Abstract: A ball nut for use in combination with a ball screw and a plurality of ball bearings wherein said ball nut has a metallic sleeve segment including a longitudinal opening and a plurality of equidistant arcuate grooves. A polymeric deflector segment is included, having a plurality of S-shaped return grooves spaced apart sufficiently to cooperate with the plurality of arcuate grooves of the sleeve segment for completing a plurality of bearing race circuits inside the ball nut. A polymeric ball nut body encases the sleeve segment including a longitudinal slot for receiving the deflector segment sufficiently to place the plurality of equal distant arcuate grooves into cooperation relationship with the S-shaped return grooves.

Abstract: A machine for the production of seating components having a plurality of movable press centers which are moved about by a track to a plurality of workstations where different manufacturing operations are performed. The track is equipped with transfer capability to selectively bypass one or more of the workstations to enable different components to be made simultaneously using different methods. The track can further move a press center off line for repair without interrupting the operation of the machine.

Abstract: A manufacturing process enables the connection of two separately finished skins (12A & 12B) with spacers (14 & 16). The panels are manufactured by casting a first skin (12A), and then attaching the spacers (14 or 16) to the internal side of the first skin, and then casting a second skin (12B) and attaching the spacers to the internal side of the second skin. The lightweight panel (10) also contains internal formwork (15) for structural columns (33) and beam (34) which are cast in situ after the panel has been placed.

Abstract: A graphite panel (10) with a hole (11) having a damaged thread (12) is repaired by drilling the hole (11) to remove all of the thread and make a new hole (13) of larger diameter. A bolt (14) with a lubricated thread (17) is placed in the new hole (13) and the hole (13) is packed with graphite cement (16) to fill the hole and the thread on the bolt. The graphite cement (16) is cured, and the bolt is unscrewed therefrom to leave a thread (20) in the cement (16) which is at least as strong as that of the original thread (12).

Abstract: The invention relates to a method for producing a breast prosthesis in which a two-component addition cross-linkable soft elastic silicone rubber composition is introduced into a synthetic resin film constituting the inside and the outside of the prosthesis. The synthetic resin film filled with the as yet uncross-linked silicone rubber composition is arranged in a mold and silicone rubber composition is caused to cross-link with the development of heat. In order to improve upon the known method for the production of breast prostheses that the holding members to be attached may simply be arranged on the breast prosthesis and that the finished breast prosthesis has a neat appearance, in accordance with the invention at least one holding element, preferably in the form of an adhesive strip, is applied to the inner side of the breast prosthesis, by the activation of a hot-melt adhesive.

Abstract: A method and apparatus for the sizing of a shaped extended element having a longitudinal axis and including lateral surfaces extending substantially parallel to axis. The apparatus includes a wheel rotatable about an axis and with the wheel including at least one planar ring-shaped surface extending perpendicular to the axis of the wheel and centered on the surface. The ring-shaped surface is adapted to cooperate with the lateral surface of the shaped elongated element during a displacement of the wheel relative to the element along an axis parallel to the longitudinal axis of the element. A coating means is adapted to deposit, at least on the outer circumference of the wheel a sufficient amount of glue for allowing a sizing of the lateral surface of the shaped element.

Abstract: A method of manufacturing a gasket having an improved elastomeric sealing bead. The method includes the steps of providing an embossment in a gasket body and filling the cavity of the embossment with an elastomer. The gasket is then positioned in a press and the embossment is squeezed to displace the elastomer into a sealing bead which projects from the flattened recess and beyond the major surface of the gasket body. The gasket is then removed from the press prior to use and installation in its intended environment.

Abstract: An easy setting hour repeating device comprising mainly of a transmission shaft, a slot (or flange), a minute wheel, a cam claw, a short spring and a long spring, wherein the slot is provided at the side edge of the hand assembly section on the top of the transmission shaft which is protrusively extended on the dial from the minute wheel, and the position of the slot forms a certain included angle with the cam claw under the wheel, when the minute wheel moves, the cam claw will contact the alarm spring first, then release the spring to make the spring activate the electric circuit of the alarm clock, the slot are aligned with the dial index 12, during assembly, it requires only the slot, minute hand and the dial index 12 be aligned to make the alarm clock repeat on the hour to achieve the easy hands assembly purpose.

Abstract: The present invention relates to a connector housing and a method of manufacturing the waterproof connector housing. The waterproof connector housing according to the present invention includes: an engagement frame for receiving a mating connector at a front portion thereof; a ring-like primer layer formed on a wall of at least an engagement face of the engagement frame; and addition-reaction fluid silicone rubber formed on the ring-like primer layer, wherein the addition-reaction fluid silicone rubber is combined with the primer layer by vulcanizing the fluid silicone rubber such that a ring-like packing is integrally formed with the connector housing.

Abstract: A method for fixing a material used for balancing of a roll in which a support and fixing construction for a fluidized balancing material is placed into the roll interior in contact with an inner face of the roll. The fluidized balancing material is then placed inside the roll at the location required by the balancing, where it is fixed and hardens. The support and fixing construction comprises openings or equivalent, which permit the balancing material to be placed at both sides of the support and fixing construction before it hardens and is fixed at the location required by the balancing.

Abstract: A method for manufacturing the half body portions of a magnetic tape cassette or the like having an image transfer layer on its outer surface. An image transfer film is placed in a molding cavity, which film includes a base layer, a matting layer, and an image transfer layer. The function of the matting layer is to roughen the surface of the image transfer layer, while allowing easy subsequent peeling therefrom. A molten plastic is injected into the molding cavity against the image transfer layer. After the resulting product solidifies, the product is removed from the molding cavity, and the base layer and matting layer are peeled from the product, leaving the image transfer layer on an outside surface of the product.

Abstract: A method for producing a unitary part having a property enhancing coating strongly bonded to a core of either plastic or fiber reinforced composite is provided by applying the coating to a formed and shaped carrier substrate which is placed into the mold. Plastic is injected into the mold such that the plastic infiltrates the coating during molding and therefore locks the coating to the part after cure. Utilizing the present method substantially enhances the coating bond strength and reduces manufacturing costs by eliminating a post production coating step.

Abstract: A method for manufacturing a reinforced cementitious columnar structure including: providing a mold having a cavity which corresponds to a shape and size of the columnar structure; placing at least one nonwoven metal fiber mat around the periphery of the cavity; filling the cavity with a slurry of cementitious material containing aggregate having a particle size greater than the size of the interstitial voids of the fiber mat; curing the slurry of cementitious material; and removing the mold.

Abstract: A method of preparing a hydrophilic plastic cartridge by centrifugally cang polymerizable hydrophilic material in a rotating polymerization tube whose longitudinal axis is maintained parallel to the ground. The speed of rotation causes radial outward displacement of the polymerizable material which upon assuming a predetermined shape within the rotating tube is then polymerized to the predetermined solid configuration. The resulting plastic cartridge is characterized by smooth, unscored internal and external cylindrical surfaces. The cartridges are used as a rate-limiting membrane in drug delivery devices. Sterilized kits containing a disposable needle/syringe or trocar-like instrument and the drug delivery device are used for subcutaneous implantation of the device in an animal body.

Abstract: A method of forming a vehicle accessory embodying the present invention includes the provision of a fabric or other upholstery material in the shape of a container which when filled with an amorphous filler material defines an accessory such as a visor, introducing an amorphous material such as a mixture of expandable chemicals into the container so formed and allowing them to expand and cure while constraining the major sides of the container during curing thereby forming an accessory core and integral cover. Visors embodying a preferred embodiment of the present invention comprise an integral cover and structural core of an amorphous material introduced to fill the cover and which is bonded thereto. In a preferred embodiment, the cover is formed from a butterfly pattern which is folded and has edges joined with the exception of an opening at one corner and which is subsequently inverted to define the visor-shaped container.

Abstract: A method is provided for the preparation of homogeneous copolymers having a redetermined equilibrium water content (EWC) value formed by the addition polymerization of a mixture of ethylenically unsaturated monomer A and ethylenically unsaturated monomer B, for example, 2-hydroxyethyl methacrylate and hydroxypropyl methacrylate. The method requires determining the EWC values of the hydrogel homopolymer of hydrophilic monomer A (homopolymer A) and the hydrogel homopolymer of hydrophilic monomer B (homopolymer B); determining the relationship of the EWC values of the homogeneous copolymers AB versus the chemical composition of said copolymers AB; selecting the targeted EWC value and determining the chemical composition of copolymer AB having the targeted EWC value; forming a polymerizable mixture of monomer A and monomer B in amounts sufficient to yield copolymer AB having the targeted EWC value; and effect the polymerization reaction to yield copolymer AB characterized by the targeted EWC value.

Abstract: A process for shaping an end of a solid cosmetic stick such as a deodorant or antiperspirant. The process includes the steps of filling a package body with a molten cosmetic composition, solidifying the composition into stick form, heating a mold or package cap, elevating the stick to extend the package body opening, and contacting an end portion of the stick with the heated die or cap. A pattern such as a trademark or logo may be molded through this process onto the end portion of the stick.

Abstract: A process for producing a concrete post having a sleeve that functions as a pouring form during pouring of the posts, a protective shield during shipping and storage thereof, and a strengthening component upon installation. The post is produced in a process whereby multiple, replacable sleeves are provided in a rack which are simultaneously filled from a hopper. The sleeve cavities are substantially free of rebar to facilitate pouring and reduce cost, the sleeve replacing the rebar as the strengthening component.

Abstract: A material is described for preventing the occurrence of damage to the backwall of a cavity within a component during laser drilling of holes into said component. The material comprises an acrylic resin having polytetrafluoroethylene dispersed within it. A method for preventing such backwall damage occurring during laser drilling using this material is also described.

Abstract: A method and apparatus for manufacturing a bidirectional, corrosion and abrasion resistant gate valve body. In one embodiment, the gate valve body, including flange seals and a liner, are produced in a single molding operation. A mold with appropriate coring either forms or aligns any desired mounting inserts. Coring is also provided to properly form a packing area, gate passage, fluid passages, and flange mounting seals. Once the mounting inserts have been positioned in the mold cavity, the mold sections are secured together, and a filler material, preferably a thermoplastic resin, is injected into the cavity. Upon hardening of the filler material, the inserts are secured into position. Further, the entire body and liner are a single solid unit comprising the packing cavity, the gate slot for sealing flow areas, the flow passages, and the flange rings for sealing connection of the valve to other mating surfaces.

Abstract: A method of molding a display card for jewelry which has a pair of posts protruding from at least the rear face thereof that serve as gripping members for pin formed jewelry articles. The posts have bores that are formed with a wide mouth for ease of insertion and the bore tapers to a small gripping portion to hold the jewelry pin. A decorative layer overlies the central area of the card and is frictionally held in place by the posts.

Abstract: A process for installing a liner in a generally horizontal pipe section includes the steps of: providing a hollow generally cylindrical folded pipe liner; pulling the folded liner through the pipe section leaving end sections of the liner extending from the upstream end and the downstream end of the pipe; pulling an air hose and a steam hose through the folded liner from the downstream end to the upstream end; providing a floating plug assembly including at least two disk shaped expanders; attaching the steam hose to the floating plug assembly downstream of the disk shaped expanders; attaching the air hose to the floating plug assembly upstream of the disk shaped expanders; inserting the floating plug assembly into the liner at the upstream end; and providing steam to the steam hose and cooling air to the air hose, while pulling the floating plug assembly through the liner to progressively heat the liner to a softening point downstream of the disk shaped expanders, and expand the liner to fill the pipe and co

Abstract: A drive shaft support, and a method for making the same, which support may be used as a vehicle drive shaft support and bearing assembly. The shaft support has an outer two part metal bracket surrounding the support and an annular cup member embedded in an elastomer portion of the support closely adjacent a center opening. An elastomer such as rubber is vulcanize bonded to the bracket and the cup, forming a single bonded unit. To make the center support the bracket parts and cup are phosphated. The two separate parts of the outer bracket are preassembled and then loaded into vulcanizing mold parts, such bracket parts forming the periphery of the mold cavity. A piloting core positions the cup within the assembled bracket and also controls the thickness of the rubber bonding to the cup inner diameter. The piloting core also forms the axis of the center opening and cup at a precise dimension with respect to a mounting hole in the bracket for proper installation.

Abstract: A method of manufacturing a steering wheel, in which a coating layer is molded of a synthetic resin, by using a molding die unit, on at least the annular portion of a steering wheel core including a boss. The annular portion is located around the boss and has a groove extending in the circumferential direction thereof. Spokes couple the boss and the annular portion to each other. The method includes a die opening step in which an upper molding die and a lower molding die, which have a gate formed at the separation surfaces of the dies and communicating with the molding cavity of the die unit, are opened from each other.

Abstract: A "U" shaped support mounting a handle to a top surface thereof is positioned over a molding portion, wherein the support includes an opening through the top wall to receive a hardening compound, such as an epoxy resin, to fill a confronting cavity between the top wall and the mold member. The mold member is initially coated with a non-adhering coating such as a lubricant to permit ease of removal of the support subsequent to use, with the mold upon hardening coated with an adhesive and abrasive material for use as a sanding tool.

Abstract: The invention describes a liquids package having side walls as well as upper and lower walls serving as top and bottom respectively, a side wall and the top having a sealing seam (6) extending along edges (14', 16') of adjacent wall panels (14). So that the package may have a smooth outer surface in the region of sealing seams, without the formation of synthetic plastics beads or the like, it is according to the invention envisaged that the outer surface (22, 23) of the two wall panels which are connected to each other by the sealing seam (6) are disposed to merge steadily into each other via the gap (24) along at least one end face of an edge (14') which belongs to the relevant wall panel (14) so that the other surfaces are flush in cross-section, and in that the sealing seam (6) is masked on the inside of the package by a synthetic plastics bead (21).

Abstract: A novel method for forming a gel matrix. In this method an apparatus is provided which includes a first and second plate, each plate having a flat surface, and a spacer. The spacer is positioned between the flat surfaces of the two plates so that the flat surfaces are located close to each other with a gap from the top of the plates to the bottom of the plates. The apparatus is placed into a generally rectangular liquid impermeable bag having one top open end, a bottom end and a side wall therebetween. The apparatus is placed into this bag such that the top of the plates is parallel to the top open edge of the bag, and the bottom of the plates is located adjacent the bottom end of the bag. The apparatus is fixed, e.g., clamped, in place firmly within the bag and a gelling solution poured into the gap between the plates. This gelling solution is then allowed to set to form the desired gel matrix.

Abstract: Porous ceramic articles are made by a method that allows the formed green body to be dried in a dielectric oven without arcing or shorting occurring while maintaining favorable physical properties. The method includes adding water insoluble cellulose and graphite to the ceramic-forming precursors as a burnout material. The method is particularly useful in forming porous cordierite articles that are extruded to form a honeycomb structure conventionally used as a particulate filter for the exhaust fluids of diesel engines. Such articles have a matrix of thin walls forming a multiplicity of open-ended cells extending from one end to another end of the honeycomb. The thin walls have a substantially smaller coefficient of thermal expansion in the direction parallel to the axes of the open-ended cells than in the direction transverse to the thin walls.

Abstract: Gasket formed in place on a surface of an article by producing an initial elongated bead of a selected cross-sectional area and bringing a mold cavity having the same cross-sectional area into contact with the surface to produce the final shape of the bead on the surface.

Abstract: Process for manufacturing walls from earth and sand mortars includes making a mortar mixture containing a dry aggregate mass of between 15 and 50% by mass of earth and between 85% to 50% by mass of sand, bonding materials in a mass of at most 10% of the dry aggregate mass, and water in a mass of at most 22% of the total dry mass of earth, sand and bonding materials, stirring the mixture continuously and transferring while stirring the mixture by force into an inlet of a pump, and pumping the mixture from the pump and projecting the mixture within a framework against a vertical projection support and allowing the mixture to set.

Abstract: A molded part formed by outsert-molding a resin into a through hole of a pipe part includes a pipe part and a resin part. The pipe part includes a hole having a tapered surface whose size is gradually reduced inward from an end portion of a through hole formed in an outsert-molded part such as a metal part, and a resin part has an outer shape matching the tapered surface. The resin part is formed in the pipe part by outsert molding.

Abstract: A method for repairing voids in a finished urethane foam product having a typical backing insert or retainer wall, the method including the steps of forming a hole through the retainer wall adjacent the void; inserting a small elastomeric sheath through the hole into the void; injecting a urethane or silicone elastomer into the sheath to fill same to conform to the void; and sealing off the hole with a suitable plug which may be sanded flush with the retainer wall outer surface.

Abstract: To seal against liquid leaking out around a rod which is slidably movable lengthwise axially within a chamber containing the liquid through an opening in the rear wall of the chamber, a ring of thermoplastic material is placed in the chamber around the rod and pressed against the rear wall of the chamber while applying heat to cause the thermoplastic material to flow into the opening around the rod and onto the outside of the wall so that when the heat is removed the material sets and latches itself onto the rear wall to seal off the space around the rod while still allowing the rod to slide easily.

Abstract: A method of forming a gasket in situ between two components which includes injecting into a groove in at least one of said components a curable composition including:one or more free-radical polymerizable vinyl esters, and ingredients of a rapid free-radical cure system therefor,the cure system being inactivated prior to injection of the composition,and the composition having a viscosity at 25.degree. C. in the range from 200 to 500,000 mPas;and permitting the composition to cure.The composition can be a two part composition wherein the first part contains a prepolymer, monomer and activator and the second part a prepolymer, monomer and activator. The composition can also include two expansion reactants, each in a separate part of the composition prior to injection, which react to form a gas in situ in the composition. The gasketing composition is suitable for use in engines and other machines e.g. in industrial manufacturing plants.

Abstract: A method for producing a vent passage for an in-the-ear hearing aid shell. One or more vent holes are drilled in the shell, and a vent tubing having a copper core is laid against the shell interior wall extending through the vent holes. Electricity is passed through the core to heat the vent tubing rapidly (e.g. within 15 seconds) to 60.degree. C. Simultaneously with the heating, acrylic monomer and polymer are mixed. The mixture is poured promptly into the shell over the tubing, and excess mixture is then poured out, after which the coating on the tubing is cured and the tubing is removed. The rapid heating causes onset of polymerization adjacent the tubing but not elsewhere, so that a very compact vent passage is formed with minimal labor and little excess acrylic polymerization in unwanted areas. The heating is performed using a fixture having clamping plates mounted on a rod.

Abstract: Decorative interior molding is molded from a slurry of gypsum, water, perlite, and a foaming agent. The slurry is surrounded by paper, cured, and dried.

Abstract: In a method of making an ornament, a metal ornament body having an internal groove opening at one end to an end edge of the metal ornament body and at an opposite end to front and rear surfaces of the metal ornament body is held between two relatively movable mold members while the one end of the internal groove is connected to a gate of the mold members and the opposite end of the internal groove communicates with mold cavities in the mold members. Then, a melted synthetic resin material is injected into the mold cavities through the gate and the internal groove. The gate mark is not formed on the outside surface of an ornamental member molded of synthetic resin but left on the end edge of the metal ornament body. The gate mark thus formed is normally hidden from view and does not deteriorate the aesthetical appearance of the ornament.

Abstract: A delay stopper for use in a mine roof anchor is provided. A mine roof anchor has a threaded roof bolt and a threaded receiving member for the roof bolt whereby the roof bolt and the receiving member initially rotate as a unit to mix resin components that are placed in the bore hole in a destructible capsule above the roof anchor. When the roof anchor is placed in the bore hole, the destructible capsule is ruptured, and the components within the capsule are mixed to form resin which at least partially secures the mine roof anchor within the bore hole. The delay stopper causes the roof bolt and the threaded receiving member to rotate as a unit to mix the resin after the capsule ruptures. The delay stopper has a cylindrical body portion interfitting into the threads of the threaded receiving member and a conical end portion formed on the cylindrical body portion and extending axially from the body portion in a direction toward the end of the roof bolt. The delay stopper is preferably formed of an epoxy resin.

Abstract: A ball screw system has a screw (1, 2) and a nut (3) mounted thereon by means of balls (5). Redirecting portions (6) which delimit redirecting channels for circulating balls running in thread grooves of the screw and the nut are formed in openings extending transversely in the nut. The openings in the nut are filled with an initially liquid, solidifiable or curable material. The redirecting ball or recirculating channels are thereby cast therein.

Abstract: A method of attaching a gripping device to a packaging laminate involves forming a recess in a packaging laminate that extends only a part of the way through the thickness of the packaging laminate. Molten plastic material is injected into the recess to cause the molten plastic material to become partly united with plastic layers that cover the central carrier layer of the laminate, thereby forming an anchorage device in the laminate. The gripping device can be attached to the anchorage device after the injection molding process or simultaneously during the injection molding process.

Abstract: A process for producing a breast prosthesis with a concave recess facing the human body. A synthetic resin composition curable to a gelatinous state is enclosed between two thermoplastic films and is shaped in a heated mold defined by a male die and female die. A first film which will face away from the human body is stretched over the female die and heated to permanently conform it to the contour of the die by deep drawing. The deep-drawn film is removed from the female die and an insert having a volume and a free area which correspond to the volume and free area of the concave recess facing the body is then positioned in the female die. The deep-drawn film is placed over the insert in the die and the die is filled with the synthetic resin composition up to its edge. The synthetic resin composition is covered with a second film (cover film) which is welded to the first film over these entire overlapping edges.

Abstract: A method for casting friable asbestos-containing material into a non-friable mass includes the steps of: (1) mixing portland cement, molding plaster, plasticizer, water and friable asbestos-containing material in a mixer; (2) pouring the mixture into a plastic bag positioned in a form; (3) compressing the mixture within the form prior to the curing process; (4) embedding a lifting eye in the mixture; (5) allowing the mixture to cure to a hardened state; (6) removing the form from the hardened mass; and (7) sealing the upper end of the plastic bag to enclose the hardened mass.

Abstract: A mask apparatus for charging flowable materials into selected cells of a honeycomb structure comprising a solid body having a number of openings extending therethrough which are spaced to coincide with the open ends of the selected cells exposed at the structure's end face, after the mask is positioned across the end face, the flowable material is charged through its openings. In one embodiment, a rigid plate having a number of bores therethrough is provided for charging a plastically formable plugging material into a honeycomb structure in the fabrication of solid particulate filter bodies and other selectively manifolded structures. In a preferred embodiment, a thin transparent polyester film is attached to an open surface of a honeycomb structure and openings melted therethrough.

Abstract: A tire clad concrete log and method and apparatus for forming a tire clad concrete log. The method includes the steps of providing a plurality of used tires which are made into a form by placing them in sidewall-to-sidewall contact, providing a quantity of a waste ash which is mixed as a binder in a manner making a concrete material, and filling the form with the concrete material while also maintaining the used tires in sidewall-to-sidewall contact. The tire clad concrete log thus comprises a plurality of used tires disposed in sidewall-to-sidewall contact wherein a concrete material formed at least in part by waste ash is interlockingly disposed within the used tires.

Abstract: Coated plastic products are prepared by chemically bonding a protective coating material to at least a portion of the surface of a plastic substrate, by disposing a web of a protective coating material over the cavity of a mold, and thereafter injecting polymeric precursor materials into the mold behind the web thereby conforming the web to the surface of the mold cavity. As the polymeric precursor materials react in situ to form the plastic substrate, they also chemically bond to the protective coating material.

Abstract: A non-flexible, non-resilient recurable cellular material, prepared by exposing cured polyimide foam to an atmosphere of steam at an elevated pressure, is introduced into a honeycomb or like structure so that the cells are at least partially filled with the recurable cellular material. The cellular material is then cured while contained within such cells to form a composite polyimide foam-containing structure. Laminates may be applied to either or both faces of the polyimide foam-containing cellular structure. These articles possess enhanced strength, yet are lightweight and flame resistant, and thus useful for structural, vibration damping and thermal insulation applications.

Abstract: A method of manufacturing a weatherstrip is provided which includes the step of connecting a first extruded component and a second extruded component, each having surface treated portions and cut to a predetermined length, by means of a molded connecting portion which is molded by forcing molding material into the cavity of a mold defined by inserting and setting the first and second extruded components in the mold. The step of molding the molded connecting portion is performed by forming separating slits in a third extruded component which is cut to a length shorter that the length of the molded connecting portion and has surface treated portions such that these separating slits extend along the surface treated portions from both ends to an intermediate section and by setting the thus prepared third extruded component in the mold such that the surface treated portions are in line with the surface treated portions of the first and second extruded components.

Abstract: Molded composites, useful for manufacturing for example entry way doors, furniture components, building decorative or structural components, etc., are produced by a process in which a substrate and surface finishing film are placed in a mold, the mold is closed, and reactive polymeric precursors are injected between the substrate and the surface finishing film. The injection pressure and the autogenous pressure incident to the curing of the reactive polymeric precursors deform the surface finishing film into intimate contact with a surface of the mold cavity, and simultaneously the polymeric precursors chemically bond to the surface finishing film.

Abstract: A magnetic disk recording/reproducing head device includes a slider member, a magnetic circuit, and a seal member. The slider member is made of a magnetic material and has a sliding surface opposing a recording/reproducing disk, both end portions in a direction parallel to the sliding surface. The slider member has a groove portion which is formed in one of the end portions to be parallel to the sliding surface. The magnetic circuit has a core member made of a magnetic material and fixed to the other of the end portions of the sliding member, a predetermined magnetic gap which is formed between the core member and the slider member, and has a coil which is wound around the core member. The seal member made of a material having an adhesive property upon melting and a shrinking property upon stiffening and sealed in the groove portion of the slider member so as to form an inwardly recessed tapered portion on part of the sliding surface corresponding to the groove portion.

Abstract: A process for producing a synthetic resin molded article composed of a film or sheet and an injected resin part, comprising fitting a film or sheet to a cavity of a mold in position and then injection molding a thermoplastic resin, wherein said mold has a magnet buried therein at least at a position of the resin passageway at the gate or its vicinities or positions symmetrical about said passageway to form a magnetic fixing part and said film or sheet has a magnet or a ferromagnetic substance fitted thereto at a position or positions corresponding to said magnet fixing part of the mold. The process makes it possible to automate the step of fitting the sheet to the mold, and provides a large-sized or curved molded article excellent in apearance.