Abstract: A pelletizing machine for forming pellets from extruded material includes an extruder having at least one exit port and a body defining a cutting chamber through which high-temperature liquid flows, flooding the cutting chamber. The exit port of the extruder opens into the cutting chamber, which includes a cutting section defining a flow path for liquid through the cutting section. A cutter in the cutting section of the cutting chamber is mounted for rotation about an axis generally perpendicular to the first direction and disposed for cutting the extruded material exiting the exit port into the pellets. The axis of rotation of the cutter is parallel to or coincident with the flow path of the cutting section. A method for forming pellets of thermoplastic material with a foaming agent is also disclosed.

Abstract: According to one embodiment of the present invention, there is provided a porous member formed by providing a member formed of a fluororesin containing carbon fiber and having a predetermined shape and exposing the member to an oxidizing gas to remove the carbon fiber contained in the member.

Abstract: SAPO-34 membranes and methods for their preparation and use are described. The SAPO-34 membranes are prepared by contacting at least one surface of a porous membrane support with a synthesis gel. The Si/Al ratio of the synthesis gel can be from 0.3 to 0.15. SAPO-34 crystals are optionally applied to the surface of the support prior to synthesis. A layer of SAPO-34 crystals is formed on at least one surface of the support. SAPO-34 crystals may also form in the pores of the support. SAPO-34 membranes of the invention can have improved selectivity for certain gas mixtures, including mixtures of carbon dioxide and methane.

Abstract: The present invention provides a foamed molded article production method that can produce polycarbonate resin foamed blow-molded articles, etc. Which are good over a wide range of densities. The present invention is a method for producing a foamed molded article including extruding a foamable molten resin, formed by kneading a polycarbonate resin, a polyester resin in an amount of 5 to 100 parts by weight per 100 parts by weight of the polycarbonate resin and a foaming agent, from a die to obtain a foamed parison, and molding the foamed parison in a softened state in a mold. The polyester resin is a polyester copolymer containing diol component units, 10 to 80 mol % of which are glycol component units each having a cyclic ether structure, and dicarboxylic acid component units.

Abstract: The present invention relates to a microcellular foam of a thermoplastic resin and a method for preparing the same, and more particularly to a microcellular foam comprising a skin layer having a porosity of below 5% and a core layer having a porosity of at least 5%, wherein the thickness of the skin layer accounts for 5 to 50% of the entire foam, and a method for preparing the same. The microcellular foam of the present invention is advantageous in that it has a thicker skin layer and smaller and uniform micropores in the core layer, compared with conventional microcellular foams, while having mechanical properties comparable to those of conventional non-foamed sheets.

Abstract: This invention provides a plastic container characterized in that an expanded layer comprising expanded cells having a flat shape with an average major axis of not more than 400 ?m and an average aspect ratio (L/t) of not less than 6 as viewed in cross section of the container wall along the maximum stretch direction, which are oriented in the stretch direction and are distributed so as to be superimposed on top of each other in the thickness-wise direction, is formed within the container wall. In this container, expanded cells having a flat shape are distributed so as to orient in a given direction and, thus, has light shielding properties and has a pearl-like appearance, that is, has a very high commercial value. Further, since any colorant is not contained, the suitability for recycling is excellent.

Abstract: A method for producing a thermoplastic resin micro-porous film wherein a thermoplastic resin and a solvent (A) are melted and kneaded together to prepare a solution, the solution is extruded and cooled to prepare a formed product in a gel state, and the residual solvent (A) is removed from the formed product, characterized in that in the step of removing the solvent (A) use is made of a non-aqueous solvent (B) which is compatible with the solvent (A) and not compatible with the thermoplastic resin, and has a boiling point of 100° or higher and a flashing point of 0° or higher. The use of the non-aqueous solvent (B) provides a production method which allows the removal of a solvent with good efficiency and also with the reduction of a fear of environmental pollution and catching fire.

Abstract: Provided is a method for producing glass-fiber-reinforced molded resin foam which retains intact material properties inherent in glass-fiber-reinforced molded resins, has a finely and evenly foamed state, and has excellent mechanical strength, and which can be reduced in weight. The method for producing glass-fiber-reinforced molded resin foam comprises subjecting a resin, flat glass fibers, and a blowing agent to injection molding.

Abstract: Provided is a method of producing a microporous sheet material of a polymeric matrix of polyolefin, with finely divided and substantially water-insoluble filler distributed throughout the matrix, and a network of interconnecting pores communicating throughout the microporous material. The method includes: (a) forming a mixture of polyolefin, filler and a processing plasticizer composition; (b) extruding the mixture to form a continuous sheet; and (c) contacting the continuous sheet with a non-flammable extraction fluid composition to extract the processing plasticizer composition from the continuous sheet. The extraction fluid has a boiling point of 75° C. or less, and is essentially free of trichloroethylene. The microporous sheet material has Tensile Strength equal to or greater than 800 kPa. A microporous sheet material also is provided.

Abstract: Polymer-based materials and processes suitable for producing panels, for example, panels for use in a fan shroud abradable seal of a turbofan engine. Such a process includes introducing constituents of an expandable foam material into a continuous forming apparatus that continuously compounds the constituents into a partially-cured compounded polymeric material, which is then continuously formed with the continuous forming apparatus to produce a continuous form having a constant cross-sectional shape transverse to a continuous forming direction of the continuous forming apparatus. A portion of the continuous form is then deformed to produce a preform, and the preform is cured within a restricted volume to cause the preform to expand and produce the panel.

Abstract: The present invention relates to new fibers, new processes of using said fibers, and new sheath dope compositions for multi-layer spinning processes. The fibers comprise a porous core and a sheath surrounding said porous core. The fibers may be useful in, for example, processes for removing low level contaminants like sulfur compounds from a gas stream like natural gas.

Abstract: The present specification discloses porogen compositions comprising a core material and shell material, methods of making such porogen compositions, methods of forming such porous materials using such porogen compositions, biocompatible implantable devices comprising such porous materials, and methods of making such biocompatible implantable devices.

Abstract: A method of manufacturing a microporous polymeric membrane including: heat-setting the microporous polymeric membrane in at least a first stage and a final stage, the first stage being upstream of the final stage and a temperature of the first stage being at least 15° C. cooler than a temperature of the final stage.

Abstract: A carbon monolith includes a robust carbon monolith characterized by a skeleton size of at least 100 nm, and a hierarchical pore structure having macropores and mesopores.

Abstract: This invention relates to a cosmetic sponge and a method of providing a cosmetic sponge incorporating a non-denatured collagen and other additives for skin care, cleaning, and cosmetic application.

Abstract: Cavities are partially or entirely filled with a polymer foam. A flexible, porous mesh tube is introduced into the cavity. The mesh tube has a volume smaller than that of the cavity and has openings. A foamable liquid mixture is introduced into the mesh tube. Despite the presence of the openings, the foamable liquid mixture does not pass through the openings in the mesh tube. The captured liquid composition then expands. As the composition expands, it flows through the openings in the mesh tube and makes contact with the walls of the cavity. After curing, a polymer foam is obtained which adheres to the cavity walls.

Abstract: Ultra-fine sodium bicarbonate powder (mean particle size less than 5 microns) is produced by the mixing and reaction under agitation at control temperatures of solutions of ammonium bicarbonate and sodium chloride. Precipitated sodium bicarbonate is separated by filtration as a slurry which is dried to produce ultra-fine sodium bicarbonate. Ultra-fine sodium bicarbonate produced by this method also exhibits a narrow particle size distribution which is advantageous in blowing agents for thermoplastic resins, to produce a foamed resin with small cells of a narrow size distribution.

Abstract: Polymeric composite materials, particularly highly filled polyurethane composite materials are described herein. Such highly filled polyurethane composite materials may be formed by reaction and extrusion of one or more polyols, one or more di- or poly-isocyanates, and from about 45 to about 85 weight percent of inorganic filler such as fly ash. Certain polyols, including plant-based polyols can be used. Certain composite materials also contain chain extenders and/or crosslinkers. The polyurethane composite material may also contain fibers such as chopped or axial fibers which further provide good mechanical properties to the composite material. Shaped articles containing the polyurethane composite material have been found to have good mechanical properties, such that the shaped articles are suitable for building applications.

Abstract: A method of forming a templated casting involves incorporating a liquid feedstock into the channels of a honeycomb substrate to form a feedstock-laden substrate, and directionally solidifying the liquid feedstock within the channels.

Abstract: Fluid systems may contain elements to provide changes in bulk fluid density in response to various environmental conditions. One environmental driver to the variable density is pressure; other environmental drivers include, but are not limited to, temperature or changes in chemistry. The variable density of the fluid is beneficial for controlling sub-surface pressures within desirable pore pressure and fracture gradient envelopes. The variability of fluid density permits construction and operation of a wellbore with much longer hole sections than when using conventional single gradient fluids.

Abstract: A method for producing a carbon membrane of the present invention is a production method where a carbon membrane obtained by subjecting a carbon-containing layer to thermal decomposition in an oxygen inert atmosphere while sending a gas mixture containing an oxidizing gas thereinto is thermally heated. The carbon membrane is subjected to a heating oxidation treatment with controlling the ratio of the flow rate of the gas mixture to the areas of the carbon membrane to 0.5 cm/min. or more to control (temperature ° C.)2×time (h)/10000, which is the relation between the temperature of the gas mixture and the flow time, to 9 to 32. This enables to obtain a carbon film which selectively separates alcohols having 2 or less carbon atoms from a liquid mixture of the alcohols having 2 or less carbon atoms and organic compounds having 5 to 9 carbon atoms.

Abstract: A pipe insulating section includes a generally cylindrical hollow phenolic foam body of substantially uniform cross section with an inner facing web and an outer facing web. The phenolic foam body is slit longitudinally to provide section halves which can be opened to facilitate wrapping around a pipe to insulate the pipe. The section halves are linked by the outer web at one side and facing ends of the section halves at the other end are faced with the inner facing web. The inner web may be of paper and the other web may be of an aluminum foil. An apparatus used in manufacturing the elongate shaped phenolic section includes an outer mold for forming the outer facing into a cylindrical shape and an inner mandrel for forming the inner facing into a cylindrical shape, which is of smaller diameter than that of the cylinder defined by the outer facing. The facings define a hollow core therebetween into which liquid foam reactants are injected through an injector.

Abstract: A method of making an anisotropic filtration media includes foaming a media, straining the media in a selected direction, and relieving strain of the media in the selected direction

Abstract: The invention relates to monobloc frames moulded in an expansible insulating plastic material, particularly frames for moulded insulating collectors. The invention also relates to said collectors, and particularly to moulded insulating collectors for solar thermal or photovoltaic panels.

Abstract: A biodegradable and renewable film that may be employed in a wide variety of applications is provided. The film is formed from a thermoplastic composition that contains at least one starch and at least one plant protein. Even at a high renewable material content, the present inventors have discovered that films may be readily formed from plant proteins and starches by selectively controlling the individual amount of the starch and plant proteins, the nature of the starch and plant proteins, and other components used in the film. Balancing the amount of starches and plant proteins within a certain range, for instance, can reduce the likelihood of plant protein aggregation and enhance the ability of the composition to be melt processed. The composition also contains at least one plasticizer that improves the thermoplastic nature of the protein and starch components. The selection of the plasticizer may also help reduce the tendency of the plant protein to aggregate during melt processing.

Abstract: A separator for use in a lithium ion battery to provide a physical and electrically insulative mechanical barrier between confronting inner face surfaces of a negative electrode and a positive electrode may be formed predominantly of heat-resistant particles. The heat-resistant particles, which have diameters that range from about 0.01 ?m to about 10 ?m, are held together as a thin-layered, handleable, and unified mass by a porous inert polymer material. The high content of heat-resistant particles amassed between the confronting inner face surfaces of the negative and positive electrodes provides the separator with robust thermal stability at elevated temperatures. Methods for making these types of separators by a phase-separation process are also disclosed.

Abstract: A cross-linked microporous polysulfone or polysulfone copolymer battery electrode separator membrane are described. Such membranes, which would otherwise be soluble above a particular, generally high temperature in selected battery electrolyte systems, once at least in part cross-linked, swell in the electrolyte at the particular higher temperature instead of dissolving. When the membrane separators are restrained between solid electrodes in a battery, the separator cannot increase in bulk volume, and the swelling occurs within the pores with the pore volume decreasing from its original bulk volume. The drop in pore volume causes the battery current density to drop, thereby reducing the heat generation within the hot area of the battery. This process provides a measure of safety against overheating and fires, and the battery is capable of continued usage if the overheating is localized.

Abstract: The present invention is directed to a treadmill belt with foamed cushion layer and method of making same. In one embodiment, the treadmill belt includes a fabric base layer and a foamed cushion layer foamed on and integral with the fabric base layer. The foamed cushion layer includes a thermoplastic composition and has a Shore A hardness of about 20 to about 80. In one example, the first foamed cushion layer is from about 0.05 inches to about 0.35 inches thick. The thermoplastic composition, prior to being foamed, includes about 1 part to about 5 parts of a foaming agent, e.g., a chemical foaming agent, based on 100 parts thermoplastic material, e.g., polyvinyl chloride. An outer wear layer is securely adhered on the foamed cushion layer to sandwich the foamed cushion layer between the fabric base layer and outer wear layer thereby defining the treadmill belt.

Abstract: Provided is a microporous film formed of a thermoplastic resin composition comprising 100 parts by mass of (a) a polyolefin resin and from 5 to 90 parts by mass of (b) a polyphenylene ether resin; the microporous film having a sea-island structure with the polyolefin resin as a sea portion and with the polyphenylene ether resin as an island portion and having a air permeability of from 10 sec/100 cc to 5000 sec/100 cc. The microporous film does not break easily even at high temperatures and has good heat resistance.

Abstract: An energy storage device includes a first electrode comprising a first material and a second electrode comprising a second material, at least a portion of the first and second materials forming an interpenetrating network when dispersed in an electrolyte, the electrolyte, the first material and the second material are selected so that the first and second materials exert a repelling force on each other when combined. An electrochemical device, includes a first electrode in electrical communication with a first current collector; a second electrode in electrical communication with a second current collector; and an ionically conductive medium in ionic contact with said first and second electrodes, wherein at least a portion of the first and second electrodes form an interpenetrating network and wherein at least one of the first and second electrodes comprises an electrode structure providing two or more pathways to its current collector.

Abstract: A noncrosslinked polyethylene resin expanded particle is provided having a bulk density in a range of 10 g/L to 100 g/L, the particle being obtained by expanding a polyethylene resin particle whose density is in a range of 0.920 g/cm3 to 0.940 g/cm3, the noncrosslinked polyethylene resin expanded particle having a shrinkage factor in a range of 2% to 30%, the shrinkage factor being obtained by the following formula (1): Shrinkage Factor=(BD?VBD)×100/VBD??(1), wherein: the BD of the noncrosslinked polyethylene expanded particle is a bulk density at 23° C. and at 0.1 MPa (at a normal atmospheric pressure); and the VBD of the noncrosslinked polyethylene expanded particle is a bulk density at 23° C. and at a reduced pressure of 0.002 MPa or less.

Abstract: Provided is a microporous film which is made of a thermoplastic resin composition comprising (a) 100 parts by mass of a polypropylene resin and (b) 5 to 90 parts by mass of a polyphenylene ether resin, and which has a sea island structure comprising a sea portion comprising the polypropylene resin as a principal component and an island portion comprising the polyphenylene ether resin as a principal component, wherein pores are formed at an interface between the sea portion and the island portion and within the sea portion.

Abstract: The invention relates to a coating composition, foam particles coated therewith, processes for producing foam moldings, and their use.

Abstract: A polypropylene resin and a polypropylene resin composition are provided, which have excellent fluidity and foaming properties, and particularly in use for foam injection molding, allow molding with a narrow initial cavity clearance even if a large mold is used, and therefore can provide a thin, large-area foam-injection-molded article having good appearance. The invention relates to a polypropylene resin obtained by melt mixing a linear polypropylene resin, a radical polymerization initiator and a conjugated diene compound, wherein the polypropylene resin has a melt flow rate of more than 30 g/10 min and not more than 250 g/10 min as measured at 230° C. under a load of 2.16 kg; a melt tension at 200° C. of not less than 0.3 cN; and a loss tangent (tan ?) of not more than 6.0, the loss tangent being a ratio of loss modulus to storage modulus at an angular frequency of 1 rad/s in dynamic viscoelasticity measurement at 200° C.

Abstract: A process for the preparation of thermoplastic auxetic foams comprising the steps of: a) taking conventional thermoplastic foam; b) subjecting said foam to at least one process cycle wherein the foam is biaxially compressed and heated; c) optionally subjecting the foam to at least one process cycle wherein the biaxial compression is removed and the foam mechanically agitated prior to reapplying biaxial compression and heating; d) cooling said foam to a temperature below the softening temperature of said foam; and e) removing said compression and heat.

Abstract: A method of forming a film is described. The method begins by forming a mixture including a polymer and a plurality of unordered nanomaterial. The film is dried and a plurality of pores is formed within the film. A sensitive film transducer capable of detecting changes in pressure and applied force can be made using this method.

Abstract: The present invention is a method for producing a ceramic porous body with high porosity and continuous macropores, which comprises mixing a ceramic powder with an aqueous solution of a gelable water-soluble polymer to form a slurry, gelling for a while to fix the tissue structure, freezing it to produce ice crystals in the gel tissue and creating structures that become continuous pores, thawing the ice by controlled atmospheric substitution-type drying method with the resulting water being replaced without damaging the gel, and then sintering it to produce a ceramic porous body having various porosities, pore diameters and pore shapes, while conventionally cracks and contraction were likely to occur during drying when the solids concentration of the slurry is less than 20 vol %, with the method of the present invention it is possible to control these problems even at a solids concentration of 10 vol % or less, manufacture and provide a ceramic porous body with a porosity of 72% to 99% and a compression stren

Abstract: A method for making a porous material, includes melt-blending two or more non-miscible polymers to obtain a co-continuous melt, solidifying the melt to obtain a solid mass consisting of two co-continuous polymer phases, and selectively extracting one of the co-continuous phases thereby creating within the solid mass an essentially continuous pore network having an internal surface. The method further includes replicating the internal surface of the pore network within the solid mass by coating the internal surface with successive layers of materials, and selectively extracting the solid mass without extracting the layers of materials, to thereby yield the product porous material, formed of the layers of materials. The material has a void fraction higher than about 75%, and mainly having essentially fully interconnected sheath-like non-spherical pores and essentially non-fibrous walls.

Abstract: The disclosure relates to ceramic-body-forming batch materials comprising at least one pore former and inorganic batch components comprising at least one silica source having a specified particle size distribution, methods of making ceramic bodies using the same, and ceramic bodies made in accordance with said methods. The disclosure additionally relates to methods for reducing pore size variability in ceramic bodies and/or reducing process variability in making ceramic bodies.

Abstract: The present invention provides a method of patterning, the method comprising the steps of: (a) providing a porous film; and (b) adding at least one structure to the porous film. The present invention also provides a patterned film prepared according to the method of the invention. The present invention also provides a method of preparing a porous film, and a porous film prepared according to the method of the invention.

Abstract: A method for preparing an asymmetric porous material by depositing a porous material film on a flexible substrate, and applying an anisotropic stress to the porous media on the flexible substrate, where the anisotropic stress results from a stress such as an applied mechanical force, a thermal gradient, and an applied voltage, to form an asymmetric porous material.

Abstract: Corrugated fluid treatment packs and methods of making corrugated fluid treatment packs are disclosed. The fluid treatment packs may comprise a non-woven fibrous structure and/or porous membrane having a tubular configuration and a longitudinal axis, the fibrous structure and/or porous membrane being corrugated to define at least one crest, at least one trough, and at least one corrugation, each corrugation including first and second webs, the first and second webs extending into one another along a crest or a trough. The crests, troughs, and corrugations may include webs may which extend circumferentially or helically.

Abstract: The invention essentially relates to oral dosage forms comprising a JAK3 inhibitor, preferably tasocitinib, suitable for modified release, and processes of preparing such oral dosage forms.

Abstract: Method for preparing a filtration membrane and a filtration membrane prepared by the method. According to one embodiment, the method involves casting a polymer solution onto a porous support to form a coated support. The coated support is then quenched to form a membrane/support composite, and the membrane/support composite is then dried. Next, a first end of a first piece of adhesive tape is applied to the membrane side of the composite, and the second end of the first piece of adhesive tape is applied to a first rotatable winder. In addition, a first end of a second piece of adhesive tape is applied to the support side of the composite, and the second end of the second piece of adhesive tape is applied to a second rotatable winder. The two winders are then rotated so as to pull apart the membrane from the support.

Abstract: An apparatus and process for making a foam having a controlled size distribution of gas bubbles in a liquid matrix. The invention utilizes a porous material having a controlled pore size and pore distance to produce a substantially uniform size distribution of gas bubbles; a gas pumping device for directing a flow of gas to and through the porous material to form the gas bubbles; a fluid pumping device for directing a flow of liquid matrix past the porous material and a rotating element moving in the vicinity of the membrane surface causing an additional flow to detach, collect accumulate and entrain the gas bubbles in the liquid matrix to form a foam having gas bubbles of generally uniform size and a substantially uniform gas bubble size distribution.

Abstract: A method of producing nanoporous material includes the steps of providing a liquid, providing nanoparticles, producing a slurry of the liquid and the nanoparticles, removing the liquid from the slurry, and producing a monolith.

Abstract: The present invention discloses an approach for making mixed matrix membranes (MMMs) and methods for using these membranes. These MMMs contain a continuous polymer matrix and dispersed microporous molecular sieve particles. This invention also pertains to control of the thickness of the thin dense selective mixed matrix membrane layer that is equal to or greater than the particle size of the largest molecular sieve particles for making large scale asymmetric MMMs. In particular, the invention is directed to making asymmetric flat sheet MMM by a phase inversion technique. The MMMs of the present invention exhibit at least 20% increase in selectivity compared to the polymer membranes prepared from their corresponding continuous polymer matrices. The MMMs of the present invention are suitable for a variety of liquid, gas, and vapor separations.

Abstract: Disclosed herein is a thermoplastic composition comprising, based on the total weight of the composition: (a) from 10 to 80 wt. % of a polybutylene terephthalate; (b) from 10 to 80 wt. % of a copolyestercarbonate component, comprising a first copolyestercarbonate having a number average molecular weight of 15,000 to less than 28,000 Daltons, and a second copolyestercarbonate having a number average molecular weight of more than 28,000 to 40,000 Daltons, wherein a weight ratio of the first polyestercarbonate to the second polyestercarbonate is 95:5 to 20:80; (c) from 3 to 30 wt. % of a particulate filler; (d) from 0.1 to 10 wt. % of a fluoropolymer; and (e) from 3 to 25 wt. % of a polymeric impact modifier. A method of making the composition and an article comprising the thermoplastic composition are also disclosed.

Abstract: Disclosed herein is a thermoplastic composition comprising, based on the total weight of the composition, (a) from 10 to 80 wt. % of a polybutylene terephthalate; (b) from 10 to 80 wt. % of a copolyestercarbonate having a number average molecular weight of more than 21,500 Daltons; (c) from 7 to 30 wt. % of a particulate filler; (d) from 0.1 to 10 wt. % of a fluoropolymer; and (e) from 3 to 25 wt. % of a polymeric impact modifier. A method of making the composition and an article comprising the thermoplastic composition are also disclosed.

Abstract: The invention relates to the building material industry and to the use of labor saving tools of industrial continuous and batch brick kilns. Said invention makes it possible to develop a process for producing large-sized clay ceramic products consisting in carrying out rapid and high-quality baking and to accelerate a construction process. The inventive method for producing a clay house or another clay construction consists in forming, during construction, through and blind voids in a wall and a ceiling in such a way that they are closed with a noncombustible material from outside, in covering window and door apertures in the ready clay construction with a noncombustible material, and in baking the construction to a ceramic state in such a way that hot gas penetrates into the voids and that the body of the product is uniformly heated. During baking the construction is used in the form of a furnace (combustion chamber).