Binary Compound Patents (Class 423/406)
  • Patent number: 12071696
    Abstract: The catalyst composition includes graphitic carbon nitride and a plurality of platinum oxide nanoparticles disposed on the graphitic carbon nitride.
    Type: Grant
    Filed: August 14, 2023
    Date of Patent: August 27, 2024
    Assignee: The Regents of the University of California
    Inventors: Shaowei Chen, Forrest Nichols
  • Patent number: 12060653
    Abstract: Provided is a bulk GaN crystal in which the degree of curvature of the c-plane is reduced. The bulk GaN crystal includes a main surface selected from a surface inclined at 0° to 10° from the (0001) crystal plane and a surface inclined at 0° to 10° from the (000-1) crystal plane, and the main surface is a specific main surface A that satisfies the following conditions (i) and (ii): (i) a first line, which is a 80 mm-long virtual line segment extending in a first direction on the specific main surface A, can be drawn, and a difference between a maximum value and a minimum value of peak angles in (002) XRD rocking curves of the GaN crystal, which is measured between 17 measurement points arranged at a 5-mm pitch on the first line with the omega axis being perpendicular to the first direction, is 0.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: August 13, 2024
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Yutaka Mikawa, Tetsuo Okano
  • Patent number: 11813587
    Abstract: The disclosure provides for zirconium terephthalate-based metal organic frameworks with open metal sites, and uses thereof.
    Type: Grant
    Filed: August 29, 2018
    Date of Patent: November 14, 2023
    Assignee: The Regents of the University of California
    Inventors: Omar M. Yaghi, Philipp Urban, Seungkyu Lee
  • Publication number: 20150034500
    Abstract: A metal organic framework (MOF) includes a coordination product of a metal ion and an at least bidentate organic ligand, where the metal ion and the organic ligand are selected to provide a deliverable adsorption capacity of at least 70 g/l for an electronic gas. A porous organic polymer (POP) includes polymerization product from at least a plurality of organic monomers, where the organic monomers are selected to provide a deliverable adsorption capacity of at least 70 g/l for an electronic gas.
    Type: Application
    Filed: August 4, 2014
    Publication date: February 5, 2015
    Inventors: Han Sung KIM, Mitchell Hugh WESTON, Patrick FULLER, Paul Wai-Man SIU
  • Publication number: 20150023862
    Abstract: A first object of the present invention is to provide a method for efficiently growing a nitride single crystal even under low pressure conditions. The present invention relates to a method for producing a nitride single crystal, comprising growing a nitride crystal on the surface of a seed crystal having a hexagonal crystal structure by setting a pressure in a reaction vessel having the seed crystal, a nitrogen-containing solvent, a mineralizer containing a fluorine atom, and a raw material placed therein to 5 to 200 MPa and performing control so that the nitrogen-containing solvent is in at least either a supercritical state or a subcritical state.
    Type: Application
    Filed: September 29, 2014
    Publication date: January 22, 2015
    Applicants: Mitsubishi Chemical Corporation, Tohoku University, The Japan Steel Works, Ltd.
    Inventors: Toru ISHIGURO, Quanxi BAO, Chiaki YOKOYAMA, Daisuke TOMIDA, Shigefusa CHICHIBU, Rinzo KAYANO, Mutsuo UEDA, Makoto SAITO, Yuji KAGAMITANI
  • Patent number: 8916124
    Abstract: When a group III nitride crystal is grown in a pressurized atmosphere of a nitrogen-containing gas from a melt 50 including at least a group III element, nitrogen and an alkali metal or an alkali earth metal, a melt-holding vessel 160 that holds the above-described melt 50 is swung about two axes different in direction from each other such as an X-axis and a Y-axis.
    Type: Grant
    Filed: November 27, 2008
    Date of Patent: December 23, 2014
    Assignee: Ricoh Company, Ltd.
    Inventors: Hisashi Minemoto, Osamu Yamada, Takeshi Hatakeyama, Hiroaki Hoshikawa, Yasunori Tokunou
  • Publication number: 20140349112
    Abstract: A nitride crystal is characterized in that, in connection with plane spacing of arbitrary specific parallel crystal lattice planes of the nitride crystal obtained from X-ray diffraction measurement performed with variation of X-ray penetration depth from a surface of the crystal while X-ray diffraction conditions of the specific parallel crystal lattice planes are satisfied, a uniform distortion at a surface layer of the crystal represented by a value of |d1?d2|/d2 obtained from the plane spacing d1 at the X-ray penetration depth of 0.3 ?m and the plane spacing d2 at the X-ray penetration depth of 5 ?m is equal to or lower than 2.1×10?3.
    Type: Application
    Filed: August 8, 2014
    Publication date: November 27, 2014
    Inventors: Keiji ISHIBASHI, Tokiko KAJI, Seiji NAKAHATA, Takayuki NISHIURA
  • Patent number: 8858908
    Abstract: A method of producing an n-type group III nitride single crystal includes putting raw materials that include at least a substance including a group III element, an alkali metal, and boron oxide into a reaction vessel; melting the boron oxide by heating the reaction vessel to a melting point of the boron oxide; forming a mixed melt which includes the group III element, the alkali metal, and the boron oxide, in the reaction vessel by heating the reaction vessel to a crystal growth temperature of a group III nitride; dissolving nitrogen into the mixed melt by bringing a nitrogen-containing gas into contact with the mixed melt; and growing an n-type group III nitride single crystal, which is doped with oxygen as a donor, from the group III element, the nitrogen, and oxygen in the boron oxide that are dissolved in the mixed melt.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: October 14, 2014
    Assignee: Ricoh Company, Ltd.
    Inventor: Hirokazu Iwata
  • Publication number: 20140291811
    Abstract: A group III nitride crystal substrate is provided in which a uniform distortion at a surface layer of the crystal substrate represented by a value of |d1?d2|/d2 obtained from a plane spacing d1 at the X-ray penetration depth of 0.3 ?m and a plane spacing d2 at the X-ray penetration depth of 5 ?m is equal to or lower than 1.9×10?3, and the main surface has a plane orientation inclined in the <10-10> direction at an angle equal to or greater than 10° and equal to or smaller than 80° with respect to one of (0001) and (000-1) planes of the crystal substrate. A group III nitride crystal substrate suitable for manufacturing a light emitting device with a blue shift of an emission suppressed, an epilayer-containing group III nitride crystal substrate, a semiconductor device and a method of manufacturing the same can thereby be provided.
    Type: Application
    Filed: June 13, 2014
    Publication date: October 2, 2014
    Inventors: Keiji ISHIBASHI, Yusuke YOSHIZUMI
  • Patent number: 8845992
    Abstract: Affords Group-III nitride single-crystal ingots and III-nitride single-crystal substrates manufactured utilizing the ingots, as well as methods of manufacturing III-nitride single-crystal ingots and methods of manufacturing III-nitride single-crystal substrates, wherein the incidence of cracking during length-extending growth is reduced. Characterized by including a step of etching the edge surface of a base substrate, and a step of epitaxially growing onto the base substrate hexagonal-system III-nitride monocrystal having crystallographic planes on its side surfaces. In order to reduce occurrences of cracking during length-extending growth of the ingot, depositing-out of polycrystal and out-of-plane oriented crystal onto the periphery of the monocrystal must be controlled.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: September 30, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takuji Okahisa, Seiji Nakahata, Tomoki Uemura
  • Patent number: 8840861
    Abstract: A method for producing a workpiece comprising a layer of an additive-free silicon nitride includes providing a base body of the workpiece. A layer of a slip comprising a silicon powder is applied to an inside of the base body so as to obtain a coated base body. The coated base body is subjected to a reactive firing under nitrogen so as to convert the silicon powder to the additive-free silicon nitride.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: September 23, 2014
    Assignee: H. C. Starck GmbH
    Inventors: Rolf Wagner, Manuel Matussek
  • Patent number: 8771626
    Abstract: This invention relates to a process for purifying at least one of perfluoromethane and nitrogen trifluoride from a mixture thereof using an ionic liquid. The process may be performed by a technique such as extractive distillation or absorption wherein at least one ionic liquid is used as the entraining agent or absorbent, respectively.
    Type: Grant
    Filed: May 30, 2007
    Date of Patent: July 8, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Mark Brandon Shiflett, Akimichi Yokozeki
  • Patent number: 8679429
    Abstract: A hexagonal boron nitride (h-BN) powder is disclosed in which primary particles of the powder exhibit a ratio (D/d) of long diameter (D) to thickness (d) in a range of 5 to 10. Agglomerated particle bodies made of the primary particles have an average particle diameter (D50) in a range of 2 ?m to 200 ?m, inclusive, and the powder has a bulk density in a range of 0.5 g/cm3 to 1.0 g/cm3. In an exemplary method for producing the h-BN, boron carbide is nitridizated in a nitrogen partial pressure of at least 5 kPa at 1800° C. to 2200° C., inclusive. B2O3 (or precursor thereof) is added to the nitridization product to produce a mixture. The mixture is decarbonized in a non-oxidizing atmosphere at a 1500° C. to 2200° C., inclusive. The decarbonization product is pulverized and subject to particle-size classification, yielding H-BN powder. The method includes a depressurizing step, performed at 100 kPa or less either during nitridization or after decarbonization.
    Type: Grant
    Filed: April 5, 2012
    Date of Patent: March 25, 2014
    Assignee: Mizushima Ferroalloy Co., Ltd.
    Inventors: Taisei Gohara, Takahisa Koshida, Shoichi Hiwasa
  • Patent number: 8609059
    Abstract: To provide a production method for a nitride crystal, where a nitride crystal can be prevented from precipitating in a portion other than on a seed crystal and the production efficiency of a gallium nitride single crystal grown on the seed crystal can be enhanced. In a method for producing a nitride crystal by an ammonothermal method in a vessel containing a mineralizer-containing solution, out of the surfaces of said vessel and a member provided in said vessel, at least a part of the portion coming into contact with said solution is constituted by a metal or alloy containing one or more atoms selected from the group consisting of tantalum (Ta), tungsten (W) and titanium (Ti), and has a surface roughness (Ra) of less than 1.80 ?m.
    Type: Grant
    Filed: May 29, 2012
    Date of Patent: December 17, 2013
    Assignees: Mitsubishi Chemical Corporation, Tohoku University, The Japan Steel Works, Ltd.
    Inventors: Yutaka Mikawa, Makiko Kiyomi, Yuji Kagamitani, Toru Ishiguro, Yoshihiko Yamamura
  • Patent number: 8323407
    Abstract: The invention relates to a method and system for epitaxial deposition of a Group III-V semiconductor material that includes gallium. The method includes reacting an amount of a gaseous Group III precursor having one or more gaseous gallium precursors as one reactant with an amount of a gaseous Group V component as another reactant in a reaction chamber; and supplying sufficient energy to the gaseous gallium precursor(s) prior to their reacting so that substantially all such precursors are in their monomer forms. The system includes sources of the reactants, a reaction chamber wherein the reactants combine to deposit Group III-V semiconductor material, and one or more heating structures for heating the gaseous Group III precursors prior to reacting to a temperature to decompose substantially all dimers, trimers or other molecular variations of such precursors into their component monomers.
    Type: Grant
    Filed: November 3, 2011
    Date of Patent: December 4, 2012
    Assignee: Soitec
    Inventors: Chantal Arena, Christiaan Werkhoven
  • Publication number: 20120251429
    Abstract: Systems and methods of producing chemical compounds are disclosed. An example chemical production system includes an intake chamber having intake ports for entry of a gas mixture. An igniter ignites the gas mixture in the intake chamber. A nozzle restricts exit of the ignited gas mixture from the intake chamber. An expansion chamber cools the ignited gas with a cooling agent. The expansion chamber has an exhaust where the cooled gas exits the expansion chamber. A chemical compound product is formed in the expansion chamber.
    Type: Application
    Filed: August 30, 2011
    Publication date: October 4, 2012
    Inventor: Bruce H. Peters
  • Publication number: 20120237431
    Abstract: To provide a production method for a nitride crystal, where a nitride crystal can be prevented from precipitating in a portion other than on a seed crystal and the production efficiency of a gallium nitride single crystal grown on the seed crystal can be enhanced. In a method for producing a nitride crystal by an ammonothermal method in a vessel containing a mineralizer-containing solution, out of the surfaces of said vessel and a member provided in said vessel, at least a part of the portion coming into contact with said solution is constituted by a metal or alloy containing one or more atoms selected from the group consisting of tantalum (Ta), tungsten (W) and titanium (Ti), and has a surface roughness (Ra) of less than 1.80 ?m.
    Type: Application
    Filed: May 29, 2012
    Publication date: September 20, 2012
    Applicants: MITSUBISHI CHEMICAL CORPORATION, THE JAPAN STEEL WORKS, LTD., TOHOKU UNIVERSITY
    Inventors: YUTAKA MIKAWA, MAKIKO KIYOMI, YUJI KAGAMITANI, TORU ISHIGURO, YOSHIHIKO YAMAMURA
  • Publication number: 20120180660
    Abstract: A polyvinylidene fluoride (PVDF) pyrolyzate adsorbent is described, having utility for storing gases in an adsorbed state, and from which adsorbed gas may be desorbed to supply same for use. The PVDF pyrolyzate adsorbent can be of monolithic unitary form, or in a bead, powder, film, particulate or other finely divided form. The adsorbent is particularly suited for storage and supply of fluorine-containing gases, such as fluorine gas, nitrogen trifluoride, carbo-fluoride gases, and the like. The adsorbent may be utilized in a gas storage and dispensing system, in which the adsorbent is contained in a supply vessel, from which sorbate gas can be selectively dispensed.
    Type: Application
    Filed: December 17, 2011
    Publication date: July 19, 2012
    Applicant: ADVANCED TECHNOLOGY MATERIALS, INC.
    Inventors: Shaun M. Wilson, Edward A. Sturm
  • Patent number: 8197597
    Abstract: The present invention is related to the field of semiconductor processing equipment and methods and provides, in particular, methods and equipment for the sustained, high-volume production of Group III-V compound semiconductor material suitable for fabrication of optic and electronic components, for use as substrates for epitaxial deposition, for wafers and so forth. In preferred embodiments, these methods are optimized for producing Group III-N (nitrogen) compound semiconductor wafers and specifically for producing GaN wafers. Specifically, the method includes reacting an amount of a gaseous Group III precursor as one reactant with an amount of a gaseous Group V component as another reactant in a reaction chamber under conditions sufficient to provide sustained high volume manufacture of the semiconductor material on one or more substrates, with the gaseous Group III precursor continuously provided at a mass flow of 50 g Group III element/hour for at least 48 hours.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: June 12, 2012
    Assignee: Soitec
    Inventors: Chantal Arena, Christiaan Werkhoven
  • Patent number: 8163262
    Abstract: Presented is a method for Batch or continuous production of nitrogen trifluoride (NF3) using direct fluorination of organic solution of trimethylsilylamines at low temperatures. Fluorine gas reacts with a solution of tris(trimethylsilyl)amine or bis(trimethylsilyl)amine in a suitable reactor to produce NF3 in a continuous flow process. The crude product can be purified by a channeling the crude process flow through a scrubber to remove reactive byproducts and by cryogenic trapping of other non reactive byproducts in the process flow. Temperatures in the reaction and storage vessels are maintained to control the reaction products based on thermodynamics of the process and products. NF3 is liquefiable at ?126 degree Centigrade, and may be collected and used in other processes. The method also produce NF3 as a continuous gas flow process where fluorine is channeled to contact micro droplet suspensions of bis(trimethylsilyl)amines in sulfur hexafluoride.
    Type: Grant
    Filed: January 4, 2011
    Date of Patent: April 24, 2012
    Inventor: Bamidele A. Omotowa
  • Publication number: 20120063987
    Abstract: A method for ammonothermally growing group-III nitride crystals using an initially off-oriented non-polar and/or semi-polar growth surface on a group-III nitride seed crystal. Group-III-containing source materials and group-III nitride seed crystals are placed into a vessel, wherein the seed crystals have one or more non-polar or semi-polar growth surfaces. Group-III nitride crystals are ammonothermally grown by filling the vessel with a nitrogen-containing solvent for dissolving the source materials and transporting a fluid comprised of the solvent with the dissolved source materials to the seed crystals for growth of the group-III nitride crystals on the seed crystals. The growth surfaces are initially off-oriented growth surfaces, wherein the growth surfaces are off-oriented m-plane or highly vicinal m-plane growth surfaces. The growth surfaces of the seed crystals may be created by cutting group-III nitride crystals at a desired angle with respect to an m-plane.
    Type: Application
    Filed: March 15, 2011
    Publication date: March 15, 2012
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Siddha Pimputkar, James S. Speck, Shuji Nakamura
  • Publication number: 20110268645
    Abstract: To grow a highly pure nitride crystal having a low oxygen concentration efficiently by an ammonothermal method. A process for producing a nitride crystal, which comprises bringing a reactant gas reactive with ammonia to form a mineralizer, and ammonia into contact with each other to prepare a mineralizer in a reactor or in a closed circuit connected to a reactor; and growing a nitride crystal by an ammonothermal method in the presence of the ammonia and the mineralizer.
    Type: Application
    Filed: January 7, 2010
    Publication date: November 3, 2011
    Applicants: TOHOKU UNIVERSITY, MITSUBISHI CHEMICAL CORPORATION
    Inventors: Yutaka Mikawa, Makiko Kiyomi, Yuji Kagamitani, Toru Ishiguro
  • Publication number: 20110212013
    Abstract: A method for adding hydrogen-containing and/or nitrogen-containing compounds to a nitrogen-containing solvent used during ammonothermal growth of group-Ill nitride crystals to offset decomposition products formed from the nitrogen-containing solvent, in order to shift the balance between the reactants, i.e. the nitrogen-containing solvent and the decomposition products, towards the reactant side.
    Type: Application
    Filed: November 4, 2009
    Publication date: September 1, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Siddha Pimputkar, Derrick S. Kamber, James S. Speck, Shuji Nakamura
  • Publication number: 20110129669
    Abstract: A method for efficiently producing a plate-like nitride semiconductor crystal having the desired principal plane in a simple method is provided. A raw material gas is fed to a seed crystal in which a ratio (L/W) of length L in a longitudinal direction and maximum width W, of a plane of projection obtained by projecting a crystal growth face on the seed crystal in a growth direction is from 2 to 400, and the maximum width W is 5 mm or less, thereby growing a plate-like semiconductor crystal on the seed crystal.
    Type: Application
    Filed: March 2, 2009
    Publication date: June 2, 2011
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Kenji Fujito, Shuichi Kubo, Yoko Mashige
  • Publication number: 20100298499
    Abstract: A highly active and environment-friendly catalyst for use in a living radical polymerization is provided. A catalyst for use in a living radical polymerization method is provided. The catalyst comprises a central element, which is selected from nitrogen and phosphorus, and at least one halogen atom, which is bound to the central element. A monomer having a radical reactive unsaturated bond is subjected to a radical polymerization reaction in the presence of the catalyst, thereby it is possible to obtain a polymer having narrow molecular weight distribution. The present invention has the merits such as low toxicity of the catalyst, a small amount of the catalyst being required, high solubility of the catalyst in the polymerization media, mild reaction conditions, no coloration, no odor (unnecessary post-treatment of molded products). The method of the present invention is more environment-friendly and economical than other living radical polymerization methods.
    Type: Application
    Filed: May 2, 2008
    Publication date: November 25, 2010
    Applicant: KYOTO UNIVERSITY
    Inventors: Atsushi Goto, Takeshi Fukuda, Yoshinobu Tsujii
  • Patent number: 7829753
    Abstract: Catalytic system for partial oxidation reactions of hydrocarbons characterized in that it contains: one or more metals belonging to the 1st, 2nd, and 3rd transition series; one or more elements of group IIIA, IVA or VA, wherein at least one of said metals or said elements is in the form of a nitride.
    Type: Grant
    Filed: February 19, 2008
    Date of Patent: November 9, 2010
    Assignee: Saipem S.p.A.
    Inventors: Luca Basini, Domenico Sanfilippo, Alessandra Guarinoni
  • Patent number: 7824641
    Abstract: Provided herein is a new material, periodic mesoporous phosphorus-nitrogen compound, which may be used in a variety of emerging technologies. Its surface properties render it promising as a component in a variety of applications, including gas separation and purification systems in which waste gases such as SO2, SO3, or CO2 are separated from other gases. It may also be used as an interlayer dielectric in microelectronic chips. Its structure and composition are useful due to an advantageous and favorable combination of thermal stability, elastic modulus, and dielectric properties. The surface properties and the regularity of the pores furthermore provides utility as shape selective base catalysts. Protonated forms of the material are expected to be useful as a solid acid, and in applications such as acid catalysis. Additionally, because of the thermal behavior of the material, it is useful as “hard” template for other porous materials, without the need of an external reagent.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: November 2, 2010
    Assignee: Lehigh University
    Inventors: Kai Landskron, Paritosh Mohanty
  • Patent number: 7820127
    Abstract: A method for producing nitrogen trifluoride related to the present invention is characterized in that a fluorine gas and an ammonia gas are fed into a tubular reactor and are reacted with each other in the presence of a diluting gas in a gaseous phase under the condition of no catalyst to produce a gas product mainly composed of nitrogen trifluoride and a solid product mainly composed of ammonium fluoride and/or acidic ammonium fluoride, and then the solid product attached to an inner wall of the tubular reactor is removed by means of a device for removing the solid product, which device is mounted to the tubular reactor.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: October 26, 2010
    Assignee: Showa Denko K.K.
    Inventors: Hiromoto Ohno, Toshio Ohi, Yuji Sakai
  • Publication number: 20100221539
    Abstract: Affords large-diametric-span AlN crystals, applicable to various types of semiconductor devices, with superior crystallinity, a method of growing the AlN crystals, and AlN crystal substrates. The AlN crystal growth method is a method in which an AlN crystal (4) is grown by vapor-phase epitaxy onto a seed crystal substrate (2) placed inside a crystal-growth compartment (24) within a crystal-growth vessel (12) provided within a reaction chamber, and is characterized in that during growth of the crystal, carbon-containing gas is supplied to the inside of the crystal-growth compartment (24).
    Type: Application
    Filed: July 10, 2006
    Publication date: September 2, 2010
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Naho Mizuhara, Michimasa Miyanaga, Tomohiro Kawase, Shinsuke Fujiwara
  • Patent number: 7767341
    Abstract: A negative electrode for a lithium ion secondary battery including a current collector and an active material layer carried on the current collector, wherein the active material layer includes an active material and no binder, the active material contains silicon and nitrogen, and the active material layer has a larger nitrogen ratio on a side of a first face which is in contact with the current collector than on a side of a second face which is not in contact with the current collector.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: August 3, 2010
    Assignee: Panasonic Corporation
    Inventors: Yasutaka Kogetsu, Kazuyoshi Honda, Yuuko Ogawa
  • Patent number: 7754012
    Abstract: A method for manufacturing Group III nitride crystals with high quality is provided. By the method, a crystal raw material solution and gas containing nitrogen are introduced into a reactor vessel, which is heated, and crystals are grown in an atmosphere of pressure applied thereto. The gas is introduced from a gas supplying device to the reactor vessel through a gas inlet of the reactor vessel, and then is exhausted to the inside of a pressure-resistant vessel through a gas outlet of the reactor vessel. Since the gas is introduced directly to the reactor vessel, impurities attached to the pressure-resistant vessel and the like into the crystal growing site can be prevented. Further, the gas flows through the reactor vessel, to suppress aggregation of an evaporating alkali metal, etc., at the gas inlet and reduce flow of the metal vapor into the gas supplying device.
    Type: Grant
    Filed: April 14, 2008
    Date of Patent: July 13, 2010
    Assignees: Panasonic Corporation
    Inventors: Hisashi Minemoto, Yasuo Kitaoka, Isao Kidoguchi, Yusuke Mori, Fumio Kawamura, Takatomo Sasaki, Hidekazu Umeda, Yasuhito Takahashi
  • Publication number: 20090280051
    Abstract: A method for producing nitrogen trifluoride related to the present invention is characterized in that a fluorine gas and an ammonia gas are fed into a tubular reactor and are reacted with each other in the presence of a diluting gas in a gaseous phase under the condition of no catalyst to produce a gas product mainly composed of nitrogen trifluoride and a solid product mainly composed of ammonium fluoride and/or acidic ammonium fluoride, and then the solid product attached to an inner wall of the tubular reactor is removed by means of a device for removing the solid product, which device is mounted to the tubular reactor.
    Type: Application
    Filed: August 25, 2006
    Publication date: November 12, 2009
    Applicant: SHOWA DENKO K.K.
    Inventors: Hiromoto Ohno, Toshio Ohi, Yuji Sakai
  • Patent number: 7569122
    Abstract: A highly pure nitrogen trifluoride having a carbon tetrafluoride content of 10 ppm or less can be effectively obtained by boiling crude liquid nitrogen trifluoride having carbon tetrafluoride contaminant under a pressure ranging from 35 to 45 atm, to remove carbon tetrafluoride therefrom through vaporization.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: August 4, 2009
    Assignee: Sodiff Advanced Materials Co., Ltd.
    Inventor: Young-Kyun Lee
  • Publication number: 20090142248
    Abstract: A highly pure nitrogen trifluoride having a carbon tetrafluoride content of 10 ppm or less can be effectively obtained by boiling crude liquid nitrogen trifluoride having carbon tetrafluoride contaminant under a pressure ranging from 35 to 45 atm, to remove carbon tetrafluoride therefrom through vaporization.
    Type: Application
    Filed: August 31, 2006
    Publication date: June 4, 2009
    Applicant: SODIFF ADVANCED MATERIALS CO., LTD.
    Inventor: Young-Kyun Lee
  • Patent number: 7438883
    Abstract: A method for preparing a high-pressure phase cubic spinel-type silicon nitride includes housing a molding containing low-pressure phase silicon nitride powder and a metal powder in a cylindrical container, arranging an explosive in the cylindrical container so as to surround the molding, and exploding the explosive to compress the molding. An X-ray diffraction pattern of the high-pressure phase cubic spinel-type silicon nitride produced according to the method of the present invention shows a maximum peak having a full width at half maximum of 0.65 degrees or less. TG-DTA analysis of the cubic spinel-type silicon nitride shows a weight change starting temperature of 700 to 1100° C.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: October 21, 2008
    Assignees: NOF Corporation, National Institute for Materials
    Inventors: Kenji Ito, Katsuhiko Takahashi, Toshimori Sekine
  • Patent number: 7422631
    Abstract: The present invention relates to silicon nitride mould parts, particularly crucibles for use in connection with directional solidification and pulling of silicon single crystals. The mould parts consist of Si3N4 having a total open porosity between 40 and 60% by volume and where more than 50% of the pores in the surface of the mould parts have a size which is larger than the means size of the Si3N4 particles. The invention further relates to a method for producing the silicon nitride mould parts.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: September 9, 2008
    Assignee: Crusin AS
    Inventors: Espen Olsen, Arve Solheim, Havard Sorheim
  • Patent number: 7413722
    Abstract: A method and apparatus for manufacture of NF3 by gas-liquid phase reaction of fluorine and ammonia in molten ammonium acid fluoride (AAF) in a static reactor in which the reactants are conveyed primarily by thermal conduction or siphon. Optimally, the reactor contains one or more static mixing elements with little, if any, mechanical agitation. Reactant flow rate and reaction temperature are regulated by the rate of introduction of ammonia and cooling, as necessary The ratio of hydrogen fluoride (generated by the reaction) to ammonia in the reactor is significantly lower than taught in the prior art. This allows a lower reaction temperature. The present invention is an improved synthetic method that offers enhanced selectivity and higher yields, improved control of reaction kinetics, reduced operational and energy costs, and a greater margin of safety.
    Type: Grant
    Filed: August 4, 2005
    Date of Patent: August 19, 2008
    Assignee: Foosung Co., Ltd.
    Inventor: Yuichi Iikubo
  • Patent number: 7395823
    Abstract: The present invention relates to a process for production, shipment, and treatment of a NH4F(HF)x feedstock for local production of fluorine and NF3 for semiconductor chamber cleaning without the need for storage of large quantities of dangerous feeds and intermediate products.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: July 8, 2008
    Assignee: The BOC Group, Inc.
    Inventor: Donald P. Satchell, Jr.
  • Patent number: 7384618
    Abstract: A process and system for adsorption purification of NF3 wherein a crude product containing NF3 and impurities such as CF4 is brought into contact with a polyacrylonitrile-based carbon molecular sieve so that at least a portion of one or more impurities are adsorbed by the sieve without a significant adsorption of the NF3.
    Type: Grant
    Filed: April 7, 2005
    Date of Patent: June 10, 2008
    Assignee: Honeywell International Inc.
    Inventors: Rajiv R. Singh, Martin R. Paonessa, Matthew H. Luly, David F. Orlowski
  • Patent number: 7128885
    Abstract: A process for the production of nitrogen trifluoride by reacting fluorine gas and liquid ammonia acid fluoride in a first reaction zone having a relatively low energy input followed by treatment of the resulting reaction product in a second reaction zone having a relatively high energy input. The resulting crude nitrogen trifluoride product may be further treated with fluorine gas under elevated temperatures to improve yield of the desired product.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: October 31, 2006
    Assignee: The BOC Group, Inc.
    Inventor: Donald P. Satchell, Jr.
  • Patent number: 7083773
    Abstract: Nitrogen trifluoride is produced with a high yield by the method comprising forming a fast stream of micro droplets of a fused ammonium fluoride salt by rapidly ejecting the fused ammonium fluoride salt into a reactor through a nozzle while circulating the fused ammonium fluoride salt in the reactor from a lower portion to an upper portion; and contacting micro droplets of the fused ammonium fluoride salt with fluorine gas sucked in the reactor through a suction pipe for fluorine by a negative pressure formed around the nozzle due to an ejection of the fused ammonium fluoride salt, whereby excessive generation and regional accumulation of the heat of reaction are prevented, reducing the reaction temperature by 10˜30° C. compared with those of the existing methods, and a side reaction occurs only to a slight extent according to the lowered reaction temperature.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: August 1, 2006
    Assignee: Korea Institute of Science and Technology
    Inventors: Young-soo Kwon, Hong-gon Kim, Sang-deuk Lee, Jae-woo Lee, Jong-yev Hong, Hyung-sik Lim, Byoung-sung Ahn
  • Patent number: 7074378
    Abstract: This invention describes an improvement in a process for purifying a nitrogen trifluoride (NF3) stream containing unreacted F2, HF, and nitrogen oxides from an NF3 reactor wherein the F2, and HF are removed and then the nitrogen oxides removed by adsorption. The improvement in the process resides in selectively removing the F2 from said NF3 stream without generating oxygen difluoride, removing HF and then removing said nitrogen oxides by adsorption. Further purification can be effected as desired.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: July 11, 2006
    Assignee: Air Products and Chemicals, Inc.
    Inventors: James Joseph Hart, Philip Bruce Henderson, Howard Paul Withers, Jr., Madhukar Bhaskara Rao, Hoshang Subawalla
  • Patent number: 7045107
    Abstract: The present invention is directed to an improved reaction process that allows for the achievement of excellent NF3 production yields, while minimizing the amount of unreacted fluorine exiting with the process gases and minimizing the amount of liquid melt waste (HF/NH3) produced by the process. The basic NF3 process resides in reacting F2 with an ammonium ion source, e.g., ammonium acid fluoride, under conditions for forming NF3. The improvement in the process comprises: introducing F2 and said ammonium ion source cocurrently and downflow through a packed column or monolith column at a first temperature; reacting said F2 and ammonium ion source in said column; and, removing a mixture of NF3 and byproducts from said column at a second temperature higher than said first temperature.
    Type: Grant
    Filed: September 20, 2004
    Date of Patent: May 16, 2006
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Vipul Dholakia, Athanasios Tsirukis, Anthony J. Zehnder, Richard Peter Boehme
  • Patent number: 7022160
    Abstract: The present invention relates to a method of purifying gaseous nitrogen trifluoride from CF4 as impurity. The method comprises selective adsorption of nitrogen trifluoride by dehydrated erionite at a temperature of from ?30 to 30° C., displacement of carbon tetrafluoride by an inert gas, desorption and condensation of the purified nitrogen trifluoride. The purification yields 99.99% pure NF3 with CF4 content not over 10 ppm. The proposed method of NF3 sorption purification makes it possible to carry out the process at an ambient temperature and with long operating life of the sorbent. The method is practically feasible, economically expedient, and easy to implement under industrial conditions.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: April 4, 2006
    Assignee: Zakrytoe Aktsionernoe Obschestvo Nauchno-Proizvodstvennoe Obiedinenie “Pim-Invest”
    Inventors: Sergei Mikhailovich Igumnov, Nina Valerievna Kharitonova, legal representative, Natalya Vasilievna Kharitonova, legal representative, Valery Pavlovich Kharitonov, deceased
  • Patent number: 7021487
    Abstract: A metal container to be filled with a halogen containing gas, with the inner surface processed with a polishing agent. The gas has a reduced purity decline by the increase of the water content or impurities from the inner surface of the container which is absorbed by the gas over the passage of time. The inner surface processing method is improved such that the value of dividing the area of the Si2s peak by the area of the Fe2p3/2 peak in the X-ray photoelectron spectrum of the gas container inner surface with the inner surface process with a polishing agent applied is 0.3 or less.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: April 4, 2006
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Akio Kikkawa, Shigeo Kanayama, Isao Harada
  • Patent number: 7018598
    Abstract: F2 gas is reacted with NH3 gas in a gaseous phase at 80° C. or less in the presence of a diluting gas to produce NF3. Thus, NF3 is produced with good safety, efficiency and profitability.
    Type: Grant
    Filed: May 11, 2001
    Date of Patent: March 28, 2006
    Assignee: Showa Denko K.K.
    Inventors: Hiromoto Ohno, Toshio Ohi
  • Patent number: 6986874
    Abstract: The present invention provides a method and apparatus for producing nitrogen trifluoride. The method comprises contacting a fluorine-containing feed stream with liquid ammonium acid fluoride in a reaction zone for time and under conditions sufficient to produce nitrogen trifluoride. During the contacting step, the effective melt acidity value of the liquid ammonium acid fluoride is decreased and a reaction product stream is removed. In one embodiment, a gaseous mixture of elemental fluorine and hydrogen fluoride is contacted with a bulk liquid ammonium acid fluoride, such that the initial effective melt acidity value is greater than the melt acidity value of the bulk liquid ammonium acid fluoride in the reaction zone.
    Type: Grant
    Filed: December 14, 2000
    Date of Patent: January 17, 2006
    Assignee: The BOC Group, Inc.
    Inventors: Donald Prentice Satchell, Jr., Johannes Petrus le Roux
  • Patent number: 6984366
    Abstract: A method for the production of nitrogen trifluoride from a fluorine reactant and an ammonium ion source that is dispersed within a liquid phase reaction mixture containing one or more perfluorocarbon fluids is disclosed herein. In one embodiment, the fluorine reactant is introduced to the reaction mixture at a temperature that ranges from 90° C. to 120° C. In this embodiment, the percentage yield of nitrogen trifluoride may be about 80% or greater.
    Type: Grant
    Filed: October 16, 2003
    Date of Patent: January 10, 2006
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Robert George Syvret, Beth Ann Campion, Gregory Alan Cooper, Joan Marie Schork
  • Patent number: 6908601
    Abstract: The invention provides a method and apparatus for producing nitrogen trifluoride. The invention involves passing a working fluid through a heat engine cycle and using the mechanical energy generated by the working fluid to produce sufficient mixing intensity within a nitrogen trifluoride reactor. The method utilizes a working fluid vapor jet, such as a hydrogen fluoride vapor jet, to impart sufficient energy to the mixing zone of a reactor in order to disperse gaseous fluorine within a liquid ammonium acid fluoride melt. A gaseous reaction product stream is removed from the reactor, the reaction product stream comprising nitrogen trifluoride and a working fluid vapor. The working fluid is then separated from the nitrogen trifluoride and recycled for reuse in the process, thereby completing a heat engine cycle.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: June 21, 2005
    Assignee: The BOC Group, Inc.
    Inventors: Donald Prentice Satchell, Jr., Vasu R. Mohan
  • Patent number: 6821496
    Abstract: The invention relates to a new process for preparing nitrogen trifluoride which finds extensive application in the technology of semiconductors, high energy lasers, and chemical vapor deposition. Nitrogen trifluoride is prepared by the fluorination of urea or its decomposition products with elemental fluorine in anhydrous hydrogen fluoride at a temperature of from −20° C. to 0° C. and the molar ratio of fluorine to the starting compounds of not over 3. The concentration of the starting compounds in anhydrous hydrogen fluoride is preferably 20-50% by weight. The proposed process is explosion-safe and gives a product with maximum content of nitrogen trifluoride and minimum concentration of admixtures, with the yield of up to 90%.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: November 23, 2004
    Assignee: Zakrytoe Aktsionernoe Obschestvo Nauchno Proizvodstvennoe Obiedinenie “PiM-Invest”
    Inventors: Sergei Mikhailovich Igumnov, Valery Pavlovich Kharitonov