Means For Melting Or Vaporizing Metal Or Treating Liquefied Metal Patents (Class 266/200)
  • Publication number: 20090013826
    Abstract: The present invention provides an improved alkali metal dispenser which is pure and free of contaminant gases, and provides for controlled releasing, delivery and recycling of the alkali metal in multiple stages in a controlled manner. The present invention also provides an alkali metal pump or getter.
    Type: Application
    Filed: May 15, 2008
    Publication date: January 15, 2009
    Inventors: Sterling Eduardo McBride, Steven Alan Lipp, Joey John Michalchuk, Dana Z. Anderson, William Frederick Holmgren, Matthew B. Squires
  • Publication number: 20080290568
    Abstract: Reinforced crucibles for melting titanium alloys having a facecoat including at least one facecoat layer, a backing including at least one backing layer, and at least one reinforcing element applied to at least a portion of one or more of the facecoat layer, the backing layer, or a combination thereof where the reinforcing element includes at least one composition selected from ceramic compositions, metallic compositions, and combinations thereof.
    Type: Application
    Filed: September 28, 2007
    Publication date: November 27, 2008
    Inventors: Bernard Patrick Bewlay, Michael Francis Xavier Gigliotti, Thomas Joseph Kelly, Mohamed Rahmane, Stephen Rutkowski, Michael James Weimer, Sairam Sundaram
  • Publication number: 20080264207
    Abstract: In the case of a device for the melting and/or crystallizing of non-ferrous metals, especially of silicon, provision is made, for improving the quality of the crystallized and block-shaped non-ferrous metal, for there to be arranged around a container for receiving the non-ferrous metal at least one controllable cooling element for the active removal of heat from the non-ferrous metal.
    Type: Application
    Filed: March 11, 2006
    Publication date: October 30, 2008
    Inventors: Armin Muller, Michael Ghosh, Jens Seidel, Bert Geyer
  • Publication number: 20080245188
    Abstract: A degasser (10) for molten metal with a microporous plate (11). The microporous plate has at least one internal passageway (13) and an interface tube (12) attached to the microporous plate in flow communication with the internal passageway.
    Type: Application
    Filed: June 16, 2008
    Publication date: October 9, 2008
    Inventor: Leonard S Aubrey
  • Publication number: 20080237945
    Abstract: An apparatus for injecting particulate and/or gaseous material into a metallurgical vessel for performing a metallurgical process is disclosed. The apparatus comprises a duct and an annular duct tip at a forward end of the duct. The apparatus also comprises inner and outer cooling water flow passages configured such that out flowing water passing from the duct tip to a rear end of the duct must travel through a longer flow path than inflowing water passing from the rear end of the duct to the duct tip.
    Type: Application
    Filed: December 14, 2007
    Publication date: October 2, 2008
    Inventor: Greg HARDIE
  • Publication number: 20080163999
    Abstract: The invention relates to a method of and apparatus for providing heat to a molten metal flowing through metal-conveying apparatus. The apparatus includes a molten metal-conveying channel, an enclosure for receiving and circulating combustion gases while preventing entry of the gases into said channel, a heat-conductive body of material separating at least part of the channel from the enclosure; and a combustion device for generating combustion gases and delivering the gases to the enclosure. Heat from the combustion gases is used to heat molten metal held in the channel, while preventing contact between the combustion gases and the molten metal. The body of material may be a trough used to form the channel, a tube for conveying the molten metal, or a tube acting as the enclosure, or the like.
    Type: Application
    Filed: December 18, 2007
    Publication date: July 10, 2008
    Inventors: Jason D. Hymas, Eric W. Reeves, Richard Scott Bruski
  • Publication number: 20080141825
    Abstract: A process and apparatus for forming wires, such as wires used as feedstock in welding, brazing, and coating deposition processes. The process and apparatus generally entail feeding through a passage a quantity of powder particles of a size and composition that render the particles susceptible to microwave radiation. As the particles travel through the passage, the particles within the passage are subjected to microwave radiation so that the particles couple with the microwave radiation and are sufficiently heated to melt at least a radially outermost quantity of particles within the passage. The particles are then cooled so that the radially outermost quantity of particles solidifies to yield a wire having a consolidated outermost region surrounding an interior region of the wire.
    Type: Application
    Filed: December 15, 2006
    Publication date: June 19, 2008
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Jeffrey Reid Thyssen, Laurent Cretegny, Daniel Joseph Lewis, Stephen Francis Rutkowski
  • Publication number: 20080006973
    Abstract: A material scrap submergence device comprises a body (10) of heat resistant and/or a refractory material that includes a side wall (12) and a base (14) that define a submergence chamber (10). The refractory body (10) can include passages (24) that receive rods (22). The rods (22) can place the refractory body (10) under compression. In another embodiment, the body is confined by a frame (72) attached to the body. The submergence chamber (10) can also be used as a gas injection chamber.
    Type: Application
    Filed: November 26, 2004
    Publication date: January 10, 2008
    Inventors: Chris T. Vild, Jan H.L. Varr Linden
  • Publication number: 20080000327
    Abstract: The present invention provides a method and apparatus for charging hot direct reduced iron (HDRI) from hot transport vessels (HTVs) into a melter or finisher. In general, the apparatus includes a charging stand including a plurality of bays for receiving and supporting a plurality of HTVs. Each HTV includes at least an outlet port. This outlet port is configured to engage an inlet port of one of the plurality of bays of the charging stand via a telescoping seal that provides a substantially air-tight seal. A feed device is provided that moves the HDRI disposed within the HTVs from the outlet port/inlet port interface to a melter or finisher, such as an electric arc furnace (EAF) or the like. The charging stand also includes one or more load cells operable for weighing the HTVs and the HDRI disposed therein, such that a computer or other logic may be used to control the feed rate of the HDRI charged into the melter or finisher.
    Type: Application
    Filed: June 29, 2007
    Publication date: January 3, 2008
    Inventors: Gilbert V. Whitten, James M. McClelland, Stephen C. Montague, Brian W. Voelker
  • Patent number: 7282171
    Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: October 16, 2007
    Assignee: Jupiter Oxygen Corporation
    Inventor: Dietrich M. Gross
  • Patent number: 7258831
    Abstract: The following invention relates to an injector-burner for applications in the metalwork field, in particular for use in electric arc furnace melting processes having a frontal head with two series of holes arranged in two concentric crowns, the inner crown of holes used to feed fuel and the outer crown used to supply a supporter of combustion. A central hole is also provided, which is fitted with an oxygen injection nozzle. The holes of the two crowns are divided into groups separated by circular sectors without holes, in order to create a number of flames and are inclined in such a way as to give the gases supplied, and consequentially the flame generated, a rotation around the injector-burner axis. By regulating the flow-rates of the fuel and the supporter of combustion supplied to the various holes, the injector-burner is able to regulate the flame shape in burner mode and also in injection mode, thus guaranteeing optimum performance in all modes.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: August 21, 2007
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Fabio Vecchiet, Milorad Pavlicevic, Alfredo Poloni
  • Patent number: 7033538
    Abstract: A method of heating molten aluminum flowing in a heated trough member comprising the steps of providing a source of molten aluminum and providing a rough member comprised of a first side and a second side, the first and the second sides having outside surfaces, the sides formed from a ceramic material resistant to attack by molten aluminum. The first side and second side have heating element receptacles provided therein with protection tubes provided in the receptacles. The protection tubes are comprised of a refractory selected from the group consisting of mullite, boron nitride, silicon nitride, silicon carbide, graphite, silicon aluminum oxynitride or a metal selected from Kovar® and titanium. Electric heating elements are positioned in the tubes. Molten aluminum is flowed along the trough member from the source and electric power is passed to the heating elements to heat the molten aluminum as it flows along the trough member.
    Type: Grant
    Filed: February 5, 2004
    Date of Patent: April 25, 2006
    Inventor: C. Edward Eckert
  • Patent number: 6973955
    Abstract: A trough is described for carrying molten metal, comprising an outer shell defined by a bottom wall and two side walls, an insulating layer filling the outer shell and a conductive U-shaped refractory trough body for carrying molten metal, the trough body being embedded in the insulating layer. At least one heating element is positioned in the insulating layer, adjacent to but spaced apart from the trough body, to provide an air gap between the heating element and the trough body.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: December 13, 2005
    Assignee: Novelis Inc.
    Inventors: John S. Tingey, David A. Salee, Wade Lee Bowles
  • Patent number: 6818176
    Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: November 16, 2004
    Assignee: Jupiter Oxygen Corp.
    Inventor: Dietrich M. Gross
  • Publication number: 20040217526
    Abstract: In a metal melting furnace, a separation wall 60 is provided between an inclined hearth 30 and a molten metal reservoir 35 to define a molten metal processing portion 65. The separation wall is provided with a connecting passage 61 for the molten metal, between the molten metal reservoir and the molten metal processing portion, at a height level higher than a bottom surface 67 of the molten metal processing portion. The separation wall is also provided on its upper portion with an exhaust gas passage which permits exhaust gas discharged from the molten metal reservoir to pass therethrough. An inspection opening 31 with a door 32 is provided in a furnace wall surface 37W to open into the molten metal processing portion.
    Type: Application
    Filed: March 2, 2004
    Publication date: November 4, 2004
    Inventor: Mitsukane Nakashima
  • Publication number: 20040194940
    Abstract: The invention is a heat exchanger system suitable for iron making furnaces and their supporting exhaust and cooling system. The heat exchanger has at least one panel of sinuously winding piping having an inlet and an outlet, an input manifold in fluid communication with the inlet of the at least one panel, an output manifold in fluid communication with the outlet of the panel, a cooling fluid flowing through the piping, and a stream of hot exhaust gasses flowing over the piping. In application, the heat exchanger system has at least one panel that is mounted to an interior side of a wall, and is in fluid communication with the output and the input manifolds that are on an exterior side of the wall. The wall typically is a wall of a steel making furnace, a furnace roof, a smoke ring exhaust port, a straight section of an exhaust duct, and a curved section of an exhaust duct.
    Type: Application
    Filed: April 20, 2004
    Publication date: October 7, 2004
    Inventors: Richard J. Manasek, David P. Kincheloe
  • Publication number: 20040195738
    Abstract: A method and apparatus for continuous fabrication of homogeneous thin flake or powder electrolyte material from inorganic salt, metallic or similar materials or from mixtures of such materials for use in Carbonate Fuel Cell (“CFC”) power plants. Electrolyte precursor powders are fed to a continuous blender type mixer using precision metering equipment that controls material feed rates. The homogenous mixture of blended powders is then fed into a high temperature melting tank in which the mixture is melted, forming the desired molten eutectic composition. The liquid eutectic melt drips from the melting tank through ceramic or metallic nozzles and splat-cools on a rotating, water-cooled metal cylinder to produce uniform size, thin flake material. The thin flake electrolyte material can be used as-is, or it may be further processed using continuous grinding and powder fabrication equipment.
    Type: Application
    Filed: April 30, 2004
    Publication date: October 7, 2004
    Inventors: Thomas M. Lucas, Joel D. Doyon
  • Patent number: 6797228
    Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: September 28, 2004
    Assignee: Jupiter Oxygen Corp.
    Inventor: Dietrich M. Gross
  • Patent number: 6712875
    Abstract: A method and apparatus for optimized mixing in a common hearth in a plasma furnace. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby the refining hearths and molds define at least two separate ingot making lines. A feed chute provides raw material to the main hearth, whereby the feed chute is moveable to optimize its position during operation of the main hearth. Most particularly, the feed chute is moveable to provide better mixing, minimize skull build-up, and optimally place it opposite the overflow in use.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: March 30, 2004
    Assignee: Lectrotherm, Inc.
    Inventors: Edward Scott Jackson, David O. Warren
  • Patent number: 6696013
    Abstract: A Preheater-Steelmaking Furnace and closed loop Process System for semi-continuous melting of integrally preheated recycled or virgin ferrous charge, by using highly energy efficient combustion process of natural gas combusted by oxygen as the main heat source, after preheating of the cold charge, by fully exploiting thermal energies of the melting process off-gases, in a gas tight, low noise, ecologically friendly PSF with scant CO and drastically reduced CO2 in exhaust gases for semi-continuous, batch self-charging, sealed pairs of eccentrically rotating quasi cylindrical, permeable half drums hoppers creating separate preheating chambers.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: February 24, 2004
    Assignee: EMPCO (Canada) Ltd.
    Inventor: Edgar R. Wunsche
  • Publication number: 20030222381
    Abstract: A metallurgical vessel for transporting molten metals with a metal jacket with a heat-resistant lining is disclosed. The jacket has two reinforcing rings extending in the peripheral direction and being secured to and integrated in the jacket. The vessel also has two one-part shield segments, each affixed to at least to one of two stiffening rings. The shield segments include arms that extend in both peripheral directions and are provided with a welding edge for welding to the stiffening rings. Two lifting lugs are disposed on the exterior of the vessel on opposing sides thereof and supported by the stiffening rings. A stiffening ring can be implemented as two 120° segments connected at their ends to the two shield segments which each extend over 60° along the periphery.
    Type: Application
    Filed: April 4, 2003
    Publication date: December 4, 2003
    Applicant: MANNESMANNROHREN-WERKE AG
    Inventors: Hans-Werner Gohres, Franz-Josef Divjak, Norbert Asmus, Olaf Kleinjan, Sait Taniyan
  • Publication number: 20030151175
    Abstract: A ladle for containing molten material, particularly aluminum, and a method for forming the ladle. The ladle is formed from stainless steel, and particularly 10 gauge ASTM/ASI grade 304 stainless steel in plate form. The ladle is formed from pre-cut metal parts which are welded together using TIG welding on the inside seams and metal inert gas welding on the outside seams. The welds extend through the ladle walls and completely incorporate the ladle parts while being essentially free of cracks.
    Type: Application
    Filed: February 11, 2002
    Publication date: August 14, 2003
    Inventor: Robert A. Rauch
  • Patent number: 6596220
    Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: July 22, 2003
    Assignee: Jupiter Oxygen Corporation
    Inventor: Dietrich M. Gross
  • Publication number: 20030122290
    Abstract: A Preheater-Steelmaking Furnace and closed loop Process System for semi-continuous melting of integrally preheated recycled or virgin ferrous charge, by using highly energy efficient combustion process of natural gas combusted by oxygen as the main heat source, after preheating of the cold charge, by fully exploiting thermal energies of the melting process off-gases, in a gas tight, low noise, ecologically friendly PSF with scant CO and drastically reduced CO2 in exhaust gases for semi-continuous, batch self-charging, sealed pairs of eccentrically rotating quasi cylindrical, permeable half drums hoppers creating separate preheating chambers.
    Type: Application
    Filed: November 9, 2001
    Publication date: July 3, 2003
    Applicant: EMPCO (Canada) Ltd.
    Inventor: Edgar R. Wunsche
  • Publication number: 20030075010
    Abstract: An electroslag refining apparatus includes upper and lower integral crucibles, with the lower crucible having a drain. In situ hot start is effected by depositing in the lower crucible a pre-refined starter. The starter is melted in the lower crucible to form a starter pool, and slag is deposited atop the starter pool for being melted thereby to develop a slag pool thereatop. An ingot electrode is lowered through the upper crucible to immerse a tip thereof into the slag pool. The electrode is powered to effect resistance heating of the slag pool to melt the electrode tip. The slag and starter pools are increased in volume into the upper crucible, with the drain then being opened to effect steady state operation.
    Type: Application
    Filed: October 22, 2001
    Publication date: April 24, 2003
    Inventors: Mark Gilbert Benz, William Thomas Carter, Robert John Zabala, Bruce Alan Knudsen
  • Publication number: 20030075843
    Abstract: A multi-purpose, multi-oxy-fuel High Temperature Power Burner/Injector/Oxygen Lance, Mechanical System Apparatus Device, for steelmaking from recycled scrap and/or virgin ferrous charge, which can be employed in multi-oxy-fuel (natural gas; pulverized carbonaceous matter; heavy oil), especially by Oxygen Combusted mixture of Natural Gas/Pulverized Carbonaceous Matter in High Temperature Power Burner Mode, for efficient and rapid melting of solid ferrous charge (cold or preheated) in a special steelmaking Metallurgical Furnace or Open Hearth Furnace, Tandem Furnace, BOF, EAF, as its augmenting or only source of thermal energy; more than one Device in Oxygen-Natural Gas/Pulverized Carbonaceous Matter Power Burner Mode, can be employed as the only source of thermal energy in a modified, originally Electric Arc Furnace, as total replacement of Graphite Electrodes and Electric Arc System, the replacement being noticeably more primary energy efficient than the thermal energy provided by Graphite Electrode/Arc Syste
    Type: Application
    Filed: August 29, 2002
    Publication date: April 24, 2003
    Applicant: EMPCO (Canada) Ltd.
    Inventor: Edgar R. Wunsche
  • Publication number: 20030070507
    Abstract: A method capable of suppressing damages to furnace wall refractories in a melting furnace and making the working life of them longer and a technique capable of obtaining a molten iron with homogenized composition while keeping a high productivity upon arc heating a pre-reducing iron in a melting furnace to obtain a molten iron, the method comprising supplying a pre-reducing iron to a stationary non-tilting type melting furnace and melting the iron by an arc heating mainly composed of radiation heating, the melting being performed while keeping a refractory wearing index RF represented by the following equation at 400 MWV/m2 or less.
    Type: Application
    Filed: October 1, 2001
    Publication date: April 17, 2003
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Koji Tokuda, Shuzo Ito, James C. Simmons, Robert F. Edgar
  • Publication number: 20030047850
    Abstract: A metal melting closed furnace which includes a main chamber, a circulation wall connected to the main chamber by a communications passageway and a vortex well having a exit outlet for molten metal into the main chamber. A cover is emplaced over the vortex well. An inert gas bubble activated molten metal pump is provided in which there is an entry port in the circulation well and exit port tangentially arranged with respect to the periphery of the cavity. This exit port will typically be at or near the top of the vortex well. In order to reduce oxidation, inert gas bubbles are captured from this molten metal pump and are transported to an inert gas atmosphere or blanket above the molten metal vortex.
    Type: Application
    Filed: September 7, 2001
    Publication date: March 13, 2003
    Inventor: Larry D. Areaux
  • Publication number: 20030030193
    Abstract: This invention relates to a method for sublimation refining which gives a high-purity product in high yield while preventing corrosion of the apparatus, contamination of the product and change in quality of the product and to an apparatus useful for the method. The apparatus of this invention for sublimation refining comprises a heat generating unit made of a material generating heat by electromagnetic induction, sublimating unit A and collecting units B and C, respectively independently controllable in temperature by electromagnetic induction heating and the inner surface or the inner tube of the sublimating or collecting unit is made of a material like metal and ceramic inert to sublimable substances.
    Type: Application
    Filed: September 19, 2002
    Publication date: February 13, 2003
    Inventors: Mahito Soeda, Shuhei Hotta, Kazuo Ishii
  • Patent number: 6485675
    Abstract: A base of a metallurgical vessel having a direct-current arc device whose cathode projects into the vessel and in whose fire-resistant lining on the base at least one anode is arranged, one end of which, passing through the vessel wall, touches metallic melt located in the vessel, and the other end of which can be connected to cooling fluid supply sources and is attached in an electrically insulated manner to the vessel wall via holding elements. A sleeve is provided which does not conduct electric current, sheaths that part of the anode which projects into the metallurgical vessel and, in the process of forming an outlet channel, is arranged at a distance sufficiently far away from the anode that low-melting-point metals, mainly lead, can flow out of the vessel without being impeded.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: November 26, 2002
    Assignee: SMS Demag AG
    Inventors: Lutz Becker, Konrad Friebe
  • Publication number: 20020125620
    Abstract: The melter furnace includes a heating chamber (16), a pump chamber (18), a degassing chamber (20), and a filter chamber (22). The pump chamber (18) is located adjacent the heating chamber (16) and houses a molten metal pump (30). The degassing chamber (20) is located adjacent and in fluid communication with the pump chamber (18), and houses a degassing mechanism (36). The filter chamber (22) is located adjacent and in fluid communication with the degassing chamber (20). The filter chamber (22) includes a molten metal filter (38). The melter furnace (12) is used to supply molten metal to an externally located holder furnace (14), which then recirculates molten metal back to the melter furnace (12).
    Type: Application
    Filed: January 24, 2002
    Publication date: September 12, 2002
    Inventors: Michael J. Kinosz, Thomas N. Meyer
  • Patent number: 6444165
    Abstract: A method of heating molten aluminum flowing in a heated trough member comprising the steps of providing a source of molten aluminum and providing a rough member comprised of a first side and a second side, the first and the second sides having outside surfaces, the sides formed from a ceramic material resistant to attack by molten aluminum. The first side and second side have heating element receptacles provided therein with protection tubes provided in the receptacles. The protection tubes are comprised of a refractory selected from the group consisting of mullite, boron nitride, silicon nitride, silicon carbide, graphite, silicon aluminum oxynitride or a metal selected from Kovar® and titanium. Electric heating elements are positioned in the tubes. Molten aluminum is flowed along the trough member from the source and electric power is passed to the heating elements to heat the molten aluminum as it flows along the trough member.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: September 3, 2002
    Inventor: C. Edward Eckert
  • Patent number: 6436337
    Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: August 20, 2002
    Assignee: Jupiter Oxygen Corporation
    Inventor: Dietrich M. Gross
  • Patent number: 6406662
    Abstract: An apparatus for charging feed material through an opening into a furnace has a fixed structure and a moveable door. The moveable door together with the fixed structure defines the opening. The moveable door is mounted for movement toward and away from the fixed structure to widen and narrow the opening. The moveable door is biased toward the fixed structure. The moveable door and the fixed structure create a V-shaped downwardly pointing channel to direct the feed material being fed through the opening by gravity.
    Type: Grant
    Filed: June 9, 2000
    Date of Patent: June 18, 2002
    Assignee: Maumee Research & Engineering, Incorporated
    Inventors: Daniel A. Molnar, Lawrence D. Proshek
  • Publication number: 20020056342
    Abstract: An ion source 2 has a heating furnace 4 for annealing a solid material 6 to generate a steam 8 and a plasma generator 16 for ionizing the steam 8 to generate a plasma 24. The ion source 2 is for generating ion beam. An indium trifluoride is used as said solid material which has been once heated at temperature in the range of 600° C. to lower than 1170° C., thereby enabling to generate the indium ion beam in a stable amount. For the solid material 6, In(OF)xF3-x (x is 1, 2 or 3) may be used.
    Type: Application
    Filed: November 9, 2001
    Publication date: May 16, 2002
    Applicant: NISSIN ELECTRIC CO., LTD.
    Inventor: Takatoshi Yamashita
  • Publication number: 20020048305
    Abstract: The invention comprises an electric heating assembly having improved heat transfer, the heater comprised of a receptacle for containing amalgam heat transfer media. An amalgam heat transfer media is provided in the receptacle for purposes of heat transfer. An electric heating element is located in the amalgam. When the amalgam reaches a solidified condition, a receptacle or mold is not required for the electric heating assembly.
    Type: Application
    Filed: September 7, 2001
    Publication date: April 25, 2002
    Inventor: C. Edward Eckert
  • Publication number: 20020043311
    Abstract: An aluminum alloy sheet and a method for producing an aluminum alloy sheet. The aluminum alloy sheet is useful for forming into drawn and ironed container bodies. The sheet preferably has an after-bake yield strength of at least about 37 ksi and an elongation of at least about 2 percent. Preferably, the sheet also has earing of less than about 2 percent.
    Type: Application
    Filed: October 10, 2001
    Publication date: April 18, 2002
    Applicant: Nichols Aluminum-Golden, Inc.
    Inventors: Mark S. Selepack, William Newton, Jackie S. Ivy
  • Publication number: 20020018896
    Abstract: The invention relates to composite metallic ultrafine particles which have excellent dispersion stability and can be produced on an industrial scale, and a process for producing the same, and a method and an apparatus for forming an interconnection with use of the same. A surface of a core metal produced from a metallic salt, a metallic oxide, or a metallic hydroxide and having a particle diameter of 1 to 100 nm is covered with an organic compound including a functional group having chemisorption capability onto the surface of the core metal.
    Type: Application
    Filed: March 20, 2001
    Publication date: February 14, 2002
    Inventors: Akira Fukunaga, Hiroshi Nagasawa, Kaori Kagoshima, Makiko Emoto
  • Publication number: 20020008338
    Abstract: A melting apparatus having a compact structure, of economical equipment cost, enabling to vacuum melting and refining at high productivity. A metal melting apparatus has a structure in which a refractory furnace wall 12 is furnished on an outer circumference thereof with a seal jacket 16 of air tight and non-electrical conductivity, and disposed with vertical water cooling copper pipes 47 along the inner circumference of the seal jacket 16 at predetermined space, and the furnace casing 10 is arranged at the outer part to encircle the furnace casing with an induction heating coil 38, and the furnace casing 10 is secured to a frame 42 by means of the seal jacket 16 for reinforcing the structure. The seal jacket 16 of the furnace casing 10 is fixed to the frame via an upper flange 44 and a lower flange 28.
    Type: Application
    Filed: May 30, 2001
    Publication date: January 24, 2002
    Inventors: Noboru Demukai, Junichi Tsubokura
  • Patent number: 6331269
    Abstract: An inert vessel for treating an oxidizable liquid metal includes a vessel body and a lid mounted thereon with bearing surfaces at a junction therebetween, the body and lid each including a metal wall having an inner face coated with a refractory lining. The vessel further includes movable auxiliary equipment passing through the lid, and optionally the body, with the vessel body including inlet and outlet means for the liquid metal and external atmosphere. An inflatable seal is disposed between the lid and the vessel body housed in a peripheral receptacle, the peripheral receptacle including at least one wall which is an extension of the lid, and at least one other wall which is an extension of the vessel body, the seal when inflated directly contacting the wall which is the extension of the lid and the wall which is the extension of the vessel body, and being directly adjacent the vessel body adjacent the junction.
    Type: Grant
    Filed: March 15, 2000
    Date of Patent: December 18, 2001
    Assignees: Aluminium Pechiney, Pechiney Rhenalu
    Inventor: Jacques Moriceau
  • Patent number: 6299827
    Abstract: An apparatus for vitrifying heavy-metal-containing residues having a chlorine content above 10% by mass, in particular from flue gas cleaning, which are melted in a melting furnace, the constituents which cannot be incorporated into the melt are separated in the main furnace into two fractions, the first fraction comprising the readily volatile components and the second fraction comprising the salt-like less volatile components, and the first fraction is evaporated off, conducted out of the furnace together with the exhaust gas and collected as condensate, and the second fraction is separated from the surface of the melt as liquid salt and is discharged.
    Type: Grant
    Filed: August 19, 1999
    Date of Patent: October 9, 2001
    Assignee: ABB Alstom Power (Switzerland) Ltd
    Inventor: Günter Mechtersheimer
  • Publication number: 20010009752
    Abstract: An apparatus for melting and dispensing thermoplastic materials such as thermoplastic adhesives referred to as “hot melt” adhesives. More specifically this invention relates to a one piece melter tank which is suspended from the top of a chassis which also serves as the housing for the entire assembly of the melting and dispensing apparatus.
    Type: Application
    Filed: March 6, 2001
    Publication date: July 26, 2001
    Applicant: Nordson Corporation
    Inventors: Mark G. Reifenberger, David R. Jeter, William A. Harben, David F. Andel
  • Patent number: 6010552
    Abstract: The present apparatus is comprised by two magnetic induction sets, one for melting of the raw material and the second for purification of molten metal; each set comprises a pot or crucible (1, 1'), an electromagnetic device, a filter (11) and a power supply; each crucible (1, 1') is surrounded in the lower part by a hollow permanent magnet (3, 3') in which three pairs of electromagnets facing each other are arranged; the process consists of the following stages: a) charging of metallic raw material inside a crucible (1); b) electromagnetic induction heating to melt the metallic raw material (2) inside crucible (1) through a three-phase magnetic system creating a horizontal travelling or pules magnetic field which builds a turbulent flux inside the melt (2'); c) whirling stirring of melt (2') by electromagnetic induction and purification of it via extraction of hydrogen and of non-electroconductive inclusions by coagulation of them in agglomerates; d) discharging of purified melt (2') by a magneto-hydrodynamic
    Type: Grant
    Filed: November 17, 1997
    Date of Patent: January 4, 2000
    Assignee: S.E.TRI. S.r.l.
    Inventors: Bruno Gasperetti, Anatolj Kolesnichenko
  • Patent number: 6006821
    Abstract: Specialty metals and alloys are melted in a crucible typically holding no more than about 100 lbs. of the metal and disposed in a furnace the interior of which is filled with a desired, e.g. inert, gas and subjected to a vacuum in the range of about 5% to 32% of atmospheric pressure. For special circumstances, it would be possible to start in the specified pressure range and then increase the melt chamber pressure to atmospheric or above. The vacuum permits the initiation and formation of long electric discharge arcs between the electrode of an immovable plasma torch mounted to the furnace and the inside of the crucible to provide enough space for charging of the crucible with fresh metal laterally through a charge opening in the upright side wall of the furnace and a vacuum chamber operatively connected with the charge opening.
    Type: Grant
    Filed: December 16, 1998
    Date of Patent: December 28, 1999
    Assignee: Retech Services, Inc.
    Inventors: Robert E. Haun, Robin A. Lampson
  • Patent number: 5997801
    Abstract: An apparatus and method for reclaiming metal chips formed while machining metal castings to their finished shape. The apparatus includes a stationary charging tube extending in a generally perpendicular direction from the charge well of a reverbratory furnace. The lower end of the charging tube is attached to a box-shaped structure which has an open bottom. The sides of the structure extend into a pool of molten metal contained in the charge well. A variable rate feeder provides a continuous supply of metal chips to the charging tube at a rate which is essentially the same as the rate at which the chips are being produced. The chips form a column within the charging tube which extends through the box-shaped structure and into the pool of molten metal. As the chips at the bottom of the column are melted, additional chips are added to the top, forcing the bottom of the column of chips into the pool of molten metal.
    Type: Grant
    Filed: January 5, 1998
    Date of Patent: December 7, 1999
    Assignee: Hayes Lemmerz International, Inc.
    Inventor: Kevin C. Newcomb
  • Patent number: 5928602
    Abstract: A facility to process metal wastes is provided. The facility includes an inclined heat-insulated casing with a door and a cover, which can be displaced and removed. The inner surface of the casing is provided with removable sheets which form the inner facing (reflectors) of the casing and which are made of metal bead-formed sheets. Inside the casing, on a cantilever-supported shaft, is installed a melting drum, which can be mounted or removed from the shaft both charged and empty. The drum can be charged through the open cover when the casing door is open, while inside the casing it is kept installed on the shaft. A cross-shaped member for stiffening the drum is used also for mixing. The drum is heated via a burner and the heating is controlled with a temperature sensor and by means of an automatic control unit.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: July 27, 1999
    Assignees: Jarkko Linnainmaa, Teknotyo-Metallurgia OY
    Inventors: Jarkko Linnainmaa, Vladimir Vlasov, Koshkar Mamedov, Alexander Alexeev
  • Patent number: 5888458
    Abstract: Disclosed is a melting furnace of metals and melting method thereof, which can control the rate at which a metallic raw material is introduced from a preheating section to a melting section within an optimum range and which can achieve efficient melting of the metallic raw material using oxygen burners only. The metal melting furnace has a melting section (22) provided with oxygen burners (21) and a preheating section (23) for preheating the metallic raw material located above the melting section, with a reduced section (24), having an inner diameter smaller than those of the melting section (22) and of the preheating section (23), being located between the melting section (22) and the preheating section (23).
    Type: Grant
    Filed: April 4, 1997
    Date of Patent: March 30, 1999
    Assignees: Nippon Sanso Corporation, NKK Corporation
    Inventors: Toshio Suwa, Nobuaki Kobayashi, Hiroshi Igarashi, Kimio Iino, Yoshiteru Kikuchi, Yasuyuki Yamamoto
  • Patent number: 5882581
    Abstract: Apparatus for the continuous heating and melting of a solid mixed waste bearing radioactive and hazardous materials to form separate metallic, slag and gaseous phases for producing compact forms of the waste material to facilitate disposal includes a copper split water-cooled (cold) crucible as a reaction vessel for receiving the waste material. The waste material is heated by means of the combination oaf plasma torch directed into the open upper portion of the cold crucible and an electromagnetic flux produced by induction coils disposed about the crucible which is transparent to electromagnetic fields. A metallic phase of the waste material is formed in a lower portion of the crucible and is removed in the form of a compact ingot suitable for recycling and further processing. A glass-like, non-metallic slag phase containing radioactive elements is also formed in the crucible and flows out of the open upper portion of the crucible into a slag ingot mold for disposal.
    Type: Grant
    Filed: August 14, 1997
    Date of Patent: March 16, 1999
    Assignee: Institute of Chemical Technology (PlasTech)
    Inventors: Vitaly T. Gotovchikov, Alexander V. Ivanov, Eugene A. Filippov
  • Patent number: 5846480
    Abstract: An aluminum remelting furnace for recycling scrap. In order to prevent atmospheric dispersion of toxic substances from the combustion of aluminum scrap contaminants, the furnace includes a loading chamber positioned on the upper wall of the furnace which is provided with a lower door and an upper door. During loading, the lower door is opened while the upper door remains closed to prevent the escape of the contaminant substances which remained enclosed within the loading chamber. After closing the lower door, the contaminant substances are fed to a post-combustion chamber and then to a gas treatment and purification system.
    Type: Grant
    Filed: February 3, 1997
    Date of Patent: December 8, 1998
    Assignee: Deral S.p.A.
    Inventor: Enzo Cibaldi
  • Patent number: 5736096
    Abstract: A metal purifying apparatus comprises a closed melting furnace equipped with a heater, molten metal holding crucible disposed within the furnace, a vertical hollow rotary shaft penetrating through a top wall of the furnace, a packing sealing off a clearance in the shaft penetrating portion of the top wall around the shaft, rotary drive means for rotatingly driving the shaft, a hollow rotary cooling body fixedly provided at a lower end of the shaft and having an interior space communicating with an interior space of the shaft, and a cooling fluid supply source for supplying a cooling fluid to the interior of the cooling body. The rotary shaft has disposed therein a cooling fluid discharge pipe with a lower end positioned below the top wall of the furnace.
    Type: Grant
    Filed: August 2, 1996
    Date of Patent: April 7, 1998
    Assignees: Sharp Kabushiki Kaisha, Showa Aluminum Corp.
    Inventors: Ryotatsu Otsuka, Jin Zhang, Takashi Tomita, Tohru Nunoi, Tomohiro Machida