Abstract: Multiple resin transfer molding is the simultaneous injection of differing esins in fiber preforms with or without a separation layer. The flow of the resins is controlled by varying the permeabilities of the preforms and the separation layer. The method produces multifunctional hybrid composites made of multilayered preforms and multiple resins. A fundamental advantage of the invention is the simplification of the manufacturing process.

Abstract: Disclosed is an electrical connector which includes a plug comprising at least one insulative lateral support, an insulative medial lateral support and a wire having a first longitudinal section fixed to the insulative lateral support, a second longitudinal sectional fixed to the insulative medial support and an exposed third longitudinal section interposed between said first longitudinal section and said second longitudinal section. The connector also includes a receptacle comprising at least one insulative support and a wire having a first longitudinal section fixed to the insulative support and an exposed second longitudinal section of the plug. Also disclosed is a method of manufacturing this connector and a mold for use therein.

Abstract: An antifogging window plate has a transparent film and a base both made of thermoplastic resins. Conductive lines and electrodes are printed using a conductive paste on one side of the film, which is then bonded to the base. One portion of each electrode is exposed as a terminal portion to be connected to an electric contact member. The window plate is made by injection molding with the surface of the film opposite from the printed surface being in contact with the cavity wall of the mold, so that the integration of the film with the base is effected simultaneously with the forming of base. Each contact member is subsequently fitted in an injection-molded void facing the terminal portion, or is secured in place at the same time as the injection molding.

Abstract: A method, apparatus, and pultruded product formed by adding resin coated fibers at each of successive heated dies having respectively larger die openings to build up a composite pultruded product in stages. Each successive pultruded layer is cured at an exterior surface by heat from the die wall and at an interior surface by heat from the cured product emerging from the previous heated die. By forming the pultruded product in layers, higher line speeds, and a higher quality product which is consistently cured throughout its cross-section are achieved. Hybrid composites can be produced by varying the fiber type and/or the resin type in one or more stages.

Abstract: An apparatus for manufacturing a decorated molded product includes a first clamping device for pressing an insert film to a parting face of a fixed mold to enclose a cavity and an injection gate. The fixed mold has a vacuum suction port and the injection gate for a molten resin. A movable mold has a runner facing the injection gate and communicating with the cavity. The insert film is held between the fixed mold and movable mold, so that a pattern of the insert film is formed to a molded product simultaneously when the product is injection-molded. The insert film after being pressed to a surface of the fixed mold by the first clamping device is brought into tight contact with the fixed mold by vacuum suction, and the molten resin is injected from the injection gate to pass through the runner of the movable mold from a hole formed in the insert film to finally reach the cavity and fill a gap between the insert film and movable mold.

Abstract: A method of manufacturing a door glass run to be attached along an inner periphery of a door frame of a vehicle door.

Abstract: A method of manufacturing a controlled-release device is described. The method comprises taking a hollow tubular element which is permeable to the active substance to be released and injecting it with at least two plugs of hardenable material. These plugs form partitions which block the hollow tubular element and are spaced apart to form at least one discrete hollow chamber. The hardenable material is then hardened and an active substance is introduced into at least one of the discrete hollow chambers.

Abstract: A filter insert. The filter insert includes an accordion fold pack that is made of a filter material and is joined to a filter frame. The material of the filter frame is injected in a flowable state into the folds of the accordion fold pack which are open in the on-coming flow direction of the medium to be filtered. The material is subsequently hardened during automatic claw fixation with the fold walls. The entire peripheral edge of the accordion fold pack sealingly overlaps the outer boundary surfaces of the filter frame, and is designed as a sealing device.

Abstract: An impact resistant window including a frame holding a glass composite structure including first and second glass sheets secured to each other with a middle plastic layer. In a first embodiment, the first glass sheet has a larger perimetrical dimension than the second glass sheet and the second glass sheet is centered on the first sheet to define a peripheral mounting portion. A resilient sealant material fills a space between the peripheral mounting portion of the first glass sheet and the frame structure. In the second embodiment, the two glass sheets may be the same size, but the middle plastic layer extends outwardly from the perimeters of the glass sheets. This extension of the middle plastic layer is used to mechanically connect the laminated pane to a frame. A method is provided for making an impact resistant window of the second embodiment which may also be used to form a window of the first embodiment.

Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.

Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.

Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.

Abstract: A core component is shaped to compensate for varying widths and depths of the shell or framing of a building or structural member. The component includes two major surfaces defining respective front and rear sides of the component, and the rear side of the component is preferably the mirror image of the front side. The core component is preferably pre-formed and provided in a space or void on the interior of building or structural members, e.g., two prefabricated molded doorskins. The core component is preferably made from a composite soft board material. Processes for the production of a core component and a building member such as a composite door product are also disclosed.

Abstract: A method for manufacturing a filter insert, and the filter insert so manufactured. The filter insert includes an accordion fold pack that is made of a filter material and is joined to a filter frame. The material of the filter frame is injected in a flowable state into the folds of the accordion fold pack which are open in the on-coming flow direction of the medium to be filtered. The material is subsequently hardened during automatic claw fixation with the fold walls. The entire peripheral edge of the accordion fold pack sealingly overlaps the outer boundary surfaces of the filter frame, and is designed as a sealing device.

Abstract: A method of manufacturing a panel unit constituted of a panel and a frame provided on the periphery of the panel. The method comprises the steps of providing a first die having a molding groove and a panel receiving space formed therein, and a second die engageable with the first die and having a molding groove formed therein, mounting the first die on the periphery of the panel, engaging the second die with the first die to form on the periphery of the panel a molding space of which the cross-sectional configuration corresponds to that of the frame, extruding molding material into the molding space, and applying relative motion between the second die and the first die to move the second die along the first die, thereby integrally forming the frame on the periphery of the panel.

Abstract: A molded article has a resinous substrate body, and an elastic sheet material, at least partially fused thereto. For molding, the pre-formed elastic sheet material is oriented so as to be in contact with a setting face of an open mold. Further, a molten resin material is injected into a cavity defined within the closed mold via a gate so that the cavity is filled with the resin material. The gate has a substantially thin, rectangular shape in cross-section, and forms a rib integral with and projecting rearwardly from the molded resin substrate body. The integrally formed rib is molded from resin material left remaining in the gate after the molten resin material is injected into the cavity.

Abstract: A method for assembling a control panel makes the quality of thin surface forming bodies constant, the bodies resiliently supporting buttons of the control panel body. The control panel body (previously formed) is inserted into a pair of mold plates. The mold plates form cavities in conjunction with the control panel body. The cavities are independent of from one another and are symmetrical with respect to an axis normal to the surface of the control panel. Melted elastomer is injected flows into the cavities and expands in the cavities. Such melted material and the melted hard materials of the control panel are co-melted and, when cooled, make a solid solution.

Abstract: A method for manufacturing multi-layer molded-products, including the steps of supplying molten thermoplastic resin between an upper mold and a lower mold, and applying pressure to a forming cavity by clamping in a forming process. With this method, it is possible to easily produce a multi-layer molded-product wherein the covering material, such as a woven fabric, is entangledly fused to and integrally formed on the surface of a base plate with at least one hole that is made of thermoplastic resin.

Abstract: A process for making a hinged plastic article wherein a hinge formed from a deformable lamina is integrated with first and second thermoplastic members during injection of the plastic material. The deformable lamina is placed between the first mold section and the second mold section of an injection mold unit before the first mold section and the second mold section are clamped together to form injection mold cavities for the first and second thermoplastic members. A mold cavity dividing member separates the mold cavities for the first and second thermoplastic members. The deformable lamina at least partially extends into the mold cavity for the first thermoplastic member and the mold cavity for the second thermoplastic member as well as therebetween to form a hinge. The first mold section and the second mold section are then clamped together and a plastic material is injected into the mold cavities and in bonding securement of the deformable lamina.

Abstract: A method for making a sheet button panel assembly that can avoid wrinkles at boundaries of embossments and damages on a printed face of a decorative sheet. The method includes the steps of embossing the decorative sheet where only one mold contacts the portions of the decorative sheet to which embossments are formed and where the decorative sheet is heated, and injecting resin into a cavity to form a sheet button panel assembly in which the decorative sheet and the resin are made united. When embossing the decorative sheet, the decorative sheet is softened by heating and is less restricted because only one mold contacts the sheet. The decorative sheet is free of wrinkle and damage, in particular, no damages in printed face of the decorative sheet.

Abstract: Plural non-pneumatic (NPTs) are unitarily fitted, side-by-side, on a wheel rim, forming a multiple NPT (MNPT) to carry a load by sharing the load between the side-by-side NPTs. By "unitarily" is meant that the NPTs are fitted to the rim as a whole, without cutting or sectioning. With this construction, a MNPT is provided; with characteristics which are surprisingly better than those attributable to a single NPT having the same or a different outer hoop diameter but the same mass of resin as the plural NPTs. The NPTs may be formed as rings, then by heat-distending them, unitarily post-fitted to the surface of an adhesively prepped wheel rim, for operation at relatively low torque; alternatively, and more preferably the NPTs are cast or otherwise thermoformed, as for example by injection molding, onto the wheel rim and self-adhesively autogenously secured, so as to provide the plural NPTs integrally bonded to the wheel rim.

Abstract: Flexible prosthetic implants for repairing, replacing or augmenting hard tissue or bone. The flexible implant comprises a plurality of segments that are connected by flexible retainers which enable the segments to be re-oriented in relation to one another to accommodate the contour, size and shape of the body part being treated. A method for making such flexible prosthetic implants is also disclosed.

Abstract: A motor vehicle front body panel includes at least one rigid cross-member that extends between two support pieces. The rigid cross-member is preferably made of metal, and the support pieces are preferably molded of plastic. The plastic support pieces may be molded around the ends of the cross-member and may be capable of accomodating other parts of the vehicle, such as headlights. In an alternate embodiment, the vehicle front body panel may include a second rigid cross-member that is also attached to the two support pieces.

Abstract: Modular stone panels simulate assembled masonry, and are useful for decorative walls, retaining walls, facings for structures and the like. Precast stone-faced panels are made by setting stones such as field stone having at least one relatively flat face, substantially directly on the bottom of a rectangular mold. The stones are set in the mold individually while packing sand around and between the stones but not under them. This is done by sliding each stone laterally across the bottom of the mold, thereby packing the sand while substantially keeping the stones supported immovably against the bottom. The stones do not float on a sand bed and the sand between them is packed. Thus the stone and sand are less readily displaced by concrete poured over them to fill the mold. The concrete bonds part way into the packed sand, which can be facilitated by vibration, causing a liquid portion of the concrete to diffuse into the sand.

Abstract: An antenna for a wireless communicating device can be set at a precise frequency, in the as formed state. A coil antenna is precisely held in a mold, while an appropriate plastic is molded therearound, with no distortion of the coil, to fix a precise shape for the coil. The recovered, plastic-encased coil requires little or no follow-up treatment before it can be used in a wireless communication device as an antenna.

Abstract: A method of manufacturing a vehicle sway bar 10' (FIG. 2(b)) which has two non-metallic components 25 and 26 molded directly thereonto at a spacing D for interfacing with a vehicle chassis, enabling the bar to be fabricated separately from, rather than during assembly with, the vehicle, comprises producing a bar form 10 from steel rod bent to shape, defining a datum point or feature of the bar beam by which the bar can be located with respect to a reference part 33 of molding apparatus 30, defining a first portion 20 of the bar, at which a first component 25, is to be molded, in terms of its distance S from the datum feature, arranging the molding apparatus 30 with two molds 31, 32 a distance D apart and the first mold a distance S from reference part 33, locating the bar form 10 with the datum feature at the reference part and extending through the molds and molding components onto the first and second portions of the bar form to give sway bar 10'.

Abstract: Method and apparatus including a powder box and heatable shell tool are disclosed for forming a thermoplastic automotive air bag cover skin with a lesser strength thermoplastic tear seam strip insert wherein the latter is initially formed with a protruding rib on one side and a pointed ridge on an opposite side. A heat resistant elastomeric transfer socket attached to the powder box interior receives and holds the insert rib and thereby the insert in a prescribed tear seam configuration and then positions the tear seam strip insert against a heated skin defining mold surface on the shell tool when the powder box is joined with the latter. The skin is formed by casting thermoplastic powder from the powder box against the heated mold surface and about the tear seam insert.

Abstract: A chucking hub member welded to a disc substrate includes a circular metal plate, an outer plastic ring molded on and around an outer peripheral portion of the metal plate, and an inner plastic ring molded on and around a peripheral portion of a circular center opening of the metal plate. The outer and inner plastic rings are produced by injecting melted plastic into both a first cavity portion defined about the outer peripheral portion of the metal plate and a second cavity portion defined about the peripheral portion of the circular center opening of the metal plate. The first and second cavity portions have respective inlet openings which face toward the same direction.

Abstract: An object lens holder for holding an object lens for converging a laser light radiated from a laser light source on a signal recording surface of an optical recording medium includes a bobbin part formed by abutting and connecting first and second bobbin halves which are counterparts to each other, a holder part formed by abutting and connecting first and second holder halves which are counterparts to each other, which holder part is used as a mounting supporting part to a supporting base plate, first and second resilient deflecting members arranged in parallel to each other for interconnecting the first bobbin half and the first holder half, and third and fourth resilient deflecting members arranged in parallel to each other and to the first and second resilient deflecting members for interconnecting the second bobbin half and the second holder half.

Abstract: A method of manufacturing a lining part having a blank with a back reinforcing surface layer and a front reinforcing surface layer comprises assembling the blank on a molding surface of a first molding part, assembling a second molding part on the first molding part having a cavity adjacent a back surface of the blank, injection molding a back surface layer for reinforcing the blank, removing the first molding part and replacing it with a third molding part having a cavity adjacent the front surface of the blank and injection molding the front surface layer.

Abstract: An object lens holder for holding an object lens for converging a laser light radiated from a laser light source on a signal recording surface of an optical recording medium includes a bobbin part formed by abutting and connecting first and second bobbin halves which are counterparts to each other, a holder part formed by abutting and connecting first and second holder halves which are counterparts to each other, which holder part is used as a mounting supporting part to a supporting base plate, first and second resilient deflecting members arranged in parallel to each other for interconnecting the first bobbin half and the first holder half, and third and fourth resilient deflecting members arranged in parallel to each other and to the first and second resilient deflecting members for interconnecting the second bobbin half and the second holder half.

Abstract: A belt providing continuous lining up of plastics components held in a plastics web whereby components successively presented to an assembly position are then separated and utilized, having at least one guide element provided on each component whereby the component is located and positioned at the assembly position prior to separation of the component.

Abstract: A radial lip seal for sealing about a pin of a hinge joint is disclosed. Such seal includes an outer mounting ring, a rubber flex ring mounted inside the mounting ring, a tension ring mounted inside the flex ring, and an inner elastomeric seal ring mounted inside the tension ring. The seal ring has an inside diameter that is a sufficient amount smaller than the pin to cause the tension ring to be stretched by a predetermined amount when the seal is mounted about the pin. The tension ring is capable of exerting a radial force of at least 20 N/cm of circumference on the seal ring upon being stretched the predetermined amount. The unique construction of such a seal is effective in sealing out highly abrasive materials found in very severe operating applications, such as on earthmoving vehicles, and provides a seal having an extremely long service life in such applications.

Abstract: A plurality of shapes each having a fundamental construction of a flange are vacuum formed on a continuous sheet of thermoplastic resin. When blanking each of the formed shapes out of the resin sheet into an individual flange, a spool core is placed coaxially with the formed shape placed in the blanking position. The flange just blanked out of the resin sheet is moved in the blanking direction toward the spool core, to be fit on the spool core. The shapes are formed in a double line along the resin sheet, and thereafter, the resin sheet is slit along the longitudinal direction into two sheet branches each having the formed shapes arranged in a single line. The back side surfaces of the two sheet branches are opposed to each other, and the spool core is disposed between the sheet branches and oriented in a direction perpendicular to the back side surfaces of the sheet branches. The formed shapes are blanked out of the sheet branches in opposite directions toward opposite ends of the spool core.

Abstract: A top sheet and a bottom sheet are thermoformed about a foam core which has feet making spaces for the tines of a fork lift truck. The top and bottom sheets meet at a line on the pallet edge to fuse and bond together and may be applied simultaneously to the core while the core is confined in a mold cavity.

Abstract: A method of manufacturing optical waveguides including providing a plurality of longitudinally extending, cylindrical passage-forming members positioned in parallel, spaced apart relationship. Molding a cladding member having opposed surfaces around the passage-forming members so that the passage-forming members extend through the cladding member and each of the opposed surfaces. Removing the passage-forming members from the molded cladding member subsequent to the molding step so as to leave a plurality of passages through the cladding member from one opposed surface to the other and positioning waveguide core material in the passages to form a plurality of optical waveguides.

Abstract: The present invention is a hollow fiber separation assembly having one or more bundles of hollow fiber membranes with a tubesheet at each end enclosed by an end cap. An impermeable housing, preferably made from a flexible polymeric material, most preferably a shrinkable tubing, contacts and encloses the bundle, extending between the end caps. The polymeric, impermeable housing contacts and compacts the array of fibers in the bundle to enhance axial flow along the outside of individual fibers, protects the fiber bundle between the end caps, and contains the permeated fluid and diverts it to a port or ports at the end(s) of the bundle. This hollow fiber separation device provides a large capacity, and is also low cost, lightweight, may be used as a stand-alone separation device, and does not have a high-pressure section which requires testing.

Abstract: An aircraft wing, a fusion bonded thermoplastic fixed leading edge structure for aircraft aerodynamic surfaces and a method of manufacture are provided. The fixed leading edge structure comprises a leading edge skin (28), one or more aerodynamic profile defining stiffening members (17, 18) spaced spanwise therewithin and a sub-spar. Each of the components are of low modulus consolidated composite material and the leading edge skin (28) is attached to the stiffening members (17, 18) and to the sub-spar by a fusion-bonding thermoplastic process.

Abstract: A method for the fabrication of a composite structure made from a profile plate and concrete. The relatively lightweight steel profile plate is placed at the building site. At the building site the concrete is sprayed on the surface of the profile plate to form the composite structure. The profile plate can be sprayed with concrete, layer by layer, with each layer being allowed to at least partially set between sprayings. Thus, the inherent load-bearing capacity of the structure increases as the layers are applied and the weight of the structure increases.

Abstract: A hinged plastic housing and a process for making same wherein a hinge formed from a deformable lamina is integrated with first and second enclosing members during injection of the plastic material. The deformable lamina is placed between the first mold section and the second mold section of an injection mold unit before the first mold section and the second mold section are clamped together to form injection mold cavities for the first and second enclosing members. The deformable lamina at least partially extends into the mold cavity for the first enclosing member and the mold cavity for the second enclosing member as well as therebetween. The first mold section and the second mold section are then clamped together and a plastic material is injected into the mold cavities and in bonding securement of the deformable lamina. The resultant housing is then removed from the mold unit with the deformable lamina hinge integrated with the first and second enclosing members.

Abstract: A heat exchanger for medical treatment comprises a cylindrical blood passing space and a multiplicity of heat-exchanging tubes disposed inside the blood passing space and extending in the longitudinal direction of the blood passing space and provided with an inner space watertightly separated from the blood passing space for effecting exchange of heat between the blood being passed through the blood passing space and a heat-exchanging medium being passed through the inner spaces of the heat-exchnging tubes through the medium of walls of the heat-exchanging tubes. Blood inlet tube for introducing blood into the blood passing space and a blood outlet tube for discharging blood from within the blood passing space are expended inwardly from outside substantially along a straight lines perpendicular to the longitudinal direction of the blood passing space and tangent to the peripheral plane of the blood passsing space and communicating with the blood passing space.

Abstract: A trim member for use as an interior furnishing in a motor vehicle includes a covering sheet including one surface having an embossed pattern, a first foamed body disposed on the other surface of the covering sheet, with a first component embedded partly in the first foamed body, and a second foamed body disposed on the other surface and/or the first foamed body, with a second component partly embedded in the second foamed body. The covering sheet, the first foamed body, and the second foamed body are integrally formed as a unitary construction. Since the trim member is constructed as an integral unitary assembly, it does not squeak while the motor vehicle is running, and does not have visible steps and joints on its outer surface.

Abstract: This invention provides spiral-wound hollow fiber membrane fabric-containing cartridges and modules for separations and other phase contact applications, in which the cartridges contain baffles that induce radial feed fluid flow in the shell side of the hollow fiber membrane bundle; and methods for fabricating such cartridges.

Abstract: Interconnecting two insulation sheathed conductors in subsea environments is done using a subsea connector including a metal conductor splice pin arrangement and a splice insulation sleeve. A metal tube is placed over the splice insulation sleeve. The conductor insulation sheaths are molded to respective opposite sides of the metal tube.

Abstract: A method of sealing electric parts mounted in a bare state on an electric wiring board uses a liquid sealing resin as a printing ink and a screen serving as screen printing means and having apertures in the same pattern as the electric parts mounted on the board. The lower end of a peripheral wall of the screen defining each of the apertures is substantially brought into line-to-line contact with the surface of the board for screen printing. The screen has a recess formed on the rear side of the line contact portion thereof and surrounding the contact portion. These features prevent the printing ink from adhering to the rear side of the screen and the collapse of the sealing resin layer that would occur if the ink adheres to the screen rear sides.

Abstract: A process for making a refastenable mechanical fastening system, made of free formed prongs joined to a substrate. The prongs taper and are nonperpendicularly oriented relative to the plane of the substrate. Each prong has an engaging means projecting laterally from the periphery of the prong. The free formed prongs are manufactured by the process of depositing liquid material onto a moving substrate, stretching the liquid material in a direction parallel to the plane of the substrate and severing the stretched material to form the distal end and engaging means of the prong. The advantageous usage of the fastening system in an article of manufacture, such as a disposable absorbent garment, specifically a diaper.

Abstract: In a pre-molded package assembly, a thermoplastic ring molded onto a leadframe must maintain lead coplanarity. In this invention a plastic member of liquid crystal polmar is molded onto the leads of a metal leadframe. The plastic member is a thermoplastic anisotropic material which, when formed, has a flow direction which is in the long dimension of the plastic member and a transverse direction which is in the short dimension of the plastic member. Dam members on the leadframe help contain the plastic molding compound within the mold cavity during the molding process. A puddle gate prevents the formation of a weld line in the plastic member. Upon completion of the molding process, the dam members are excised from the leadframe to provide discrete leads.

Abstract: Hollow fiber membranes can change dimensions upon drying or other processing creating leaks in tubesheets formed on fiber bundles. An adherent layer is formed in contact with an inner surface of each tubesheet and the fiber membranes therein in such a manner as to fill gaps formed between the hollow fiber membranes and each tubesheet during the drying or processing of the hollow fiber membranes and tubesheets. Preferably, the adherent layer is cast from a diglycidyl ether of bisphenol A containing an acrylo-nitrile-modified polyamine curing agent and the hollow fibers are cellulose ester.

Abstract: In a chain thrower mechanism of a bicycle derailleur gear mechanism a parallelogram is formed by at least four parts. One of these parts is prefabricated by injection moulding with respective hinge portions. A second of these parts is formed with respective hinge portions by using one hinge portion of the prefabricated part as a shape-giving part for injection moulding of the other part.

Abstract: A geotextile having a soil treatment compound includes a porous sheet having a plurality of spaced nodules of composite material secured to the sheet. The nodules are composed of a soil treating agent and a binder which is injected through the sheet and solidified, such that the sheet is enmeshed by the nodules.