Including Epoxide Patents (Class 257/793)
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Patent number: 6867506Abstract: An apparatus for enclosing logic chips includes a substrate upon which a logic chip is mounted and a mold cap disposed upon the substrate and covering the logic chip. The mold cap includes at least one extension of sufficient size and shape to provide structural support to a corner section of the substrate.Type: GrantFiled: August 2, 2001Date of Patent: March 15, 2005Assignee: Intel CorporationInventor: Joseph C. Barrett
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Patent number: 6861683Abstract: In an optoelectronic component assembly and a method for the production thereof, the optoelectronic component assembly includes an optoelectronic component arranged on a support element, which is surrounded by a closed dam. An encapsulation is arranged in an inner area of the dam, which encapsulates the optoelectronic component and includes two sealing materials. The inner area of the dam may be filled with a first sealing material up to the top edge of the optoelectronic component. The inner area of the dam located above the optoelectronic component is filled with a second transparent sealing material at least in one area of the window.Type: GrantFiled: March 30, 2002Date of Patent: March 1, 2005Assignee: Dr. Johannes Heidenhain GmbHInventors: Lutz Rissing, Florian Obermayer, Florian Schroll
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Patent number: 6847125Abstract: The present invention provides a resin-encapsulated semiconductor apparatus comprising a semiconductor device having a ferroelectric film and a surface-protective film, and an encapsulant member comprising a resin; the surface-protective film being formed of a polyimide. The present invention also provides a process for fabricating a resin-encapsulated semiconductor apparatus, comprising the steps of forming a film of a polyimide precursor composition on the surface of a semiconductor device having a ferroelectric film; heat-curing the polyimide precursor composition film to form a surface-protective film formed of a polyimide; and encapsulating, with an encapsulant resin, the semiconductor device on which the surface-protective film has been formed. The polyimide may preferably have a glass transition temperature of from 240° C. to 400° C. and a Young's modulus of from 2,600 MPa to 6 GPa. The curing may preferably be carried out at a temperature of from 230° C. to 300° C.Type: GrantFiled: September 29, 2003Date of Patent: January 25, 2005Assignee: Renesas Technology Corp.Inventors: Jun Tanaka, Keiko Isoda, Kiyoshi Ogata
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Patent number: 6833629Abstract: A silicon wafer has a B-stageable underfill material deposited on the active face of the wafer. The B-stageable underfill comprises a first composition with a lower curing temperature and a second composition with a higher curing temperature, characterized in that the first composition has been fully cured.Type: GrantFiled: December 14, 2001Date of Patent: December 21, 2004Assignee: National Starch and Chemical Investment Holding CorporationInventors: Bodan Ma, Sun Hee Hong, Quinn K. Tong
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Patent number: 6822341Abstract: A latent catalyst particularly useful in epoxy molding compositions for use in electronic packaging materials is provided. The latent catalyst is in the form of a curative represented by a combination of an inorganic-based carrier having an activated surface and a catalyst compound including a moiety capable of accelerating curing of the epoxy resin, such as the reaction product of silica and 1,8-diazobicyclo(5.4.0)undecene-7 (DBU). The activated surface of the inorganic-based carrier includes reactive surface groups capable of bonding to the moiety through a hydrogen bond, and also includes a high surface area porous surface, such that the catalyst compound is sorbed on the activated surface. The invention further provides epoxy compositions including the curative with an epoxy resin and a curing agent for the epoxy resin, which compositions are particularly useful as molding powders for semiconductors with prolonged shelf life stability.Type: GrantFiled: December 19, 2002Date of Patent: November 23, 2004Assignee: Henkel CorporationInventor: Tanweer Ahsan
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Patent number: 6818318Abstract: Thermosetting resin compositions useful as underfill sealants for mounting semiconductor devices onto a circuit board are provided, which include epoxy resins, an adhesion promoter having at least two secondary amine groups, and a curative based on the combination of nitrogen-containing compounds and transition metal complexes.Type: GrantFiled: April 14, 2003Date of Patent: November 16, 2004Assignee: Henkel CorporationInventor: Mark M. Konarski
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Patent number: 6819004Abstract: Encapsulated electrical component assemblies and methods of electrically connecting an electrical component having a plurality of component electrical terminations to a component carrying substrate having a plurality of substrate electrical terminations at surface mount reflow soldering conditions is described. The electrical and substrate components have an encapsulant-forming composition sandwiched therebetween and encasing said pluralities of component and substrate electrical connections. The described invention relates to using an encapsulant-forming composition comprising a thermosetting resin (preferably an epoxy resin) and a cross-linking agent (preferably an anhdride) for said resin that cross-links said resin and that also acts as a fluxing agent and optionally includes a catalyst for initiating cross-linking at required conditions. The gel point of the encapsulant-forming composition is reached after solder melt.Type: GrantFiled: February 10, 2003Date of Patent: November 16, 2004Assignee: Kac Holdings, Inc.Inventor: Kenneth John Kirsten
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Patent number: 6812581Abstract: A semiconductor integrated device that resists breakage of an internal wire. An epoxy resin covers a lower surface and side surface of a semiconductor chip. An internal pad connecting an external wire and an internal wire are formed on a silicon oxide film. The internal pad is wider than the internal wire. A portion at which the internal pad and the internal wire are connected to each other is located above the semiconductor chip. The internal pad disperses stress resulting from changes in the volume of the epoxy resin caused by temperature changes. Accordingly, stress does not concentrate in the internal wire.Type: GrantFiled: May 20, 2003Date of Patent: November 2, 2004Assignee: Sanyo Electric Co., Ltd.Inventors: Hisashi Matsuyama, Mitsuru Okigawa
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Patent number: 6809162Abstract: Epoxy resin compositions are disclosed which comprise (A) at least one cycloaliphatic epoxy resin, (B) a curing agent comprising hexahydro-4-methylphthalic anhydride, (C) at least one a boron containing catalyst that is essentially free of halogen, and (D) at least one cure modifier. The encapsulant (11) may also optionally comprise at least one of ancillary curing catalysts, thermal stabilizers, UV stabilizers, coupling agents, or refractive index modifiers. Also disclosed are packaged solid state devices comprising a package, a chip (4), and an encapsulant (11) comprising an epoxy resin composition of the invention. A method of encapsulating a solid state device is also provided.Type: GrantFiled: April 29, 2003Date of Patent: October 26, 2004Assignee: General Electric CompanyInventor: Malgorzata Iwona Rubinsztajn
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Patent number: 6809407Abstract: A semiconductor device includes an electrically insulating board; conductive interconnections formed on a first face of the board and on a second face opposite to the first face; a semiconductor chip fixed to the board through at least the interconnections on the first face, said semiconductor chip having a semiconductor element electrically connected to the interconnections; a conductive bump formed on the second face of the board and electrically connected to the interconnections on the second face; and a first through-hole passing through the board to ventilate at least a part of the region between the board and the semiconductor chip.Type: GrantFiled: October 31, 2002Date of Patent: October 26, 2004Assignee: Kabushiki Kaisha ToshibaInventor: Shinya Shimizu
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Publication number: 20040183215Abstract: The electronic device of the present invention is an electronic device provided with a nonaqueous solvent battery such as a lithium ion secondary battery and with an electronic circuit arranged adjacent to the battery, the adjacent electronic circuit being protected such that it is not adversely affected by an electrolyte leaked from the nonaqueous solvent battery. An epoxy resin composition which is a resin used to protect the circuit is superior in resistance to an electrolyte, water resistance, heat resistance, adhesion, prevention of resin cracks during a cooling and heating cycle and storage stability and is used to protect the electronic circuit, thereby making it possible to improve the life of an electronic device remarkably. The epoxy resin composition used in the present invention is an epoxy resin composition comprising (a) an epoxy resin, (b) a phenol compound and a metal complex as a latent catalyst, (c) a butyral resin and (d) an inorganic filler.Type: ApplicationFiled: February 27, 2004Publication date: September 23, 2004Applicant: KABUSHIKI KAISHA TOSHIBAInventors: Shinetsu Fujieda, Tetsuo Okuyama, Hisashi Osanai
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Patent number: 6794058Abstract: A flip-chip type semiconductor device sealed with a light transmissive epoxy resin composition comprising (A) an epoxy resin having the following general formula (i): wherein n is 0 or a positive number, (B) a curing accelerator, and (C) an amorphous silica-titania co-melt as at least one of inorganic fillers, said composition satisfying the relationship of the following formula (1): [ { 2 ⁢ ( n A 2 + n C 2Type: GrantFiled: January 24, 2003Date of Patent: September 21, 2004Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Tsuyoshi Honda, Tatsuya Kanamaru, Eiichi Asano, Toshio Shiobara
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Patent number: 6774405Abstract: A light-emitting element is mounted in a cup-like portion formed on a substrate and a case. The cup-like portion is filled with a sealing member made of a light-transmissible resin. A layer made of a material having a refractive index lower than that of the sealing member is provided between the sealing member and a surface of the case.Type: GrantFiled: March 5, 2002Date of Patent: August 10, 2004Assignees: Toyoda Gosei Co., Ltd., Sanken Electric Co., Ltd.Inventors: Takemasa Yasukawa, Hideki Omoya, Satoshi Honda, Koji Tsukagoshi, Tsutomu Yokota
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Patent number: 6774481Abstract: A solid-state image pickup device in which no warp occurs in a solid-state image pickup element chip is provided. A solid-state image pickup device, including a solid-state image pickup element chip on which a plurality of solid-state image pickup elements are mounted, a wiring substrate electrically connected to the solid-state image pickup element chip and adapted to transmit signals from each one of a plurality of solid-state image pickup elements, and a protection cap provided on a light incident side of the solid-state image pickup element chip and adapted to protect the solid-state image pickup element chip, is characterized in that the solid-state image pickup element chip is formed on a substrate with a thermal expansion coefficient equal to that of the protection cap, and the substrate and the protection cap are sealed with a sealing resin.Type: GrantFiled: August 27, 2001Date of Patent: August 10, 2004Assignee: Canon Kabushiki KaishaInventor: Koji Ono
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Patent number: 6770971Abstract: A semiconductor device includes a semiconductor structure including a semiconductor substrate having an integrated circuit portion, and a plurality of connecting pads connected to the integrated circuit portion. A plurality of distributing lines are formed on the semiconductor structure, connected to the connecting pads, and have connecting pad portions. An encapsulating layer made of a resin is formed on the semiconductor structure and upper surface of the distributing lines. A copper oxide layer is formed on at least a surface of each of the distributing lines except for the connecting pad portion.Type: GrantFiled: June 10, 2003Date of Patent: August 3, 2004Assignee: Casio Computer Co., Ltd.Inventors: Ichiro Kouno, Osamu Okada
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Patent number: 6756685Abstract: In a semiconductor device which is formed by connecting electrodes of a package substrate composed of a resin and electrodes of a semiconductor chip formed of a silicon semiconductor, an underfill resin having the Young's modulus of less than 100 kgf/mm2 is filled in the gap of the junction between the semiconductor chip and the package substrate.Type: GrantFiled: August 1, 2002Date of Patent: June 29, 2004Assignee: NEC Electronics CorporationInventor: Tetsuya Tao
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Patent number: 6756453Abstract: The present invention relates to alicyclic epoxy compounds obtained by selectively hydrogenating aromatic rings of aromatic epoxy compounds in the presence of a hydrogenation catalyst, the concentration of the platinum group element in the product alicyclic epoxy compound being not more than 2 ppm.Type: GrantFiled: June 25, 2002Date of Patent: June 29, 2004Assignee: Mitsubishi Chemical CorporationInventors: Kouya Murai, Mineo Nishi, Masayuki Honda
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Patent number: 6733902Abstract: A liquid epoxy resin composition includes (A) a liquid epoxy resin, (B) a curing agent, (C) a curing accelerator, (D) an inorganic filler, and (E) a silicone-modified resin resulting from addition reaction of an alkenyl-containing epoxy or phenolic resin with an organopolysiloxane, the liquid epoxy resin composition curing into a product having a Tg of 30-120° C. and a specific dynamic viscoelasticity behavior. The composition is adherent to silicon chips, the cured product is highly resistant to heat and thermal shocks, and the composition is useful as sealant for flip chip type semiconductor devices.Type: GrantFiled: August 15, 2002Date of Patent: May 11, 2004Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Kazuaki Sumita, Tatsuya Kanamaru, Toshio Shiobara
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Patent number: 6734571Abstract: An encapsulation mold for forming an encapsulation layer over a semiconductor assembly is disclosed. A semiconductor assembly with multiple semiconductor dies secured to a single semiconductor support structure is inserted into an encapsulation mold. The mold contains a first section and a second section, which form a cavity around the assembly. The mold contains an aperture for transferring encapsulating material into the mold cavity. One of the mold sections has a design feature, such as a raised rib or groove interconnecting at approximately the separation or saw-cut regions of the individual dies of the assembly. Encapsulation material is inserted into the mold cavity until the cavity is filled. The mold section design feature shapes the top surface of the encapsulation layer. The mold is removed leaving the exterior surface of the encapsulation layer patterned with the design feature.Type: GrantFiled: January 23, 2001Date of Patent: May 11, 2004Assignee: Micron Technology, Inc.Inventor: Todd O. Bolken
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Patent number: 6733901Abstract: The present invention provides a process for producing an epoxy resin composition for semiconductor encapsulation which, when used in encapsulation of a semiconductor chip, can minimize voids appearing in the semiconductor device obtained.Type: GrantFiled: May 2, 2002Date of Patent: May 11, 2004Assignee: Sumitomo Bakelite Company LimitedInventors: Noriyuki Takasaki, Kenji Takayama, Kazuo Noda
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Patent number: 6730995Abstract: A semiconductor card includes a printed circuit substrate upon which is mounted a card circuit including one or more semiconductor components such as dice or packages. External contacts link the card circuit to the circuit of another apparatus by removable insertion therein. The substrate is defined by a peripheral opening in a surrounding frame, which may be part of a multiframe strip. The substrate is connected to the frame by connecting segments. The card includes a first plastic casting molded to the substrate and encapsulating the semiconductor components while leaving a peripheral portion of the substrate uncovered. A second plastic casting is molded to the peripheral portion to abut the first plastic casting and form the card periphery. A method for fabricating the semiconductor card is also included.Type: GrantFiled: February 3, 2003Date of Patent: May 4, 2004Assignee: Micron Technology, Inc.Inventor: Todd O. Bolken
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Patent number: 6723452Abstract: Epoxy resin compositions comprising (A) an epoxy resin having an epoxy equivalent of at least 185 and possessing a structure in which two benzene rings can be directly conjugated, carbon atoms having an sp2 type atomic orbital accounting for at least 50% of all the carbon atoms, (B) a &bgr;-naphthol type phenolic resin curing agent, (C) a curing accelerator, and (D) an inorganic filler cure into products having satisfactory solder crack resistance on use of lead-free solder and improved flame retardance despite the absence of halogenated epoxy resins and antimony compounds and are thus suited for semiconductor encapsulation.Type: GrantFiled: July 17, 2002Date of Patent: April 20, 2004Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Yasuo Kimura, Kazutoshi Tomiyoshi, Tarou Shimoda, Eiichi Asano, Takayuki Aoki, Toshio Shiobara
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Patent number: 6690086Abstract: A method for inhibiting damage caused to semiconductor die packages during a molding process, and the semiconductor die packages formed therefrom, is described. One or more openings are provided in a die carrier which are filled with a material which is more resistant to compressive forces than the carrier.Type: GrantFiled: December 13, 2002Date of Patent: February 10, 2004Assignee: Micron Technology, Inc.Inventors: Stephen L. James, Brad D. Rumsey
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Patent number: 6680123Abstract: An embedding resin embeds an electronic part in an object and has a dielectric constant of about 5 or less and tan &dgr; of about 0.08 or less.Type: GrantFiled: December 21, 2001Date of Patent: January 20, 2004Assignee: NGK Spark Plug Co., Ltd.Inventors: Hiroki Takeuchi, Toshifumi Kojima, Kazushige Obayashi, Hisahito Kashima
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Patent number: 6663943Abstract: A surface acoustic wave device includes a SAW element that is mounted on a substrate. Grooves are provided in the substrate at the outer periphery of the SAW element, and a flexible resin layer is provided at the inner portion of the grooves so as to cover the SAW element. An outer resin layer that is harder than the flexible resin layer is provided at the exterior of the flexible resin layer. This configuration facilitates reduction in size and profile of the surface acoustic wave device, contributes to reduction in cost, and exhibits high environmental resistance.Type: GrantFiled: June 19, 2001Date of Patent: December 16, 2003Assignee: Murata Manufacturing Co., Ltd.Inventor: Michio Kadota
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Patent number: 6664648Abstract: A method and an apparatus are described for applying an integrated circuit to a carrier element. In which a curable compensating layer of initially paste-like consistency is coated substantially with full coverage onto a lower contact area of the integrated circuit. Whereupon the integrated circuit is joined together, by the compensating layer, with the carrier element after a relative alignment in order then to produce an electrical connection between the integrated circuit and conductor tracks of the carrier element via electrical lines surmounting the thickness of the compensating layer. Whereupon the compensating layer is cured resulting in an increased volume of the compensating layer.Type: GrantFiled: March 16, 2001Date of Patent: December 16, 2003Assignee: Infineon Technologies AGInventors: Johann Winderl, Christian Hauser, Martin Reiss
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Patent number: 6661102Abstract: A semiconductor packaging apparatus for preventing cracking and delamination in a packaged semiconductor chip by controlling the die attach fillet height. Specifically, the present invention controls the die attach material height, thereby controlling the die attach fillet height, and thereby reducing shear stress in the die itself. Advantages of the present invention include increasing wire-bond reliability and package reliability without the need for requalification of existing products. By using currently qualified molding compounds and die attach epoxies in conjunction with the present technique for controlling the die attach epoxy height in order to control the die attach fillet height, the overall assembly process may be maintained. Thus, neither thermal performance nor electrical performance is compromised.Type: GrantFiled: January 18, 2002Date of Patent: December 9, 2003Assignee: Advance Micro Devices, Inc.Inventors: Robert A. Newman, Jaime D. Weidler
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Publication number: 20030218251Abstract: Disclosed is an image sensor module applied to a thin image sensor device. A method of fabricating the image sensor module consists of the steps of forming a bump on a glass, attaching the glass to an image sensor at a wafer level, and firstly and secondly dicing the resulting structure. Therefore, the present invention is advantageous in that fabrication of an inferior image sensor module is reduced, thus improving a quality of the image sensor module, productivity of the image sensor module is improved because the image sensor module is fabricated at the wafer level, and a gold wiper process is omitted, thus reducing fabrication costs of the image sensor module.Type: ApplicationFiled: December 27, 2002Publication date: November 27, 2003Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventor: Tae Jun Seo
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Patent number: 6645643Abstract: A polymeric composition for making semiconductor device packaging includes at least one epoxy resin, at least one curing agent in an amount between 30 and 110 parts by weight per 100 parts by weight of the epoxy resin, at least one silica-based reinforcing filler in an amount between 300 and 2300 parts by weight per 100 parts of the epoxy resin, and at least one control agent for a rheology of the polymeric composition. The at least one control agent may be substantially free from polar groups and present in an amount between 0.1 and 50 parts by weight per 100 parts by weight of the epoxy resin. The invention also relates to a plastic packaging material for microelectronic applications which may be obtained from the above polymeric composition, and to a semiconductor electronic device including such packaging material.Type: GrantFiled: April 27, 2001Date of Patent: November 11, 2003Assignees: STMicroelectronics S.r.l., Toshiba Chemical Kawaguchi WorksInventors: Roberto Zafarana, Antonino Scandurra, Salvatore Pignataro, Yuichi Tenya, Akira Yoshizumi
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Patent number: 6646063Abstract: A tablet for producing a semiconductor device with substantially no bowing, comprising an epoxy resin composition comprising an epoxy resin and a curing agent, wherein the tablet has the characteristic of an amount reduced by heating being less than 0.05% by weight; a wafer with a resin layer and a semiconductor device produced by using the tablet; and a process for producing the wafer and the semiconductor device.Type: GrantFiled: March 29, 2001Date of Patent: November 11, 2003Assignee: Nitto Denko CorporationInventors: Akihisa Kuroyanagi, Hisataka Ito, Shinichirou Sudo, Hirofumi Oono
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Patent number: 6646875Abstract: A heat sink includes a plurality of adjoined heat-dissipating elements made of a thermally conductive material. Each of the elements has a flat lamina with a pair of first hems extending at a certain angle from two opposed sides of the flat lamina and a pair of second hems extending at a certain angle from the first hems. The second hems are substantially parallel to the flat lamina and are provided with respective first connectors. The flat lamina is provided with a plurality of second connectors mating with the first connectors. Therefore, the elements can be connected together by fastening the first connector of each element to the second connectors of the next element.Type: GrantFiled: August 9, 2002Date of Patent: November 11, 2003Assignee: Sunonwealth Electric Machine Industry Co., Ltd.Inventors: Alex Horng, Yin-Rong Hong, Ching-Sheng Horng
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Publication number: 20030201548Abstract: An encapsulating epoxy resin molding material comprising (A) an epoxy resin, (B) a curing agent, and (C) a silane coupling agent having a secondary amino group or (D) a phosphate, and semiconductor devices encapsulated therein.Type: ApplicationFiled: March 25, 2003Publication date: October 30, 2003Inventors: Ryoichi Ikezawa, Masanobu Fujii, Shinsuke Hagiwara
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Patent number: 6635957Abstract: A leadless plastic chip carrier has a plurality of die attach pads on which a singulated semi-conductor die is mounted. At least one row of contact pads circumscribes the plurality of die attach pads and a power/ground ring is intermediate the contact pads and the die attach pads. Wire bonds connect the semiconductor die, the contact pads and the power/ground ring. An overmold covers the semiconductor die, the die attach pads, the power/ground ring and the contact pads such that each of the die attach pads and the contact pads has one exposed surface.Type: GrantFiled: March 9, 2001Date of Patent: October 21, 2003Assignee: ASAT Ltd.Inventors: Kin Pui Kwan, Wing Him Lau, Kwok Cheung Tsang, Chun Ho Fan, Neil Mclellan
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Patent number: 6632893Abstract: The present invention provides a toughened thermosetting resin composition useful as an underfilling sealant composition which fills the underfill space in a semiconductor device, and includes a semiconductor chip mounted on a carrier substrate, enabling the semiconductor device to be securely connected to a circuit board by short-time heat curing. The thermosetting resin composition which is used as an underfilling sealant between such a semiconductor device and a circuit board to which the semiconductor device is electrically connected, includes an epoxy resin component, a latent hardener component, and a polysulfide-based toughening component. The latent hardener component includes a cyanate ester component and an imidazole component.Type: GrantFiled: November 19, 2001Date of Patent: October 14, 2003Assignee: Henkel Loctite CorporationInventors: Mark M. Konarski, Zbigniew A. Szczepaniak
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Patent number: 6630745Abstract: A semiconductor encapsulating epoxy resin composition is provided comprising (A) an epoxy resin, (B) a phenolic resin curing agent, (C) a molybdenum compound, (D-i) an organopolysiloxane, (D-ii) an organopolysiloxane cured product, or (D-iii) a block copolymer obtained by reacting an epoxy resin or alkenyl group-bearing epoxy resin with an organohydrogenpolysiloxane, and (E) an inorganic filler. The composition has improved moldability and solder crack resistance while exhibiting high flame retardance despite the absence of halogenated epoxy resins and antimony oxide.Type: GrantFiled: April 26, 2000Date of Patent: October 7, 2003Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Shoichi Osada, Eiichi Asano, Shigeki Ino, Takayuki Aoki, Kazutoshi Tomiyoshi, Toshio Shiobara
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Patent number: 6627328Abstract: An epoxy resin composition comprising (A) an epoxy resin, (B) a curing accelerator, and (C) an inorganic filler is light transmissive when it satisfies formulae (1) and (2): [{2(nA2+nC2)−(nA+nC)2}/2]½<3.0×10−3 (1) [{2(fA2+fC2)−(fA+fC)2}/2]½<1.0×10−5 (2) wherein nA is the refractive index at T1° C. of the cured unfilled composition, nC is the refractive index at T1° C. of the inorganic filler, fA is a temperature coefficient of the refractive index of the cured unfilled composition, and fC is a temperature coefficient of the refractive index of the inorganic filler. The cured composition has improved heat resistance, humidity resistance and low stress as well as high transparency over a wide temperature range. The composition is suited for the sealing of optical semiconductor devices.Type: GrantFiled: September 13, 2001Date of Patent: September 30, 2003Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Tatsuya Kanamaru, Tsuyoshi Honda, Eiichi Asano, Toshio Shiobara
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Patent number: 6617046Abstract: A thermosetting resin composition usable for sealing a gap formed between a printed circuit board and a semiconductor element in a semiconductor package having a face-down structure; a semiconductor device comprising a printed circuit board, a semiconductor element, and the thermosetting resin composition mentioned above, wherein a gap formed between the printed circuit board and the semiconductor element is sealed by the thermosetting resin composition; and a process for manufacturing the semiconductor device.Type: GrantFiled: February 13, 2002Date of Patent: September 9, 2003Assignee: Nitto Denko CorporationInventors: Hiroshi Noro, Mitsuaki Fusumada
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Publication number: 20030164555Abstract: A curable underfill encapsulant composition that is applied directly onto semiconductor wafers before the wafers are diced into individual chips. The composition comprises a thermally curable resin system comprising an epoxy resin, a phenol-containing compound such as phenol or phenolic resin, a solvent, an imidazole-anhydride curing agent, inorganic fillers, fluxing agents, and optionally, wetting agents. Various other additives, such as defoaming agents, adhesion promoters, flow additives and rheology modifiers may also be added as desired. The underfill encapsulant is B-stageable to provide a coating on the wafer that is smooth, non-tacky and will allow the wafer to be cleanly diced into individual chips. A method for producing an electronic package containing the B-stageable material may also utilize an unfilled liquid curable fluxing material on the substrate to which the chip is to be attached.Type: ApplicationFiled: March 1, 2002Publication date: September 4, 2003Inventors: Quinn K. Tong, Yue Xiao, Bodan Ma, Gyanendra Dutt
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Patent number: 6613449Abstract: A solventless non-filler underfill material for COF mounting comprising an organic material, which is used to fill the gap between an FPC having a polyimide film substrate and a copper circuit layer having a thickness of 9 &mgr;m or smaller and an IC chip mounted on the FPC, exhibits such adhesion as to destroy a silicon wafer in a polyimide film/silicon wafer adhesion test, and provides a cured film having a tensile modulus of 150 kg/mm2 or less.Type: GrantFiled: January 29, 2002Date of Patent: September 2, 2003Assignee: UBE Industries, Ltd.Inventors: Hiroaki Yamaguchi, Masafumi Kohda
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Patent number: 6586827Abstract: A wiring board includes a substrate having an opening, and an electronic part placed in the opening, wherein a space left in the opening is filled with an embedding resin having a base color tone selected from black, blue, green, red, orange, yellow, and violet.Type: GrantFiled: December 27, 2001Date of Patent: July 1, 2003Assignee: NGK Spark Plug Co., Ltd.Inventors: Hiroki Takeuchi, Toshifumi Kojima, Kazushige Obayashi, Hisahito Kashima
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Patent number: 6572980Abstract: This invention relates to thermosetting resin compositions useful for mounting onto a circuit board semiconductor devices, such as CSPs, BGAs, LGAs and the like, each of which having a semiconductor chip, such as LSI, on a carrier substrate. The compositions of this invention are reworkable when subjected to appropriate conditions.Type: GrantFiled: April 2, 2002Date of Patent: June 3, 2003Assignee: Henkel Loctite CorporationInventors: Philip T. Klemarczyk, Andrew D. Messana
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Patent number: 6562482Abstract: A liquid potting composition, a semiconductor device manufactured using such composition and a process for manufacturing a semiconductor device using such composition. The liquid potting composition comprises: (a) a liquid epoxy resin; (b) a hardener comprising a multi-hydroxy aromatic compound containing at least two hydroxy groups and at least one carboxyl group; and (c) an accelerator. Suitable hardening agents include 2,3-dihydroxybenzoic acid; 2,4-dihydroxybenzoic acid; 2,5-dihydroxybenzoic acid; 3,4-dihydroxybenzoic acid; gallic acid; 1,4-dihydroxy-2-naphthoic acid; 3,5-dihydroxy-2-naphthoic acid; phenolphthaline; diphenolic acid and mixtures thereof.Type: GrantFiled: August 1, 2000Date of Patent: May 13, 2003Assignee: Sumitomo Bakelite Company, Ltd.Inventor: Yushi Sakamoto
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Patent number: 6555602Abstract: The present invention provides a resin composition for semiconductor encapsulation excellent in reliability in humidity resistance and storage stability as well as in dischargeability and coatability, a semiconductor device encapsulated with the resin composition for semiconductor encapsulation and a process for the production of the semiconductor device. The resin composition for semiconductor encapsulation comprises the following components (A) to (D) and has a viscosity of 700 Pa•s or higher at 25° C. and 500 Pa•s or lower at 80° C.: (A) an epoxy resin; (B) an acid anhydride-based curing agent; (C) a latent curing accelerator; and (D) an inorganic filler.Type: GrantFiled: October 6, 2000Date of Patent: April 29, 2003Assignee: Nitto Denko CorporationInventors: Tadaaki Harada, Toshitsugu Hosokawa
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Publication number: 20030071368Abstract: Epoxy resin compositions are disclosed which comprise (A) at least one cycloaliphatic epoxy resin, (B) a curing agent comprising hexahydro-4-methylphthalic anhydride, (C) at least one a boron containing catalyst that is essentially free of halogen, and (D) at least one cure modifier. The encapsulant may also optionally comprise at least one of ancillary curing catalysts, thermal stabilizers, UV stabilizers, coupling agents, or refractive index modifiers. Also disclosed are packaged solid state devices comprising a package, a chip, and an encapsulant comprising an epoxy resin composition of the invention. A method of encapsulating a solid state device is also provided.Type: ApplicationFiled: August 23, 2001Publication date: April 17, 2003Applicant: General Electric CompanyInventor: Malgorzata Iwona Rubinsztajn
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Publication number: 20030071367Abstract: Epoxy resin compositions are disclosed which comprise (A) at least one cycloaliphatic epoxy resin, (B) at least one anhydride curing agent, (C) at least one a boron containing catalyst that is essentially free of halogen, (D) at least one cure modifier, and, optionally (E) at least one ancillary curing catalyst. The encapsulant may also optionally comprise at least one of thermal stabilizers, UV stabilizers, coupling agents, or refractive index modifiers. Also disclosed are packaged solid state devices comprising a package, a chip, and an encapsulant comprising an epoxy resin composition of the invention. A method of encapsulating a solid state device is also provided.Type: ApplicationFiled: August 23, 2001Publication date: April 17, 2003Applicant: General Electric CompanyInventors: Gary William Yeager, Malgorzata Iwona Rubinsztajn
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Patent number: 6548189Abstract: In the present invention an adhesive composition is provided. The adhesive composition includes epoxidized cashew nutshell liquid, a catalyst, and diglycidyl ether of bisphenol A. The invention may further include at least one additive selected from the group including curing agents, bonding enhancers, hardeners, flexibilizers, tackifiers, and mixtures thereof.Type: GrantFiled: October 26, 2001Date of Patent: April 15, 2003Assignee: General Electric CompanyInventors: Somasundaram Gunasekaran, Thomas Bert Gorczyca, Herbert Stanley Cole
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Patent number: 6538311Abstract: A semiconductor card includes a printed circuit substrate upon which is mounted a card circuit including one or more semiconductor components such as dice or packages. External contacts link the card circuit to the circuit of another apparatus by removable insertion therein. The substrate is defined by a peripheral opening in a surrounding frame, which may be part of a multiframe strip. The substrate is connected to the frame by connecting segments. The card includes a first plastic casting molded to the substrate and encapsulating the semiconductor components while leaving a peripheral portion of the substrate uncovered. A second plastic casting is molded to the peripheral portion to abut the first plastic casting and form the card periphery. A method for fabricating the semiconductor card is also included.Type: GrantFiled: March 5, 2002Date of Patent: March 25, 2003Assignee: Micron Technology, Inc.Inventor: Todd O. Bolken
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Patent number: 6534193Abstract: A liquid epoxy resin composition includes (A) a liquid epoxy resin, (B) an optional curing agent, (C) a curing accelerator, (D) an inorganic filler, and (E) an indene-styrene or indene-chroman-styrene copolymer having a Mn of 200-2,000 in an amount of 0.1-20 parts by weight per 100 parts by weight of components (A) and (B) combined. The indene polymer (E) is previously melt mixed with a part or all of the liquid epoxy resin (A) prior to compounding with the remaining components. A semiconductor device sealed with the cured product of the liquid epoxy resin composition remains reliable.Type: GrantFiled: July 26, 2001Date of Patent: March 18, 2003Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Kazuaki Sumita, Toshio Shiobara
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Patent number: 6522023Abstract: Radio frequency-transmissive compositions having reduced dissipation factors, microelectronic devices, and in particular, wireless radio frequency communication devices which utilize such compositions, and methods of forming the same are described. In one implementation, a liquid resin is provided and a solid organic polymer filler material is provided within the resin to impart a degree of radio frequency. transmissivity which is greater than that of the resin alone, i.e. the composition has a reduced dissipation factor. An exemplary resin comprises epoxy and an exemplary filler material is a polytetrafluoroethylene powder. In another implementation, such composition is formed or applied over a substrate which includes an antenna formed thereon and cured to provide a solid coating. The substrate can also have integrated circuitry and a battery mounted thereon to provide a wireless communication device. In such a case, the composition can be formed over and cured atop the integrated circuitry and the battery.Type: GrantFiled: April 20, 2001Date of Patent: February 18, 2003Assignee: Micron Technology, Inc.Inventor: Rickie C. Lake
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Patent number: 6521354Abstract: An epoxy resin comprising (A) an epoxy resin, (B) a curing agent and (C) a filler, in which the epoxy resin (A) contains a bisphenol F-type epoxy compound (a), the filler (C) contains spherical silica and the filler (C) accounts for from 88 to 96% by weight of the resin composition, has good soldering heat resistance enough for high-temperature solder reflow and has good moldability. A semiconductor device encapsulated with the resin composition is useful for use in electronic appliances.Type: GrantFiled: April 4, 2001Date of Patent: February 18, 2003Assignee: Toray Industries, Inc.Inventors: Hiroo Shimizu, Katsuhiro Niwa, Masayuki Tanaka