Texturized Surface (epo) Patents (Class 257/E31.13)
  • Publication number: 20120017982
    Abstract: A thin film silicon solar cell and a manufacturing method thereof. The thin film silicon solar cell comprises a glass substrate, a first electrode layer, a light absorbing layer, a second electrode layer, and a metal electrode layer sequentially stacked on top of one another. The second electrode layer has a texture surface and concavities formed on the texture surface, and each of the concavities has a width falling within a range of 100 nm-1600 nm and a depth less than 800 nm.
    Type: Application
    Filed: July 21, 2011
    Publication date: January 26, 2012
    Applicant: NEXPOWER TECHNOLOGY CORPORATION
    Inventors: Kuang-Chieh Lai, Fu-Ji Tsai, Jen-Hung Wang
  • Patent number: 8101454
    Abstract: A pixel cell having a photosensor within a silicon substrate; and an oxide layer provided over the photosensor, the oxide layer having a grated interface with said silicon substrate, and a method of fabricating the pixel cell having a grated interface.
    Type: Grant
    Filed: December 5, 2005
    Date of Patent: January 24, 2012
    Assignee: Micron Technology, Inc.
    Inventor: William J. Baggenstoss
  • Publication number: 20120012171
    Abstract: Methods for manufacturing a layer stack for a thin-film solar cell and layer stacks are provided. The layer stack includes a transparent substrate having a first refraction index, a transparent conductive oxide layer comprising ZnO, wherein the transparent conductive oxide layer is deposited over the substrate and has a second refraction index, and a further layer, which is deposited between the transparent conductive oxide layer and the substrate, wherein the layer has a third refraction index in a range from the first refraction index to the second refraction index, the layer comprises a metal, and wherein the layer composition has a metal content of 0.5 to 10 weight-%.
    Type: Application
    Filed: July 20, 2010
    Publication date: January 19, 2012
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Ursula Ingeborg Schmidt, Elisabeth Sommer, Inge Vermeir, Markus Kress, Niels Kuhr, Philipp Obermeyer, Daniel Severin, Anton Supritz
  • Publication number: 20120015470
    Abstract: A method of roughening a substrate surface includes forming an opening in a protection film formed on a surface of a semiconductor substrate, performing a first etching process using an acid solution by utilizing the protection film as a mask so as to form a first concave under the opening and its vicinity area, performing an etching process by using the protection film as a mask so as to remove an oxide film formed on a surface of the first concave, performing anisotropic etching by using the protection film as a mask so as to form a second concave under the opening and its vicinity area, and removing the protection film.
    Type: Application
    Filed: August 27, 2009
    Publication date: January 19, 2012
    Applicant: Mitsubishi Electric Corporation
    Inventors: Kunihiko Nishimura, Shigeru Matsuno, Daisuke Niinobe
  • Publication number: 20120006392
    Abstract: A first facet of each of a plurality of pyramids on a surface of a workpiece is doped to a first dose while a second facet and a third facet of each of the plurality of pyramids is simultaneously doped to a second dose different than the first dose. The first facets may enable low resistance contacts and the second and third facets may enable higher current generation and an improved blue response. Ion implantation may be used to perform the doping.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 12, 2012
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventor: Atul GUPTA
  • Publication number: 20120006396
    Abstract: A method to determine the cleanness of a semiconductor substrate and the quantity/density of pin holes that may exist within a patterned antireflective coating (ARC) is provided. Electroplating is employed to monitor the changes in the porosity of the ARC caused by the pin holes during solar cell manufacturing. In particular, electroplating a metal or metal alloy to form a metallic grid on an exposed front side surface of a substrate also fills the pin holes. The quantity/density of metallic filled pin holes (and hence the number of pin holes) in the patterned ARC can then be determined.
    Type: Application
    Filed: July 8, 2010
    Publication date: January 12, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: John M. Cotte, Laura L. Kosbar, Deborah A. Neumayer, Xiaoyan Shao
  • Publication number: 20120003778
    Abstract: A manufacturing method for a solid-state imaging device according to an embodiment of the present invention includes a step of forming a transparent resin layer above a principal surface of a semiconductor substrate, a step of exposing the transparent resin layer to light by using a grating mask having a first transmission region and a second transmission region having a higher transmittance of the light than the first transmission region in mutually separate positions, a step of forming first resin patterns and second resin patterns lower than the first resin patterns in mutually separate positions, and a step of forming first microlenses and second microlenses lower than the first microlenses.
    Type: Application
    Filed: March 17, 2011
    Publication date: January 5, 2012
    Applicant: Kabushiki Kaisha Toshiba
    Inventor: Hajime OOTAKE
  • Publication number: 20120000511
    Abstract: Embodiments of the invention provide a thin single crystalline silicon film solar cell and methods of forming the same. The method includes forming a thin single crystalline silicon layer on a silicon growth substrate, followed by forming front or rear solar cell structures on and/or in the thin single crystalline silicon film. The method also includes attaching the thin single crystalline silicon film to a mechanical carrier and then separating the growth substrate from the thin single crystalline silicon film along a cleavage plane formed between the growth substrate and the thin single crystalline silicon film. Front or rear solar cell structures are then formed on and/or in the thin single crystalline silicon film opposite the mechanical carrier to complete formation of the solar cell.
    Type: Application
    Filed: May 12, 2011
    Publication date: January 5, 2012
    Applicant: APPLIED MATERIALS, INC.
    Inventors: James M. Gee, Charles Gay
  • Publication number: 20120000522
    Abstract: A solar cell fabrication process includes printing of dopant sources over a polysilicon layer over backside of a solar cell substrate. The dopant sources are cured to diffuse dopants from the dopant sources into the polysilicon layer to form diffusion regions, and to crosslink the dopant sources to make them resistant to a subsequently performed texturing process. To prevent counter doping, dopants from one of the dopant sources are prevented from outgassing and diffusing into the other dopant source. For example, phosphorus from an N-type dopant source is prevented from diffusing to a P-type dopant source comprising boron.
    Type: Application
    Filed: July 1, 2010
    Publication date: January 5, 2012
    Inventors: Timothy D. DENNIS, Bo LI, Peter John COUSINS
  • Publication number: 20120003779
    Abstract: A method for texturing a surface of a substrate comprising creating micro-fractures in the surface of the substrate to be textured, and etching the surface of the substrate to be textured to open the micro-fractures.
    Type: Application
    Filed: August 29, 2008
    Publication date: January 5, 2012
    Inventor: Trevor Lindsay Young
  • Publication number: 20120003780
    Abstract: A photovoltaic cell manufacturing method is disclosed. Methods include manufacturing a photovoltaic cell having a selective emitter and buried contact (electrode) structure utilizing nanoimprint technology. The methods include providing a semiconductor substrate having a first surface and a second surface opposite the first surface; forming a first doped region in the semiconductor substrate adjacent to the first surface; performing a nanoimprint process and an etching process to form a trench in the semiconductor substrate, the trench extending into the semiconductor substrate from the first surface; forming a second doped region in the semiconductor substrate within the trench, the second doped region having a greater doping concentration than the first doped region; and filling the trench with a conductive material. The nanoimprint process uses a mold to define a location of an electrode line layout.
    Type: Application
    Filed: June 30, 2010
    Publication date: January 5, 2012
    Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: Chih-Chiang Tu, Chun-Lang Chen
  • Publication number: 20120003781
    Abstract: The present invention relates to a solar cell and a method for manufacturing the same. More specifically, the present invention provides a silicon solar cell capable of minimizing defects and recombination of electrons-holes by removing a damaged layer formed by a laser edge isolation process to isolate a silicon substrate and covering a protective layer on a surface thereof and a method for manufacturing the same.
    Type: Application
    Filed: September 13, 2011
    Publication date: January 5, 2012
    Inventors: Ju-Hwan YUN, Jong-Hwan KIM, Bum-Sung KIM, Ji-Hoon KO
  • Publication number: 20110318864
    Abstract: The purpose is manufacturing a photoelectric conversion device with excellent photoelectric conversion characteristics typified by a solar cell with effective use of a silicon material. A single crystal silicon layer is irradiated with a laser beam through an optical modulator to form an uneven structure on a surface thereof. The single crystal silicon layer is obtained in the following manner; an embrittlement layer is formed in a single crystal silicon substrate; one surface of a supporting substrate and one surface of an insulating layer formed over the single crystal silicon substrate are disposed to be in contact and bonded; heat treatment is performed; and the single crystal silicon layer is formed over the supporting substrate by separating part of the single crystal silicon substrate fixed to the supporting substrate along the embrittlement layer or a periphery of the embrittlement layer.
    Type: Application
    Filed: August 31, 2011
    Publication date: December 29, 2011
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventors: Fumito ISAKA, Sho KATO, Junpei MOMO
  • Publication number: 20110315212
    Abstract: There are provided a dye-sensitized solar cell easy to manufacture, high in power extraction efficiency, and suitable for upsizing, and a method for manufacturing the dye-sensitized solar cell. The dye-sensitized solar cell 10 comprises a transparent substrate 12; a porous semiconductor layer 14 having a dye adsorbed thereto; a conductive metal film 16; and a substrate 20 provided with a conductive film 18 and arranged opposite to the transparent substrate 12. A large number of deep poriform through-holes 24 are irregularly formed in the conductive metal film 16. The dye-sensitized solar cell 10 includes a large number of porous semiconductor particles 25 one end of which is exposed to an electrolyte 22 through the conductive metal film 16 and the other end of which joins the porous semiconductor layer 14.
    Type: Application
    Filed: March 4, 2010
    Publication date: December 29, 2011
    Inventors: Shuzi Hayase, Naoya Kuwasaki, Mitsuru Kohno, Yoshihiro Yamaguchi
  • Publication number: 20110315204
    Abstract: A conducting material can include a fibrous substrate and a conductive polymer coating on a surface of the fibrous substrate.
    Type: Application
    Filed: June 24, 2010
    Publication date: December 29, 2011
    Inventors: Karen K. Gleason, Vladimir Bulovic, Miles C. Barr, Jill A. Rowehl
  • Publication number: 20110315186
    Abstract: Embodiments of the invention provide a thin single crystalline silicon film solar cell and methods of forming the same. The method includes forming a thin single crystalline silicon layer on a silicon growth substrate, followed by forming front or rear solar cell structures on and/or in the thin single crystalline silicon film. The method also includes attaching the thin single crystalline silicon film to a mechanical carrier and then separating the growth substrate from the thin single crystalline silicon film along a cleavage plane formed between the growth substrate and the thin single crystalline silicon film. Front or rear solar cell structures are then formed on and/or in the thin single crystalline silicon film opposite the mechanical carrier to complete formation of the solar cell.
    Type: Application
    Filed: May 12, 2011
    Publication date: December 29, 2011
    Applicant: APPLIED MATERIALS, INC.
    Inventors: James M. Gee, Nag B. Patibandla, Kaushal K. Singh, Omkaram Nalamasu
  • Publication number: 20110308600
    Abstract: A photoelectric conversion device having a novel anti-reflection structure is provided. An uneven structure on a surface of a semiconductor is formed by growth of the same or different kind of semiconductor instead of forming an anti-reflection structure by etching a surface of a semiconductor substrate or a semiconductor film. For example, a semiconductor layer including a plurality of projections is provided on a light incident plane side of a photoelectric conversion device, thereby considerably reducing surface reflection. Such a structure can be formed by a vapor deposition method; therefore, contamination of the semiconductor is not caused.
    Type: Application
    Filed: June 14, 2011
    Publication date: December 22, 2011
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventor: Shunpei Yamazaki
  • Publication number: 20110308599
    Abstract: A method for the production of a wafer-based, back-contacted heterojunction solar cell includes providing at least one absorber wafer. Metallic contacts are deposited as at least one of point contacts and strip contacts in a predetermined distribution on a back side of the at least one absorber wafer. The contacts have steep flanks that are higher than a cumulative layer thickness of an emitter layer and an emitter contact layer and are sheathed with an insulating sheath. The emitter layer is deposited over an entire surface of the back side of the at least one absorber wafer. The emitter contact layer is deposited over an entire surface of the emitter layer so as to form an emitter contact system. At least one of the emitter layer and the emitter contact layer is selectively removed so as to expose the steep flanks of the contacts that are covered with the insulating sheath.
    Type: Application
    Filed: October 10, 2009
    Publication date: December 22, 2011
    Applicant: Helmholtz-Zentrum Berlin fuer Materialien und Energie GmbH
    Inventor: Rolf Stangl
  • Publication number: 20110312121
    Abstract: A method for manufacturing a photoelectric conversion device including a first-conductivity-type crystalline semiconductor region, an intrinsic crystalline semiconductor region, and a second-conductivity-type semiconductor region that are stacked over an electrode is provided for a new anti-reflection structure. An interface between the electrode and the first-conductivity-type crystalline semiconductor region is flat. The intrinsic crystalline semiconductor region includes a crystalline semiconductor region, and a plurality of whiskers that are provided over the crystalline semiconductor region and include a crystalline semiconductor. The first-conductivity-type crystalline semiconductor region and the intrinsic crystalline semiconductor region are formed by a low pressure chemical vapor deposition method at a temperature higher than 550° C. and lower than 650° C.
    Type: Application
    Filed: June 10, 2011
    Publication date: December 22, 2011
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventor: Shunpei Yamazaki
  • Publication number: 20110308587
    Abstract: A photoelectric conversion device having a new anti-reflection structure is provided. The photoelectric conversion device includes a first-conductivity-type crystalline semiconductor region, an intrinsic crystalline semiconductor region, an intrinsic semiconductor region, and a second-conductivity-type semiconductor region that are stacked over a first electrode. An interface between the first electrode and the first-conductivity-type crystalline semiconductor region is flat. The intrinsic crystalline semiconductor region includes a crystalline semiconductor region, and a plurality of whiskers that are provided over the crystalline semiconductor region and include a crystalline semiconductor. In other words, the intrinsic crystalline semiconductor region includes the plurality of whiskers; thus, a surface of the second electrode is uneven.
    Type: Application
    Filed: June 13, 2011
    Publication date: December 22, 2011
    Applicant: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
    Inventor: Shunpei Yamazaki
  • Publication number: 20110303274
    Abstract: The present disclosure provides a method of forming a back side surface field of a solar cell without utilizing screen printing. The method includes first forming a p-type dopant layer directly on the back side surface of the semiconductor substrate that includes a p/n junction utilizing an electrodeposition method. The p/n junction is defined as the interface that is formed between an n-type semiconductor portion of the substrate and an underlying p-type semiconductor portion of the substrate. The plated structure is then annealed to from a P++ back side surface field layer directly on the back side surface of the semiconductor substrate. Optionally, a metallic film can be electrodeposited on an exposed surface of the P++ back side surface layer.
    Type: Application
    Filed: June 10, 2010
    Publication date: December 15, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kathryn C. Fisher, Nicholas C. M. Fuller, Satyavolu S. Papa Rao, Xiaoyan Shao, Jeffrey Hedrick
  • Publication number: 20110303278
    Abstract: One embodiment of the present invention provides a solar cell. The solar cell includes a Si base layer, a passivation layer situated above the Si base layer, a layer of heavily doped amorphous Si (a-Si) situated above the passivation layer, a first transparent-conducting-oxide (TCO) layer situated above the heavily doped a-Si layer, a back-side electrode situated below the Si base layer, and a front-side electrode situated above the first TCO layer. The first TCO layer comprises at least one of: GaInO, GaInSnO, ZnInO, and ZnInSnO.
    Type: Application
    Filed: June 7, 2011
    Publication date: December 15, 2011
    Applicant: BROCADE COMMUNICATIONS SYSTEMS, INC.
    Inventors: Jianming Fu, Zheng Xu, Jiunn Benjamin Heng, Chentao Yu
  • Publication number: 20110303270
    Abstract: A solar cell structure having high photoelectric conversion efficiency and method of manufacturing the same, comprising: a substrate; an amorphous silicon layer; a Group III-V polycrystalline semiconductor layer; a transparent conductive layer formed sequentially on said transparent substrate; and a pattern layer formed on a surface of said transparent conductive layer. Incident light is absorbed through said transparent conductive layer, and is guided by said pattern layer horizontally into distributing evenly in said Group III-V polycrystalline semiconductor layer, thus raising photoelectric conversion efficiency of said solar cell structure.
    Type: Application
    Filed: January 31, 2011
    Publication date: December 15, 2011
    Applicant: AN CHING NEW ENERGY MACHINERY & EQUIPMENT CO., LTD.
    Inventors: YEE SHYI CHANG, CHI-JEN LIU
  • Publication number: 20110303999
    Abstract: Prepared is an n? type semiconductor substrate 1 having a first principal surface 1a and a second principal surface 1b opposed to each other, and having a p+ type semiconductor region 3 formed on the first principal surface 1a side. At least a region opposed to the p+ type semiconductor region 3 in the second principal surface 1b of the n? type semiconductor substrate 1 is irradiated with a pulsed laser beam to form an irregular asperity 10. After formation of the irregular asperity 10, an accumulation layer 11 with an impurity concentration higher than that of the n? type semiconductor substrate 1 is formed on the second principal surface 1b side of the n? type semiconductor substrate 1. After formation of the accumulation layer 11, the n? type semiconductor substrate 1 is subjected to a thermal treatment.
    Type: Application
    Filed: February 15, 2010
    Publication date: December 15, 2011
    Applicant: HAMAMATSU PHOTONICS K.K.
    Inventors: Akira Sakamoto, Takashi Iida, Koei Yamamoto, Kazuhisa Yamamura, Terumasa Nagano
  • Publication number: 20110298076
    Abstract: A p? type semiconductor substrate 20 has a first principal surface 20a and a second principal surface 20b opposed to each other and includes a photosensitive region 21. The photosensitive region 21 is composed of an n+ type impurity region 23, a p+ type impurity region 25, and a region to be depleted with application of a bias voltage in the p? type semiconductor substrate 20. An irregular asperity 10 is formed in the second principal surface 20b of the p? type semiconductor substrate 20. An accumulation layer 37 is formed on the second principal surface 20b side of the p? type semiconductor substrate 20 and a region in the accumulation layer 37 opposed to the photosensitive region 21 is optically exposed.
    Type: Application
    Filed: February 15, 2010
    Publication date: December 8, 2011
    Applicant: HAMAMATSU PHOTONICS K.K.
    Inventors: Kazuhisa Yamamura, Akira Sakamoto, Terumasa Nagano, Yoshitaka Ishikawa, Satoshi Kawai
  • Publication number: 20110294248
    Abstract: Disclosed is a method for heating a substrate of a solar cell. The method includes: providing a single or poly crystalline substrate; heating the substrate at atmosphere by a non-contact heater; and forming a thin film, which includes amorphous silicon or silicon alloy, on the substrate.
    Type: Application
    Filed: May 27, 2011
    Publication date: December 1, 2011
    Inventor: Seung-Yeop Myong
  • Publication number: 20110294249
    Abstract: Disclosed is a method for cleaning the substrate of a solar cell. The method includes: providing a single or poly crystalline substrate; performing a wet etching process such that the surface of the substrate is textured; performing an atmospheric pressure plasma cleaning process on the textured substrate; and forming p-n junction.
    Type: Application
    Filed: May 27, 2011
    Publication date: December 1, 2011
    Inventor: Seung-Yeop Myong
  • Publication number: 20110287570
    Abstract: To provide a conveying unit that holds a workpiece and conveys the workpiece at a constant rate in one direction, a laser oscillator that emits a pulsed laser beam, a splitter that splits a pulsed laser beam into a pattern having a predetermined geometric pitch, a first deflector that scans the split pulsed laser beam in the other direction substantially orthogonal to the one direction, a second deflector that adjusts and deflects the split pulsed laser beam deflected by the first deflector on the surface to be processed in the one direction so as to scan the resultant pulsed laser beam onto the surface to be processed at a constant rate equal to a rate at which the workpiece is conveyed, and a condenser that condenses the split pulsed laser beam deflected by the second deflector onto the surface to be processed.
    Type: Application
    Filed: April 21, 2009
    Publication date: November 24, 2011
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Tomotaka Katsura, Tatsuki Okamoto, Kunihiko Nishimura
  • Publication number: 20110277827
    Abstract: Systems and methods for fabrication of nanostructured solar cells having arrays of nanostructures are described, including nanostructured solar cells having a repeating pattern of pyramid nanostructures, providing for low cost thin-film solar cells with improved PCE.
    Type: Application
    Filed: May 11, 2011
    Publication date: November 17, 2011
    Applicants: BOARD OF REGENTS, THE UNIVERSITY OF TEXAS SYSTEM, MOLECULAR IMPRINTS, INC.
    Inventors: Shuqiang Yang, Michael N. Miller, Mohamed M. Hilali, Fen Wan, Gerard M. Schmid, Liang Wang, Sidlgata V. Sreenivasan, Frank Y. Xu
  • Publication number: 20110272009
    Abstract: A grid stack structure of a solar cell, which includes a silicon substrate, wherein a front side of the silicon is doped with phosphorus to form a n-emitter and a back side of the silicon is screen printed with aluminum (Al) metallization; a dielectric layer, which acts as an antireflection coating (ARC), applied on the silicon; a mask layer applied on the front side to define a grid opening of the dielectric layer, wherein an etching method is applied to open an unmasked grid area; a light-induced plated nickel or cobalt layer applied to the front side with electrical contact to the back side Al metallization; a silicide layer formed by rapid thermal annealing of the plated nickel (Ni) or cobalt (Co); an optional barrier layer electrodeposited on the silicide; a copper (Cu) layer electrodeposited on the silicide/barrier film layer; and a thin protective layer is chemically applied or electrodeposited on top of the Cu layer.
    Type: Application
    Filed: May 7, 2010
    Publication date: November 10, 2011
    Applicant: International Business Machines Corporation
    Inventors: Cyril Cabral, JR., Harold J. Hovel, Xiaoyan Shao
  • Publication number: 20110272021
    Abstract: A manufacturing method of a solar cell including a transparent conductive film formed on a transparent substrate includes the steps of: preparing a target, the target including ZnO and a material including a substance including an Al or a Ga, the ZnO being a primary component of the target; in a first atmosphere including a process gas, applying a sputter electric voltage to the target and forming a first layer included in the transparent conductive film; in a second atmosphere including a greater amount of an oxygen gas compared to the first atmosphere, applying a sputter electric voltage to the target and forming a second layer on the first layer, the second layer being included in the transparent conductive film; and forming an irregular shape by performing an etching process on the transparent conductive film.
    Type: Application
    Filed: January 21, 2010
    Publication date: November 10, 2011
    Applicant: ULVAC, INC.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Tatsumi Usami, Masanori Shirai, Michio Akiyama
  • Publication number: 20110272771
    Abstract: A thin film photoelectric conversion device for performing photoelectric conversion of a wide range of light, from the visible range to the infrared range, is provided.
    Type: Application
    Filed: December 10, 2008
    Publication date: November 10, 2011
    Applicant: SI-NANO INC.
    Inventor: Jose Briceno
  • Publication number: 20110265875
    Abstract: Optoelectronic devices having enhanced conversion efficiencies and associated methods are provided. In one aspect, for example, a method of making an optoelectronic device can include applying an absorption layer onto a support substrate, the absorption layer including a material such as CIGS, CIG, CI, CZT, CdTe, and combinations thereof. Additional steps include providing a element-rich environment in proximity to the absorption layer, and irradiating at least a portion of the absorption layer with laser radiation through the element-rich environment thereby incorporating the element into the absorption layer.
    Type: Application
    Filed: May 3, 2011
    Publication date: November 3, 2011
    Applicant: SiOnyx, Inc.
    Inventor: Martin U. Pralle
  • Publication number: 20110263068
    Abstract: Embodiments of the invention generally relate to solar cell devices and methods for manufacturing such solar cell devices. In one embodiment, a method for forming a solar cell device includes depositing a conversion layer over a first surface of a substrate, depositing a first transparent conductive oxide layer over a second surface of the substrate that is opposite the first surface, depositing a first p-doped silicon layer over the first transparent conductive oxide layer, depositing a first intrinsic silicon layer over the first p-doped silicon layer, and depositing a first n-doped silicon layer over the first intrinsic silicon layer. The method further includes depositing a second transparent conductive oxide layer over the first n-doped silicon layer, and depositing an electrically conductive contact layer over the second transparent conductive oxide layer.
    Type: Application
    Filed: April 15, 2011
    Publication date: October 27, 2011
    Applicant: APPLIED MATERIALS, INC.
    Inventors: KAUSHAL K. SINGH, Robert Visser, Vijay Parihar, Randhir P. S. Thakur
  • Publication number: 20110259395
    Abstract: A high efficiency thin-film photovoltaic module is formed on a substrate. The photovoltaic module includes a plurality of stripe shaped photovoltaic cells electrically coupled to each other and physically disposed in parallel to the length one next to another across the width. Each cell includes a barrier material overlying the surface and a first electrode overlying the barrier material. Each cell further includes an absorber formed overlying the first electrode. The absorber includes a copper gallium indium diselenide compound material characterized by an energy band-gap of about 1 eV to 1.1 eV. Each cell additionally includes a buffer material overlying the absorber and a bi-layer zinc oxide material comprising a high resistivity transparent layer overlying the buffer material and a low resistivity transparent layer overlying the high resistivity transparent layer.
    Type: Application
    Filed: April 13, 2011
    Publication date: October 27, 2011
    Applicant: Stion Corporation
    Inventors: Robert D. Wieting, Rajiv Pethe, Kannan Ramanathan, May Shao, Ashish Tandon
  • Publication number: 20110263061
    Abstract: There is provided a semiconductor light emitting device having a patterned substrate and a manufacturing method of the same. The semiconductor light emitting device includes a substrate; a first conductivity type nitride semiconductor layer, an active layer and a second conductivity type nitride semiconductor layer sequentially formed on the substrate, wherein the substrate is provided on a surface thereof with a pattern having a plurality of convex portions, wherein out of the plurality of convex portions of the pattern, a distance between a first convex portion and an adjacent one of the convex portions is different from a distance between a second convex portion and an adjacent one of the convex portions.
    Type: Application
    Filed: July 5, 2011
    Publication date: October 27, 2011
    Applicant: SAMSUNG LED CO., LTD.
    Inventors: Sun Woon KIM, Hyun Kyung Kim, Hyung Ky Back, Jae Ho Han
  • Publication number: 20110260164
    Abstract: A multiple-junction photoelectric device includes a substrate with a first conducting layer thereon, at least two elementary photoelectric devices of p-i-n or p-n configuration, with a second conducting layer thereon, and at least one intermediate layer between two adjacent elementary photoelectric devices. The intermediate layer has, on the incoming light side, opposite top and bottom faces, the top and bottom faces having respectively a surface morphology including inclined elementary surfaces so ?90bottom is smaller than ?90top by at least 3°, preferably 6°, more preferably 10°, and even more preferably 15°; where ?90top is the angle for which 90% of the elementary surfaces of the top face of the intermediate layer have an inclination equal to or less than this angle, and ?90bottom is the angle for which 90% of the elementary surfaces of the bottom face of the intermediate layer have an inclination equal to or less than this angle.
    Type: Application
    Filed: November 18, 2009
    Publication date: October 27, 2011
    Applicant: UNIVERSITE DE NEUCHATEL
    Inventors: Didier Domine, Peter Cuony, Julien Bailat
  • Publication number: 20110256659
    Abstract: A solar cell manufacturing method according to the present invention is a solar cell manufacturing method that forms a transparent conductive film of ZnO as an electric power extracting electrode on a light incident side, the method comprises at least in a following order: a process A forming the transparent conductive film on a substrate by applying a sputtering voltage to sputter a target made of a film formation material for the transparent conductive film; a process B forming a texture on a surface of the transparent conductive film; a process C cleaning the surface of the transparent conductive film on which the texture has been formed using an UV/ozone; and a process D forming an electric power generation layer on the transparent conductive film.
    Type: Application
    Filed: October 27, 2009
    Publication date: October 20, 2011
    Applicant: ULVAC, INC.
    Inventors: Hirohisa Takahashi, Satoru Ishibashi, Sadayuki Ukishima, Masahide Matsubara, Satoshi Okabe
  • Publication number: 20110253210
    Abstract: A method for manufacturing a solar cell includes forming a textured surface having a plurality of jagged portion at a surface of a substrate of a first conductive type; forming an emitter portion by doping an impurity into the substrate, the emitter portion having a second conductive type opposite to the first conductive type; removing a portion of the emitter portion by using a dry etching method, to form an emitter region; forming an anti-reflection layer on the emitter region; and forming a first electrode connected to the emitter region and a second electrode connected to the substrate.
    Type: Application
    Filed: October 6, 2010
    Publication date: October 20, 2011
    Inventors: Kyoungsoo LEE, Jonghwan KIM, Juwan KANG, Manhyo HA, Daehee JANG
  • Publication number: 20110248265
    Abstract: The absorption coefficient of silicon for infrared light is very low and most solar cells absorb very little of the infrared light energy in sunlight. Very thick cells of crystalline silicon can be used to increase the absorption of infrared light energy but the cost of thick crystalline cells is prohibitive. The present invention relates to the use of less expensive microcrystalline silicon solar cells and the use of backside texturing with diffusive scattering to give a very large increase in the absorption of infrared light. Backside texturing comprises a plurality of cusped features providing diffusive scattering. Constructing the solar cell with a smooth front surface results in multiple internal reflections, light trapping, and a large enhancement of the absorption of infrared solar energy.
    Type: Application
    Filed: June 16, 2011
    Publication date: October 13, 2011
    Inventor: Leonard Forbes
  • Publication number: 20110247685
    Abstract: A thin-film solar cell can include a light-reflective metal electrode layer, a first transparent conductive layer, a semiconductor layer and a front transparent conductive layer. The metal electrode layer can be formed on a substrate and has an uneven structure. The first transparent conductive layer can contain an amorphous transparent conductive material. The thin-film solar cell further can have a second transparent conductive layer between the first transparent conductive layer and the semiconductor layer. The second transparent conductive layer can be made of a crystalline transparent conductive material. Due to the first transparent conductive layer made amorphous, the surface roughness of the metal electrode layer is reduced so that the semiconductor layer can be formed with a good film quality.
    Type: Application
    Filed: March 9, 2011
    Publication date: October 13, 2011
    Applicant: FUJI ELECTRIC HOLDINGS CO., LTD.
    Inventor: Kensuke Takenaka
  • Publication number: 20110226319
    Abstract: A multiple-junction photoelectric device includes a substrate on which a first conducting layer is deposited, at least two elementary photoelectric devices of n-i-p or n-p configuration, on which a second conducting layer is deposited, and at least one intermediate layer between two adjacent elementary photoelectric devices. The intermediate layer has, on the incoming light side, top and bottom faces, the latter having a peak-valley roughness >150 nm, the top and bottom faces having respectively a surface morphology including inclined elementary surfaces so ?90bottom<?90top by at least 3; where ?90top is the angle for which 90% of the elementary surfaces of the top face of the intermediate layer have an inclination ?this angle, and ?90bottom is the angle for which 90% of the elementary surfaces of the surface of the bottom face of the intermediate layer have an inclination ?this angle.
    Type: Application
    Filed: November 18, 2009
    Publication date: September 22, 2011
    Applicant: UNIVERSITE DE NEUCHATEL
    Inventors: Thomas Soderstrom, Franz-Joseph Haug, Xavier Niquille
  • Publication number: 20110226332
    Abstract: A system and method of capturing solar energy, and related method of manufacturing, are disclosed. In at least one embodiment, the system includes a first lens array having a plurality of lenses, and a first waveguide component adjacent to the lens array, where the waveguide component receives light, and where the waveguide component includes an array of prism/mirrored facets arranged along at least one surface of the waveguide component. The system further includes at least one photovoltaic cell positioned so as to receive at least a portion of the light that is directed out of the waveguide. A least some of the light passing into the waveguide component is restricted from leaving the waveguide component upon being reflected by at least one of the prism/mirrored facets, hereby the at least some light restricted from leaving the waveguide component is directed by the waveguide toward the at least one photovoltaic cell.
    Type: Application
    Filed: September 18, 2009
    Publication date: September 22, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Joseph E. Ford, Jason Harris Karp, Eric Tremblay, Justin Matthew Hallas
  • Publication number: 20110230004
    Abstract: Embodiments of the current invention describe methods of forming different types of crystalline silicon based solar cells that can be combinatorially varied and evaluated. Examples of these different types of solar cells include front and back contact silicon based solar cells, all-back contact solar cells and selective emitter solar cells. These methodologies all incorporate the formation of site-isolated regions using a combinatorial processing tool and the use of these site-isolated regions to form the solar cell area. Therefore, multiple solar cells may be rapidly formed on a single crystalline silicon substrate for use in combinatorial methodologies. Any of the individual processes of the methods described may be varied combinatorially to test varied process conditions or materials.
    Type: Application
    Filed: September 20, 2010
    Publication date: September 22, 2011
    Inventors: Jian Li, Minh Anh Nguyen, Nikhil Kalyankar, Nitin Kumar, Craig Hunter
  • Publication number: 20110226322
    Abstract: A solar battery unit is proposed, including: a first electrode; a nano rough layer formed on the first electrode; a semiconductor active layer formed on the nano rough layer; and a second electrode formed on the semiconductor active layer, thereby enabling the nano rough layer formed on the first electrode to fully absorb solar energy not completely absorbed by the semiconductor active layer so as to allow solar energy to be fed back to the semiconductor active layer with a view to maximizing absorption of solar energy.
    Type: Application
    Filed: July 20, 2010
    Publication date: September 22, 2011
    Applicant: NATIONAL TAIWAN UNIVERSITY
    Inventors: Kang-Chuang Lee, Chih-Kung Lee, Wen-Jong Wu, Min-Hua Yang, Pin-Han Kuo
  • Publication number: 20110220971
    Abstract: Backside illuminated photosensitive devices and associated methods are provided. In one aspect, for example, a backside-illuminated photosensitive imager device can include a semiconductor substrate having multiple doped regions forming a least one junction, a textured region coupled to the semiconductor substrate and positioned to interact with electromagnetic radiation, and a passivation region positioned between the textured region and the at least one junction. The passivation region is positioned to isolate the at least one junction from the textured region, and the semiconductor substrate and the textured region are positioned such that incoming electromagnetic radiation passes through the semiconductor substrate before contacting the textured region. Additionally, the device includes an electrical transfer element coupled to the semiconductor substrate to transfer an electrical signal from the at least one junction.
    Type: Application
    Filed: March 17, 2011
    Publication date: September 15, 2011
    Applicant: SiOnyx, Inc.
    Inventors: Homayoon Haddad, Jutao Jiang, Jeffrey McKee, Drake Miller, Chintamani Palsule, Leonard Forbes
  • Publication number: 20110223708
    Abstract: Methods for fabricating solar cells without the need to perform gasification of metallurgical-grade silicon are disclosed. Consequently, the costs and health and environmental hazards involved in fabricating the solar or silicon grade silicon are being avoided. A solar cell structure comprises a metallurgical grade doped silicon substrate and a thin-film structure formed over the substrate to form a p-i-n junction with the substrate. The substrate may be doped p-type, and the thin film structure may be an intrinsic amorphous layer formed over the substrate and an n-type amorphous layer formed over the intrinsic layer.
    Type: Application
    Filed: May 16, 2011
    Publication date: September 15, 2011
    Applicant: SUNPREME, LTD
    Inventor: Ashok Sinha
  • Publication number: 20110214719
    Abstract: Methods of fabricating back-contact solar cells and devices thereof are described. A method of fabricating a back-contact solar cell includes forming an N-type dopant source layer and a P-type dopant source layer above a material layer disposed above a substrate. The N-type dopant source layer is spaced apart from the P-type dopant source layer. The N-type dopant source layer and the P-type dopant source layer are heated. Subsequently, a trench is formed in the material layer, between the N-type and P-type dopant source layers.
    Type: Application
    Filed: December 17, 2010
    Publication date: September 8, 2011
    Inventors: Bo Li, David Smith, Peter Cousins
  • Publication number: 20110207259
    Abstract: Methods for fabricating solar cells without the need to perform gasification of metallurgical-grade silicon are disclosed. Consequently, the costs and health and environmental hazards involved in fabricating the solar or silicon grade silicon are being avoided. A solar cell structure comprises a metallurgical grade doped silicon substrate and a thin-film structure formed over the substrate to form a p-i-n junction with the substrate. The substrate may be doped p-type, and the thin film structure may be an intrinsic amorphous layer formed over the substrate and an n-type amorphous layer formed over the intrinsic layer.
    Type: Application
    Filed: May 3, 2011
    Publication date: August 25, 2011
    Applicant: SUNPREME, LTD.
    Inventor: Ashok Sinha
  • Publication number: 20110186117
    Abstract: A method for fabricating a photovoltaic (PV) cell panel wherein all PV cells are formed simultaneously on a two-dimensional array of monocrystalline silicon mother wafers affixed to a susceptor is disclosed. Porous silicon separation layers are anodized in the surfaces of the mother wafers. The porous film is then smoothed to form a suitable surface for epitaxial film growth. An epitaxial reactor is used to grow n- and p-type films forming the PV cell structures. A glass/ceramic handling layer is then formed on the PV cell structures. The PV cell structures with handling layers are then exfoliated from the mother wafer. The array of mother wafers may be reused multiple times, thereby reducing materials costs for the completed solar panels. The glass/ceramic handling layers provide structural integrity to the thin epitaxial solar cells during the separation process and subsequent handling.
    Type: Application
    Filed: April 23, 2010
    Publication date: August 4, 2011
    Inventors: Ananda H. Kumar, Tirunelveli S. Ravi, Vidyut Gopal