Abstract: A method of fabricating a hand calculator utilizing die press punching to form its three parts. A circular stationary base plate is punched with a central, circular, raised, beveled portion which is then rigidly fixed to a circular stationary top plate by means of flared eyelets. Between these two parts a circular movable scale plate is movably inserted. The scale is etched with scales, and punched with a plurality of holes about its periphery to allow for pencil point movement.

Abstract: The invention relates to a flexible two-dimensional material, as well as to a method and an apparatus for the production thereof.

Abstract: The sides of a heat exchanger unit are joined with perimeter flanges which are folded one over the other and then crimped tightly in such fashion as to cause adjacent portions of the perimeter to extend at different angles in different planes resulting in a scissor action therebetween effective to securely clamp the heat exchanger sides together and form a leak-proof chamber.

Abstract: A method whereby an integrated circuit element such as IC or LSI and the like on a printed circuit board and the external leads of the circuit element are electrically connected to the conductor patterns on the circuit board, in which holes are provided in the circuit element and the conductor patterns so as to effect quick and accurate positioning and mounting.

Abstract: A plug assembly comprising a generally cylindrical expansion sleeve having a socket portion which receives a wedging nut. One of the nut and socket portion is tapered such that the sleeve may be radially expanded as the nut enters more deeply into the socket portion. A screw element is threadedly received by the nut and by a clearance opening through the sleeve. The screw element is provided with a head which engages the sleeve on the side axially opposite the socket portion whereby threading of the screw element into the nut draws the latter more deeply into the socket portion. The outer periphery of the sleeve is preshaped to be out-of-round to provide for an interference fit with a cylindrical bore which is to be plugged.

Abstract: A method of securing a bearing either bushing, roller or ball bearing and a spacer or fitting into a soft non-ferrous material such as aluminum and materials of that hardness. A bearing of this invention containing an annular groove and adjacent forming shoulder or spacer, at least 1/2 a millimeter greater in diameter than the body of the bushing is inserted into a predrilled hole. A metal ring is formed in the annular groove as the shoulder is pressed into the parent material. This metal ring being a part of the parent material and being packed into the annular groove prevents retraction of the bearing or spacer during operation by its diameter being greater than the annular groove in the bearing. The material in the annular groove is of a lesser diameter than the body of the bearing and fitting and interfers with axial movement. The shoulder of the bearing or fitting has longitudinal grooves around its circumference.

Abstract: Apparatus operable to fasten together overlying metal sheets has a cooperating piercing-and-forming punch and die set, which partially sever and displace a localized region of the sheets out of the planes thereof, and a flattening punch which then operates to spread the displaced region sideways and fasten the sheets together with a clenching action. A die mounting for said piercing-and-forming die and a punch mounting for said flattening punch are sequentially and separately operable, respectively, by two hydraulical piston and cylinder arrangements which effect movement thereof relatively to said piercing-and-forming punch. An associated control system comprises pressure sensing devices which sense the operating pressures in hydraulic feeds respectively supplying the piston hydraulic cylinders.

Abstract: A magneto device for generating signals comprises a rotor including a permanent magnet and a pole piece which are secured to a rotary body, and a stator including a stationary pole piece and a signal output coil. Formed in the outer periphery of the rotary body is a recess in which the permanent magnet and the pole piece are inserted in this order. A cylindrical key member made of a non-magnetic metal is inserted in an annular space between the wall of the recess and the permanent magnet and pole piece. The key member is plastically deformed by pressing to secure the permanent magnet and pole piece to the rotary body.

Abstract: A stiff ring useful for such purposes as electric motor housings. The ring is a single piece, usually having a ratio of diameter to wall thickness less than about 40:1. The ring consists of a single piece of steel cut from a continuous strip having a tongue at one end and a recess at the other. These have interfering tapered locking segments to prevent separation, and are interlinked with one another. The process for making the ring comprises forming the strip in a U-shape around a cylindrical mandrel by interaction with a first half cylindrical die part, and then while holding the bent strip with the mandrel and first die part pressing the free ends so that they symmetrically pass along the inside surface of a second semi-cylindrical die part with the interlocking ends of the strip shaped and riding the die in such a manner that the tongue and recess inter-engage one another with a minimum of physical interference.

Abstract: A structural joint for joining two elements, the first element having an elongate major tongue of malleable deformable material and in one embodiment an elongate minor tongue, the second element having a curled tab. The major and minor tongues define an elongate recess adapted to receive the curled tab on joint formation. The two elements are pressed together to press the curled tab of the second element into the recess between the minor and major tongues of the first element and to cause the minor tongue and the second element to mutually penetrate and deform each other. The major tongue is then deformed about the curled tab to form at least a portion of an encircling curl which contacts the curled tab's external surface. When the elements are so joined, the gap between the major and minor tongues is less than the width of the curled tab, thereby precluding removal of the curled tab from the encircling curl.

Abstract: This invention is directed to a method of joining the surfaces of two metal structures in a mechanical bond. The joining process can be performed in either art or vacuum. The metal surfaces of the structures 10 and 12 that are to be bonded are exposed to an ion beam 14 together with a target 18 of low sputtering yield material. This material deposits on the surfaces and creates sites of sputter resistance which evolve into peaks 20 of a cone like surface microstructure. The textured metal surfaces are arranged in face to face relationship and compressed together with plastic deformation which mechanically interlocks the cone 22. A large interface area is produced which minimizes thermal and electrical losses. Also, no electrical power or heat is required during metal joining.

Abstract: A method of forming a laminated wall for a feeder for supplying molten streams of glass to be attenuated into filaments comprising: providing a refractory metal core; providing oxygen impervious, precious metal sheathing material around said core, said sheathing material and said core having a plurality of apertures extending therethrough; inserting oxygen impervious, precious metal elements into said apertures to form a loose assembly; and hot isostatically pressing said assembly to form said laminated wall having an oxygen impervious, precious metal sheath and inserts intimately bonded thereto.

Abstract: The formation of articles using an elongated strip which has on it a series of longitudinally positioned upstanding ribs to form between them a series of longitudinally positioned channels and including connectors on the strip spaced apart transversely on the strip whereby the strip can be wound helically to form an elongated object with the connectors interengated along a helical line to lock the strip in object form.

Abstract: Apparatus for the fastening together of two or more sheets of material by means of an integral fastener consists of a longitudinally-movable pierce and extrusion punch, a cooperating longitudinally-movable pierce and curl die, and a segmented extrusion die surround the pierce and curl die. The pierce and extrusion punch and the pierce and curl die cooperate to pierce a hole through the sheets, and the punch and the segmented extrusion die then cooperate to push the material of one sheet through the other to form two coaxial tubes; thereafter the pierce and curl die curls the pushed-through material of the coaxial tubes back to effect the fastening, the apparatus providing a stationary anvil to cooperate with the pierce and curl die. The punch and the curl die are engaged by the ends of respective pivoted levers by which they are moved, and other ends of the levers being connected together; the ratio provided by the two levers differs so that the punch moves further and faster than the curl die.

Abstract: A radiant energy collecting/emitting element, including an absorber plate with a cylindrical bore through which a tool comprising a mandrel having lands is drawn to form helical grooves. A tube formed of a ductile metal dissimilar to the plate metal is placed within the bore and a second tool is then drawn through the tube. The second tool has an outer diameter greater than the inner diameter of the tube so that the tube is radially expanded outwardly into intimate surface contact with the bore. During expansion the material of the tube cold flows into the grooves to form lands which lock the tube against displacement relative to the plate.

Abstract: The waveguide assembly is constructed of interlocked sections of hollow rectangular waveguide which are abutted end to end. In a preferred version the abutted ends of the sections may be interlocked by grooving or dove-tailing the sections along the broad walls of the waveguide in a manner insuring alignment of the broad walls. One of the mated sections has locating tabs extending from its narrow walls. The tabs overlap the narrow walls of the adjacent interlocked section and maintain the narrow walls in alignment by preventing slippage along the dove-tail joint. The dove-tail joint is initially constructed in an open configuration and after annealing, the joint is closed by application of pressure thereto. Either one or both broad wall joints may be closed, and when only one is closed then the opposite joint is initially constructed in a closed position.

Abstract: A die structure for use in a laminated core manufacture wherein a plurality of apertured sheets are provided with projections formed from the portion of the sheet from which the apertures are formed to define an interlocked laminated stack. The first of the sheets is provided with a through aperture with the projection being eliminated so as to define a nonprojecting surface in the first of the sheets of the stack, with the projections of each of the subsequent sheets extending into and being interlocked with the preceding sheets in the aperture thereof. The punching apparatus for providing the apertures and projections is selectively operated to define either the formed aperture and projection structure or a blanked out apertured structure. The blanked out apertured structure defines the first of the sheets of the stack.

Abstract: A heat exchanger for solar collector apparatuses comprises two metal layers (10, 11) abutting each other and at least one metal pipe (12) for a heat-carrying medium arranged between the layers. The metal layers are cold-welded together on either side of the pipe to form heat-conveying fins and the pipe is cold-welded to at least one of the metal layers. The exchanger has a greater total goods thickness at the pipe than at the fins to allow a comparatively high heat-carrying medium pressure. (FIG. 1). For manufacturing the heat exchanger two metal strips and a metal pipe are continuously fed between two rolls, of which at least one is provided with a groove corresponding to the pipe. The roll pressure is selected so that the metal strips and the metal pipe are subjected during cold rolling to a thickness reduction of at least 60% during the passage between the rolls, so that the strips and the pipe are cold-welded together.

Abstract: Method and apparatus for attaching a transducer to an object having characteristics to be measured. At least two attachment elements each including a number of pointed members are interconnected by a sensing element. Each attachment element includes a movable wedge member and at least one fixed wedge member whereby initial movement of the movable wedge member with respect to the fixed wedge member subjects said pointed members to a pressure force of a specified magnitude to press the pointed members into the surface of the object. Further movement of the movable wedge member with respect to the fixed wedge member generates a holding force on the pointed members less than the initial pressure force to hold each attachment element in engagement with the object regardless of transverse forces acting on the attachment elements.

Abstract: Locking joints in hard-to-reach locations are made by a machine which uses a toggle linkage and a camming means to produce not only the joint-forming movements of a piercing punch, piercing die and flattening punch, but also the additional movements of these tool elements necessary to reach the joint location. No displacement of the over-all machine is necessary.

Abstract: A process of anchoring and assembly of contact springs of miniature relays provided for mounting on printed circuit boards is disclosed. Each electrode, associated with a contact spring, extends the latter outside the relay and includes a fixing lug provided with semicircular cuts determining two fixing fingers. Each electrode is inserted into a slot of the relay support wall and is submitted to a force which causes the semicircular cuts to be deformed. This results in both fingers away from each other, penetrating the relay support insulating material and housing therein by deforming this material within said cuts.

Abstract: Securement of flat heat exchange surfaces, particularly fins to tubular conduits of a heat exchanger. The heat exchange material is formed into upper and lower, or first and second pieces having longitudinal, partially circular recesses parallel to the length of a tube for engaging opposite sides of the tube. The radii of the recesses corresponds to the outer diameter of the tube. The recesses extend through less than 180.degree. so that the flat parts of the heat exchange surface are spaced leaving a gap prior to securement to the tubes. The two pieces are initially formed to interengage in such a way that they can be joined by lock seaming on opposite sides of the tube. Forces are applied to the interengaged pieces, forcing them together, stretching the heat exchange material at the recesses, thereby producing a tight interference fit between the heat exchange surfaces and the tube to provide minimum resistance to conduction of heat and at the same time securing the pieces together by lock seaming.

Abstract: A method and apparatus for permanently and sealably connecting two duct sections, the duct sections having peripheral flanges forming opposite and corresponding halves of a composite, T-shaped peripheral flange extending outwardly from the duct sections. The composite flange has an upper cross-piece portion and a lower upright portion, the lower upright portion of the T-shaped flange containing a continuous reservoir of deformable gasket material.

Abstract: A process and apparatus for the continuous mechanical fabrication of starting sheets for the electrolytic refining of metals, especially copper, from electrolytically deposited sheets which have already been cut to certain dimensions and straightened, the sheets being continuously moved forward along a predetermined path of movement at a substantially constant rate of advance and a movement component directed parallel to the path of movement of the sheets, of which the speed substantially corresponds to the rate of advance of the sheets, being imparted both to the components to be connected to the sheets and to the tools, at least when they are acting directly or indirectly on the sheets.

Abstract: A strip-covered roll and the method for manufacturing the same, according to which the roll includes an inner roll body and a plurality of circumferential strip portions surrounding and engaging the inner roll body so as to cover the latter, these circumferential strip portions also engaging each other and being distributed axially along the inner roll body. Each circumferential strip portion has on one side a circumferential groove and on the other side an integral circumferential projection, and the projection of one circumferential strip portion is received in and fills the groove of the next circumferential strip portion, the groove having in its interior a greater transverse dimension than at the side surface of each circumferential strip portion which is formed with the groove, so that in this way the circumferential strip portions are locked to each other.

Abstract: A method of joining together two metal parts, one of which may be a tubular heater, wherein an insert such as a helical wire coil which is preferably provided with a core is positioned between the parts or around one of the parts and the parts pressed together into abutting engagement so that the insert is embedded in both of the parts to retain the parts together in a securely bonded relationship.

Abstract: A wound roll of a strip of fibrous material having a first end portion forming an innermost plurality of superimposed contiguous layers and a second end portion forming an outermost plurality of superimposed contiguous layers, a plurality of punctures defined in each of the end portions, each puncture being characterized by a burr projected therefrom into interlocked relation with a puncture defined in an adjacent layer, whereby the end portions of the strip are secured together in the roll, and a method of forming the same.

Abstract: A method of forming a structural joint between a first and a second rigid element, the first element having at least one flange extending from a face thereof and having an outer end, the second element having at least one elongate groove which is substantially arcuate in cross-section provided on a face thereof, each groove having opposed edges which define an elongate opening of a dimension to permit entry of a flange into the groove, comprises placing the outer end of at least one flange into the elongate opening of the at least one groove. Then by applying sufficient external force to the first and second elements, relative movement between the elements results and the distance between the opposing faces thereof is decreased, the flange being deformed within the groove to form a portion of a coil therein having a width which is greater than the width of the elongate opening. The degree of coiling of the flange within the groove may be varied along the length of the joint.

Abstract: An apparatus and method of manufacture of an inflatable tire supporting rim and spider apparatus wherein portions of the rim is cold worked into depressions formed in the spider, thereby forming an integral unit.

Abstract: A joint construction of two members each having one surface thereof disposed against a surface of the other member. One of the members has a part thereof punched through an unblanked part of the other member beyond the other surface of the other member, the part of the one member being subsequently staked to the other surface of the other member to secure the members together.

Abstract: A wheel rim assembly comprising a rim having a well disposed between tire bead seats, a well cover band arranged to extend circumferentially around the well so as to prevent a tire bead from entering the well, the cover band being split at one side of its circumference, and a link of deformable material to connect the ends of the band, link having sufficient rigidity to hold the ends of the band against circumferential displacement relative to one another after deformation of the link to secure and tension the band around the well.

Abstract: Substantially rectangular veneer sheets of random lengths and widths are fastened in edge-to-edge relationship by raising integral fluke-like hooks or teeth in each sheet, abutting the edges of adjacent sheets, engaging continual strings or threads beneath the raised hooks, and depressing said hooks into planar relation with the sheets to provide a composite strip of veneer.

Abstract: A method of joining metal sheets together or to shaped bodies, e.g., electric tubular heating elements, wherein use is made of an insert in the form of wire coils, profiled strips, wires or balls which are pressed into the material of the parts which are to be joined together.

Abstract: A punch and press mechanism is used to interlock two or more overlying sheets of metal, or other material having plasticity or deformable properties, by partially piercing and deforming minor areas of the sheets. The mechanism includes a pierce-and-forming punch, a hollow cylindrical die, and a flattening punch. The die cavity is aligned with, and cooperates with, the pierce-and-forming punch to displace minor areas of the sheets. The flattening punch is slidably movable within the central bore of the die. Adjustment means are included so that the position of the die relative to the flattening punch may be so adjusted that compressive force is applied to the upper displaced minor area at a time when the lower displaced minor area is not confined by the die, whereby the lower displaced minor area is spread while the upper minor area is still constrained.

Abstract: A closure band and a method for interconnecting the overlapping ends of the band and an apparatus for making the connection in which incisions are formed laterally into the opposite edges of the superimposed band ends to form tabs along the band edges. The tabs are bent out of the plane of the band ends so that the tabs on the edges of one band are disposed within the tab spaces of the other band end. The tabs are advantageously formed so as to be wider at the outer free ends than the spaces on the other band ends on which the tabs are disposed, whereby the band ends are fixedly interconnected in tension transmitting relation.

Abstract: A shaped charge liner is made by forming a pair of hollow conical sub-liners, without any uncontrolled residual tangential shear stress (e.g. by a deep drawing method) so that they mate together to form a single conical liner. One sub-liner is inserted in the other and then one pair of subliner ends are locked together. Thereafter, the sub-liners are counter-rotated about their attachment point and locked together at their other pair of ends to retain the counter-rotation. This counter rotation generates opposite residual tangential shear stresses in the two sub-liners which may or may not be equal to each other.

Abstract: A nut for installation on a metal panel includes an end mounting face and a centrally located circular bore through said face for threadedly receiving a bolt. The nut further includes a counterbore concentric with the circular bore and axially terminating in an annular surface having a plurality of equally spaced points projecting toward the mounting face. The points define a crown-shaped indent having a valley between each pair of adjacent points for receiving panel material to stabilize the nut during a threading operation against rotational and axial displacement.The method for installing the nut on the panel includes positioning the nut mounting face against a metal panel and piercing the panel in alignment with the nut bore axis to deflect the panel material circumscribed by the counterbore into said counterbore indent.

Abstract: The present invention is a method for constructing a solid state diffusion bonded connection which is homogeneous, capable of efficiently transmitting stress and capable of being analyzed. The method provides for the achievement of homogeneous filleted junctures which are required by long-life structural fatigue specifications. The method also provides a mechanical interlock feature which produces a fail-safe connection. By the invented method, only the amount of material required to form the desired structural connection is used. The members to be joined are cut from sheets or plates of a wrought alloy such that a predetermined amount of metal is available to produce the diffusion bond and specified filleting. Minimum force is required to produce the connection since only localized plastic flow diffusion bonding is required in the vicinity of the juncture of the members. The formed connection is homogeneous and has the same properties across the connection as the parent material.

Abstract: A vent structure for reliable long term operation at high temperatures is fabricated by annealing a tubing of predetermined length and size, placing a predetermined number of strands of stabilized zirconium oxide yarn of predetermined diameter longitudinally into one end of the tubing a predetermined distance therein, flattening and coiling and pressing the end portion of the tubing containing the yarn at predetermined pressures, annealing the formed tubing, and installing a particulate filter in the undeformed (normally lower) portion of the tubing. For use in venting helium generating reactor control pins located under hot molten sodium, a vent assembly including the vent structure and providing an air lock between the outer molten sodium and the vent is affixed to the upper end of each control pin.This is a division of application Ser. No. 376,527, filed July 5, 1973, now U.S. Pat. No. 3,803,816.

Abstract: A load lifting band with an overload indicator includes a junction for strip material which is particularly useful for joining the ends of a strip of material so as to form a closed band for lifting heavy loads. The junction consists of a pair of overlapping sheet-like sections provided with interconnecting parts. The interconnecting parts each include a plurality of slits and corresponding sheet portions extending from the general plane of the respective section, the sheet portions of one of the sections each cooperating with a pair of slits in the other section so as to prevent separation of the sections in response to a force tending to move the same apart. The slits in each of the sections are divided into two sets each of which includes at least two groups of laterally spaced slits. The number of slits in one group is greater than that in the corresponding other group.

Abstract: To fasten together two or more overlying sheets of metal or other material having plasticity or deformable properties by partially piercing and deforming minor areas of the sheets, a pierce-and-forming punch is used in cooperation with a double-acting press having two separately actuatable rams. For displacing the minor areas of the overlying sheets, one of the rams carries a hollow cylindrical pierce-and-forming die, the die cavity of which is vertically aligned with, and cooperates with, a pierce-and-forming punch supported in the base. The other of the rams carries a flattening punch which is slidably movable within the central bore of the hollow cylindrical die. Fine adjustment means are included so that the position of the die may be adjusted for different thickness of sheets to be fastened, and also for wear on the die and/or punch.

Abstract: Spot clinch .Iadd.apparatus and .Iaddend.method for forming a spot clinch joint by lancing and swaging two or more materials together using one complete stroke of a .Iadd.ram driven by a .Iaddend.power source in a single station, .[.the power source having a power stroke and a retract stroke, said.]. .Iadd.the .Iaddend.method utilizing an anvil, die and punch .Iadd.arranged in a tool body.Iaddend., .[.said.]. .Iadd.the .Iaddend.method comprising .[.moving either the punch or anvil.]. .Iadd.connecting the ram to the power source so that the ram is driven in a power stroke and a retract stroke, joining one of the punch and anvil to the ram and the other to the tool body, whereby one is made moveable .Iaddend.while .[.maintaining.]. the other .Iadd.is maintained .Iaddend.stationary .Iadd.in respect to the tool body .Iaddend.during the complete stroke of the .[.power source.]. .Iadd.ram.Iaddend., .[.moving.]. .Iadd.