Abstract: Methods are disclosed for designing improved flexible tubes and production methods which have improved flexibility and resistance to collapsing under load or during bending. Methods for injection molding a flexible tube (2) and providing at least one support member (4) that is arranged to provide improved lateral support to reduce lateral collapsing of the flexible tube (2). Methods for using and fabricating flexible tubes (2) are also provided for various shapes of support members (4) including annular ribs, helical ribs, spaced apart coils (128), narrow ribs, wide supports, as well as for various cross sectional shapes of flexible tubes (2), including streamlined elongated hydrofoil shaped cross sectional shapes relative to the longitudinal axis of flex tube (2).

Abstract: An energy-core ink or varnish composition is provided for use in an in-mold decoration (IMD) process, comprising an energy-curable resin, additional reactive monomers and/or oligomers and, optionally and in an amount not exceeding 10% by weight, a solvent, wherein the resin comprises a urethane acrylate oligomer having an aromatic or aliphatic polycarbonate backbone. For inks, the composition additionally includes a pigment or dye. For photocure compositions, a photoinitiator is also included. Also provided is an in-mold decoration (IMD) process employing the ink or varnish composition.

Abstract: An automotive component (10) and a method for manufacturing the same are disclosed. The component (10) comprises a core portion (14) formed of a first material and a second portion (18) integral with the core portion (14) and formed of a second material. In one illustrated embodiment, the first and second materials have different material property characteristics. For example, the first material can be made of a relatively harder plastic material than the second material made of a softtouch plastic material. The method for manufacturing the component comprises the steps of injecting the first material into a first cavity of a mold to form the core portion (14), altering the mold cavity to form a second cavity and injecting the second material into the second cavity while the first material is in a reactive state to form the second portion (18) of the component. Because the first material is in the reactive state, the second material is integrally formed with the first material.

Abstract: A method of making a spool seal having a smooth sealing surface is provided which utilizes a mold including separable first and second mold halves which join when closed to form a parting line which is positioned away from the area of the mold which forms the inner and outer diameter surfaces of the spool seal. A moldable material is introduced into the cavity defined by the closed mold halves and cured such that the resulting inner and outer diameter surfaces of the molded spool seal are free of parting lines.

Abstract: The method of manufacturing a substrate, includes the steps of: preparing first and second members, the first member having a non-side face which is a top or bottom face of the first member, and side faces which intersect with the non-side face and have recess parts, the recess parts having first openings on the side faces and second openings on the non-side face, the second member having flat surfaces; in a state where the flat surfaces of the second member are in contact with the side faces of the first member so that the first openings are closed with the flat surfaces while the second openings are open, filling conductive paste into the recess parts from the second openings; curing the conductive paste filled in the recess parts; and separating the second member from the first member on which conducting parts are formed from the cured conductive paste.

Abstract: A sportsball includes a ball carcass having an air cavity therein, wherein the ball carcass includes two ball shells, each of the ball shells having an outer surface, a plurality of channels indented on the outer surface to form a plurality of panel contours thereon, and a contouring edge defining a starting point at one of the channels to continuously extend from the channel to another the adjacent channel until the contouring edge is extended back to the starting point, wherein the two ball shells are integrally bonded with each other to form the ball carcass that the contouring edges of the ball shells are alignedly linked to form a common edge of the ball carcass, such that the common edge of the ball carcass, which is a molding line thereof, also forms as the channels of the ball carcass to invisible the molding line thereat.

Abstract: The present invention provides a mould for shaping a sulphur cement product, which mould has an inner surface describing an inner volume for receiving a cast material, an outer surface and a barrier comprised between the inner surface and the outer surface, which barrier has a thermal conductance per unit area of at most 100 W/m2K in a direction perpendicular to the inner surface. The invention further provides a process for shaping a sulphur cement product.

Abstract: A light emitting diode reflector molding process, and a construction thereof includes preparation of a first and a second green sheet structures, the first green sheet structure being provided with a first pattern; the second green sheet structure being placed on top of the first green sheet structure; a metallic layer being coated on the second green sheet structure, the second green sheet structure being molded along the opening pattern of and covering upon the first green sheet for the metallic layer to become the wall of the reflector opening.

Abstract: A plastic product includes a plastic base, a plurality of glass fibers, a hard coat layer, and an adhesive layer. The glass fibers are fully buried within the plastic base. The hard coat layer is attached onto the plastic base with the aid of the adhesive layer.

Abstract: An object is to enhance the sound absorbing functions of an interior member, and furthermore, to increase ease of assembly of the interior member, and the interior member for the cab is integrally formed so as to have a laminated structure where a sound absorbing material is contained between an outer layer material and a foundation body panel, or inside a foundation body panel. In addition, such an interior member is formed in accordance with a reaction injection molding method.

Abstract: Composite aerofoils for gas turbine engines are commonly provided with a metal protection strip along the leading edge, to prevent erosion of the leading edge in use and to protect against impacts from foreign bodies. A problem with such strips is that they can cause serious damage to other parts of the engine if they become detached from the aerofoil. The invention provides an aerofoil having such a protection strip, characterised in that the protection strip includes one or more weakening features to reduce the ability of the protection member to withstand a compressive force applied along its length. The weakening features encourage the protection member to break up under impact, or if it becomes detached from the aerofoil, so that damage to other parts of the engine is minimised.

Abstract: A composite member is joined to another composite or noncomposite member, using liquid or paste adhesive resin that cures in the joint. The joint is configured in such a way that the adhesive forms an interlocking key within recesses in the joined members that prevents joint disassembly once the adhesive has cured and hardened. Both of the members are provided with recesses extending along their lengths in the joint. The recesses register with each other to define a cavity and may undulate. The recessed are designed in such a way as to take the full load capability if the joint, even if there is no adhesion to the joined members. Adhesive is injected into the cavity through injection ports spaced periodically along the length of the joint.

Abstract: The invention relates to the field of ceramics and relates to composite molded articles, such are used, for example, for chip-removal tools. The object of the invention is to disclose composite molded articles that are free in the design of their surface and interface and can be produced in series production. The object is attained through ceramic and/or powder metallurgical composite molded articles comprising a green tape and an injection molded article. The object is further attained through a method in which a green tape is inserted into or placed onto a mold, and subsequently at least one ceramic and/or powder metallurgical injection molding mass is placed on and/or applied to and/or inserted into the mold by means of injection molding, and subsequently the one-part or multi-part mold is removed and/or the one-part or multi-part composite molded part parts are removed from the mold, wherein these process steps can be repeated once or several times.

Abstract: A method for manufacturing a covering element, including: i) arranging in an injection mould a sound-absorbing element and an adhesive layer, such that the adhesive layer extends over at least apart of an inner surface of the sound-absorbing element; ii) introducing thermoplastic plastic material of increased temperature into the mould at increased pressure, wherein the plastic material spreads over substantially an outer surface of the sound-absorbing element and over a part of the adhesive layer; and iii) cooling the whole such that the thermoplastic plastic material forms a solid carrier element which is adhered to a part of the adhesive layer and wherein the sound-absorbing element is at least partly enclosed between the carrier element and the adhesive layer.

Abstract: A method for elongating a foil, comprising steps of: providing an injection molding device, the injection molding device comprising a male mold having a projecting part protruding and a female mold defining a cavity; transmitting the foil into the injection molding device and between the male and female molds; clamping the male and female molds to form a molding space, the molding space being separated into a first airproof space adjacent to the female mold and a second airproof space adjacent to the male mold by the foil; vacuuming the first airproof space to suck the foil toward the first airproof space; and inputting thermal medium into the second airproof space to press the foil to cling to the inner surface of the cavity of the female mold.

Abstract: A manufacturing method of a film insert molded article in which no resin layer is seen in the front and no wrinkle is generated in a film is provided. A thermoformed film (11) for coating is arranged within a cavity (15), and molten resin is injected so that a film insert molded article (50) molded integrally with the film (11) for coating and having a coating plane coated with the film (11) for coating is obtained. A printing ink layer (20) and a binder layer (30) are formed in a raw material film (10). The raw material film (10) is cut out and the film (11) for coating is formed so as to have a size for coating the coating plane and being able to form an outer circumferential bending portion (12) arranged in an outer circumferential side portion (41) by adding a width exceeding a heat shrinking amount of the film.

Abstract: A method for manufacturing a foil decorated molding includes steps of: providing an injection molding device, the injection molding device comprising a male mold and a female mold, the male mold having a projecting part, the female mold defining a cavity; transporting the foil into the injection molding device and between the male and female molds; locking the foil to the female mold to form an airproof space together with the cavity of the female; vacuuming the airproof space to suck the foil toward the female mold; clamping the male and female molds to form a molding space; inputting thermal medium into the molding space to press the foil to cling to an inner surface of the cavity of the female mold; injecting molten resin into the molding space; and cooling and opening the injection molding device, the molten resin cooled forming a molding.

Abstract: A method of providing the periphery of a glazing with a gasket by moulding using a mould having at least one moulding surface is disclosed. The method comprises forming the gasket from polyurethane precursors by contacting the glazing with the precursors and allowing the precursors to polymerise and harden. The moulding surface is provided with a releasable coating in an aqueous solution. The coating bonds with the polyurethane during polymerisation such that it is incorporated into the gasket, and prevents the polyurethane from coming into contact with the moulding surface to which it has been applied.

Abstract: The invention relates to a method of manufacture of receptacles by thermoforming and the placing of decorative banderols on these receptacles, in which a first mould block is provided, which may include at least one thermoforming chamber and which is capable of tilting between a working position for the thermoforming of the receptacles and a tilted position for the introduction of a banderol into the thermoforming chamber before the thermoforming of a receptacle in the chamber. The invention is characterized in that a second mould block is provided analogous to the first mould block and in that while one of the mould blocks is in the working position for the thermoforming of a receptacle in the thermoforming chamber of this mould block the other mould block is in the tilted position for the introduction of a decorative banderol into its thermoforming chamber before the thermoforming of another receptacle in the chamber.

Abstract: An apparatus and method for filling a tire and wheel assembly cavity, that can be a large tire and wheel, with a flexible closed cell polyurethane foam that is passed as a mixture of reacting constituents through a fill hose whose end is fitted between the tire bead and wheel rim, and after filling and removal of the fill hose end, providing for lifting and maintaining the tire bead in engagement with the wheel rim as the reacting materials complete their reaction, uniformly filling the tire and wheel cavity with the flexible closed cell polyurethane foam that has expanded and urges the tire bead into sealing engagement with the wheel rim.

Abstract: According to one embodiment of the present invention a method of creating a composite with an object having a central axis is provided which comprises wrapping a first fabric layer around the object in one of a clockwise or a counterclockwise direction around the central axis of the object. A second fabric layer is wrapped over the first fabric layer. The second fabric layer is wrapped around the object in the other of the clockwise or the counterclockwise direction around the central axis. The object is placed in a mold and resin is injected into the mold to form the composite.

Abstract: Disclosed is a manufacturing method of a honeycomb structure including a large number of cells arranged via partition walls, the cells being constituted of two types of cells including large cells each having a relatively large area of a section thereof vertical to a longitudinal direction and small cells each having a relatively small area of the section, the large cells being plugged in one end face of the honeycomb structure and the small cells being plugged in the other end face of the honeycomb structure. The method horizontally holds the honeycomb structure before the plugging along the longitudinal direction of the cells, first plugs the large cells, and continuously plugs the small cells.

Abstract: The method for identifying lateral pipes includes printing identifying indicia on the interior surface of a liner assembly positioned adjacent the lateral pipe. The apparatus includes the liner assembly in place with the identifying indicia visible from the interior of the pipe line.

Abstract: An aerosol valve actuator with a valve stem engaging portion, product dispensing opening, and flexible and expandable product conduit between the engaging portion and dispensing opening. The product conduit is molded at least in part of a first expandable flexible plastic material softer than a second plastic material of the remainder of the actuator. The remainder of the actuator is first molded, followed by molding the first plastic material to form at least a part of the product conduit. After the actuator has been actuated to dispense a foaming product and actuation ceases, the post-foaming product expands within the product conduit since the conduit expands to absorb the product expansion. Actuator cap and base product dispensing side openings align only during valve actuation. Base inwardly flexible members and cap internal ramps bias the cap upwardly when actuation ceases. Base upper portion telescopes in base lower portion during actuation.

Abstract: Aluminum filled via disks are manufactured utilizing a plurality of drilled substrates placed into a metal can in a stacked, interdisposed assembly with a corresponding number of graphite molds. Aluminum infiltration ingots are added and the can is heated to a temperature to melt the ingots. The molten aluminum is pressurized so that it flows into the vias. The substrates are then cooled, removed from the can, separated from between the graphite molds, and the flat surface faces are ground and polished to expose the filled vias.

Abstract: The invention provides an apparatus including a steering column jacket defining an interior. The invention also provides a bushing disposed in the interior of the steering column jacket. The bushing includes a radially outwardly facing bearing surface and a first channel. The first channel is radially adjacent to the bearing surface. The first channel is accessible from the interior of the steering column jacket. The invention also provides injected filler material disposed in the first channel between the bushing and the steering column jacket. The filler material supports the bearing surface against radial movement relative to the steering column jacket.

Abstract: A method of manufacturing a diffusion-tight plastic container with a bottom portion and a side wall portion, comprising the steps of: a) providing a planar, diffusion-tight film material, b) cutting a label out of the film material, the label having a bottom portion corresponding to the bottom portion of the plastic container and at least one side tab extending from it, corresponding to the side wall portion of the plastic container, c) preshaping the label in accordance with an outer surface of the plastic container, thereby forming overlapping areas, d) sealing the film material at the overlapping areas, as a result of which the label is shaped into the form of the film material body, e) placing the label into a mould having an inner surface corresponding to the outer surface of the plastic container to be manufactured, f) closing the mould, thus forming a mould cavity, the thickness of which corresponds to the thickness of the plastic container, and g) injecting plastic into the mould cavity and manufactur

Abstract: There is disclosed a process for applying a material to a member having an adhesion surface. Typically, the process includes applying the material to a mold, the member or both. Thereafter, the material is at least partially conformed to the shape of the mold.

Abstract: There is disclosed a plugged honeycomb structure manufacturing method capable of easily manufacturing a plugged honeycomb structure for use in a filter or the like at low costs so that deposits disposed on an end surface of the structure are reduced, a uniform plugging depth is achieved and especially the plugging depth of a slurry-like plugging material at an outer peripheral portion of the honeycomb structure is easily made uniform.

Abstract: An injection molded article formed from a polypropylene polymer and having an in mold label located inside the article is disclosed. The article may contain a product such as a product that contains an organic solvent.

Abstract: In a process for the production of composite elements which have the following layer structure: (i) from 2 to 20 mm of metal, plastic or wood, (ii) from 10 to 300 mm of plastic and (iii) from 2 to 20 mm of metal, plastic or wood, the starting materials for the production of (ii) are introduced in the liquid state in at least two steps into the space between (i) and (iii), the space to be filled in the last filling process having a volume of from 0.1 to 1.5 m3 and the height of the space to be filled being less than 25 mm.

Abstract: The present invention comprises a method of attaching plastic to a metal substrate and a part made by the method. A hydroformed metal section having top and bottom openings is provided. A plastic component is molded about the metal component and through the bottom opening. The plastic component includes a flange on one side thereof to secure the plastic component with the metal component.

Abstract: The invention is an integrally blow-moulded bag-in-container (2) and preform (1) for making it The bag-in-container (2) has an inner layer (21) forming the bag and an outer layer (22) forming the container, and a mouth (5) fluidly connecting the volume defined by the bag to the atmosphere. The container further has at least one interface vent (3) fluidly connecting the interface (14) between inner and outer layers to the atmosphere, wherein the at least one vent (3) runs parallel to the interface between inner and outer layers (21) (22) and opens to the atmosphere at a location (4) adjacent to, and oriented coaxially with the bag-in-container's mouth (5). Processes for manufacturing a preform and a bag-in-container as defined above are defined too.

Abstract: The method for identifying lateral pipes includes printing identifying indicia on the interior surface of a liner assembly positioned adjacent the lateral pipe. The apparatus includes the liner assembly in place with the identifying indicia visible from the interior of the pipe line.

Abstract: The invention concerns a hollow body of plastic material, in particular a fuel tank, which was obtained by extrusion blow molding, having at least one line which is stationarily laid in its interior, wherein the hollow body is distinguished in that the line is at least region-wise joined in material bonded relationship to the inside wall of the hollow body.

Abstract: A potting compound injection apparatus includes a pneumatic tube for inserting single part potting compound and injecting the compound into the cells of a composite panel. The pneumatic tube has an open end for releasing potting compound and an opposed end interconnected to a pneumatic pressure source. The potting compound injection apparatus may also include a frame for maneuvering the pneumatic tube with respect to the composite panel. A method of injecting a potting compound includes applying potting compound through a pneumatic tube into a composite panel having cells.

Abstract: An extruded and stamped personal washing bar comprising an artisan crafted appearance having top and bottom stamped faces bounded by a parting line or edge band and a horizontal plane intersecting the parting line or edge band, said bar further comprising an outer surfactant phase and a substantially contiguous inner vein comprising a thermoplastic mass, wherein said inner vein is located between the top and bottom stamped faces of the bar and wherein a projection of the inner vein onto the horizontal plane intersecting the parting line or edge band has a maximum width that is at least 20% of a maximum width of the bar in said horizontal plane.

Abstract: The present invention is an improved single cavity molding device and method for compression molding polyurethane, polyurea or polyurethane/polyurea hybrid covers over golf ball sub-assemblies. The device utilizes top and bottom mold-halves and is particularly novel in that it does not require the use of bolts to secure the mold-halves. The molding device utilizes a pair mold halves, each having a backing plate and mold frame for housing a hemispherical cavity mold. The invention utilizes a plurality of clamping pins, each pin having its top portion reciprocally disposed in a recess of the backing plate of the top mold.

Abstract: The manufacturing method of the plugged honeycomb structure for DPF wherein a plugging depth thereof can easily be made uniformly and briefly at low costs. In the method for manufacturing a plugged honeycomb structure having a plugging portion formed in one opening end portion of each of predetermined cells of a cylindrical honeycomb structure including a plurality of cells partitioned and formed into a honeycomb shape by porous partition walls to form fluid passages, holes 3 of a perforated elastic porous member 2 are impregnated beforehand with a slurried plugging material 5, and the elastic porous member 2 is pressed on an end surface of the honeycomb structure 6 to thereby fill the slurried plugging material 5 filled into the holes of the elastic porous member 2 into cell 7 passages of the honeycomb structure 6 to form the plugging portions 7a.

Abstract: In some embodiments, a process for manufacturing a diaphragm for an air admittance valve includes disposing a first center disk into a first cavity of a first mold, the first center disk includes a hollow stem. A material is provided into the first mold, through the hollow stem and laterally outwardly beyond a perimeter of the first center disk. The material is allowed to harden to form a lateral membrane coupled to the first center disk and extending laterally beyond a perimeter of the first center disk.

Abstract: There is provided a pipe lining method wherein a lateral pipe lining material and a main pipe lining material are securely joined. After a lateral pipe has been lined, a start liner is applied to the main pipe and a main pipe lining material is then inserted. A heating wire for melting the start liner is mounted on a surface of a flange of the lateral pipe lining material during or after lining of the lateral pipe. While the main pipe is being lined, the heating wire is heated to melt the start liner existing between the flange of the lateral pipe lining material and the main pipe lining material. When the resin in the main pipe lining material is cured, the main pipe lining material and flange of the lateral pipe lining material are integrated. This allows the lateral pipe lining material and main pipe lining material to be reliably joined.

Abstract: A method of joining a first structure to a second structure using a joint element. The joint element has a base and at least two legs extending from the base and the legs define a slot having opposing sides and a bottom. The method comprises attaching the joint element to the first structure and inserting the second structure into the slot. The method further includes injecting an adhesive into the slot. The method also includes ensuring a cavity is formed between the bottom of the slot and the second structure and the cavity is substantially free of adhesive.

Abstract: A multiple walled enclosure with low permeation properties and rugged impact resistance useful as a fuel tank or chemical container. The enclosure is made by rotomolding a first charge of thermosetting polymer into an outer layer, then rotomolding a charge of EVOH or other low permeation thermoplastic into a second layer, then rotomolding a second charge of thermosetting polymer into a third layer so that the low permeation thermoplastic layer is fully enclosed by layers of thermoset polymer. The preferred thermosetting polymer is crosslinkable polyethylene and the preferred low permeation thermoplastic is EVOH.

Abstract: An apparatus includes an airbag door that opens during deployment of an airbag, and a crash pad integrally injection-molded with the airbag door. The airbag door may include a tear groove, torn during the deployment of the airbag; a slanted part; and a variable part, a thickness of which varies. The crash pad may include an insertion part which contacts the slanted part of the airbag door to support the airbag door when the airbag door opens. A method includes simultaneously injecting materials of a crash pad and an airbag door with an upper and a lower mold and a slide mold coupled to one another such that the airbag door is integrally injection molded with the crash pad, retreating the molds, and removing the airbag door by moving the slide mold.

Abstract: Forming a structure attached to a micro-fluidic channel based on hydrodynamic focusing is disclosed. In one aspect, a polymerizable fluid and a focusing fluid may be introduced into a hydrodynamic focusing system. The polymerizable fluid may be hydrodynamically focused with the focusing fluid. Then the focused polymerizable fluid may be polymerized to form a structure attached to a channel of the hydrodynamic focusing system.

Abstract: A method of manufacturing an optical component having an optical element and a holder attached to the optical element, comprising the steps of: inserting a blank for the optical element into a through hole of the holder wherein the through hole has a narrowed portion at which the blank is prevented from passing through the through hole; sucking at least the blank from an upper side thereof in a state where the blank is inserted into the through hole; transporting the holder and the blank simultaneously to a molding device; placing the blank on a molding surface of the molding device; and heating and pressurizing the blank in the molding device so that the blank is deformed to obtain a predetermined optical surface and is press-fitted to an inner face of the holder.

Abstract: Apparatus for manufacturing a socket end (12) which is provided with a sealing ring (9). The apparatus comprises an outer mould (1) for forming the outer contour of the sealing ring (9) and for forming the outer side of the socket end (12), and a core for forming the inner side of the socket end (12) and the sealing ring (9). The core comprises a first core part (7a), a sleeve-like core part (7) which can be displaced on the first core part (7a), for forming a front for the sealing ring (9), a core part (8) which adjoins the first core part (7a) and can be contracted in the radial direction, for forming the inner contour of the sealing ring (9), and a second core part (6), which adjoins the contractable core part (8), for forming the inner side of the pipe part. The contractable core part (8) has a radially innermost position with an external diameter which is smaller than the internal diameter of the sleeve -like core part (7).

Abstract: A lateral pipe lining material comprises a tubular resin absorbing material impregnated with a setting resin, which has a flange at one end thereof and whose outer surface is coated with a highly airtight film. A sealing tube is detachably attached to the outer circumferential surface of the tubular resin absorbing material. The lateral pipe lining material is introduced inside a main pipe and its flange is brought into tight contact with the lateral pipe opening. The lateral pipe lining material including the sealing tube is then everted and inserted by fluid pressure inside a lateral pipe toward the ground level. After the setting resin is cured, the sealing tube is removed from the lateral pipe lining material. This enables the lining of a lateral pipe to always be performed reliably, regardless of the aboveground circumstances.

Abstract: The method for identifying lateral pipes includes printing identifying indicia on the interior surface of a liner assembly positioned adjacent the lateral pipe. The apparatus includes the liner assembly in place with the identifying indicia visible from the interior of the main pipe line.

Abstract: The channel-plugging of porous ceramic honeycombs to provide wall flow filter bodies therefrom is carried out using water-based cements comprising ceramic powders and soluble alkali metal silicates; the cements form durable plugs that are resistant to thermal and chemical damage upon drying and without firing.