Abstract: A housing of the electronic device includes a transparent window frame, a first housing unit, and a second housing unit. The window frame has a internal surface and a peripheral wall; The first housing unit integrally joins to the peripheral wall of the window frame by injection molding; The second housing unit integrally joins to the internal surface of the window frame to form a window area, the second housing unit integrally joins to the internal surface of the first housing unit.

Abstract: A method for manufacturing a multi-shot interior trim component within a mold tool, comprising the steps of moving a first mold portion adjacent a second mold portion to define a potential cavity volume; modifying the potential cavity volume to define a first reduced cavity volume; depositing a first material in the first reduced cavity volume; further modifying the potential cavity volume to define a second reduced cavity volume, wherein at least a localized portion of the first deposited material is utilized to define, with the mold tool, the second reduced cavity volume; providing a rib on one of the first and second mold portions; exposing the rib to one of the first and second reduced cavity volumes; depositing a second material in the second reduced cavity volume; attaching the second deposited material to the first deposited material at least proximate the localized portion of the first deposited material, wherein one of the first and second materials defines a substrate portion having an outboard surf

Abstract: A method of fabricating and using a honeycomb core structure for aircrafts. The honeycomb core structure may comprise a septum positioned within and integral to a honeycomb core. The method may comprise sandwiching the septum between two sections of a die. Each section of the die may comprise a plurality of spaced apart columns, each having a hexagonal cross-section. The method may further comprise injecting melted thermoplastic throughout both sections of the die between the columns and cooling the thermoplastic, thereby hardening and integrating the thermoplastic and the septum together to form the honeycomb core structure. The method may also comprise affixing the honeycomb core structure within an aircraft structure to provide a structural load path for a primary component of the aircraft.

Abstract: A process, and related structure, uses conventional pelletized compositions to form the elements of a non-textile fabric by coining a single pellet or briquette of a polymer into an individual element in a single forming step. The steps of the process generally include: a) positioning a pellet in or adjacent to a mold cavity, and b) forcing the pellet into contact with the mold surfaces of the mold cavity to plastically deform the pellet to the shape of the mold cavity. The forcing step preferably uses an energy and speed where the pellet superplastically deforms to substantially fill the mold cavity. This process is repeated with the elements being formed in the appropriate order to form a non-textile fabric. The elements thus formed can have a variety of shapes, and can form base units for the formation of the non-textile fabric of two, three or more elements.

Abstract: The integral layer provides a ductile interface for attachment locations of a turbine engine component where a metallic surface is adjacent the attachment location. The ductile layer provides a favorable load distribution through the composite at the attachment location, and eliminates the need for a metallic shim.

Abstract: A guide anchor for a seat belt, and a method for manufacturing the same are disclosed. The guide anchor comprises a guide plate having a latching hole and a slide guide hole formed therein, a guide piece engaged with a lower circumference of the slide guide hole, and a first molded part for coupling the guide plate and the guide piece. The guide piece comprises a cover, and a second molded part injected into a lower surface of the cover. The second molded part has a recess formed in a longitudinal direction at a lower surface. The cover has cover eaves extending from a lower portion.

Abstract: To form gaskets on both sides of a base material (5) without burrs, a first cavity (14) formed between the base material (5) and a first split mold (11) to have a molding material-supplying gate (11b) and a second cavity (15) formed between the base material (5) and a second split mold (12) communicate through a first communicating hole (51) provided in the base material (5), and there are formed in the first split mold (11) a first air vent hole (11c) open to a confluent portion of a molding material in the first cavity (14) and a second air vent hole (11d) which is positioned at and open to a second communicating hole (52) provided in the base material (5) at a confluent portion of the molding material in the second cavity (15), so as to be away from the surface of the base material (5).

Abstract: Methods for forming a keyboard case are provided. A mold cavity configured to provide a keyboard case having a plurality of apertures disposed therethrough can be at least partially filled with a molten material. At least one runner can traverse at least a portion of the apertures forming the plurality of apertures. The molten material can be at least partially solidified within the mold cavity to provide the keyboard case. The keyboard case can be removed from the mold cavity and the at least one runner can be removed from at least a portion of the apertures forming the plurality of apertures.

Abstract: A method of manufacturing a level tool is presented. The method includes providing a frame, providing a pair of plastic cover plates arranged on opposite sides of the frame, and forming at least one vial window in each cover plate by a dual plastic injection molding process, wherein the at least one vial window is made of a plastic material of a different color than the cover plate and is configured to receive and support at least a portion of a vial.

Abstract: An injection-molding arrangement for molding a molded part is disclosed. In particular a grommet can be molded onto a cable. The arrangement has at least two injection-molding tools, which are arranged in a holding device offset in relation to each other along a longitudinal extent of a cable located in the injection-molding arrangement and enclose at least certain portions of the cable during the injection-molding operation. Furthermore, a method of molding on a molded part and use of the injection-molding arrangement for molding on a molded part is disclosed.

Abstract: The invention concerns a decorated injection molded article and a process for the production of a decorated injection molded article by means of inmold technology, wherein inter alia an IMD-capable transfer film with a release layer of highly cross-linked plastic material is used. The decorated injection molded article formed has a high level of optical quality based on double-sided coating of a decorative element which is optionally joined to an auxiliary film web which is formed by a transfer layer of a transfer film and provides a decoration for the injection molded article, by means of injection molding.

Abstract: There is provided a pressure-responsive device (40) suitable for use in an inhaler, the pressure-responsive device (40) comprising a closed frame (42) over which is fixed a membrane (44), a tongue (46) being supported on the membrane (44). Two upstanding wings (50) are integrally moulded with the tongue (46) and incorporate square apertures (52). A method of manufacturing the pressure-responsive device (40) is also provided.

Abstract: Two catalyst electrode layers (CEL) are separately formed on two surfaces of a proton exchange membrane (PEM). The structure and processes are simple in the present invention for obtaining a membrane exchange assembly (MEA) with its thickness controllable. The MEA obtained can have a structure of CEL+PEM+CEL?. If a gas diffusion layer (GDL) is added before obtaining the CEL, a MEA having a structure of GDL+CEL+PEM+CEL?+GDL? is obtained.

Abstract: A method of making an armrest that is mountable between adjacent left and right passenger seats includes: separately forming two receptacle parts by molding a prepreg in a first mold assembly, the receptacle parts being adapted to hold personal objects and each having a looped wall surrounding a slot; forming an armrest frame by molding a prepreg in a second mold assembly, the armrest frame including a lower frame portion having a plurality of downwardly extending legs, and an upper frame portion disposed on top of and bridging the legs; and positioning the receptacle parts within the second mold assembly and combining the receptacle parts with the upper frame portion during the forming of the armrest frame in the second mold assembly, thereby providing a one-piece unitary structure having the receptacle parts and the armrest frame.

Abstract: A manufacturing method for seamless manmade leather ball, wherein composites such as soft bioplastic resin or manmade leather, etc are injected, extruded or hot compressed to form upper and lower half bowl type thin covers to completely matchingly sleeve and sphere the corresponding ball bladder, next it is pressingly combined in the one step or two steps curing molds to fusionly paste with the reinforcement layer on said ball bladder to become an initial blank with waterproof layer which is further pressingly combined and cooled down to a fixed form in another set of forming molds with its outside surface formed with pre-formed lines and is further treated with a surface cortex layer and put in forming molds once again allowing surface decorative lines to be pressingly combined at second time, thereby allowing the ball to appear a better simulated leather ball outlook.

Abstract: A method of manufacturing a syringe for use in enteral feeding includes providing a premolded syringe body having a plunger end and an outlet end, loading the premolded syringe body into a mold having a core pin extending into the outlet end of the premolded syringe body, closing the mold to thereby retain the premolded syringe therein and to close a mold cavity around the outlet end of the syringe body, injection molding by injecting plastic molding material into the mold cavity and cooling to thereby form a tip at the outlet end of the premolded syringe body, and opening the mold and extracting the syringe body and the tip.

Abstract: A method of strengthening a boundary region between a first portion and a second portion of a fibrous body for absorbent articles. This boundary region is provided with a pattern of compressed spots, the amount of compression being gradually increasing in a direction leading away from an edge of the first portion of the fibrous body. Also, an apparatus for performing the method and an absorbent body having a strengthened boundary region.

Abstract: The present invention relates to process for the manufacturing of mattresses characterized in that a liquid molding substance of the same material as the construction pieces (1, 3, 4, 6) is used in all the joints between the pieces. The process comprises steps wherein: the bottom piece (1) is laid out; the molding substance (2) is applied to the longitudinal edges (3) and cross edges (4) on one surface side of the bottom piece (1); the longitudinal pieces (3) and cross pieces (4) are lowered into a molding substance (2) and hardened; the molding substance (2) is applied on the same surface side of the bottom piece (1) between the longitudinal pieces (3) and cross pieces (4); a core (6) is lowered into the molding substance (2) and hardened; and the top piece (7) is provided with molding substance (2) and turned with the molding substance (2) facing the named upright longitudinal pieces (3) and cross pieces (4) and lowered onto the same and hardened.

Abstract: A needle and hub assembly for automatic injectors includes a cap or skirt that has a forward surface interposed between and reinforced by first and second engaged hub portions. A needle is received in a contiguous channel formed in the two hub portions. Methods of forming the assembly include molding the first hub portion, placing the cap over the first hub portion, inserting the needle into the channel in the first hub portion, and then overmolding or otherwise forming the second hub portion on the exterior of the first hub portion and cap such that the second hub portion engages the first hub portion. An assembly created by this “two-shot” process can be used to seal a relatively large opening in a medicament cartridge and to support the needle more effectively than a conventional assembly.

Abstract: A dosage element of a type to be consumed in use in a ware washing machine comprises an outer casing formed during a preliminary manufacturing process, whereby said outer casing is provided with two compartments respectively containing first and second substances, the two compartments being separated by an insert which forms one or more internal separation walls.

Abstract: The present invention is directed to an annular gasket for providing a fluid-tight seal between an inner pipe and an outer pipe, when the pipes are in a relative surrounded and surrounding relationship. The gasket includes a gasket portion configured to sealingly engage the inner and outer pipes when the pipes are in a relative surrounded and surrounding relationship. The gasket includes a low coefficient of friction surface which is applied to the gasket portion. The gasket may be formed by a method in which a low coefficient of friction film is inserted into a mold before injection of compounds used to form the gasket.

Abstract: At the time of insert molding of suspension bases (500), areas of junction parts of the suspension bases (500) and flat plates (560) which are directly affected by fluidized synthetic resin when the synthetic resin is injected are varied independently so as to correct strain of suspensions (550).

Abstract: An object is to enhance the sound absorbing functions of an interior member, and furthermore, to increase ease of assembly of the interior member, and the interior member for the cab is integrally formed so as to have a laminated structure where a sound absorbing material is contained between an outer layer material and a foundation body panel, or inside a foundation body panel. In addition, such an interior member is formed in accordance with a reaction injection molding method.

Abstract: A method of making a microfluidic device by providing first and second substrates and forming a first frit structure on the first substrate and a second frit structure on the second substrate and consolidating the first and second substrates together, with frit structures facing, so as to form a consolidated-frit-defined and consolidated-frit-surrounded recess between said first and second substrates, where the second substrate has at least one pre-formed through-hole therein, and where forming a second frit structure includes forming a frit layer within said through-hole covering the interior surface of the through-hole to a thickness sufficiently thin to produce, on consolidating the substrates and the first and second frit structures together, a through-hole having an interior surface of consolidated frit continuous with the consolidated frit surrounding the recess.

Abstract: A cell culture apparatus consists of a vessel or array of vessels, each comprising a substantially flat bottom and substantially vertical sides, and composed of a substantially gas permeable material. The inner bottom surface of the vessel is commonly textured to provide the cells with adequate features for attachment and spreading. The vessel may include an integral annular flange which can be used to suspend the vessel from a suspensory element of a rack structure. To promote cell attachment and growth, the inner surfaces of the vessel bottom and sides may be coated with commonly available bio-active materials. Cells cultured in the system commonly grow in three dimensions for extended periods of time, and often produce significantly higher quantities of cellular products than cells grown in conventional labware.

Abstract: A method of manufacturing a gasket and a seal structure capable of suppressing the peeling of the gasket during assembly and performing reliable sealing are provided. In a first circuit, a liquid gasket agent 24 is extruded onto a gasket forming surface as shown in FIG. 3A. The height “h” of a portion where the gasket agent 24 is in contact with an inner side surface 14A is set lower than the height H of a flange. The extrusion of a second circuit is conducted onto an extruded portion from the first circuit. At this time, in the same manner as in the first circuit, the gasket agent 24 is arranged to be in contact with the inner side surface 14A of the flange 14 while the height “h” of the portion where the gasket agent 24 is in contact with the inner side surface 14A is set lower than the height H of the flange. The gasket agent 24 is then hardened.

Abstract: Systems, devices and/or methods that facilitate thinner form factors and/or more robust mobile device enclosures by injection molding mobile device enclosures with panels are presented. These panels can include display panels, window panels and touch sensitive panels. Further, panels can be insert molded. Additionally, select panels can be contemporaneously molded by multi-shot injection molding at least a portion of the panel and a portion of the enclosure body. Multi-shot injection molding can include 2-shot injection molding, multi-shot injection molding, and co-injection injection molding. Injection molding a mobile device enclosure with a panel can provide improved form factor mobile device enclosures and/or provide a more robust mobile device enclosure than many traditional methods.

Abstract: A method for coating a cleaning region of an interdental cleaning device, which includes preheating the cleaning region to a predetermined temperature. Then, immersing the preheated cleaning region in a coating agent. The coating agent including a flavoring agent encapsulated in a wax, thereby forming a coating on the cleaning region upon immersion. Next, a flow of air is forced across the coated cleaning region in a drip zone, thereby removing an excess portion of the wax and exposing at least a portion of the flavoring agent at a surface of the coating. Then, the coating is cured by cooling the cleaning region.

Abstract: This disclosure relates to a grab bar assembly that includes a bar extending along a longitudinal direction. The bar includes opposing legs extending away from a front side to a rear side and terminating in a base. The base provides a surface that seals against a wall. The bar is a non-reinforced structure having no internal metallic reinforcing members. In one example, the bar is constructed from a gas-assisted injection molding process that creates a hollow within the bar. The bar includes a gripping area on the rear side, and is over-molded with a thermo plastic elastomer in one example. A single attachment feature, such as a lag screw, is provided at each of the opposing legs to secure the grab bar to the wall. An aesthetic cover is secured to the bar to enclose the fastening element.

Abstract: Process for making preforms made of two different materials wherein the first material (4) and the second material (22) are injected with nozzles having center axis that are not coaxial. Preferably the preforms comprise an inclusion of the second material within the lateral wall of the first material. The new preforms preferably comprises a bottom region (1c) and a lateral wall region (1b), wherein the bottom region is entirely made of the first material and the lateral wall region is generally made of the first material (4) with the exception of at least one volume (14) which is filled by the second material (22).

Abstract: A method of making an armrest that is mountable between adjacent left and right passenger seats includes: separately forming two receptacle parts by molding a prepreg in a first mold assembly, the receptacle parts being adapted to hold personal objects and each having a looped wall surrounding a slot; forming an armrest frame by molding a prepreg in a second mold assembly, the armrest frame including a lower frame portion having a plurality of downwardly extending legs, and an upper frame portion disposed on top of and bridging the legs; and positioning the receptacle parts within the second mold assembly and combining the receptacle parts with the upper frame portion during the forming of the armrest frame in the second mold assembly, thereby providing a one-piece unitary structure having the receptacle parts and the armrest frame.

Abstract: A system is disclosed for a plate-shaped filter element (2) in a gas filter housing (1). The filter element (2) has filter material (3), which is folded in a zigzag shape, having filter folds closed at the front edges, and the closure (4) being made of essentially the same filter material which forms the filter folds, and having an edge area (5) projecting outward on both sides, and in which the two edge areas (5) are inserted into the housing (1) having insert struts (7), on the sides assigned to the end folds of he plate-shaped filter element (2), which engage the end folds (8) and ensure a leakage air rate of 0 to 4 m3/h at a differential pressure of at least 200 Pa.

Abstract: The present invention provides compositions and methods addressing the problems and disadvantages associated with orienting articles prior to disposition in a housing. Compositions and methods of the present invention, in some embodiments, can provide articles with the proper orientation for disposition in a housing without the encumbrances associated with hand assembly, such as increased production time and increased potential for contamination. As a result, manufacturers and users of products comprising polymeric articles disposed in housings are no longer restricted to the use of articles having isotropic shapes and homogeneous properties.

Abstract: This manufacturing process of a composite part (B), including a stamped body (11, 12) and an injected polymer material part (14), includes steps consisting of: a) placing a blank (1) of a body (11, 12) between a support (456) and a mold (31, 32), such that the said hollow part forms a pattern cavity (33) communicating with an opening (13) going through the blank (1); b) stamping the blank (1) using a punch (8); c) placing the holder (456) in a position in which it defines with the blank (1) at least one cavity (400) and in which there is at least one injection runner (50-60) leading to the said cavity (400). d) injecting the polymer material through the injection runner (50-60), said cavity (400) and said opening (13), so as to fill the said pattern cavity (33); and e) removing the composite part (B) from the mold.

Abstract: Load-bearing articles are manufactured from shape defining compressible cores and thermoplastic shells. The manufacture of these articles requires specific methods and tools. Articles that can be manufactured using these methods include relatively lightweight pallets with high load-bearing capacity.

Abstract: A method for manufacturing a multi-shot interior trim component within a mold tool, comprising the steps of moving a first mold portion adjacent a second mold portion to define a potential cavity volume; modifying the potential cavity volume to define a first reduced cavity volume; depositing a first material in the first reduced cavity volume; further modifying the potential cavity volume to define a second reduced cavity volume, wherein at least a localized portion of the first deposited material is utilized to define, with the mold tool, the second reduced cavity volume; providing a rib on one of the first and second mold portions; exposing the rib to one of the first and second reduced cavity volumes; depositing a second material in the second reduced cavity volume; attaching the second deposited material to the first deposited material at least proximate the localized portion of the first deposited material, wherein one of the first and second materials defines a substrate portion having an outboard surf

Abstract: The present invention concerns reduced-yellowing thermoplastic or thermoset polymer compositions derived from the reaction of a diisocyanate, a polyol or polyamine, and a dicyandiamide. The present invention also concerns golf balls comprising the reduced-yellowing thermoplastic or thermoset polymer compositions derived from the reaction of a diisocyanate, a polyol or polyamine, and a dicyandiamide. The present invention also relates to a method for making a golf ball which includes using reduced yellowing compositions derived from the reaction of a diisocyanate, a polyol or polyamine, and a dicyandiamide. The resulting golf balls have similar processability and physical properties (such as resiliency and shear resistance) as golf balls made from conventional polyurethane or polyurea formulations, while exhibiting substantially improved resistance to yellowing.

Abstract: A method of manufacturing an airbag assembly and a trim component for vehicle including the step of providing a first mold structure having a first surface formed therein, a second mold structure having a second surface formed therein and a third mold structure having a third surface formed therein. The first mold structure and the second mold structure are positioned to define a first cavity. A first material is introduced into the first cavity to form a substrate. The substrate and the third mold structure are positioned to define a second cavity. A second material is introduced into the second cavity to form at least one of a portion of an airbag assembly and an outer layer overmolded onto the substrate. Additionally, a scrim material may be disposed within the second cavity to produce a hinge having an embedded layer of scrim material.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: A method of fabricating a double-walled shell of fiber reinforced plastic material is by centrifuging. The outer wall of the shell is made by projecting glass fibers and resin in a liquid phase against an inside face of a cylindrical mold rotating about its horizontal axis. A section member is then applied against the inside face of the outer wall by a plurality of turns having a diameter substantially equal to the inside diameter of the outer wall and separated from one another by a distance substantially equal to the thickness of the outer wall. The section member has a channel section with a web and two flanges extending radially outward, defining a sealed helical duct. The space between the turns is filled with resin by centrifuging, forming a helical spacer, and the inner wall is formed by centrifuging.

Abstract: An apparatus for the continuous and nondestructive production of plastic panels which are provided with undercut anchoring studs, web profiles or other forms of attachment (28) on one or both surfaces comprises a temperature-controlled chill roll (11), which has peripheral cooling bores (15) in the roll body (17). The roll body (17) is formed at the circumference as a polygon with flat supporting surfaces (25), against which the molding/demolding strips (13) are placed or from which they are lifted. The molding/demolding strips (13) are moved by means of piston/cylinder arrangements (16) and piston rods (18). The piston rods (18) move through transverse bores through the roll body (17). The melt is filled into molds (27) of the molding/demolding strips (13) by the counterpressure between the shaping roll (11) and a counterroll (10) and is cooled down. During the filling of the molds (27), the molding/demolding strips (13) are pressed against the flat faces of the roll body (17).

Abstract: Molded skins and methods of making molded skins are disclosed. An embodiment of a skin includes a sheet having first and second surfaces, a first arcuate portion integral with the sheet, and a second arcuate portion integral with the sheet and adjacent to the first arcuate portion. The sheet includes a cellulosic material. The first arcuate portion includes a first surface and a second surface, each having an arc. The second arcuate portion includes a first surface and a second surface, each having an arc. An angle forming the arc of the first surface of the first arcuate portion is greater than 110 degrees and an angle forming the arc of the first surface of the second arcuate portion is less than 102 degrees.

Abstract: The present invention discloses a prosthetic bone implant made of a hardened calcium phosphate cement having an apatitic phase as a major phase, which includes a dense cortical portion bearing the majority of load and a porous cancellous portion allowing a rapid blood/body fluid penetration and tissue ingrowth.

Abstract: The present invention is directed to a miniature hard disc drive having a metal base plate, an actuator assembly wherein the actuator assembly comprises a plurality of bearings, a shaft, and a housing; a spindle motor assembly comprising a stator with conductors, a shaft, a plurality of bearings, and a rotor; and a monolithic body of phase change material unitizing said actuator assembly housing and stator to the base plate. Methods of developing and constructing the hard disc drive are also disclosed.

Abstract: In a method for producing a brake shoe (1), particularly a brake shoe for disk brakes in motor vehicles, by preforming a friction lining (6), arranged on a carrier plate (2), from a friction material fed into a press mould and by press-molding the friction material under pressure and heat to form a friction lining (6), it is provided that grooves (8) are formed in the friction lining (6) which are open at least towards the front face of the friction lining, that the friction lining (6) provided with grooves (8) is exposed to a scorching process, that, subsequent to the scorching process, an elastic filling agent (12) is inserted into the grooves (8), and that, subsequent to the insertion of the filling agent (12), the brake shoe (1) is subjected to a drying process, a hardening process or a cross-linking process depending on the filling agent (12) used.