Against Inner Surface Of Hollow Preform Patents (Class 264/267)
  • Patent number: 6343915
    Abstract: A cooling fan assembly (10) includes a hubless polymer fan body molded around the perimetrical flange (20) of a metallic mounting hub (12). The fan body includes a circumferential ring (18) interlocked with the flange (20) and a plurality of fan blades (16) projecting outwardly from the ring (18). The fan body (14) is formed in an injection mold with molten polymer material being introduced into the mold at hot runner locations (25) disposed between the circumferential ring (18) and the root diameter (17) of the fan blades (16). At one face of the hubless fan (14), the circumferential ring (18) includes a plurality of uniformly spaced raised bosses (30). Each boss (30) defines a bore (31) configured to receive a balancing weight therein, preferably in the form of a balancing screw (35) threaded into the bore. The bosses (30) are interconnected by a stiffening ring (33) having a height substantially equal to the height (h) of the bosses (30).
    Type: Grant
    Filed: July 12, 2001
    Date of Patent: February 5, 2002
    Assignee: BorgWarner Inc.
    Inventors: Eugene E. Williams, Jonathan B. Stagg
  • Patent number: 6342117
    Abstract: A method is provided for application of a layer permanently adhering to the inside of a breast prosthesis formed as a shell-shaped body made from a soft-elastic material, in which a two-component silicone rubber forming the adhesive layer is injected into a mold prior to curing of the body and then cured together with the body. Alternatively, the two-component silicone rubber forming the adhesive layer is first cured in a shell, with the shell then being applied to the body in a mold and then cured again with the body. In a third alternative, the adhesive layer is cured while being joined to a carrier film, with the carrier film then being adhered to the prosthesis sheath which is then filled with addition-vulcanizing two-component silicone rubber and cured in a mold.
    Type: Grant
    Filed: April 21, 1999
    Date of Patent: January 29, 2002
    Assignee: Amoena Medizin-Orthopädie-Technik GmbH & Co.
    Inventors: Paul Reitmaier, Ulrike Esterer, Nils Stelter, Georg Stuffer, Hans Stuffer
  • Patent number: 6341745
    Abstract: A reel or spool package has opposing sidewalls or flanges formed of the specified or appropriate substrate and connected by a core formed of a flowable material which sets or cures to harden, such as a two part expandable polyurethane foam. The foam is applied into a partition, which may be a paper ring, by an injection and metering device. The chemistry of the flowable material may be altered to change density, rigidity and flexibility as required by package stresses. The polyurethane foam is an effective adhesive medium, thereby forming the core and connecting the sidewalls to form the package.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: January 29, 2002
    Assignee: American Spool & Packaging, Inc.
    Inventors: Lawrence M. Ridgeway, Jr., James M. Lee
  • Patent number: 6338812
    Abstract: A helical antenna having an antenna element covered with an insulating layer is formed by monolithically form the insulating layer so that the antenna element is integrated with the insulating layer. To be more precise, first, a cylindrical shell, which received a core pin in its center hole, is inserted into the antenna element along the longitudinal axis of the antenna element. The antenna element is put in a cavity of a molding die. A moulding resin which was heated and molten at a temperature higher than the melting point of the cylindrical shell is injected into the cavity to form an insulating cover over the cylindrical shell and the antenna element. The surface of the cylindrical shell starts softening upon contacting with the molten resin, and sticks around the helically coiled antenna line, whereby the pitch of the antenna element can be maintained substantially constant even if an injection pressure is applied during the molding.
    Type: Grant
    Filed: June 18, 1999
    Date of Patent: January 15, 2002
    Assignee: SMK Corporation
    Inventor: Keiichi Ogura
  • Publication number: 20020003321
    Abstract: A method of compression moulding an article from rubber moulding material incorporating hollow inserts avoids damage to the inserts. Where compression moulding takes place in an enclosed mould at an elevated pressure, the pressure can distort and damage the hollow inserts especially if they are of plastics. In order to avoid such distortion and damage, the method compresses during moulding creating a pressure in a cavity of the insert which substantially balances the pressure exerted on the exterior of the insert by the rubber moulding material in the mould. The pressure in the cavity is preferably produced by introducing some rubber moulding material into the cavity of the insert. This material becomes pressurized during moulding and supports the interior of the insert.
    Type: Application
    Filed: April 30, 2001
    Publication date: January 10, 2002
    Inventor: Paul Andrew Kelly
  • Patent number: 6337043
    Abstract: A method of manufacturing a resin spring which can improve close contact between a spring body and inner-pressure generating members to reduce variations in load characteristics due to repeated deformation during use. The method of manufacturing a resin spring includes the steps of forming an elastomer preform having inner closed chambers, inserting inner-pressure generating members into the inner closed chambers of the preform, and compressing the preform with the inner-pressure generating members therein by applying an external force to produce a permanently deformed portion having an oriented molecular structure.
    Type: Grant
    Filed: March 30, 1999
    Date of Patent: January 8, 2002
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hiroki Makino, Tsutomu Tomizawa
  • Publication number: 20010054780
    Abstract: A helical antenna having an antenna element covered with an insulating layer is formed by monolithically form the insulating layer so that the antenna element is integrated with the insulating layer. To be more precise, first, a cylindrical shell, which received a core pin in its center hole, is inserted into the antenna element along the longitudinal axis of the antenna element. The antenna element is put in a cavity of a molding die. A molding resin which was heated and molten at a temperature higher than the melting point of the cylindrical shell is injected into the cavity to form an insulating cover over the cylindrical shell and the antenna element. The surface of the cylindrical shell starts softening upon contacting with the molten resin, and sticks around the helically coiled antenna line, whereby the pitch of the antenna element can be maintained substantially constant even if an injection pressure is applied during the molding.
    Type: Application
    Filed: June 18, 1999
    Publication date: December 27, 2001
    Inventor: KEIICHI OGURA
  • Publication number: 20010045686
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator.
    Type: Application
    Filed: August 1, 2001
    Publication date: November 29, 2001
    Inventor: Steven G. Thummel
  • Publication number: 20010042940
    Abstract: A method of manufacturing a resin spring which can improve close contact between a spring body and inner-pressure generating members to reduce variations in load characteristics due to repeated deformation during use. The method of manufacturing a resin spring includes the steps of forming an elastomer preform having inner closed chambers, inserting inner-pressure generating members into the inner closed chambers of the preform, and compressing the preform with the inner-pressure generating members therein by applying an external force to produce a permanently deformed portion having an oriented molecular structure.
    Type: Application
    Filed: March 30, 1999
    Publication date: November 22, 2001
    Inventors: HIROKI MAKINO, TSUTOMU TOMIZAWA
  • Patent number: 6319449
    Abstract: A molded structure formed in a mold having a space, the molded structure itself constituting a molding body when combined with an upper mold. The molded structure has a substrate which may be a carrier frame for an electrical connector. An insert which may be an elastomer is disposed on the substrate and formed in the space in the mold. A deformable (preferably elastic) molding seal is disposed directly on the substrate and under the elastomer, the molding seal preventing elastomer flash during molding. The molding seal may be a ridge surrounding the space of the mold in which the elastomer is formed. The substrate may also have a datum surface on which the mold locates, with the molding seal disposed in a plane which differs from the plane of the datum surface of the substrate. A process of molding the insert on the substrate is also provided.
    Type: Grant
    Filed: September 14, 1999
    Date of Patent: November 20, 2001
    Assignee: International Business Machines Corporation
    Inventors: Jeffrey S. Campbell, James T. Holton
  • Publication number: 20010040313
    Abstract: A process for the hot moulding of articles (L) made of thermoplastic material, comprising the steps of:
    Type: Application
    Filed: May 10, 2001
    Publication date: November 15, 2001
    Inventor: Franco Cesano
  • Publication number: 20010038165
    Abstract: A tubular accordion filter element having at one end a U-shaped end piece of flexible sealing material embraces a filter body on the outside and inside in an annular manner. A necking is arranged on the outside of the end piece, extending away from the end face of the end piece, the necking being followed by a straight or frustoconical area.
    Type: Application
    Filed: May 28, 1999
    Publication date: November 8, 2001
    Inventors: DIETER UNRATH, MARGIT HOFMANN
  • Patent number: 6312636
    Abstract: A method of joining a connector 12 to an electromagnetic actuator 10 is provided. The actuator 10 has a metal housing structure 14, 18 and electrical leads 24, 26 extending from the housing structure. The method includes providing at least one channel 30 in the housing structure and a port 36 communicating with the at least one channel 30 and with a mounting surface 28 of the housing structure. The plastic connector 12 is molded on the mounting surface 28 and plastic material in fluid form is permitted to flow through the port 36 and into the at least one channel 30 to fill the channel and the port. The plastic material is permitted to cool and harden to define the connector 12 with the connector being interlocked with respect to the housing structure via the plastic material in the at least one channel 30.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: November 6, 2001
    Assignee: Siemens Automotive Corporation
    Inventors: Robert W. McFarland, Dennis Bulgatz
  • Patent number: 6309578
    Abstract: A waterproof connector housing is provided. This waterproof connector housing includes a housing main body, a hood portion for engaging with a mating housing via a stair portion provided on the housing main body, an elastic seal ring for maintaining water-tightness with the mating housing inside the hood portion, and a holding portion for the elastic seal ring on the terminal insertion surface of the housing main body. With this waterproof connector housing, the elastic seal ring can be easily molded, and the amount of wasted raw material can be dramatically reduced. Also, the hood portion can take various forms and be made smaller.
    Type: Grant
    Filed: October 29, 1999
    Date of Patent: October 30, 2001
    Assignee: Yazaki Corporation
    Inventors: Akira Maeda, Toshifumi Suzuki
  • Patent number: 6309575
    Abstract: A method and resulting integrated circuit package is disclosed for encapsulating integrated circuit chips using transfer molding techniques in a form known as cavity packages. Each chip is positioned within a cavity surrounded by a laminate or printed wiring board which provides an array of contacts. The contacts provide for connections to an external circuit board/card and the contacts are also indirectly connected internally to the chip. The cavity, chip and some of the laminate, contacts and interconnections are on the same side of the carrier. Liquid plastic is forced into the cavity via a runner in a mold through a gate in the bottom of the carrier in order to encapsulate all of these components.
    Type: Grant
    Filed: April 12, 1999
    Date of Patent: October 30, 2001
    Assignee: International Business Machines Corporation
    Inventors: Lynda Boutin, Martial A. Letourneau, Real Tetreault
  • Publication number: 20010033042
    Abstract: A method for assembling interior vehicle trim parts including panels and components in which two trim parts are disposed adjacent one another and in which a bead of buffer material is disposed between mating surfaces of the two trim parts. The bead is included to reduce noises such as buzzes, squeaks and rattles produced by contact and relative motion between the first and second trim parts at their mating surfaces. The bead is mechanically locked into a recess in one of the mating surfaces. The bead is mechanically locked to a mating surface by forming a recess in the mating surface then applying buffer material in the recess. The buffer material is applied in such a way as to form a bead of buffer material on the mating surface. The bead is allowed to mechanically connect to the first trim part as a result of the hardening of the buffer material within the recess.
    Type: Application
    Filed: May 28, 1999
    Publication date: October 25, 2001
    Inventors: JOSH KELMAN, BRIAN POUR, ED SHORTRIDGE
  • Patent number: 6306329
    Abstract: A method of molding a clamping garment clip for use on a hanger comprising the steps of molding a pair of support clamp arms with a first plastic material, molding a pair of support pads to said pair of support clamp arms with a second plastic material and forming mechanical interlocks between said support arms and said support pads exclusively by molded mechanical connections between said first and second plastic materials.
    Type: Grant
    Filed: August 11, 1998
    Date of Patent: October 23, 2001
    Assignee: Randy Hangers
    Inventor: Jonathan Willinger
  • Patent number: 6303066
    Abstract: An apparatus and method for molding opening devices onto a packaging material sheet at respective holes provided in the sheet. The apparatus includes first and second mold tools arrangeable in a closed position so as to be in contact with opposite sides of the sheet and in an open position so as to be positioned distally from the sheet. In the closed positions a mold cavity is formed between the first and second mold tools for accommodating a hole edge in the sheet. The apparatus further includes an injection passage for injecting heated thermoplastics material into the mold cavity, which injection passage extends in one of the mold tools such that the thermoplastics material is injected directly into the mold cavity at an injection point of the mold cavity which is located distally from the hole edge, for providing effective formation of the opening device on the sheet.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: October 16, 2001
    Assignee: Tetra Laval Holdings & Finance S.A.
    Inventors: Per Gustafsson, Antonio Rendina
  • Patent number: 6296800
    Abstract: For the manufacture of breast prostheses consisting of a shell-shaped body made from an addition-vulcanising two-components silicone rubber mass, which body is contained in plastic films enveloping it, a filler of low density consisting of hollow spheres or microspheres is added to the two-component silicone rubber mass, said mixture is poured into a sheath of plastic films and cured in a mould under the effect of heat. To achieve the best possible processing capability of the mixture of the two-component silicone rubber mass with the hollow spheres or microspheres, the hollow spheres or microspheres are plastically deformed before they are mixed with the two components of the silicone rubber mass.
    Type: Grant
    Filed: July 21, 2000
    Date of Patent: October 2, 2001
    Assignee: Amoena Medizin-Orthopädie-Technik GmbH & Co.
    Inventors: Nils Stelter, Hans Stuffer
  • Publication number: 20010022412
    Abstract: In the method, after the pattern-bearing film is fed to the female mold, the distal end of the film is fixed under a lower portion of the female mold, and at the same time the film is retreated by a force from the film supply portion. Thus, this tightens up the film so that the slacks or wrinkles cannot be formed on the film. Therefore, the film can be fortunately spread around the parting surface of the female mold. In the apparatus, the film suppressing frame is pressed to the female mold through the sliding rod arranged in the female mold, in such a manner that the female mold embraces the frame. Thus, the pressing of the frame is performed by a simple structure, and the film is accurately positioned to the internal surface of the female mold. Also, the film suppressing frame is constituted to advance from and retreat to the female mold. Thus, this causes a space between the both molds and an outside standby position to be useless. A space around the apparatus can be effectively utilized.
    Type: Application
    Filed: May 29, 2001
    Publication date: September 20, 2001
    Applicant: DAI NIPPON PRINTING CO., LTD.
    Inventors: Shinpei Oono, Kazushi Miyazawa, Keiji Hanamoto, Takashi Tarutani, Takashi Matano, Kazuhisa Kobayashi, Hiroyuki Atake
  • Publication number: 20010022413
    Abstract: In the method, after the pattern-bearing film is fed to the female mold, the distal end of the film is fixed under a lower portion of the female mold, and at the same time the film is retreated by a force from the film supply portion. Thus, this tightens up the film so that the slacks or wrinkles cannot be formed on the film. Therefore, the film can be fortunately spread around the parting surface of the female mold. In the apparatus, the film suppressing frame is pressed to the female mold through the sliding rod arranged in the female mold, in such a manner that the female mold embraces the frame. Thus, the pressing of the frame is performed by a simple structure, and the film is accurately positioned to the internal surface of the female mold. Also, the film suppressing frame is constituted to advance from and retreat to the female mold. Thus, this causes a space between the both molds and an outside standby position to be useless. A space around the apparatus can be effectively utilized.
    Type: Application
    Filed: May 29, 2001
    Publication date: September 20, 2001
    Applicant: DAI NIPPON PRINTING CO., LTD.
    Inventors: Shinpei Oono, Kazushi Miyazawa, Keiji Hanamoto, Takashi Tarutani, Takashi Matano, Kazuhisa Kobayashi, Hiroyuki Atake
  • Patent number: 6290794
    Abstract: A cushioned bicycle saddle and a method for manufacturing same are provided. The saddle includes a multiple density, cushioned surface bonded to a saddle shell which may include multiple openings. The saddle includes layer of soft, resilient gel bonded to a fabric surface. A flexible, orthotic shoe, disposed between the shell and the resilient gel, is provided in cooperation with the shell openings. The saddle may include an opening in a horn portion of the shell and the shoe may be highly resilient along the horn opening in order to prevent excessive pressure on a cyclist seated on the saddle. A method includes the steps of disposing the saddle shell having a fabric sealed thereto, into a mold having a molding surface defining a desired contour and/or pattern of embossment to be formed in the fabric. A thermoplastic gelable medium is injected between the shell and the fabric. The fabric is contoured and/or embossed by allowing the gelable medium to cool while the shell is disposed in mold.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: September 18, 2001
    Inventor: Paul M. Yates
  • Publication number: 20010019616
    Abstract: A method of making an acoustic device in the form of a loudspeaker drive unit having a resonant panel-form member adapted to provide an acoustic output when excited with bending wave energy, comprising forming a resilient suspension for the panel-form member by moulding and simultaneously fixing the resilient suspension to the panel-form member.
    Type: Application
    Filed: January 29, 2001
    Publication date: September 6, 2001
    Inventors: Henry Azima, Graham Bank, Kieron Dunk, Julian Fordham, Neil Simon Owen
  • Patent number: 6284175
    Abstract: A highly conductive thermoplastic elastomer (TPE) gap filler having superior durability and EMI shielding properties. According to the preferred embodiment, the TPE comprises graphite fiber having a nickel-copper-nickel coating formed thereabout that is suspended within an elastomer, which preferably comprises polyvinylchloride (PVC). The TPE of the present invention is particularly well-suited for reducing radio frequency electromagnetic radiation reflected by gaps formed between adjacent panels of a structure, and is particularly well-suited for the maintenance and repair of LO aircraft. The TPE of the present invention may further be modified to include carbon black filler.
    Type: Grant
    Filed: April 29, 1999
    Date of Patent: September 4, 2001
    Assignee: Northrop Grumman Corporation
    Inventors: David Arthur Luippold, Mark David Brown, John Wilbur Tully
  • Patent number: 6284179
    Abstract: A neck flange supports a tracheostomy tube inserted into the neck and has a neck engaging portion of a molded thin flexible flat sheet of a transparent polymer. An interconnection positioned centrally within the neck engaging portion and carried thereby has a ring shaped body with an opening and a pair of opposed pivot pins extending inwardly into the opening for carrying the tube passing therethrough. The pair of opposed pins fit for movement within recesses in the tube to permit limited swivel motion. The interconnection is molded of a transparent polymer material that is less flexible than the neck engaging portion and has a stepped cross section so the pair of opposed pivot pins are raised relative to the ring shaped body. The neck engaging portion is molded about the interconnection so the raised pair of opposed pins remain exposed.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: September 4, 2001
    Assignee: Mallinckrodt Medical Inc.
    Inventors: Michael Deily, Norman Crandall
  • Patent number: 6280675
    Abstract: A method of grouting which permits the joining together of two parts by means of a binder and, more particularly, the sealing of one part in another, in particular the sealing of a prosthesis in a bone cavity. The method includes producing in the part to be sealed a channel which passes through the part along an axis substantially parallel to the axis of the introduction of the part to be sealed into the recess formed in the part intended to receive it, and injecting the binder into the channel until the binder fills the space between the part and the wall of the recess. Centering elements can be placed around the part in the space present between the part and the wall of the recess, and a packing part can be positioned, around the part to be sealed, on the opening of the recess. The injection channel made in the part which is to be sealed can be provided with a thread which makes it possible to introduce a threaded rod into it for the extraction of the part.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: August 28, 2001
    Assignee: Proseal
    Inventor: Jean-Jacques Legrand
  • Patent number: 6270696
    Abstract: Several embodiments of a method for manufacturing an optical assembly for use in an optical flying head are provided. The optical assembly may include a solid immersion lens and a magnetic coil. Techniques are provided for fabricating the solid immersion lens and the magnetic coil. Techniques are also provided for installing the optical assembly into a slider for the optical flying head. Other embodiments are described in which a solid immersion lens is installed in or is integral with a transparent slider. A magnetic coil may also be installed in these embodiments.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: August 7, 2001
    Assignee: Terastor Corporation
    Inventors: Amit Jain, Gordon R. Knight, James M. McCoy, Allan Schwartz, Arnie O. Thornton
  • Patent number: 6264862
    Abstract: An apparatus for manufacturing a plug and the manufacturing method. The method includes the following steps. A baseplate located in the bottom of a closed printing chamber is provided. A printed circuit board and a stencil are mounted on the baseplate in sequence. The stencil is aligned to the printed circuit board. An amount of preheated paste is placed on the stencil. A pressure of the closed printing chamber is adjusted to a first pressure. A printing step is performed to form plugs in the printed circuit board. The pressure of the closed printing chamber is adjusted to a second pressure to remove voids trapped in the plugs. The pressure of the closed printing chamber is adjusted to a third pressure. A scraping step is performed to remove the redundant paste.
    Type: Grant
    Filed: February 8, 1999
    Date of Patent: July 24, 2001
    Assignee: World Wiser Electronics Inc.
    Inventor: Been-Yu Liaw
  • Publication number: 20010008323
    Abstract: A fixture for disposing laser blocking material on the interior of an airfoil is disclosed. Various construction details are developed which allow for the repetitive disposition of the laser blocking material in one airfoil after another. In one embodiment, the fixture includes a tool member and a nozzle adaptor for providing a sealing surface to a nozzle which extends into the tool member.
    Type: Application
    Filed: March 2, 2001
    Publication date: July 19, 2001
    Inventors: Gordon M. Reed, Kenneth M. Boucher
  • Publication number: 20010008322
    Abstract: A composite article including a hollow form filled with a mixture of thermoplastic, a thermoset including ground whole tire waste and a processing aid. Also disclosed is a process for extruding a mixture of thermoplastic, thermoset including ground whole tire waste and a processing aid, in which the mixture is extruded through a die into a hollow form to form a filled article.
    Type: Application
    Filed: February 12, 1998
    Publication date: July 19, 2001
    Inventor: JAMES E. ROSENBAUM
  • Patent number: 6260326
    Abstract: A floor tile or wall tile in the form of a panel has a frame and a filling. The frame and the filling are nondetachably connected in a utility state to form an integral part. The connection between frame and filling interlocks tongue and groovc-like. The frame extends beyond the filling in the plane of the tile at least the thickness of the frame. The filling is of the same thickness as the frame.
    Type: Grant
    Filed: March 22, 1997
    Date of Patent: July 17, 2001
    Inventor: Johannes Mùller-Hartburg
  • Patent number: 6251333
    Abstract: A method of manufacturing a film-covered article by the following steps. A thermoplastic film is heated to become pliable. The film has a decorative surface and a backing surface. The heated film is positioned between an open mold. The open mold has a first mold surface, a sealing surface and a sealing member. The sealing surface contacts the sealing member and forms a chamber between the mold and the film. A fluid pressure is applied between the mold and the film to cause the film to conform to the first mold surface. A molten resin is injected adjacent to the film-backing surface to form the film-covered article. The invention may be practiced by either applying a positive pressure to push the film to conform to the first mold surface or a negative pressure to drawing the film against a vacuum between the film and the first mold surface.
    Type: Grant
    Filed: September 14, 1998
    Date of Patent: June 26, 2001
    Assignee: Ford Motor Company
    Inventors: Tianmin Zheng, David Charles Knisely
  • Patent number: 6251315
    Abstract: A method for disposing laser blocking material 52 on the interior of an airfoil 10, such as a rotor blade or stator vane, includes shear thinning the material. Various steps are developed which promote decreases in viscosity of the blocking material. In one detailed embodiment, the material is passed through an injection molding machine 54 to provide shear thinning.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: June 26, 2001
    Assignee: United Technologies Corporation
    Inventors: Gordon M. Reed, Kenneth M. Boucher, Stanley J. Funk, James F. Dolan, Foster P. Lamm, John H. Vontell, Joseph Bak, James Whitton
  • Patent number: 6248278
    Abstract: A method of compression moulding an article from rubber moulding material incorporating hollow inserts avoids damage to the inserts. Where compression moulding takes place in an enclosed mould at an elevated pressure, the pressure can distort and damage the hollow inserts especially if they are of plastics. In order to avoid such distortion and damage, the method compresses during moulding creating a pressure in a cavity of the insert which substantially balances the pressure exerted on the exterior of the insert by the rubber moulding material in the mould. The pressure in the cavity is preferably produced by introducing some rubber moulding material into the cavity of the insert. This material becomes pressurised during moulding and supports the interior of the insert.
    Type: Grant
    Filed: November 13, 1998
    Date of Patent: June 19, 2001
    Assignee: Trisport Limited
    Inventor: Paul Andrew Kelly
  • Patent number: 6245265
    Abstract: A method of forming an computer component having improved damping capability is described. The method comprises providing a die for forming an computer component, inserting a water soluble salt block having a desired hollowing form into the die, and injecting formable material such as die-castable or thixoformable material in fluid form into the die such that the fluid forms around the salt block and substantially covers the salt block. Once the formable material solidifies to form the computer component, the solid computer component is subjected to pressurized steam to dissolve the salt within the solid component, thus leaving a hollow core of the desired hollowing form. The salt block can have at least one which forms an outlet opening in the solid computer component. The computer component can be, for example, an computer arm or an E-block for a computer hard drive.
    Type: Grant
    Filed: June 23, 1999
    Date of Patent: June 12, 2001
    Assignee: International Business Machines Corporation
    Inventors: Gwendolyn Jones Chung, Walter Lloyd Prater
  • Patent number: 6238610
    Abstract: An apparatus and method for producing a tank or a heat exchanger. The apparatus includes molds which form the tank such that it has an open end, an annular skirt about the entire periphery of the open end, and an annular groove in the annular skirt. A space in the molds receives the skirt, and a projection on one of the molds urges the outer and inner side surfaces of the skirt toward each other after a resin has been injected into the annular groove. A guide surface extends from the bottom of the projection to a position substantially even with a bottom surface of the annular groove to govern the amount of deformation of the side surface which is urged by the projection. A bubble removal element, such as a protuberance or groove, is formed in the annular groove at a position where opposite ends of the resin impinge on each other when injected from an injection gate, to prevent bubbles from forming in the resin.
    Type: Grant
    Filed: May 2, 1995
    Date of Patent: May 29, 2001
    Assignee: Calsonic Kansei Corporation
    Inventors: Hisarou Yamazaki, Seiichi Kusama
  • Patent number: 6224361
    Abstract: A tool 12 for disposing laser blocking material 52 on the interior of an airfoil 10 is disclosed. Various construction details are developed which speed the process. In one detailed embodiment, the tool has reciprocatable jaws 92, 94 which open and close to urge a mask 78 into engagement with the airfoil.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: May 1, 2001
    Assignee: United Technologies Corportion
    Inventors: Gordon M. Reed, Kenneth M. Boucher, Stanley J. Funk, James F. Dolan, William A. Nehez, Jr., Christopher P. Jordan
  • Patent number: 6221302
    Abstract: A method of making a sample in a form of an outline drawing sheet, comprises the steps of preparing a plastic sheet 1 used for a base member, a screen for screen-printing, having a screen mesh 5 corresponding to a border line 2a for an outline drawing sheet, and a squeegee; placing printing ink 6 on the screen with the screen closely contacted to the plastic sheet; squeezing out the printing ink 6 through the screen mesh 5 by using the squeegee 7 to print a frame 2 constituting the border line for the outline drawing sheet 1, on the plastic sheet; applying paint 14 having a desired color on the plastic sheet 1 at an inside of the frame 2 after the frame 2 has been cured, to thereby form a colored portion 15; and stripping the frame 2 and the colored portion 15 integrated with the frame 2, from the plastic sheet 1.
    Type: Grant
    Filed: July 17, 1998
    Date of Patent: April 24, 2001
    Inventor: Takeshi Arai
  • Patent number: 6221304
    Abstract: A method and apparatus for manufacturing a film coated article by placing a pre-molded film into a loading station. The film has a decorative surface and a backing surface. The decorative surface is positioned juxtaposed the loading station. The film is transferred to a loader. The loader is positioned juxtaposed the backing surface. The loader and film are positioned in an open mold press between a cavity and a core. The film is transferred from the loader to the cavity. The decorative surface of the film is positioned juxtaposed the cavity. The cavity mates with the film and retains the film in position during the molding operation. The press is closed and a polymeric material is injected against the backing surface of the film. The polymeric material produces a molded article having a rigid substrate fused to the backing of the film and displaying the decorative surface. The press is opened and the molded article is transferred from the cavity to an unloader.
    Type: Grant
    Filed: July 30, 1997
    Date of Patent: April 24, 2001
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Mark Alan Harris, Zinoviy Chernyak
  • Patent number: 6216493
    Abstract: A method and apparatus are described for making an article such as the body of a needleless injector capsule, from a formable material, such as glass, the article having a cavity communicating with the exterior via an orifice. A blank (1a) having an open end is mounted on a first forming tool, and the open end is engaged by a second forming tool (22) while an end region of the blank (1a) adjacent the open end is in a condition to permit it to be formed. One of the tools (7a) has a pin (21) extending therefrom, and when the tools are brought together to form the end region into the desired shape of the pin (21) defines the orifice.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: April 17, 2001
    Assignee: Weston Medical Limited
    Inventors: Terence Edward Weston, Christopher John Briggs
  • Patent number: 6217808
    Abstract: A plastics material valve for a device for packaging and dispensing a substance. The valve comprises an actuator rod and a valve body, the actuator rod having a passage for passing the substance to be dispensed, the valve comprising closure means suitable for being held in the receptacle by the valve body and suitable for closing said passage, the actuator rod being capable of being displaced in the valve body between a first position in which said closure means close said passage and a second position in which said passage is released to enable the substance to be dispensed, the valve further comprising resilient return means for returning the actuator rod to said first position, the resilient return means comprising at least one bridge of material inter-connecting the actuator rod and the valve body and suitable for deforming elastically and for urging the actuator rod into said first position.
    Type: Grant
    Filed: October 26, 1998
    Date of Patent: April 17, 2001
    Assignee: L'Oreal
    Inventor: Franck Lacout
  • Patent number: 6210619
    Abstract: A method of molding articles includes providing a first mold having a first lens cavity surface, a reflector core surface and a second lens cavity surface. A second mold has a first lens core surface, a first reflector cavity surface, a second reflector cavity surface, and a second lens core surface. A first position is established to form a first article cavity and a second article cavity and a first joining cavity. A second position is established to form a second joining cavity, a third article cavity, and a fourth article cavity. A plastic material is placed into the first article cavity to form a lens. A plastic material is placed into the second article cavity to form a reflector. The first mold and the second mold are arranged in the first position to form the lens and the reflector. The first mold and the second mold are arranged in the second position to form the lens and the reflector. The first mold and the second mold are shuttled between the first position and the second position.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: April 3, 2001
    Assignee: Ford Motor Company
    Inventor: Dale Douglas Owens
  • Patent number: 6207089
    Abstract: The present invention provides a process and apparatus for manufacturing an electromagnetic interference shielding metallic foil cladded plastic product.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: March 27, 2001
    Assignee: National Science Council
    Inventor: Tung-Han Chuang
  • Patent number: 6207094
    Abstract: A method for forming a concrete masonry block having external plates. The external plates with anchors are indexed on pallets that are fed into concrete casting machines by proper location of the plates. Concrete mixture is deposited inside of a mold and compressed into the mold with anchors being located in the concrete material and having at least one external plate. Thereafter, the concrete masonry block with the external plate is removed from the mold and cured.
    Type: Grant
    Filed: September 21, 1998
    Date of Patent: March 27, 2001
    Assignee: CCC Group, Inc.
    Inventors: William Ray Farmer, Sr., James W. Pilcher
  • Patent number: 6202887
    Abstract: The present invention relates to a process for the production of a case (1) with a sealed closure, in particular for cosmetic products, of the type comprising a bottom (2) provided with a compartment (5) enclosing the product and on which is articulated a cover (3), the cover (3) and the bottom (2) being provided with complementary closure means and the cover (3) or the bottom (2) having a sealing joint (7), in which process the bottom (2) and the cover (3) are obtained by molding. The invention consists in that the sealing joint (7) is formed in the bottom (2) or the cover (3) of the case (1) by molding by co-injection of said sealing joint (7) and the bottom (2) or the cover (3).
    Type: Grant
    Filed: January 12, 2000
    Date of Patent: March 20, 2001
    Assignee: Lir France
    Inventor: Robert Petit
  • Patent number: 6200507
    Abstract: Cremated ash remains of a deceased individual may be combined in a suitable resin material to fill a statuary urn or to fill a shell as a memorial to the decedent. The sculptural urn or shell may be molded of a resin in any desired shape. By use of a suitable resin with additives, the urn or shell may be molded with surface finishes such as marble, bronze, metal, ceramic, stone, and wood. The same resin may be mixed with the cremated ashes to fill the shell and to top off any remaining space. After the material cures the resulting sculpture may be place in a garden, shrine, or elsewhere as a permanent memorial.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: March 13, 2001
    Inventor: Nancy B. Dennis
  • Patent number: 6193916
    Abstract: A method for manufacturing a plastic board comprising a sandwich-like structure comprises the steps of: (1) providing an injection moulding device with a mould which comprises at least two mould parts displaceable relative to each other by displacing means, which mould parts in a closed first extreme position bound a mould cavity connecting onto an injection unit and in an open second extreme position release a formed board for removal; (2) providing foaming means for causing foaming in the mould cavity of plastic injected into the mould cavity; (3) providing blocking means for temporarily rendering the foaming means inactive; (4) energizing the blocking means; (5) energizing the injection unit in the first extreme position of the mould; (6) ending the energizing of the blocking means; (7) ending the energizing of the injection unit; and (8) displacing the mould parts relative to each other.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: February 27, 2001
    Assignee: Corell Resin Technology B.V.
    Inventors: Franciscus Egbertus Richters, Johannes Düring, Andreas Bernardus Eidhof, Christiaan Antonius Jagers
  • Patent number: 6177038
    Abstract: A method for orienting an airfoil 10 during filling of an airfoil with laser blocking material 52 prior to a laser machining operation is provide and includes making a mask 78 for the airfoil.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: January 23, 2001
    Assignee: United Technologies Corporation
    Inventors: Gordon M. Reed, Kenneth M. Boucher, Stanley J. Funk, James F. Dolan, William A. Nehez, Sr., Christopher P. Jordan
  • Patent number: 6177034
    Abstract: Methods for reproducing a 3D object surface are provided. A preferred method according to this invention includes (1) identifying a real object surface, (2) acquiring at least a 3D data set with a 3D surface imaging device, (3) acquiring at least a 2D data set using a 2D surface imaging device with a surface resolution of at least about 0.1 mm2, (4) synthesizing a 3D composite data set by orienting a first virtual image of the first data set and a second virtual image of the second data set to form a composite virtual image that corresponds to the composite data set, and (5) making a reproduction of the object surface with the composite data set. Orientation of the virtual images is relative to each other and without substantial loss of surface resolution.
    Type: Grant
    Filed: April 3, 1998
    Date of Patent: January 23, 2001
    Assignee: A-Pear Biometric Replications Inc.
    Inventor: Thomas Ferrone
  • Patent number: 6170531
    Abstract: The invention relates to a flexible tubular lining material which comprises a seamless plush textile tube and a plastic film layer arranged coaxially and freely around it as well as a method for the production of conduit and/or pipe linings which comprises impregnation of the flexible tubular lining material with a curable resin composition, the introduction of the impregnated material into an inversion tube, the subsequent pressing of this arrangement into the conduit or pipe section to be lined and the curing of the resin under maintenance of applied pressure in the inversion tube.
    Type: Grant
    Filed: May 1, 1998
    Date of Patent: January 9, 2001
    Assignee: Karl Otto Braun KG
    Inventors: Harald Jung, Hans Bunschi, Heinz Scheib