Abstract: A waterproof heat-insulation construction method aims to spread a layer of waterproof heat-insulation powder through a waterproof heat-insulation module on a work surface to form waterproof and heat insulation effect thereof. The method comprises the steps of: first, anchoring at least one waterproof heat-insulation module which can be arranged on the work surface; then holding the waterproof heat-insulation powder in the waterproof heat-insulation module in contact with the work surface to form a waterproof heat-insulation layer. The invention also provides a corresponding waterproof heat-insulation module which can be constructed in a modular fashion to achieve waterproof and heat insulation effect for buildings.

Abstract: A terminal block (10) fastens conductors by placing the conductors one above another and fastening bolts and includes a plurality of nuts (30) on which the conductors are to be placed and partition walls (50) partitioning between adjacent nuts (30). Each partition wall (50) includes an insulation wall (24) provided in an insulation plate (20) arranged below the nuts (30) and a molded resin portion (60) covering the upper surface of the insulation wall (24) and the side surface of the insulation wall (24). Exposed portions (27A), which are exposed upper end parts of a projecting portion (27) provided on the insulation wall (24), are provided on the upper end surface of the molded resin portion (60).

Abstract: Materials and methods are provided for producing preform materials for impact-resistant composite materials suitable for liquid molding. Interlayers formed of nonwoven, continuous fibers, such as spunbonded, spunlaced, or mesh fabric, are introduced between non-crimped layers of unidirectional reinforcing fibers to produce a preform for use in liquid-molding processes to produce a composite member. Curing of the preform provides increased impact resistance by increasing the amount of energy required to propagate localized fractures due to impact.

Abstract: One embodiment is a stimulation lead including a lead body comprising a longitudinal surface, a distal end, and a proximal end; and multiple electrodes disposed along the longitudinal surface of the lead body near the distal end of the lead body. The multiple electrodes include multiple segmented electrodes with each of the segmented electrodes having an exterior surface, an interior surface opposite the exterior surface, a proximal end, and a distal end. At least one of the segmented electrodes includes one or more of a) at least one channel formed in the segmented electrode and extending from the proximal end to the distal end of the segmented electrode, b) an arcuate groove formed in at least one of the distal end surface or the proximal end surface, or c) a notch formed in the segmented electrode and extending from the proximal end to the distal end of the segmented electrode.

Abstract: Provided are amorphous silica particles for application to industrial fields where there are increasing desires for high purity and colorlessness. The amorphous silica particles are produced through the steps of hydrolysis of an alkoxide, vacuum drying, and firing. The amorphous silica particles have been reduced in coloration and in Fe content, which is causative of coloration of the silica, and can meet the desires. The amorphous silica is characterized by having an Fe content of 20 ppm or less.

Abstract: A process for forcibly infusing liquid potting compound into the strands of a cable in order to attach an anchor to the cable. The process uses a strand cavity within an anchor that encloses the exposed strands. The strand cavity is sealed. Liquid potting compound is then forced into the strand cavity, where it runs around and through the exposed strands. A second venting passage is preferably employed, so that the liquid potting compound flows through the mold without trapping any substantial air pockets.

Abstract: A gasket is formed using a plurality of compression limiting inserts each having first and second surfaces, and at least one edge disposed between the first and second surfaces with an elastomeric sealing material bonded thereto. Opposite ends of each of the compression limiting inserts are aligned with, and spliced to, adjacent ones of the compression limiting inserts by the elastomeric sealing material. The plurality of compression limiting inserts are aligned to form a completed gasket.

Abstract: The present invention's stratified composite system of armor, as typically embodied, comprises a backing stratum and a strike stratum that includes elastomeric matrix material and low-density ceramic elements embedded therein and arranged (e.g., in one or more rows and one or more columns) along a geometric plane (or plural parallel geometric planes) corresponding to the front surface of the strike stratum. Some inventive embodiments also comprise a spall-containment stratum fronting the strike stratum. The density of the low-density ceramic material is in the approximate range 2.0-3.0 g/cm3. In the strike stratum, the volume ratio of the low-density ceramic material to the elastomeric matrix material is in the approximate range 4-20.

Abstract: An electrical apparatus according to the present disclosure comprises a molded device having a molded portion and being formed via an overmolding process. The electrical apparatus includes a wire set at least partially overmolded within the device, the wire set having an outer sheath surrounding a plurality of wires. The molded portion surrounds a portion of the wire set. The electrical apparatus further includes polyurethane bonding material occurring between the outer sheath and the molded portion. The polyurethane bonding material bonds at least a portion of the wire set to the molded portion during the overmolding process.

Abstract: A method of manufacturing a component, the method including the steps of: providing a component having a first portion, which first portion defines a cavity, characterized by; identifying a first frequency response of the first portion and/or the entire component, and introducing material into the cavity to achieve an adjusted frequency response of the first portion and hence a desired frequency response of the component.

Abstract: The present disclosure relates to a method for making a thermal interface material. A carbon nanotube array on a substrate is provided. The carbon nanotube array includes a plurality of carbon nanotubes substantially parallel to each other and substantially perpendicular to the substrate. The carbon nanotubes of the carbon nanotube array are slanted toward a central axis of the carbon nanotube array. A liquid matrix material is compounded with the carbon nanotube array. Additionally, the liquid matrix material is solidified.

Abstract: The technology disclosed herein generally relates to methods of making a spacer. At least a portion of a first elongate strip and a portion of a second elongate strip are arranged to define a space there between. A first sidewall is extruded through a first extrusion nozzle in the space. The first sidewall is adhered to the first elongate strip and the second elongate strip and the first extrusion nozzle is moved relative to the first and second elongate strips while extruding the first sidewall.

Abstract: Implementations of the present invention relate to a molded part, in particular a decorative part and/or a trim part for the passenger compartment of a vehicle, comprising a support of plastic, a decorative layer and a ductile insert of ductile material. According to implementations of the present invention, the ductile material for forming the ductile insert is or comprises a nonmetallic mat, in particular a textile mat or a prepreg mat. Implementations of the present invention also relate to an injection molding process and a compression molding process for producing molded parts, in particular decorative parts and/or trim parts for the passenger compartment of a vehicle, the molded parts comprising a support of plastic, a decorative layer and a ductile insert of ductile material.

Abstract: A structural filler is installed in a gap between at least first and second composite members by extruding a flowable filler material, placing the extruded filler on one of the composite structural members, and assembling the composite members.

Abstract: A structural member for facilitating quick and economical construction of pre-cast building elements comprising entire or partial panels such as walls, floors, ceilings, and roofs by combining metal stud framing with thin concrete or similar material for light-weight, low-cost, structurally strong panels. An illustrative structural member for constructing such pre-cast building panels is a segmented member made of a rigid material, such as a metal, that is secured to a stud by pressing a member including tangs through a cavity, by the insertion of fasteners through apertures in structural member tabs, or by adhesion or coalescence. The member may include upper tabs and apertures permitting the flow of concrete for additional structural strength. Reinforcement bars can be also incorporated. To reduce heat transfer and promote environmentally responsible and resource-efficient building, a break may be left between the stud and the concrete, with the break possibly filled by an insulative material.

Abstract: A retaining member of a speaker motor may be formed using a mold. The mold may receive a plurality of speaker motor components. The mold may be configured to receive the speaker motor components in a desired arrangement. The mold may receive an injected material. The injected material may fill unoccupied space in the mold. The injected material may be cooled to form a retaining member to retain the speaker components in the desired arrangement subsequent to removal of the speaker motor components from the mold.

Abstract: A filter element, and filter apparatus, include a filter pack, a seal member, and a seal support frame operatively connecting the seal member to the filter pack. The seal support frame includes an annular extension, which is preferably canted at an oblique angle to a longitudinal axis, for supporting the seal member. The seal support frame also preferably includes a first end thereof including the annular extension, and a second end thereof spaced from the first end thereof along the longitudinal axis, with the first and second ends of the seal support frame joined by a hub of the outer peripheral sidewall of the seal support frame to define a cavity within the seal support frame for receiving the filter pack. The first and second ends of the seal support frame, and the filter pack are preferably joined and sealed to one another by a single bead of adhesive.

Abstract: A method of making a composite prosthetic device, such as a hernia repair device, includes providing a support layer, juxtaposing a layer of an absorbable material with the support layer, and disposing an absorbable adhesive between the support layer and the layer of an absorbable material. The method includes heating the layers for melting the absorbable adhesive so as to bond the support layer with the layer of the absorbable material. Before the heating step, the moisture content of at least one of the layers is increased for improving thermal conductivity between the layers so as to enhance the strength of the bonds formed between the layers. The moisture content may be increased by exposing at least one of the layers to an environment having elevated relative humidity. In one embodiment, the support layer is polypropylene mesh, the layer of the absorbable material is oxidized regenerated cellulose, and the absorbable adhesive is polydioxanone.

Abstract: A method for fabricating an artificial skin system for use with a robotics assembly. The method includes providing a mold core with an exterior surface defining an inner surface of a skin system, with this surface including a plurality of mounting elements. The method includes attaching, to each of the mounting elements, an elastomeric actuation piece or point (EAP). The mold core is positioned within an exterior skin mold, and a cavity is formed between the exterior surface of the mold core and inner surfaces of the exterior skin mold that defines topography and dimensions of the skin system. The method includes filling the cavity with skin-forming material. Then, after the skin-forming material hardens to form the skin system, the method includes removing the skin system from the mold core including detaching the EAPs from the mounting elements, and the EAPs are integrally bonded within the skin system.

Abstract: The invention concerns a method for making an interior covering element, and an interior covering element with no central defect. The invention concerns a method which consists in providing a soft skin (14) and a support (10), placing the skin (14) and the support (10) on parts of the mould, closing the parts of the mould for completely delimiting a moulding cavity (16) between the skin and the support, and introducing a fluid material designed to form a foam. The making of the support (10) includes placing a catching member (24) proximate the orifice, and the method includes, prior to closing the mould, causing the catching members (26, 24) of the mould and the support to co-operate, such that the support (10) is not spaced apart from the mould. The invention is applicable to motor vehicle interior covering.

Abstract: A mold and method for vacuum assisted resin transfer molding of a fiber reinforced laminated structure are provided. The mold includes a first mold part and a second mold part. The first mold part defines a negative impression of the laminated structure, being structurally stable and forming a support for fiber reinforcement layers of the laminated structure. The second mold part connectable to the first mold part for closing the mold and defines together with the first mold part an enclosed space which can be evacuated. The mold further includes a flow duct for guiding a liquid polymer which is formed as a recess in the first mold part and/or a recess in the second mold part that is open towards the enclosed space and extends along a section of the periphery of the first mold part and/or the second mold part.

Abstract: A method of forming a wallboard material can include forming a mixture including microparticles, sodium silicate and vinyl acetate. The mixture can be disposed between a metallic facing membrane and a second facing membrane. The mixture can then be heat cured in a single step sufficient to form a wallboard material having the metallic facing membrane and the second facing membrane attached to a core matrix. The heat curing time is complete in less than about 1.5 hours without causing damage to the wallboard material.

Abstract: A shear panel building material that includes a first facing membrane, a core matrix disposed on a face of the first facing membrane, and a semi-rigid or rigid material attached to the core matrix. The core matrix can include microspheres having a size of about 200 microns to about 800 microns, sodium silicate, and ethylene vinyl acetate. In one aspect, the shear panel is substantially free from glue and cement.

Abstract: To provide a vibration isolation apparatus which prevents a vibration isolation leg from being pushed by a resin material injected in a resin molding process and to prevent generation of resin burrs. Because a rubber notch 5055 is formed in a first molding product 5100, when the first molding product 5100 is placed in a resin mold 400 in an insert molding process, the pressure of the flowing resin material injected in the resin mold 400 through the injection gate can be relieved and thus first wall covering rubber parts 52 may be less pushed by the resin material. This reduces positional deviation of a vibration isolation leg 50 and sealing errors caused by deformation of the first wall covering rubber parts 52, and thus generation of resin burrs can be suppressed.

Abstract: Rubber burrs which are formed on a first molding product are set to the closer side of spaces of side surfaces. Therefore, when the first molding product is placed in a resin mold for a resin molding process, it is unnecessary to insert a rubber-burr portion in the resin mold at a predetermined position (at which protrusion rubber parts can be brought into tight contact with the resin mold for sealing). That is, the rubber burrs formed along the parting lines can be placed in a cavity of the resin mold. Therefore, since second rubber covering parts can be easily inserted in the resin mold at the predetermined positions and working time can be reduced, workability can be improved. Moreover, since the predetermined positions of the resin mold can be surely sealed by tight contact with the side faces, generation of resin burrs can be suppressed.

Abstract: A housing suitable to comprise multiple electrical power cells in electrically driven motor vehicles comprises at least one lower receiving part and one upper covering part. Both parts fit together and create inside a hollow space. Both parts are prepared from a multilayered material comprising at least one support layer of thermoplastic polymer and at least one cover layer of metal adhering to each other. Such housing is perfectly suitable to protect the power cells inside against mechanical damage and against the influence of fire and/or electromagnetic radiation.

Abstract: Provided are, among other things, systems, methods and techniques for manufacturing sheet material. In one representative embodiment, a sheet of fabric material is positioned across a patterning template that has a number of openings; and the sheet of fabric material and the patterning template are fed through an extrusion device in which extrusion material coats the fabric material and forces the fabric material into the openings in the patterning template, thereby producing a composite sheet material.

Abstract: A vessel and method for forming the vessel is disclosed, the vessel having an injection blow molded hollow liner, wherein the hollow liner includes reinforced interfacial features formed substantially around a portion of at least one vessel penetration element.

Abstract: Application of a thermally and/or electrically conductive compound to fill a thermal and/or EMI shielding gap between a first and a second surface. A supply of a fluent, form-stable compound is provided as an admixture of a cured polymer gel component, and a particulate filler component. An amount of the compound is dispensed from a nozzle, screen, stencil, or other orifice under an applied pressure onto one of the surfaces which, when opposed, form the gap, or into the gap formed between the surfaces. The gap is at least partially filled by at least a portion of the dispensed compound.

Abstract: A connector assembly is provided which includes a housing and at least one conductor module. The conductor module comprises at least a first sub-module and a second sub-module attached together to form the conductor module. The conductor module is at least partially received in the housing. The housing and the first sub-module include cooperating positioning structures for positioning the at least one conductor module into the housing such that the position of the second sub-module with respect to the housing is determined by the position of the first sub-module with respect to the housing in at least a first direction (X; Z). A connector assembly is also provided in which at least one contact includes at least one contact beam of which a part is resiliently displaceable substantially parallel to a side wall of the housing from a preload position to a second position for receiving a mating contact.

Abstract: In a method of making a multilayer wiring board having a substrate and a wiring pattern formed in the substrate, base films are stacked in a predetermined direction to form a stacked film structure. Each base film includes thermoplastic resin. Pressure and heat are applied to the stacked film structure from its both sides in the stacked direction so that the base films are joined together to form the substrate. At least one of the base films is a combined film including a fiber sheet. Both sides of the fiber sheet are covered with the thermoplastic resin in such a manner that air space remains in the fiber sheet.

Abstract: In one aspect, an aircraft seat assembly comprises a plurality of seat skeleton parts (22-26, 36,38) held in juxtaposition with one another by means of an over-moulded polymer material (42). In another aspect an aircraft seat assembly comprises a seat back portion having an expanded polymer material over-moulded over a seat skeleton part (14), the seat back portion having posterior recesses (38) that allow additional knee-space for a passenger seated in a seat behind. In another aspect an interior structural component of an aircraft comprises a moulded polymer encapsulated by a metallic flashing.

Abstract: Disclosed is a gypsum board forming device which provides improved slurry spread. The device includes a forming table with an arcuate or angled profile that promotes a uniform slurry spread. An arcuate or angled hinge plate can also be included to further promote the uniform distribution of slurry prior to an extrusion plate. As a result of the improved slurry spread, gypsum board with increased strength and durability can be created.

Abstract: An article of footwear may have a sole structure with a chamber, a plate, and an outsole. The chamber encloses a fluid and has an upper surface and an opposite lower surface. The plate is positioned adjacent to the upper surface and has a plurality of projections that extend into indentations in the chamber. The outsole may be positioned adjacent to the lower surface and may have a plurality of projections that extend into indentations in the chamber. In some manufacturing processes for the sole structure, the plate and outsole may be located within a mold, and the chamber may then be shaped by surfaces of the plate, outsole, and mold.

Abstract: In one embodiment, an energy absorber, comprises: a plurality of crush lobes including a base and sides extending from the base to an outer wall; and a composite insert in the energy absorber. The insert comprises a second plastic material and reinforcement. The second plastic material is different than the crush lobe material. The insert is located at an area of the crush lobes, and wherein the area is the side and/or the outer wall. In another embodiment, an energy absorber comprises: a plastic frame; thermoplastic crush lobes extending from the frame, wherein the crush lobes comprise an outer wall, an extending wall, and a base; and a plastic insert located at an area having a volume of the crush lobes, wherein the insert occupies less than or equal to 90% of the area volume. The insert comprises reinforcement and a plastic material different than the thermoplastic crush lobes.

Abstract: The present invention relates to a method of producing footwear. The footwear has an upper and an outsole with an upraised portion, such as a toe bumper or a heel bumper. The method uses a mould comprising a last, upon which the upper is arranged, an upper mould part divided into two side parts being laterally movable in relation to a lower mould part between a first and second position, and the lower mould part being vertically movable in relation to the upper mould part between a third and fourth position.

Abstract: Materials, apparatus and methods of forming structural components for consumer electronics devices are described. In one embodiment, ceramic fibers, such as alumina, are mixed with a thermoplastic, such as nylon, to form a composite material usable in an injection molding process. The volume percent of ceramic fibers used with the thermoplastic can be selected to improve the strength properties of the composite material. Pigments can be added to the composite material to affect its aesthetic appeal. In one embodiment, the composite material including the ceramic fibers can be used to form frame components usable in a consumer electronic device. The frame components can be load bearing structures that are externally visible or used within the interior of the device.

Abstract: A method for manufacturing molded flexible plastic skins (9, 24, 27, 34) differing in their shape from each other, each skin being molded against a mold surface (2) of a mold (1), comprises the steps: —providing a mold surface (2) matching the shape of the skin to be molded by using a first mold surface provided by the mold itself or by altering the first mold surface by placing one or more mold inserts covering only a part of the first mold surface onto said mold surface and thereby providing an alternative second mold surface, —applying a plastic compound to be brought to shape by the mold surface (2) provided, —bringing to shape the plastic compound applied to the mold surface (2), and —demolding the molded skin (9) from the effective mold surface (2).

Abstract: The formulation for making plasterboard with paper cover sheets comprises finely divided gypsum, a minor amount by weight of starch and, as crosslinking agent for the starch, a tri-functional reactive s-triazine having substituents at positions 2, 4 and 6 of the triazine ring which are reactive with the starch. A preferred crosslinking agent is 2,4,6-trichloro-s-triazine, which is preferably partially reacted with the starch before further reaction with the paper cover sheets for the plaster board.

Abstract: Method for producing a condenser, which is provided with a plurality of pipes extending parallel to each other and disposed in a specified grid, the ends of the pipes being held by a base plate, characterized by the following sequential method steps: providing a pan, the base surface of which has a plurality of bores disposed in a defined grid and pipe sockets aligned with the bores, introducing filling pins into the pipe sockets, introducing thermoplastic granules into the pan, melting the granules in the pan, introducing centering pins into the pipe sockets while pushing out the filling pins, sliding the pan comprising the molten granules onto the free ends of the pipes, cooling the molten granules while forming a base plate receiving the free ends of the pipes in a gas-tight manner, the base plate being made of thermoplastic material, and subsequently pulling the pan and the centering pins off the connection of the base plate and pipes.

Abstract: An electrical connector assembly is provided and includes a plurality of cables, each of which have a conductor, and an electrical connector having a connector housing which houses a plurality of pins/sockets, each of which are connected to a pin/socket termination, wherein each pin/socket termination is connected to a conductor of the cables. The connector further includes a thermoplastic pre-mold covering which securely covers a portion of the connector housing, the pin/socket terminations and a portion of the plurality of cables, wherein the pre-mold covering is securely attached to the portion of the connector housing, the pin/socket terminations and the portion of the plurality of cables via a pre-mold process which incorporates a mold having a control finger configured to position the cables away from the wall of the mold cavity and flow channels for injecting plastic on both sides of the control finger during the molding process.

Abstract: A utility truck with arched reinforcing rods incorporated into the base of a plastic truck during molding. The reinforcing rods are held in place in a mold at a predetermined distance above the mold's inner surface by spacers attached to the ends of the rods. Plastic is molded around the rods, with more plastic provided below the rods than above them, so that, when the plastic truck is removed from the mold and allowed to cool, the plastic will contract to a greater extent than the metal rods, causing the base and the reinforcing rods to bow upward, creating a convex arch in the truck's base. The arch provides an inherently strong, bridge-type structure that substantially strengthens the load-bearing capability of the truck, yet requires less reinforcing material than conventional supplemental chassis structures. In another embodiment, caster base mounts are also molded into the bottom of the truck, providing a utility truck with a unitary chassis structure.

Abstract: A removable molding tab facilitates loading component parts into a mold by providing a body with holding configurations suitable to releasably secure the component parts in mold ready positions. The component parts are loaded into a mold as a preassembly with the removable tab. The tab is removed after the component parts are placed into the mold.

Abstract: A method for jointing a rubbery-core-inserted braid is provided. In the method, a mold made of a pair of templates is prepared, wherein the templates may be closed in such a manner that trenches can constitute a through hole into which the braid is fittable. The method includes a step of fitting an end of the braid into the trench in one of the templates, while fitting the other end of the braid into the trench, thereby approaching both the ends of the braids each other, a step of interposing a thermoplastic resin between both the ends, and a step of heating and melting the thermoplastic resin in a state where the mold is closed, causing the melted resin to penetrate into the ends of the braids, and solidifying the melted resin, thereby jointing the ends of the braids to each other.

Abstract: A method for making a damper component for absorbing and dissipating vibration and/or noise resonation is provided. The method features heating a laminate including a viscoelastomer-containing damper layer and an adjacent melt-flowable, curable sheet molding compound. Heating is conducted under pressure in a mold to cure the sheet molding compound to form a continuous constraining layer that intimately contacts and encases the damper layer.

Abstract: A composite structural system comprising first and second outer plates and an inner core of elastomer wherein the outer plates are formed with a plurality of nails pre-punched from the plates to provide coherent integration between the outer plates and the inner elastomer core and are fabricated either by a Post-Sandwich method or a Pre-Sandwich method

Abstract: A method for producing a panel assembly is provided. The panel assembly includes a panel and a gasket adhered to the panel and extending along at least a portion of the periphery. A curable composition is applied either directly or indirectly onto the panel and onto a mold surface onto which the panel has been positioned. When being applied on the mold surface, the curable composition has a dynamic viscosity which is lower than the dynamic viscosity of extrusion materials. In this way, a better surface quality can be achieved without having to exert a high pressure onto the curable composition. In contrast to the known RIM processes, the curable composition is not injected in a closed mold but is applied onto an open mold surface by means of an applicator device moving along at least the portion of the periphery of the panel.

Abstract: A molded article includes a first layer, a second layer and a third layer, the first layer and the third layer are transparent, the first layer has first patterns formed thereon, and the third layer has second patterns formed thereon, the second patterns have the same shape and size as the first patterns. The first layer and the third layer are joined to the two opposite sides of the second layer by injection molding, where the first and second patterns align.

Abstract: A one-piece composite wheel has a disc core made from a three-dimensionally reinforced honeycomb structure, with the disc core embedded by a composite material to form a disc section of the wheel. The composite material also forms the rim of the wheel, with the rim being integral with the disc section.

Abstract: A molded article includes a first layer made of soft material, a second layer made of plastic material; and a third layer made of hard material. The first layer and the third layer are respectively joined to the opposite sides of the second layer by injection molding. A method for making the molded article is also disclosed.