Abstract: A method of forming a vehicle panel includes deforming a sheet metal workpiece between stamping tools to form a first and second edges that converge at a corner of the workpiece's main surface. The first edge is defined by a junction of the main surface and a first flange. The second edge is defined the main surface and a second flange. Forming the first and second edges includes deforming the workpiece so that the second flange has a first region bent to a first angle relative to the main surface and an unwinding region bent to an angle that unwinds from the first region as the second flange approaches the corner. The method includes deforming the workpiece between a second set of stamping tools that deform the first flange and the unwinding region of the second flange until the first and second flanges are bent greater than 90°.

Abstract: A method for producing a sheet metal component, in particular a motor vehicle structural component, includes the following steps: providing a basic structure consisting of a hot formable material, arranging at least one reinforcing structure in a region to be reinforced of the basic structure, preliminarily or definitively fixing the reinforcing structure to the basic structure, in particular by an integrally bonded connection, cold forming the basic structure with the reinforcing structure arranged thereon, and press hardening the basic structure with the reinforcing structure arranged thereon.

Abstract: A method of manufacturing a hot-stamped part includes: inserting a blank into a heating furnace including a plurality of sections with different temperature ranges; step heating the blank in multiple stages; and soaking the blank at a temperature of about Ac3 to about 1,000° C., wherein in the step of heating the blank, a temperature condition in the heating furnace satisfies the following equation: 0<(Tg?Ti)/Lt<0.025° C./mm, where Tg denotes a soaking temperature (° C.), Ti denotes an initial temperature (° C.) of the heating furnace, and Lt denotes a length (mm) of step heating sections.

Abstract: A soft X-ray light source, including a vacuum target chamber, a refrigeration cavity, and a nozzle. The refrigeration cavity and the nozzle are contained in the vacuum target chamber. The nozzle (36) is arranged in the refrigeration cavity. The vacuum target chamber has a t-branch tube and a multi-channel tube. The t-branch tube has a first outlet and a second outlet opposed to each other and a third outlet, wherein the first outlet is connected to a mounting plate through which a refrigerant inlet pipe, a refrigerant outlet pipe, and a working gas pipe respectively pass and are connected to the refrigeration cavity, and wherein the third outlet is connected to a vacuum extraction device. The multi-channel tube has a top opening and a bottom opening opposed to each other, wherein the top opening is connected to the second outlet, wherein a vacuum outlet is provided at the bottom opening.

Abstract: The present invention essentially relates to a method for assembling a beam and a structural element of an aircraft seat, characterised in that it comprises: a step of producing at least one recess in an inner face of a beam passage area of the structural element, a step of inserting the beam into the beam passage area, and a step of deforming the beam such that a deformed portion of the beam penetrates into the recess of the beam passage area.

Abstract: A wire straightening tool contains: a press portion, an urging portion, and a rotation portion. The press portion includes a fixing orifice, the urging portion is an urging element mounted on a bottom of the press portion away from the receiving orifice and configured to urge the press portion to return back to an original position after pressing the press portion. The rotation portion is accommodated in the receiving orifice of the press portion, and the rotation portion includes a rotatable knob and a wire removal element. The rotatable knob has a coupling orifice passing through the rotatable knob, and the wire removal element is received in the coupling orifice. The wire removal element has multiple through orifices defined thereon.

Abstract: Disclosed herein is a storage container for an expandable prosthetic heart valve that crimps the valve upon opening the container and removal of the valve from the container. The container includes a housing sized to receive the heart valve in its expanded configuration and a crimping mechanism. The crimping mechanism is incorporated into the container and engages the heart valve so as to operably convert the heart valve from its expanded configuration to its smaller crimped configuration upon opening the container and removing the valve.

Abstract: An air intake structure for an aircraft nacelle is disclosed. The air intake structure delimits a channel and includes a lip having a U-shaped cross section oriented towards the rear, a first sound-absorbing panel fixed behind the lip and delimiting the channel, and a second sound-absorbing panel fixed behind the first sound-absorbing panel and delimiting the channel. Each sound-absorbing panel includes a cellular core which is fixed between an inner skin pierced with holes and oriented towards the channel, and an outer skin oriented in the opposite direction, where the inner skin of the first sound-absorbing panel has a thickness greater than the thickness of the inner skin of the second sound-absorbing panel, and where each of the inner skins includes a heat source which is embedded in the mass of the inner skin.

Abstract: The end portion of a first member includes a plate part and a groove. The end portion of a second member includes an edge and two side surfaces. The groove extends around the edge of the second member and the two side surfaces. The groove includes a side surface including an engaging portion. One of the side surfaces of the end portion of the second member includes an engaged portion. A method for manufacturing a swaged structure includes preparing the first member including the plate part and the groove having a wide opening. The method further includes inserting the end portion of the second member into the groove after preparing the first member. The method further includes pressing the plate part in a direction narrowing the opening of the groove to bring the engaging portion into contact with the engaged portion after inserting the second member.

Abstract: Provided is cookware made from a bonded multi-layer composite having at least one upper metal layer, a lower metal layer having a plurality of upwardly protruding, spaced-apart dimples formed thereon, and a graphite core layer disposed between the at least one upper metal layer and the lower metal layer. The graphite core layer has a plurality of spaced-apart holes extending through the graphite layer. The plurality of dimples extend through the plurality of holes, and the plurality of dimples are metallurgically bonded to the at least one upper metal layer and an outer portion of the lower metal layer is metallurgically bonded to the at least one upper metal layer. The at least one upper metal layer has a layer of stainless steel or titanium bonded to a sub-layer of aluminum. A method of making the bonded multi-layer composite cookware is also disclosed.

Abstract: The present invention is directed to a light fixture assembly and a releasable fastener for use with a light fixture assembly. The light fixture assembly includes: a first light fixture component; a second light fixture component that includes an engagement surface and an aperture; and a releasable fastener configured to extend through the aperture and engage the engagement surface when in the locked position to releasably secure the first and second light fixture components together.

Abstract: A surgical stapler includes a jaw assembly at a distal end connected to a handle assembly that is configured to control the stapler and actuate the deployment of staples. The surgical stapler successfully eliminates intermediate caming portions commonly known as pushers that are located between the staples and a translating slider. The staples are located in pockets at an angle such that the base of the staple is parallel to an angled caming surface of the slider. The translating slider comes into direct contact with staples during deployment as the slider moves through each staple pocket where staples are partially supported by recesses along the slider pathway. The staples are deployed at an angle against the anvil surface. Because there are no pushers, a great deal of space is saved resulting in a much smaller diameter surgical stapler that is particularly suitable for laparoscopic stapling applications.

Abstract: The present invention discloses a plastic rattan weaving structure, a rattan chair made with the structure and a method for forming a convex knot. The convex knot has a cross section that is greater than the middle cross section of the rattan piece used for making the rattan weaving structure. The rattan weaving structure has the convex knots on its edge. The rattan chair has a chair seat, a skeleton, an armrest and a base. The chair seat has the convex knots on its edge. The method for forming the convex knot comprises pressing and fixing the edge of the plastic rattan piece with a mold, setting up heating elements around the edge, heating the edge of the plastic rattan with the heating elements to cause shrinkage and accumulation of the rattan inside the mold, and finally formation of the convex knot.

Abstract: A method includes the sequential steps of compacting a powder metal in a tool and die set using a compaction press to form a powder metal compact, ejecting the powder metal compact from the tool and die set, positioning the powder metal compact relative to another part, and cooling the powder metal compact. When the powder metal is compacted, a temperature of the powder metal used to form the powder metal compact increases relative to ambient temperature due to deformation of the powder metal during compacting. After ejection and while the powder metal compact is still above ambient temperature, the compact is positioned relative to the other part. Then, upon the cooling of the powder metal compact, the powder metal compact dimensionally shrinks to form an interference fit between the powder metal compact and the other part thereby forming the composite component, which may be subsequently sintered.

Abstract: The invention discloses a process for the preparation of a biodegradable stent which involves deforming an extruded biodegradable polymer tube axially at a first predefined temperature by applying an axial force for a first predefined time interval. The process is followed by radially expanding the axially stretched tube at a second predefined temperature by pressurizing the tube with an inert gas in one or more stages, the pressure applied in each successive stage being higher than the pressure applied in a previous stage. The process further comprises laser cutting a specific pattern of scaffold structure on the expanded tube and then crimping the laser cut stent on the balloon of delivery catheter in a sterile environment in multiple stages.

Abstract: A die for a terminalized electric wire is provided with a first electrode, a hole forming jig, an electric wire pressing jig which surrounds a periphery of the first electrode, a second electrode and conductor accommodation parts. The conductor accommodation parts are recessed in molded inner wall surfaces at both sides of the electric wire pressing jig which holds a superposed configuration part in which the end side is superposed on the root side of the annular conductor in the vertical direction. A part of a molten conductor of the superposed configuration part flows into the conductor accommodation parts.

Abstract: Shaft assemblies include an elongate shaft having a plurality of closely spaced apart external notches with wall segments having a greater outer diameter than an outer diameter of the notches residing therebetween and at least one self-retaining locking ring that engages one of the notches to axially lock into position on the shaft and provide a pull out force that is between about 100 lbf to about 1000 lbf. The notches can have a width that is between about 0.010 inches to about 0.020 inches, on average, and a depth that is between about 0.001 inches to about 0.010 inches, on average.

Abstract: A wire cable and a device and method for producing the wire cable, wherein a core strand is compacted and then braid strands are stranded on the core strand. The core strand is hammered before stranding of the braid strands in order to smooth the surface thereof. A plastic layer is applied to the core strand before stranding of the braid strands. The braid strands are pressed into the plastic layer while the plastic layer is heated. The core strand is a core cable and the braid strands are strands of the wire cable or the core strand is a heart strand and the braid strands are outer core strands of a core cable of the wire cable. A greater breaking strength of the wire cable is obtained by hammering the core strand in order to smooth it than by compacting a core strand with a roller compressor.

Abstract: In a catalytic converter having a catalyst support that generates heat by being energized, short circuiting due to soot within exhaust is suppressed. A catalyst support is provided in a range of a glass coat layer that is provided on an inner surface of a tube body. A maximum diameter portion of an upstream side reduced diameter member and a maximum diameter portion of a downstream tube are positioned in the range of the glass coat layer.

Abstract: Provided is a method for manufacturing a caulked assembly that is capable of manufacturing the caulked assembly at a low cost, preventing reduction of the strength of a columnar body caused by a circumferential groove, preventing deformation of the columnar body, and assembling a slimmer columnar body with a plate-like body. A mounting hole 10 for inserting and assembling a columnar body 2 is provided in a metallic plate-like body 1, and a thick portion 11 is formed along an inner circumferential edge of the mounting hole 10. Thereafter, as shown in FIG. 1(a), the columnar body 2 is inserted into the mounting hole 10 of the plate-like body 1 so that the plate-like body 1 is set in an assembly position on an outer circumferential surface of the columnar body 2.

Abstract: A surgical stapler includes a jaw assembly at a distal end connected to a handle assembly that is configured to control the stapler and actuate the deployment of staples. The surgical stapler successfully eliminates intermediate caming portions commonly known as pushers that are located between the staples and a translating slider. The staples are located in pockets at an angle such that the base of the staple is parallel to an angled caming surface of the slider. The translating slider comes into direct contact with staples during deployment as the slider moves through each staple pocket where staples are partially supported by recesses along the slider pathway. The staples are deployed at an angle against the anvil surface. Because there are no pushers, a great deal of space is saved resulting in a much smaller diameter surgical stapler that is particularly suitable for laparoscopic stapling applications.

Abstract: A method of manufacturing a hollow aerofoil component (100) for a gas turbine engine (10) comprises using a capping panel (200) to cover a pocket (310) in a pocketed aerofoil body (300). During manufacture, a mandrel (400) is provided to support the capping panel (200) in the correct position. This ensures that the outer surface of the capping panel (200) is located as accurately as possible. This means that the capping panel (200) can be made to be as thin as possible, which in turn reduces weight and material wastage. Remotely detectable elements (700) may be provided to the mandrel (400) to enable the location of the pocket (310) to be accurately determined from outside the aerofoil (100).

Abstract: Two plates, corresponding to the diameter of a length of riveting material being used, act as gauges and are placed separately on the top and bottom of at least one components to be made into a jewelry item. The length of material, such as a wire or tubing, is passed through holes in all the components, and the holes of the plates. This allows the jewelry maker to cut the length of material flush with the exposed surface of the plate on the top of the stack. This automatically measures the optimal length of material needed to span the combined thickness of all the components to be riveted together, while providing the desired length exposed at the top and bottom of the stacked pieces, to fashion a properly formed and secure flattened rivet head on each end of the length of material.

Abstract: A medical device-includes a scaffold crimped to a catheter having an expansion balloon. The scaffold is crimped to the balloon by a process that includes one or more balloon pressurization steps. The balloon pressurization steps are selected to enhance scaffold retention to the balloon, maintain a relatively uniform arrangement of balloon folds about the inner surface of the crimped scaffold so that the scaffold expands in a uniform manner when the balloon is inflated, and to avoid any possible over-stretching of balloon material.

Abstract: A joining method includes punching respective laminated plate materials by a rivet shaft portion of a SPR, forming a crimp portion at the front end of the rivet shaft portion, and fastening and joining the laminated plate materials between the rivet head portion and the crimp portion. Washers are laid on and brought into contact with respective opposite surfaces relative to joining surfaces of the laminated plate materials, the washers each having an inner hole through which the rivet shaft portion is allowed to pass, the washers are used as jigs at the time of the punching, the punching by means of the rivet shaft portion is performed along the inner holes of the washers, and the joining is performed so that the washers left between the rivet head and the crimp portion and the opposite surfaces.

Abstract: A device case includes: a case body having a side wall and an opening; a lid plate for closing the opening, an end portion of the lid plate being projected from an outer surface of the side wall; and a welded portion that joins the lid plate with the side wall. The lid plate has a beam receiving area located in a vicinity of an end portion of the lid plate for receiving a beam emitted vertically with respect to the beam receiving area.

Abstract: A heat recovery steam generator access door kit comprising a door assembly comprising an insulation box; a door face attached to the insulation box that is larger in width and length than the insulation box and projects around the perimeter of the insulation box; at least one cross beam; a frame assembly comprising a frame and at least one swing bolt assembly attached to the frame.

Abstract: A method for assembling a safety hose sleeve system using a crimper die set which includes an upper die comprising an upper curved compressive face, upper recess walls extending contiguous from the upper compressive face at an acute angle to the upper compressive face, each defining a portion of a cavity. Thrust plate slots extend upward from ends of the upper recess walls. A lower die comprises a lower curved compressive face. Lower recess walls extend contiguous from the lower compressive face at an acute angle to the lower compressive face and define another portion of each cavity. Lower thrust plate slots extend downward from an end of the lower recess walls. Thrust plates extend from the lower thrust plate slot into the upper thrust plate slot, across the cavity at an acute angle to each of the recess walls, defining an outer abutment of the cavity.

Abstract: A system for forming a plurality of hot stamped steel parts for automotive applications includes a furnace with a stack of sealed chambers, each containing an individual heater, for simultaneously heating a plurality of blanks. Each chamber is removable from the furnace, so that if the heater contained therein malfunctions, the heater can be repaired while the other chambers continue to heat the blanks. Each chamber also comprises a shelf including a plurality of driven rollers for conveying the blanks through the furnace. A blank feeder also including a plurality of driven rollers extends continuously from the furnace to a hot forming apparatus. The hot forming apparatus includes a plurality of cavities for shaping one or more of the blanks into a plurality of the parts.

Abstract: A stent loading device is configured to perform a method of loading a stent into a delivery tube that comprises loading a stent into an opening of a crimping device. The stent has an initial uncompressed diameter. The method further comprises crimping the stent via the crimping device in a manner reducing the diameter of the stent from the initial diameter. Still further, the method comprises forcing the stent out of the opening of the crimping device and into a passageway of a delivery tube while oscillating the crimping device. The passageway of the delivery tube has a diameter that is less than the initial diameter of the stent and receives the stent in its compressed state.

Abstract: A method for elaborating an assembly which includes at least one composite structure part, one metal interface part and one metal structure part, said method includes a first step for assembling the part to the part in order to form a sub assembly and a second assembling step for welding the interface part of said sub assembly to part. The composite structure and metal interface parts are pre-equipped with male/female type mating connections and with locking devices locking the connection. The method can include, during the first assembling step, a phase for pre-assembling the parts by interlocking the male/female mating connections and a phase for locking said interlock by deforming by pressing at least one portion of the locking devices pre-equipped in the metal interface.

Abstract: A medical device includes a polymer scaffold crimped to a catheter having an expansion balloon. The scaffold is crimped to the catheter by a multi-step process for increasing scaffold-catheter yield following a crimping sequence. Damage reduction during a crimping sequence includes modifying blades of a crimper, adopting a multi-step crimping sequence, and inflating a supporting balloon to support the scaffold during crimping.

Abstract: An attachment apparatus which connects a first object to a second object. The attachment apparatus has a loop which allows the user to thread a second object through. The first object is held in place by the use of a barrier at the opposite end of the loop. The attachment apparatus may be used with fishing sinker weights and fishing lines.

Abstract: A cabin air filter is provided with a filter element receptacle and a filter element having a fold pack. The filter element is inserted in an insertion direction into the filter element receptacle. The filter element is provided with a sword that extends in the insertion direction away from a face of the filter element. The filter element has lateral strips that close off the fold pack on at least two sides of the fold pack. The sword is preferably inherently stable so that it can transmit compressive forces from the filter element to the receptacle.

Abstract: An exemplary elevator guiderail includes a metal sheet bent into a configuration that establishes at least one mounting portion configured to facilitate mounting the guiderail within an elevator hoistway. At least one guiding portion is configured to guide movement of an elevator car along the guiderail. The metal sheet includes an exterior surface treated to resist corrosion. A cover over at least some of the guiding surface has an exterior that is different than the exterior surface of the metal sheet. The cover is configured to establish a coefficient of friction to facilitate brake engagement with the cover for resisting movement of an elevator car along the guiderail.

Abstract: The invention relates to a means of cable strain relief (1) comprising a crimping sleeve (3) for the mechanical operative connection of a cable (5) to a crimping neck (2), wherein the crimping sleeve (3) is used in the crimped state for clamping a textile braid (7) of the cable (5) intended for stain relief between the crimping sleeve (3) and the crimping neck (2). At its cable-side end, the crimping sleeve (3) comprises a deformable plastic sleeve (4) that produces a mechanical operative connection in the crimped state between an exterior jacket (6) of the cable (5) and the crimping sleeve (3).

Abstract: A clutch assembly, including: a hub including a first radially disposed portion with a plurality of circumferentially aligned slots passing though the first radially disposed portion; and a ring gear carrier including a plurality of protrusions disposed in the plurality of circumferentially aligned slots and in compressive engagement with the hub to fixedly connect the hub to the carrier. Each slot in the plurality of circumferentially aligned slots extends further in a circumferential direction than in a radial direction. Each protrusion in the plurality of protrusions extends further in the circumferential direction than in the radial direction.

Abstract: A method for making junctions between a first body (A) made of a first material includes a tube (A1) and a second body (B) made of a second material and having a hole (B1) for the insertion of the tube (A1). The method includes the threading (A3) of the tube (A1) for screwing in a corresponding threaded portion (B3) of the hole (B1) in the second body (B), the creation of a recess (B2) in the opening of the hole (B1) in the second body (B) and the creation of a ring (A5) at the end (A2) of the tube (A1), wherein the ring (A5) and the recess (B2) have such a shape and size that the ring (A5) is forced in the recess (B2) producing a plastic deformation and thus a seal through interference between the first and second body.

Abstract: Embodiments of club heads with multiple density weighting and methods of manufacturing the same are described herein. Other embodiments and related methods are also disclosed herein.

Abstract: A mandrel for supporting a stent and rollers for pressing a radiopaque marker into a stent are disclosed. The mandrel can have a forward portion for carrying the stent and a rear portion for urging the stent forward portion into a gap between the rollers. The mandrel may be pushed or pulled into the gap, which is sized to allow the rollers to press the marker into engagement with the stent. Prior to moving the mandrel into the gap, the marker may be placed on a surface of the stent or partially inside a recess in the stent. Several markers can be efficiently and uniformly pressed onto the stent by moving the mandrel into the gap in one continuous movement in an axial or lateral direction. Markers can also be pressed onto the stent by placing the stent in the gap and rotating the stent about its central axis.

Abstract: The present disclosure relates to extrusion-coated structural systems including at least one bridging member coupling two or more substrates to one another, as well as methods of making and using the same. Structural systems of the present invention that include at least one bridging member may exhibit enhanced flexibility, functionality, and/or durability. Structural systems according to embodiments of the present invention can be suitable for use in a variety of applications, including in ready-to-assemble furniture or cabinetry applications or as building and construction materials such as wall board, flooring, trim, and the like.

Abstract: Provided in one embodiment is a method, comprising: providing a first part comprising a protruding portion, wherein the protruding portion comprises an alloy that is at least partially amorphous; providing a second part comprising an opening; disposing the second part in proximity of the first part such that the protruding portion traversed through the opening; and mating the protruding portion and the opening at a first temperature to shape the protruding portion into an interlock joining the first part and the second part.

Abstract: An appliance cabinet may be made having at least a first metallic tub, and a mounting bracket by which a component of the appliance may be mounted to the cabinet. The bracket and the first metallic tub may be juxtaposed. The bracket may be attached to the first metallic tub by moving one of a portion of the first metallic tub or the bracket at a speed great enough to induce plastic flow of the portion of the first metallic tub about a portion of the bracket.

Abstract: In accordance with an exemplary embodiment of the invention, a shaft coupling is provided. The shaft coupling comprises a first shaft having a splined outer surface, a tubular second shaft having an end surface and a splined inner surface, the second shaft receiving the first shaft along a longitudinal axis of the second shaft, and at least one stake extending axially into the second shaft end surface. The at least one stake deforms at least a portion of the splined inner surface to facilitate an interference fit between the first and second shafts and configured to resist a predetermined axial separation load being applied to the first and second shafts.

Abstract: A heat isolating actuator linkage (805, 905) that includes a rod end housing (810, 910) including a bearing opening (814, 914) with a rod end ball (812, 912) disposed therein. A race insert (816, 916) is disposed between the rod end housing (810, 910) and the rod end ball (812, 912). A threaded portion (818, 918) extends from the rod end housing (810, 910) and may comprise male or female threads. A shield (830, 930) extends from the rod end housing (810, 910). The shield (830, 930) is integrally formed with the rod end housing (810, 910). The shield (830, 930) extends around a majority of the rod end housing (810, 910) and may extend to one side of the bearing opening (814, 914). Alternatively, a first portion (932) of the shield may extend towards one side of the bearing opening (914) and a second portion (932) of the shield may extend towards the other side.

Abstract: Replaceable shaving assemblies are disclosed that include a razor cartridge comprising: an elongated housing defining a central open area, and, adjacent each short edge of the housing, a clip-receiving aperture and a clip-receiving channel; a plurality of blades disposed within the open area of the housing, and a pair of clips, each clip having a first leg and a second leg, the first leg extending through the clip-receiving aperture and being bent against a lower surface of the housing, and the second leg being wrapped around the housing and seated in the clip-receiving channel. Shaving systems including such shaving assemblies are also disclosed, as are methods of using such shaving systems and methods of manufacturing these cartridges.

Abstract: In a method for producing a non-detachable connection between a first workpiece and a second workpiece, a material of a workpiece region of the first workpiece is locally heated by friction heat by rotating a tool contacting the workpiece region. The material of the workpiece region is shaped to form a bush that projects beyond the first workpiece. The bush is integrally and monolithically connected to a material of the second workpiece by the friction heat contained in the material of the bush. Preferably, the first workpiece is a sheet metal and the second workpiece is a sleeve.

Abstract: A method of forming a pack in a die by superplastic formation and diffusion bonding comprises applying a forming pressure within the pack to expand the pack within the die; and supplying gas between the die and the pack to apply a back pressure around an outside of the pack while the pack is being expanded to counteract the forming pressure to reduce surface mark off.

Abstract: A closing device, particularly for closing channels conducting pressure medium in a valve receiving body, has a rotationally symmetrical closing element (6) that is fastened in a seating bore (1) of a housing (14), having a calking site (2) that is provided on the circumference of the closing element (6) and that permanently fixes the closing element (6) in the housing (14) as a result of the plastic displacement of housing material. The seating bore (1) includes a transition area in the form of a bore step (4) between the calking site (2) and a centering cone surface (3). The bore step is recessed into the seating bore (1) by the plastic displacement of the housing material in the form of a bulge surrounding the closing element (6).

Abstract: A method for making a projection on a metal panel includes providing a lower die having a recess in the shape of the desired projection, laying the metal panel atop the lower die, positioning a filler material atop the metal panel, and lowering an upper die onto the filler material so that the filler material is forced into the metal panel and in turn forces the metal panel into the recess of the lower die whereby a projection is formed and the projection is filled with the filler material.