Utilizing As Solid Sorbent, Catalyst, Or Reactant A Material Containing A Transition Element Patents (Class 423/213.2)
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Patent number: 8293199Abstract: Disclosed are processes for the preparation of copper containing molecular sieves with the CHA structure having a silica to alumina mole ratio greater than about 10, wherein the copper exchange step is conducted via wet state exchanged and prior to the coating step and wherein in the copper exchange step a liquid copper solution is used wherein the concentration of copper is in the range of about 0.001 to about 0.25 molar using copper acetate and/or an ammoniacal solution of copper ions as copper source. Catalysts made by the processes, catalyst systems and methods of treating exhaust gas with the molecular sieves and catalysts are also disclosed.Type: GrantFiled: December 16, 2010Date of Patent: October 23, 2012Assignee: BASF CorporationInventors: Tilman W. Beutel, Ivor Bull, Ahmad Moini, Michael Breen, Martin Dieterle, Saeed Alerasool, Barbara Slawski
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Patent number: 8293197Abstract: A system for reducing nitrogen oxides from an exhaust fluid is provided. The system includes an exhaust source, a hydrocarbon reductant source, a first injector in fluid communication with the hydrocarbon reductant source, where the first injector receives a first hydrocarbon reductant stream from the hydrocarbon reductant source, and expels the first portion of the hydrocarbon reductant stream. The system further includes a first catalyst that receives the exhaust stream and the first hydrocarbon reductant stream, a second injector in fluid communication with the hydrocarbon reductant source, where the second injector receives a second hydrocarbon reductant stream from the hydrocarbon reductant source, and expels the second hydrocarbon reductant stream, and a second catalyst disposed to receive an effluent from the first catalyst and the second portion of the hydrocarbon reductant stream.Type: GrantFiled: October 29, 2010Date of Patent: October 23, 2012Assignee: General Electric CompanyInventors: Benjamin Hale Winkler, Dan Hancu, Ashish Balkrishna Mhadeshwar
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Patent number: 8293196Abstract: The present invention is directed to an additive, primarily for combustion of low sulfur and high alkali coals, that includes a transition metal to impact positively bottom ash slag and optionally a halogen to effect mercury oxidation and collection in the flue gas.Type: GrantFiled: August 4, 2011Date of Patent: October 23, 2012Assignee: ADA-ES, Inc.Inventors: Kenneth E. Baldrey, Sharon Sjostrom, Nina Bergan French, Michael D. Durham
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Patent number: 8288309Abstract: A highly durable mercury oxidation catalyst contains V2O5 and MoO3 as active components, and is capable of preventing volatilization of MoO3 in the mercury oxidation catalyst. A method of producing the mercury oxidation catalyst is provided. A mercury oxidation catalyst oxidizing mercury in an exhaust gas into mercury oxide includes: TiO2 as a carrier, V2O5 and MoO3 supported on the carrier as active components, and at least one kind of element or compound selected from the group consisting of W, Cu, Co, Ni, and Zn or the compounds thereof supported on the carrier as a MoO3 volatilization preventing component.Type: GrantFiled: September 30, 2010Date of Patent: October 16, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Katsumi Nochi, Masanao Yonemura, Masashi Kiyosawa
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Publication number: 20120251419Abstract: An exhaust gas conversion system includes an oxide catalyst, a filter, a selective catalytic reduction catalyst and an ammonia supplying device. The filter has a honeycomb structural body including a honeycomb unit. The selective catalytic reduction catalyst has a honeycomb structural body including a honeycomb unit. The oxide catalyst, the filter and the selective catalytic reduction catalyst are sequentially arranged in a direction in which an exhaust gas flows. A ratio of an area of a cross section of the selective catalytic reduction catalyst perpendicular to a longitudinal direction of the selective catalytic reduction catalyst with respect to an area of a cross section of the filter perpendicular to a longitudinal direction of the filter is approximately 0.55 or more and approximately 0.90 or less. The area of the cross section of the filter is approximately 300 cm2 or more and approximately 1000 cm2 or less.Type: ApplicationFiled: December 7, 2011Publication date: October 4, 2012Applicant: IBIDEN CO., LTD.Inventors: Masafumi KUNIEDA, Shigeaki Goto
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Patent number: 8268274Abstract: One embodiment of the invention may include a product comprising a catalyst combination comprising a perovskite catalyst and a second catalyst that is not a perovskite catalyst.Type: GrantFiled: October 19, 2010Date of Patent: September 18, 2012Assignee: GM Global Technology Operations LLCInventors: Chang H Kim, David B. Brown, Wei Li, Steven J. Schmieg, Gongshin Qi
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Publication number: 20120230894Abstract: According to at least one aspect of the present invention, a urea-resistant catalytic unit is provided. In at least one embodiment, the catalytic unit includes a catalyst having a catalyst surface, and a urea-resistant coating in contact with at least a portion of the catalyst surface, wherein the urea-resistant coating effectively reduces urea-induced deactivation of the catalyst.Type: ApplicationFiled: May 25, 2012Publication date: September 13, 2012Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Yisun Cheng, Yinyan Huang, Christine Kay Lambert
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Patent number: 8263032Abstract: An oxidation catalyst comprises an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilized ceria, which catalyst comprising at least one precious metal and optionally at least one non-precious metal, wherein: (i) a majority of the at least one precious metal is located at a surface of the extruded solid body; (ii) the at least one precious metal is carried in one or more coating layer(s) on a surface; (iii) at least one metal is present throughout the extruded solid body and in a higher concentration at a surface; (iv) at least one metal is present throughout the extruded solid body and in a coating layer(s) on a surface; or (v) a combination of (ii) and (iii).Type: GrantFiled: February 1, 2011Date of Patent: September 11, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Joseph Andersen, Todd Ballinger, David Bergeal, Hsiao-Lan Chang, Hai-Ying Chen, Julian Cox, Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel, Duncan John William Winterborn
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Patent number: 8263031Abstract: A method is provided for purifying exhaust gas from an engine having an exhaust passage with a selective reducing catalyst and an oxidation catalyst upstream of the selective reducing catalyst. The method calculates an amount of NOx that flows into the selective reducing catalyst; sets an amount of an additive agent to be supplied to the selective reducing catalyst based on the calculated amount of NOx; determines a degradation degree of the oxidation catalyst; determines whether a correction to the amount of the additive agent is necessary based on the determined degradation degree of the oxidation catalyst; corrects the amount of the additive agent to be supplied when the correction is necessary; and supplies the additive agent to the selective reducing catalyst in the corrected amount if the amount is determined to be corrected and in the uncorrected amount if the amount is determined not to be corrected.Type: GrantFiled: February 23, 2011Date of Patent: September 11, 2012Assignee: Mazda Motor CorporationInventors: Hiroaki Gotan, Yoshiaki Tomita, Masashi Naono, Tamiharu Nakamura, Hiroaki Ishida
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Publication number: 20120216515Abstract: Various methods and systems are provided for an exhaust gas treatment device for an exhaust gas treatment system. In one example, the exhaust gas treatment device includes a primary flow passage through which exhaust gas flows to the exhaust gas treatment device, a first sub-catalyst partially disposed in the primary flow passage splitting the exhaust gas into a first gas flow and a bypass flow, and a second sub-catalyst disposed downstream of the first sub-catalyst in the bypass flow forming a second gas flow, where the second gas flow is different from the first gas flow.Type: ApplicationFiled: February 24, 2011Publication date: August 30, 2012Applicant: GENERAL ELECTRIC COMPANYInventors: Daniel George Norton, Dan Hancu, Benjamin Hale Winkler
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Patent number: 8252257Abstract: This invention provides a method involving the use of a non-ammonia-based deNOx catalyst for reducing the amount of NOx in exhaust combustion gas discharged from a boiler and an internal-combustion engine, wherein NOx and CO contained in exhaust gas are allowed to selectively react to reduce and remove NOx. This method involves the use of a catalyst comprising a cerium-zirconium composite oxide with Au supported thereon or a catalyst comprising a cerium-oxide-containing porous carrier with zirconium and Au supported thereon. Use of such catalyst enables purification of NOx and CO in exhaust gas and also enables generation of hydrogen.Type: GrantFiled: August 10, 2007Date of Patent: August 28, 2012Assignee: Babcock-Hitachi K.K.Inventors: Hidehiro Iizuka, Noriko Yoshida, Yoshinori Nagai
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Patent number: 8252258Abstract: Provided is a diesel oxidation catalyst for the treatment of exhaust gas emissions from a diesel engine and a method for treating a diesel exhaust gas stream, the method comprising providing a diesel oxidation catalyst and contacting said diesel exhaust gas stream with said diesel oxidation catalyst for the treatment of exhaust gas emissions. More particularly, the present invention is directed to a catalyst structure comprising three distinct layers; in which layer comprises a precious metal component such as palladium is located between two hydrocarbon storage layers comprising a molecular sieve such as a zeolite.Type: GrantFiled: January 13, 2010Date of Patent: August 28, 2012Assignee: BASF CorporationInventors: Torsten W. Müller-Stach, Torsten Neubauer, Alfred H. Punke, Gerd Grubert, Attilio Siani, Corinna Freitag
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Patent number: 8246922Abstract: Provided are catalyst articles, emission treatment systems and methods for simultaneously remediating the carbon monoxide, nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system of specific embodiment effectively treats diesel engine exhaust with a single catalyst article.Type: GrantFiled: October 2, 2009Date of Patent: August 21, 2012Assignee: BASF CorporationInventors: R. Samuel Boorse, Martin Dieterle
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Patent number: 8241579Abstract: A catalyst composition for facilitating the oxidation of soot from diesel engine exhaust is provided. The catalyst composition includes a catalytic metal selected from Pt, Pd, Pt—Pd, Ag, or combinations thereof, an active metal oxide component containing Cu and La, and a support selected from alumina, silica, zirconia, or combinations thereof. The platinum group metal loading of the composition is less than about 20 g/ft3. The catalyst composition may be provided on a diesel particulate filter by impregnating the filter with an alumina, silica or zirconia sol solution modified with glycerol and/or saccharose, impregnating the filter with a stabilizing solution, and impregnating the filter with a solution containing the active metal oxide precursor(s) and the catalytic metal precursor(s). The resulting catalyst coated diesel particulate filter provides effective soot oxidation, exhibits good thermal stability, has a high BET surface area, and exhibits minimal backpressure.Type: GrantFiled: September 23, 2011Date of Patent: August 14, 2012Assignee: Ford Global Technologies, LLCInventors: Albert Chigapov, Alexei Dubkov, Brendan Carberry
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Patent number: 8241598Abstract: A system may include a urea injection device, first, second and third conduits and a valve. The first conduit may contain a fluid and may be in heat transfer relation with the urea injection device. The second conduit may be in selective fluid communication with the first conduit. The third conduit may be in selective fluid communication with the first conduit and in heat transfer relation with a heat source. The valve may be connected to the first, second and third conduits and may be movable between first and second positions. The first position may allow fluid communication between the first and third conduits and restrict communication between the first and second conduits. The second position may allow fluid communication between the first and second conduits and restrict fluid communication between the first and third conduits.Type: GrantFiled: January 3, 2011Date of Patent: August 14, 2012Assignee: DENSO International America, Inc.Inventor: Stephen Frederiksen
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Publication number: 20120201731Abstract: Provided is a catalyst comprising (a) a zeolite material having a mean crystal size of at least about 0.5 ?m, having a CHA framework that contains silicon and aluminum, and having a silica-to-alumina mole ratio (SAR) of about 10 to about 25; and (b) an extra-framework promoter metal (M) disposed in said zeolite material as free and/or exchanged metal, wherein the extra-framework promoter metal is copper, iron, and mixtures thereof, and is present in a promoter metal-to-aluminum atomic ratio (M:Al) of about 0.10 to about 0.24 based on the framework aluminum; and optionally comprising (c) at least about 1 weight percent of cerium in said zeolite material, based on the total weight of the zeolite, wherein said cerium is present in a form selected from exchanged cerium ions, monomeric ceria, oligomeric ceria, and combinations thereof, provided that said oligomeric ceria has a particle size of less than 5 ?m.Type: ApplicationFiled: December 2, 2011Publication date: August 9, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Todd Howard Ballinger, Philip Gerald Blakeman, Guy Richard Chandler, Hai-Ying Chen, Julian Peter Cox, Joseph M. Fedeyko, Alexander Nicholas Michael Green, Paul Richard Phillips, Stuart David Reid, Erich C. Weigert, James Alexander Wylie
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Patent number: 8236261Abstract: A method of providing an exhaust treatment device is disclosed. The method includes applying a catalyst including gold and a platinum group metal to a particulate filter. The concentration of the gold and the platinum group metal is sufficient to enable oxidation of carbon monoxide and nitric oxide.Type: GrantFiled: October 6, 2011Date of Patent: August 7, 2012Assignee: Caterpillar Inc.Inventors: Christie Susan Ragle, Ronald G. Silver, Svetlana Mikhailovna Zemskova, Colleen J. Eckstein
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Publication number: 20120189518Abstract: A catalyst for selective catalytic reduction of NOx having one or more transition metals selected from Cr, Mn, Fe, Co, Ce, Ni, Cu, Zn, Ga, Mo, Ru, Rh, Pd, Ag, In, Sn, Re, Ir, Pt, and mixtures thereof supported on a support, wherein the support has a molecular sieve having at least one intergrowth phase having at least two different small-pore, three-dimensional framework structures.Type: ApplicationFiled: January 19, 2012Publication date: July 26, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Paul J. Andersen, John Leonello Casci, Hai-Ying Chen, Joseph M. Fedeyko
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Publication number: 20120189517Abstract: A composition including cerium and zirconium oxides, including at least 30 wt.-% cerium oxide is desired. Following calcination at a temperature of 900 DEG C. for 4 hours, the composition has two populations of pores, the diameters of the first population being centered around a value of between 5 nm and 15 nm for a composition including 30% to 65% cerium oxide or between 10 nm and 20 nm for more than 65% cerium oxide and the diameter of the second population being centered around a value of between 45 nm and 65 nm for 30% to 65% cerium oxide or between 60 nm and 100 nm for more than 65% cerium oxide.Type: ApplicationFiled: July 2, 2010Publication date: July 26, 2012Applicant: RHODIA OPERATIONSInventors: Simon Ifrah, Olivier Larcher
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Patent number: 8226914Abstract: Soot filters for removing soot from the exhaust gas of lean-burn engines become blocked with progressive operating duration on account of the deposition of soot, and must therefore be regenerated at regular intervals. It has been found that reliable operation of the soot filter is possible only if an active regeneration is carried out from time to time by increasing the exhaust-gas temperature to the soot ignition temperature. For this purpose, an oxidation catalytic converter is usually arranged upstream of the soot filter, and the exhaust-gas temperature is increased by means of the catalytic combustion of additionally injected fuel. Here, the oxidation catalytic converter is subjected to high temperature loading and therefore ages very quickly.Type: GrantFiled: February 20, 2008Date of Patent: July 24, 2012Assignee: Umicore AG & Co. KGInventors: Paul Spurk, Stèphanie Frantz, Thomas Le Tallec, Olivier Teysset, Wilfried Mueller, Gerald Jeske
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Patent number: 8226915Abstract: One embodiment of the invention includes a method of treating a gas stream comprising flowing the gas stream over a hydrocarbon reduction and NOx reduction catalyst first, and thereafter flowing the gas over a perovskite and NOx trap material for NOx oxidation and storage. In one embodiment, the hydrocarbon reduction and NOx reduction catalyst may include palladium. In one embodiment, the perovskite catalyst may have the general formula ABO3, AA?BO3, ABB?O3, or AA?BB?O3. The perovskite catalyst may be the only catalyst or a second non-perovskite catalyst may include at least one of palladium, platinum, rhodium, ruthenium or a catalyst system including one or more of the same or alloys thereof. In one embodiment, the NOx trap material may include at least one of alkali metals, alkaline earth metals such as barium, calcium, potassium, or sodium.Type: GrantFiled: November 29, 2010Date of Patent: July 24, 2012Assignee: GM Global Technology Operations LLCInventors: Gongshin Qi, Chang H Kim, Wei Li
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Patent number: 8227373Abstract: A catalyst and its use for the abatement of carbon monoxide and unburned hydrocarbons in the exit stream of a combustion device, such as an automobile and spray paint booths are disclosed.Type: GrantFiled: January 29, 2010Date of Patent: July 24, 2012Assignee: The University of ToledoInventors: Abdul-Majeed Azad, Desikan Sundararajan
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Patent number: 8211393Abstract: An exhaust system for a vehicular positive ignition internal combustion engine comprises a filter for filtering particulate matter from exhaust gas emitted from the engine, which filter comprising a porous substrate having inlet and outlet surfaces, wherein the inlet surfaces are separated from the outlet surfaces by a porous structure containing pores of a first mean pore size, wherein the porous substrate is coated with a three-way catalyst washcoat comprising a plurality of solid particles wherein the porous structure of the washcoated porous substrate contains pores of a second mean pore size, which is less than the first mean pore size, and a three-way catalyst washcoat disposed on a separate substrate monolith located upstream of the filter, wherein a mass of three-way catalyst washcoat on the upstream substrate monolith is ?75% of the total mass of three-way catalyst washcoat in the exhaust system.Type: GrantFiled: December 23, 2010Date of Patent: July 3, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Louise Clare Arnold, Robert James Brisley, Neil Robert Collins, David Robert Greenwell, Christopher Gough Morgan
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Patent number: 8211392Abstract: Provided is a catalyst composition, in particular a diesel oxidation catalyst, for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC), and carbon monoxide (CO). More particularly, the present invention is directed to a catalyst structure comprising at least two, specifically three distinct layers, at least one of which contains an oxygen storage component (OSC) that is present in a layer separate from the majority of the platinum group metal (PGM) components, such as palladium and platinum.Type: GrantFiled: January 13, 2010Date of Patent: July 3, 2012Assignee: BASF CorporationInventors: Gerd Grubert, Torsten Neubauer, Alfred H. Punke, Torsten W. Müller-Stach, Attilio Siani, Stanley A. Roth, Jeffrey B. Hoke, Shiang Sung, Yuejin Li, Xinyi Wei, Michel Deeba
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Patent number: 8182777Abstract: A method of using a catalyst comprises exposing a catalyst to at least one reactant in a chemical process. The catalyst comprises copper and a small pore molecular sieve having a maximum ring size of eight tetrahedral atoms. The chemical process undergoes at least one period of exposure to a reducing atmosphere. The catalyst has an initial activity and the catalyst has a final activity after the at least one period of exposure to the reducing atmosphere. The final activity is within 30% of the initial activity at a temperature between 200 and 500° C.Type: GrantFiled: December 22, 2011Date of Patent: May 22, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Joseph Andersen, Hai-Ying Chen, Joseph Michael Fedeyko, Erich Weigert
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Publication number: 20120117953Abstract: A three way catalyst comprises an extruded solid body comprising: 10-100% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilised ceria, which catalyst comprising at least one precious metal and optionally at least one non-precious metal, wherein: (i) the at least one precious metal is carried in one or more coating layer(s) on a surface of the extruded solid body; (ii) at least one metal is present throughout the extruded solid body and at least one precious metal is also carried in one or more coating layer(s) on a surface of the extruded solid body; or (iii) at least one metal is present throughout the extruded solid body, is present in a higher concentration at a surface of the extruded solid body and at least one precious metal is also carried in one or more coating layer(s) on the surface of the extruded solid body.Type: ApplicationFiled: February 1, 2011Publication date: May 17, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Paul Joseph Andersen, Ralf Dotzel, Kwangmo Koo, Rainer Leppelt, Jörg Werner Münch, Jeffery Scott Rieck, Hubert Schedel, Duncan John William Winterborn, Todd Howard Ballinger, Julian Peter Cox
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Publication number: 20120117952Abstract: A wall-flow filter comprises a catalyst for converting oxides of nitrogen in the presence of a reducing agent, which wall-flow filter comprising an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilised ceria, which catalyst comprising at least one metal, wherein: the at least one metal is present throughout the extruded solid body alone or in combination with: is also present in a higher concentration at a surface of the extruded solid body; is also carried in one or more coating layer(s) on a surface of the extruded solid body; or both.Type: ApplicationFiled: February 1, 2011Publication date: May 17, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel
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Publication number: 20120121486Abstract: A wall-flow filter for filtering particulate matter from a flowing exhaust gas comprises a catalyst for catalysing both the conversion of solid carbon in the particulate matter by oxygen and the selective reduction of oxides of nitrogen in the exhaust gas with a nitrogenous reductant, which catalyst comprising optionally stabilised ceria and at least one metal selected from (i) tungsten and (ii) both tungsten and iron.Type: ApplicationFiled: February 1, 2011Publication date: May 17, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Jillian Elaine Collier, Ralf Dotzel, Sylvie Cécile Laroze, Rainer Leppelt, Paul James Millington, Jörg Werner Münch, Raj Rao Rajaram, Hubert Schedel
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Publication number: 20120122660Abstract: An oxidation catalyst comprises an extruded solid body comprising: 10-95% by weight of at least one binder/matrix component; 5-90% by weight of a zeolitic molecular sieve, a non-zeolitic molecular sieve or a mixture of any two or more thereof; and 0-80% by weight optionally stabilised ceria, which catalyst comprising at least one precious metal and optionally at least one non-precious metal, wherein: (i) a majority of the at least one precious metal is located at a surface of the extruded solid body; (ii) the at least one precious metal is carried in one or more coating layer(s) on a surface; (iii) at least one metal is present throughout the extruded solid body and in a higher concentration at a surface; (iv) at least one metal is present throughout the extruded solid body and in a coating layer(s) on a surface; or (v) a combination of (ii) and (iii).Type: ApplicationFiled: February 1, 2011Publication date: May 17, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Paul Joseph Andersen, Todd Ballinger, David Bergeal, Hsiao-Lan Chang, Hai-Ying Chen, Julian Cox, Ralf Dotzel, Rainer Leppelt, Jörg Werner Münch, Hubert Schedel, Duncan John William Winterborn
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Publication number: 20120122674Abstract: The present invention relates to petrochemistry and gas chemistry, and discloses a support for catalysis of exothermic processes, particularly the Fischer-Tropsch process, methanol synthesis, hydrogenation and purification of exhaust gases. The support comprises metallic aluminium in the form of a mixture of dispersed powders of flaky and spherical aluminium and the support is in the form of pellets, preferably cylinders, tablets, balls, obtained by extrusion, pelletization, tabletting, rounding or liquid molding. The catalyst prepared on the support comprises an active metal selected from the group consisting of Co, Fe, Ni, Ru, Rh, Pt, Pd, Cu and mixtures thereof.Type: ApplicationFiled: August 3, 2010Publication date: May 17, 2012Applicant: INFRA TECHNOLOGIES LTD.Inventors: Vladimir Zalmanovich Mordkovich, Lilia Vadimovna Sineva, Igor Grigorievich Solomonik, Vadim Sergeevich Ermolaev, Eduard Borisovich Mitberg
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Patent number: 8178460Abstract: An exhaust treatment method is provided. Method of increasing activation of NOx reduction catalyst using two or more reductant is discussed. The NOx catalyst is disposed to receive both the exhaust stream and reductant stream. The sensor is disposed to sense a system parameter related to carbon loading of the catalyst and produce a signal corresponding to the system parameter. The controller is disposed to receive the signal and to control dosing of the reductant stream based at least in part on the signal. The method includes sensing a system parameter related to carbon loading of a catalyst, producing a signal corresponding to the system parameter and sending the signal to a controller; and controlling a dosing of a reductant stream based at least in part on the signal.Type: GrantFiled: December 12, 2011Date of Patent: May 15, 2012Assignee: General Electric CompanyInventors: Daniel George Norton, Benjamin Hale Winkler, Ashish Balkrishna Mhadeshwar, Dan Hancu, Stanlee Teresa Buddle
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Patent number: 8178063Abstract: The present invention relates to conversion of exhaust gas containing nitrogen oxide (NOx) such as NO, NO2 and N2O into N2 and H2O through catalytic reaction with injection of a reducing agent such as ammonia and urea. A fabrication method of zeolite honeycomb type catalyst for reducing nitrogen oxide of the present invention includes: (a) obtaining an inorganic binder by mixing and uniformly peptizing pseudo-boehmite, distilled water and a pH adjuster; (b) obtaining a paste by mixing and kneading zeolite, the inorganic binder, an organic binder and distilled water; (c) extruding the paste into an extrudate having a through pore of a regular structure; and (d) drying and heat treating the extrudate.Type: GrantFiled: December 24, 2008Date of Patent: May 15, 2012Assignee: SK Innovation Co., Ltd.Inventors: Junseong Ahn, Bongjae Kim, Sangho Lee, Okyoun Kim, Seunghoon Oh
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Patent number: 8173087Abstract: Provided are exhaust systems and components suitable for use in conjunction with gasoline direct injection (GDI) engines to capture particulates in addition to reducing gaseous emission such as hydrocarbons, nitrogen oxides, and carbon monoxides. Exhaust treatment systems comprising a three-way conversion (TWC) catalyst located on a particulate trap are provided. An exemplary particulate trap is a soot filter. Additional treatment components can be added downstream of the particulate trap, including NOx traps and SCR catalysts. The TWC catalyst can be coated on both the inlet side and the outlet side of the particulate trap. Alternatively, an oxidation catalyst can be deposited on a particulate trap. Methods of making and using the same are also provided.Type: GrantFiled: February 4, 2009Date of Patent: May 8, 2012Assignee: BASF CorporationInventors: Junmei Wei, Knut Wassermann, Yeujin Li
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Patent number: 8173088Abstract: A method for injection reductant into an exhaust gas and for evaporating and decomposing the reductant at an elevated temperature includes providing an exhaust pipe having an interior surface and disposing the pipe in fluid communication with and upstream of a catalyst. The method includes the steps of disposing an internal cone within the pipe generally parallel to the pipe, mounting an injector to the exterior of the pipe in fluid communication with the cone, injecting the reductant into the cone, and directing the exhaust gas in a passage between the interior surface of the pipe and the cone. The exhaust gas is directed within the cone. The flow of exhaust gas has an elevated temperature compared to an ambient. A further step includes creating a drag force on the injected reductant to increase travel time of the injected reductant from the injector to the catalyst.Type: GrantFiled: February 24, 2010Date of Patent: May 8, 2012Assignee: International Engine Intellectual Property Company, LLCInventors: Andrei Makartchouk, Justin O'Connor, Steve P. Gravante, Emad M. Amin, S. Scott Smith
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Patent number: 8173098Abstract: A catalyst for treating exhaust gases having excellent durability and performance for removing nitrogen oxides and organic halogen compounds and a low SO2 oxidation rate, a titanium oxide suitable for preparing the catalyst and a method for treating exhaust gases containing nitrogen oxides and/or organic halogen compounds using the catalyst are provided. The BET specific surface areas of the titanium oxide and the catalyst for treating exhaust gases are in the range of 85 to 250 m2/g and in the range of 50 to 200 m2/g respectively. The titanium oxide and the catalyst for treating exhaust gases have each a ratio in the range of 15 to 145%, the ratio of the intensity of the peak indicating an anatase crystal present in the range of 2?=24.7° to 2?=25.7° of powder X-ray diffraction thereof (Ia) to the intensity of the peak indicating an anatase crystal present in the range of 2?=24.7° to 2?=25.Type: GrantFiled: May 26, 2006Date of Patent: May 8, 2012Assignee: Nippon Shokubai Co., Ltd.Inventors: Atsushi Morita, Ryoji Kuma, Shinyuki Masaki, Motonobu Kobayashi
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Publication number: 20120107203Abstract: A filter for filtering particulate matter (PM) from exhaust gas emitted from a positive ignition engine or a compression ignition engine, which filter comprising a porous substrate having inlet surfaces and outlet surfaces, wherein the inlet surfaces are separated from the outlet surfaces by a porous structure containing pores of a first mean pore size, wherein the porous substrate is coated with a washcoat comprising a plurality of solid particles wherein the porous structure of the washcoated porous substrate contains pores of a second mean pore size, and wherein the second mean pore size is less than the first mean pore size.Type: ApplicationFiled: August 31, 2011Publication date: May 3, 2012Applicant: JOHNSON MATTHEY PUBLIC LIMITED COMPANYInventors: Louise Clare Arnold, Robert James Brisley, Christopher Gough Morgan
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Publication number: 20120093703Abstract: A catalyst composition includes a catalytic metal secured to a porous substrate. The substrate has pores that are templated. The catalyst composition is prepared by a process that includes the steps of mixing a catalytic metal salt, a templating agent, and water to form a mixture, adding a substrate precursor to the mixture to form a slurry, and calcining the slurry to form a substrate having a porous template that is capable of supporting the catalyst composition.Type: ApplicationFiled: October 13, 2010Publication date: April 19, 2012Applicant: General Electric CompanyInventors: Larry Neil Lewis, Robert Edgar Colborn, Ashish Balkrishna Mhadeshwar, Dan Hancu
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Patent number: 8142745Abstract: The present invention relates to the selective separation of carbon dioxide (“CO2”) from nitrogen (“N2”) in streams containing both carbon dioxide and nitrogen utilizing a zeolitic imidazolate framework (“ZIF”) material. Preferably, the stream to be separated is fed to the present process in a substantially gaseous phase. In preferred embodiments, the current invention is utilized in a process to separate carbon dioxide from combustion gas (e.g., flue gas) streams preferably for sequestration of at least a portion of the carbon dioxide produced in combustion processes.Type: GrantFiled: January 23, 2009Date of Patent: March 27, 2012Assignee: Exxonmobil Research and Engineering CompanyInventors: Sebastian C. Reyes, Jose G. Santiesteban, legal representative, Zheng Ni, Charanjit S. Paur, Pavel Kortunov, John Zengel, Harry W. Deckman
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Patent number: 8142746Abstract: The present invention relates to the selective separation of carbon dioxide (“CO2”) from methane (“CH4”) in streams containing both carbon dioxide and methane utilizing a zeolitic imidazolate framework (“ZIF”) material. Preferably, the stream to be separated is fed to the present process in a substantially gaseous phase. In preferred embodiments, the current invention is utilized in a process to separate carbon dioxide from natural gas streams preferably for sequestration of at least a portion of the carbon dioxide present in the natural gas.Type: GrantFiled: January 23, 2009Date of Patent: March 27, 2012Assignee: ExxonMobil Research and Engineering CompanyInventors: Sebastian C. Reyes, Jose G. Santiesteban, legal representative, Zheng Ni, Charanjit S. Paur, Pavel Kortunov, John Zengel, Harry W. Deckman
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Publication number: 20120058031Abstract: An apparatus and method for treating diesel exhaust gases are described. The system consists of two functionalities, the first being a selective catalytic reduction (SCR) catalyst system and the second being a capture material for capturing catalyst components such as vanadia that have appreciable volatility under extreme exposure conditions. The SCR catalyst component is typically based on a majority phase of titania, with added minority-phase catalyst components comprising of one or more of the oxides of vanadium, silicon, tungsten, molybdenum, iron, cerium, phosphorous, copper and/or manganese vanadia. The capture material typically comprises a majority phase of high surface area oxides such as silica-stabilized titania, alumina, or stabilized alumina, for example.Type: ApplicationFiled: September 30, 2011Publication date: March 8, 2012Inventor: David M. Chapman
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Patent number: 8124036Abstract: The present invention is directed to an additive, primarily for combustion of low sulfur and high alkali coals, that includes a transition metal to impact positively bottom ash slag and optionally a halogen to effect mercury oxidation and collection in the flue gas.Type: GrantFiled: October 27, 2006Date of Patent: February 28, 2012Assignee: ADA-ES, Inc.Inventors: Kenneth E. Baldrey, Sharon Sjostrom, Nina Bergan French, Michael D. Durham
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Publication number: 20120036834Abstract: The oxidation of nitrogen oxide (NO) in an oxygen-containing exhaust gas flow from a diesel or other lean-burn engine may be catalyzed using particles of co-precipitated and calcined manganese (Mn), cerium (Ce) and zirconium (Zr) mixed oxides. In preferred embodiments, the molar ratios of Mn, Ce and Zr to the total amount of base metals in the ternary mixed oxide catalyst are in the range of 0.25-0.35, 0.40-0.50 and 0.20-0.25, respectively. Further, this ternary mixed oxide catalyst is less susceptible to sulfur poisoning than previously-disclosed binary mixed oxide catalysts. The ternary mixed oxide catalyst may also be regenerated—and the inhibiting effect of SO2 reversed—by briefly exposing the catalyst to a reducing exhaust gas environment.Type: ApplicationFiled: September 29, 2011Publication date: February 16, 2012Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Gongshin Qi, Wei Li
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Patent number: 8105559Abstract: A method of reducing nitrogen oxides (NOx) present in a lean gas stream comprising nitric oxide (NO) comprises the steps of: (i) net adsorbing NO per se from the lean gas stream in an adsorbent comprising palladium and a cerium oxide at below 200° C.; (ii) thermally net desorbing NO from the NO adsorbent in a lean gas stream at 200° C. and above; and (iii) catalytically reducing NOx on a catalyst other than the NO adsorbent with a reductant selected from the group consisting of a hydrocarbon reductant, a nitrogenous reductant, hydrogen and a mixture of any two or more thereof. A system for carrying out such a method is also disclosed.Type: GrantFiled: October 19, 2007Date of Patent: January 31, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Joanne Elizabeth Melville, Robert James Brisley, Orla Keane, Paul Richard Phillips, Elizabeth Hazel Mountstevens
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Patent number: 8105560Abstract: A system for treating a gas stream containing nitrogen oxides (NOx) and particulates flowing in the system comprises means for injecting a source of ammonia (NH3) or urea (CO(NH2)2) into a flowing exhaust gas upstream of a precious metal-free particulate trap, a selective catalytic reduction catalyst disposed downstream of the particulate trap and a source of ammonia or urea.Type: GrantFiled: May 29, 2009Date of Patent: January 31, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Richard Phillips, Gudmund Smedler, Martyn Vincent Twigg
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Publication number: 20120020858Abstract: Several embodiments of high-efficiency catalytic converters and associated systems and methods are disclosed. In one embodiment, a catalytic converter for treating a flow of exhaust gas comprising a reaction chamber, a heating enclosure enclosing at least a portion of the reaction chamber, and an optional coolant channel encasing the heating enclosure. The reaction chamber can have a first end section through which the exhaust gas flows into the reaction chamber and a second end section from which the exhaust gas exits the reaction chamber. The heating enclosure is configured to contain heated gas along the exterior of the reaction chamber, and the optional coolant channel is configured to contain a flow of coolant around the heating enclosure. The catalytic converter can further include a catalytic element in the reaction chamber.Type: ApplicationFiled: September 30, 2011Publication date: January 26, 2012Applicant: in the worksInventors: Todd K. Hansen, David A. Endrigo
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Patent number: 8101147Abstract: A method of using a catalyst comprises exposing a catalyst to at least one reactant in a chemical process. The catalyst comprises copper and a small pore molecular sieve having a maximum ring size of eight tetrahedral atoms. The chemical process undergoes at least one period of exposure to a reducing atmosphere. The catalyst has an initial activity and the catalyst has a final activity after the at least one period of exposure to the reducing atmosphere. The final activity is within 30% of the initial activity at a temperature between 200 and 500° C.Type: GrantFiled: July 25, 2011Date of Patent: January 24, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Paul Joseph Andersen, Hai-Ying Chen, Joseph Michael Fedeyko, Erich Weigert
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Patent number: 8101304Abstract: The present invention relates to a process for the concentration of noble metals from fluorine-containing components of fuel cells, for example from PEM fuel cell stacks, DMFC fuel cells, catalyst-coated membranes (CCMs), membrane electrode assemblies (MEAs), catalyst pastes, etc. The process is based on an optionally multi-step heat treatment process comprising a combustion and/or a melting process. It allows an inexpensive, simple concentration of noble materials. The hydrogen fluoride formed during the heat treatment of fluorine-containing components is bound by an inorganic additive so that no harmful hydrogen fluoride emissions occur. The process can be used for the recovery of noble metals that are present as components in fuel cells, electrolysis cells, batteries, and the like.Type: GrantFiled: May 17, 2004Date of Patent: January 24, 2012Assignee: Umicore AG & Co. KGInventors: Christian Hagelüken, Bernd Kayser, José-Manuel Romero-Ojeda, Ingo Kleinwächter
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Patent number: 8101146Abstract: A system for reducing ammonia (NH3) emissions includes (a) a first component comprising a first substrate containing a three-way catalyst, wherein the first component is disposed upstream of a second component comprising a second substrate containing an ammonia oxidation catalyst, wherein said ammonia oxidation catalyst comprises a small pore molecular sieve supporting at least one transition metal; and (b) an oxygen-containing gas input disposed between the components. For example, a CHA Framework Type small pore molecular sieve may be used. A method for reducing NH3 emission includes introducing an oxygen-containing gas into a gas stream to produce an oxygenated gas stream; and exposing the oxygenated gas stream to an NH3 oxidation catalyst to selectively oxidize at least a portion of the NH3 to N2.Type: GrantFiled: April 8, 2011Date of Patent: January 24, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Joseph M. Fedeyko, Hai-Ying Chen, Arthur J. Reining
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Patent number: 8101145Abstract: An exhaust treatment system is provided. Method of increasing activation of NOx reduction catalyst using two or more reductant is discussed. The exhaust treatment system includes an exhaust source, a reductant source, a nitrogen oxide (NOx) reduction catalyst, a sensor, and a controller. The reductant source includes a first reductant and second reductant, and is disposed to inject a reductant stream into an exhaust stream from the exhaust source. The NOx catalyst is disposed to receive both the exhaust stream and reductant stream. The sensor is disposed to sense a system parameter related to carbon loading of the catalyst and produce a signal corresponding to the system parameter. The controller is disposed to receive the signal and to control dosing of the reductant stream based at least in part on the signal.Type: GrantFiled: August 31, 2010Date of Patent: January 24, 2012Assignee: General Electric CompanyInventors: Daniel George Norton, Benjamin Hale Winkler, Ashish Balkrishna Mhadeshwar, Dan Hancu, Stanlee Teresa Buddle
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Patent number: 8093178Abstract: Disclosed in a catalyst which enables to reduce the carbon monoxide concentration in a product gas to 5 ppm by volume or less when carbon monoxide in a raw material gas containing hydrogen and carbon monoxide is selectively oxidized. The catalyst comprises a support of an inorganic oxide and ruthenium loaded thereon, and the relative loading depth X(Ru) of ruthenium in the radial direction in a redial cross-section of the catalyst satisfies the requirement defined by the following formula (1) X(Ru)?15??(1).Type: GrantFiled: December 17, 2007Date of Patent: January 10, 2012Assignee: Nippon Oil CorporationInventors: Yasuyuki Iwasa, Takaya Matsumoto