional and periodic array of spots. A sensor is provided in a conjugate image plane with a two-dimensional and periodic array of readout elements, each collecting the signal from one of the spots. A mechanical system moves the substrate in a direction which is nearly parallel to an axis of the array of spots such that as the substrate is moved across the spot array in the scan direction (the y-direction) the spots trace a path which leaves no gaps in the mechanical cross-scan direction (the x-direction).
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: October 28, 2003
    Assignee: Applied Materials, Inc.
    Inventors: Gilad Almogy, Oren Reches
  • Publication number: 20030178588
    Abstract: According to the present invention, there is disclosed a defect detection apparatus comprising an illuminating unit which irradiates an inspection object with illuminating light, and an image pickup unit which picks up an image of diffracted light from the inspection object to perform defect inspection of the inspection object from image data picked up by the image pickup unit, the apparatus further comprising a diffraction angle calculation unit to obtain the diffraction angle of the illuminating light with respect to the inspection object, which is optimum for picking up the image of the diffracted light, based on design information of the inspection object, and an illuminating setting unit which sets the angle of incidence of the illuminating unit to the diffraction angle calculated by the diffraction angle calculation unit.
    Type: Application
    Filed: March 21, 2003
    Publication date: September 25, 2003
    Applicant: OLYMPUS OPTICAL CO., LTD.
    Inventor: Yoshinari Ota
  • Patent number: 6621568
    Abstract: A defect inspecting apparatus for inspecting a defect of an object having a periodic pattern includes: a dark field illumination optical system that illuminates the object with substantially parallel illumination light in a direction having a predetermined first inclined angle relative to an inspection surface of the object; an imaging optical system having an imaging element for imaging the object illuminated with the illumination light, the imaging element having an imaging lens; and a defect detecting system for detecting the defect based on image data of the object thus imaged. A mutual positional relation ship between the direction of illumination by the illumination optical system and a direction of imaging by the imaging optical system is determined based on a diffraction angle defined by a period of the pattern and a wavelength of the illumination light.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: September 16, 2003
    Assignee: Nidek Co., Ltd.
    Inventor: Eiji Yonezawa
  • Patent number: 6621082
    Abstract: A scanning electron microscope equipped with a laser defect detection function has an automatic focusing function that performs the steps of: obtaining a deviation (offset) amount between focal positions of an optical microscope and a scanning electron microscope; detecting a defect by a laser dark-field image of the optical microscope; analyzing the dark-field image to readjust a focus of the optical microscope to adjust a height of the optical microscope; and automatically adjusting a focus of the scanning electron microscope by adding a readjusted amount of the focus of the optical microscope to the offset amount before an observation is conducted by the scanning electron microscope.
    Type: Grant
    Filed: June 13, 2002
    Date of Patent: September 16, 2003
    Assignee: Seiko Instruments Inc
    Inventors: Seiji Morita, Mitsuyoshi Sato, Atsushi Uemoto
  • Patent number: 6621570
    Abstract: A method and apparatus for inspecting a surface of a semiconductor wafer having repetitive patterns for contaminant particles using scattered light by illuminating an area on the surface with two beams of light at different approach angles which are independent from each other and then imaging the area illuminated onto a camera positioned above the surface using an imaging lens. Each light beam striking the surface of the semiconductor wafer produces a Fourier diffraction pattern of light scattered from the surface in the back focal plane of the imaging lens. The two diffraction patterns are offset from each other if the two approach angles are not symmetrically disposed relative to an axis of the wafer. In setting up the apparatus, the angle of incidence of one of the beams is adjusted to shift one of the diffraction patterns, if necessary, so that it overlaps the other diffraction pattern.
    Type: Grant
    Filed: March 4, 2000
    Date of Patent: September 16, 2003
    Assignee: Inspex Incorporated
    Inventor: Joseph J. Danko
  • Patent number: 6617603
    Abstract: An image of a scanning position on a faceplate on a light receiving region defined by an arrangement of n light receiving elements such that an amount of light received by the light receiving region becomes a peak at a center of the light receiving region in an arranging direction of the light receiving elements and is gradually reduced substantially symmetrically toward both ends thereof in the same direction. Therefore, if there is no defect in the surface of the faceplate, levels of light receiving signals of the light receiving elements arranged substantially symmetrically in position on both sides of the light receiving region with respect to the center thereof as a reference are substantially equal and there is no substantial difference therebetween.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: September 9, 2003
    Assignee: Hitachi Electronics Engineering Co., Ltd.
    Inventors: Takayuki Ishiguro, Hiroshi Nakajima
  • Patent number: 6614041
    Abstract: A method for determining the wood/bark ratio from a flow of wood material, in which the flow is illuminated in a non-flashing manner, scanned along a transverse line with a video camera with at least three channels, the line image corresponding to the line is digitalized into pixels each of which comprise intensity information, the intensity classes corresponding to the wood and the bark are determined in each channel and the pixels belonging to each class are calculated with the help of their intensity-information, and the wood/bark ratio is determined by the number of pixels situated in the different intensity classes. The dynamics of each channel are at least 10, most preferably 12 bit.
    Type: Grant
    Filed: August 28, 2001
    Date of Patent: September 2, 2003
    Assignee: Metso Paper, Inc.
    Inventors: Timo Lappalainen, Veli-Juhani Aho, Ismo Nousiainen
  • Patent number: 6614042
    Abstract: A workpiece inspecting device suitable for inspection of tiny workpieces is provided which move workpieces such as screws, nails, screws and rivets while hanging them in the air and to carry out overall length inspection and projecting inspection of the workpieces while they are moving. A hanging portion is provided on the outer periphery of the turntable to lower the position of the bottom surface of the turntable at the outer peripheral portion where the workpieces are supported, so that the heads of workpieces supported in a hanged state from the turntable are within an inspection area through windows provided in the hanging portion.
    Type: Grant
    Filed: October 15, 2001
    Date of Patent: September 2, 2003
    Assignee: Kabushiki Kaisha Yutaka
    Inventors: Nobuyuki Yasuda, Masatoshi Yasuda
  • Patent number: 6610994
    Abstract: A laser beam L from a laser 2 is introduced from an introducing surface into a transparent substrate 1 by using mirrors 31 and 32. The laser beam introduced through the transparent substrate 1 repeats a total reflection on the surfaces (main surfaces and end surfaces) of the transparent substrate 1 and enters a state in which the laser beam is almost confined in the substrate 1. When an ununiform portion such as a scratch exists on the surface of the transparent substrate 1, however, total reflecting conditions are not satisfied and the light leaks out of the ununiform portion. The leaked light is formed as an image on a CCD 6 by a lens system 7 and an image process is executed by an image processing apparatus 12. In a detected image, the ununiform portion in which the scratch or the like exists is brightly seen in a linear or a dot form in a black background, so that the ununiform portion such as a very fine scratch can be detected.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: August 26, 2003
    Assignee: Hoya Corporation
    Inventor: Masaru Tanabe
  • Patent number: 6608321
    Abstract: An inspection tool or inspection system can be utilized to determine whether the appropriate pattern is on a reticle. The reticle can be associated with EUV lithographic tools. The system utilizes at least two wavelengths of light. The light is directed to the reticle at the at least two wavelengths of light and detected by a detector. The image associated with the first wavelength is subtracted from or otherwise processed with respect to the image associated with the second wavelength to improve contrast ratio.
    Type: Grant
    Filed: February 1, 2001
    Date of Patent: August 19, 2003
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Bruno M. La Fontaine, Harry J. Levinson, Jeffrey A. Schefske
  • Publication number: 20030151008
    Abstract: A surface inspection apparatus inputs image data obtained by scanning an inspection object by a camera which includes a line image sensor into calculation means. The surface inspection apparatus comprises a line memory and adder to add image data of two adjacent main scanning lines to generate an image data string, adds the image data in a block including a plurality of pixels continuous in a main scanning direction by the calculation processor to generate added data in the block, calculates a correlated value of the added data in the blocks adjacent to each other in the main scanning direction, and judges the correlated value with a threshold value by judgment means to obtain a surface state of the inspection object.
    Type: Application
    Filed: March 7, 2003
    Publication date: August 14, 2003
    Inventor: Yoshiro Yamada
  • Patent number: 6603540
    Abstract: The invention pertains to a method for examining a series of objects that are symmetrical in reference to a rotational axis, e.g., circular disks, during or after the manufacturing process of the disks. In particular, the invention pertains to the optical examination of circular data carriers, e.g., CD, DVDs, CD-Rs or the like. The invention proposes that each object contains at least one marking or is provided with at least one marking. The marking makes it possible to unequivocally determine the angular position of each object about the rotational axis in reference to the marking for objects manufactured in the same manufacturing process. At least one section of the objects is scanned by at least one scanning element, and the marking is detected during the examination process.
    Type: Grant
    Filed: February 3, 2000
    Date of Patent: August 5, 2003
    Assignee: Basler, AG
    Inventor: Ansgar Kaupp
  • Publication number: 20030136925
    Abstract: Method and device to detect defects (11a, 11b, 11c) in the section shape of a product (10), wherein the following steps are provided:
    Type: Application
    Filed: January 21, 2003
    Publication date: July 24, 2003
    Applicant: Danieli Automation SpA
    Inventor: Lorenzo Ciani
  • Patent number: 6597446
    Abstract: A holographic scatterometer with continuous readout can rapidly identify the presence of deposits (particles or other defects) on an unpatterned wafer surface and determine the volume density (size) and location. The scatterometer can also determine chemical composition of the detected deposits. The range of the deposit (particle) size to be measured is below 80 nm, which currently existing scatterometer type instruments cannot readily detect. The inspection can be achieved as an in-line stage during the processing of wafers or in situ in combination with another processing tool or as a separate off-line analysis device.
    Type: Grant
    Filed: March 22, 2001
    Date of Patent: July 22, 2003
    Assignee: Sentec Corporation
    Inventors: Alex Klooster, James M. Marks, Takeo Sawatari
  • Publication number: 20030132405
    Abstract: Apparatus for spatial filtering includes a Fourier lens, adapted to collect radiation emitted from a point and to separate the collected radiation into spatial components in a Fourier plane of the lens, and a programmable spatial filter, positioned at the Fourier plane. An image sensor is optically coupled to capture an image of the spatial components of the collected radiation in the Fourier plane, while the components are incident on the filter. A filter controller is coupled to receive and analyze the image captured by the image sensor and, responsive thereto, to control the spatial filter so as to block one or more of the spatial components.
    Type: Application
    Filed: January 15, 2002
    Publication date: July 17, 2003
    Inventor: Daniel I. Some
  • Patent number: 6580087
    Abstract: An inspection apparatus in which the environment for inspecting a semiconductor wafer or the like at a high degree of cleanness to enable a fine pattern to be inspected properly. A main body portion 10 for inspecting the semiconductor wafer or the like is housed in the inside of a clean box 3 and clean air is supplied from the clean air unit 4 into the inside of the clean box 3 in which the main body portion 10 is accommodated. There are provided opening areas 80 in lateral sides of the clean box 3 lying laterally of the inspection stage 14 for the main body portion 10 and the vessel mounting space 8. The clean air supplied from the clean air unit 4 into the inside of the clean box is passed over the inspection stage carrying the semiconductor wafer and through the cassette 7b mounted in the vessel mounting space 8 so as to be discharged from the opening areas 80 to outside of the clean box 3.
    Type: Grant
    Filed: October 16, 2000
    Date of Patent: June 17, 2003
    Assignee: Sony Corporation
    Inventors: Yasuyuki Suzuki, Taketo Miyashita
  • Patent number: 6573524
    Abstract: A method of determining the correctness of a DRAM redundancy repair. The method is capable of detecting whether a redundancy repair has been properly conducted. The method includes illuminating a die on a wafer with a convergent light beam and observing the physical bit map produced after illumination on a screen. When the convergent light beam aims at a defective array, two semicircular shaped images appear on the screen. When the convergent light beam aims at a redundancy element used in a redundancy repair, a bright line appears on the screen. Through gauging the relative positions between the bright line and the pair of semicircular images, proper replacement by a redundancy element can be ascertained.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: June 3, 2003
    Assignee: United Microelectronics Corp.
    Inventor: Ming-Jing Ho
  • Patent number: 6570175
    Abstract: An improved infrared (IR) imaging arrangement for a turbine component inspection system includes a platform having a turbine component base feature to receive a turbine component for inspection. Disposed on the platform are a number of mirrors around the turbine component feature. The number of mirrors simultaneously reflects a number of sides/edges for detection by an IR imager. As a result, the IR imager simultaneously view more than one sides/edges of a turbine component.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: May 27, 2003
    Assignee: Computerized Thermal Imaging, Inc.
    Inventors: Maurice J. Bales, Dimitry S. Vladimirov, Brian A. Dalio
  • Patent number: 6566673
    Abstract: An electronic media edge defect detector in one form has plural light sources and detectors arranged to direct and receive deflected light from the side edge margins and outer edge margins of the electronic media. The detected light is analyzed to detect the presence of defects. Individual wafers may be raised while in a cassette and turned during the inspection without removing the wafers from the cassette.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: May 20, 2003
    Assignee: Daitron Inc.
    Inventors: Alan Swan, Thomas J. Hafner, John Howells
  • Patent number: 6548821
    Abstract: Substrate inspection apparatus in accordance with the invention comprises optics for reflecting a laser beam off of a substrate and a detector for detecting the reflected laser beam. If a defect is present at the point where the laser reflects off the substrate, the laser will be deflected at an angle. Circuitry coupled to the detector generates a first signal that provides a measure of the extent to which the laser beam is deflected. (This signal is a measure of the slope of the defect walls.) An integrator receives that signal, and generates a second signal that is the integral of the first signal. The second signal is a measure of the height of the defect. The first and second signals provide a measure of the types of defects present on the substrate, and are used to determine whether the substrate is acceptable or should be rejected. In accordance with a second embodiment of the invention, laser beams are reflected off both the top and bottom surfaces of the substrate and detected by detectors.
    Type: Grant
    Filed: April 14, 2000
    Date of Patent: April 15, 2003
    Assignee: Komag, Inc.
    Inventors: David Treves, Thomas A. O'Dell