Nitrogen Containing Coating (e.g., Metal Nitride, Etc.) Patents (Class 427/255.394)
  • Patent number: 8021723
    Abstract: A method for processing a substrate by plasma CVD includes: (i) forming a film on a substrate placed on a susceptor by applying RF power between the susceptor and a shower plate in the presence of a film-forming gas in a reactor; and (ii) upon completion of step (i), without unloading the substrate, applying amplitude-modulated RF power between the susceptor and the shower plate in the absence of a film-forming gas but in the presence of a non-film-forming gas to reduce a floating potential of the substrate.
    Type: Grant
    Filed: November 27, 2007
    Date of Patent: September 20, 2011
    Assignee: ASM Japan K.K.
    Inventors: Yasushi Fukasawa, Mitsutoshi Shuto, Yasuaki Suzuki
  • Patent number: 8017182
    Abstract: Films are deposited on a substrate by a process in which atomic layer deposition (ALD) is used to deposit one layer of the film and pulsed chemical vapor deposition (CVD) is used to deposit another layer of the film. During the ALD part of the process, a layer is formed by flowing sequential and alternating pulses of mutually reactive reactants that deposit self-limitingly on a substrate. During the pulsed CVD part of the process, another layer is deposited by flowing two CVD reactants into a reaction chamber, with at least a first of the CVD reactants flowed into the reaction chamber in pulses, with those pulses overlapping at least partially with the flow of a second of the CVD reactants. The ALD and CVD parts of the process ca be used to deposit layers with different compositions, thereby forming, e.g., nanolaminate films. Preferably, high quality layers are formed by flowing the second CVD reactant into the reaction chamber for a longer total duration than the first CVD reactant.
    Type: Grant
    Filed: June 21, 2007
    Date of Patent: September 13, 2011
    Assignee: ASM International N.V.
    Inventors: Menso Hendriks, Martin Knapp, Suvi Haukka
  • Patent number: 8012535
    Abstract: The invention relates to a method for producing a coated substrate body by chemical vapor deposition at least on one layer made of a carbonitride of a metal of IVa-Vla-groups of the periodic table, wherein a monocyclic hydrocarbon is used in the gas atmosphere during the deposition, in addition to a nitrile. According to the invention, the thus produced coated substrate body has a high degree of hardness and is used, preferably, in cutting operations where the cutting speeds are ?250 m/min.
    Type: Grant
    Filed: October 7, 2006
    Date of Patent: September 6, 2011
    Assignee: Kennametal Widia Produktions GmbH & Co KG
    Inventors: Volkmar Sottke, Doris Lenk, Hartmut Westphal, Hendrikus Van Den Berg
  • Patent number: 8003164
    Abstract: A method of making a scratch resistant coated article which is also resistant to attacks by at least some fluorine-inclusive etchant(s) for at least a period of time is provided. In certain example embodiments, an anti-etch layer(s) is provided on a glass substrate in order to protect the glass substrate from attacks by fluorine-inclusive etchant(s), a scratch resistant layer of or including DLC is provided over the anti-layer(s), and a seed layer is provided between the anti-layer(s) and the scratch resistant layer so as to facilitate the adhesion of the scratch resistant layer while also helping to protect the anti-layer(s). Optionally, a base layer(s) or underlayer(s) may be provided under at least the anti-etch layer(s).
    Type: Grant
    Filed: September 19, 2008
    Date of Patent: August 23, 2011
    Assignee: Guardian Industries Corp.
    Inventors: Rudolph Hugo Petrmichl, Michael P. Remington, Jr., Jose Nunez-Regueiro, Maxi Frati, Greg Fisher
  • Patent number: 7993705
    Abstract: A method for using a film formation apparatus includes performing film formation of a product film selected from the group consisting of a silicon nitride film and a silicon oxynitride film on a target substrate within a reaction chamber of the film formation apparatus; and unloading the target substrate from the reaction chamber. Thereafter, the method includes first heating an inner surface of the reaction chamber at a post process temperature while supplying a post process gas for nitridation into the reaction chamber, thereby performing nitridation of a by-product film deposited on the inner surface of the reaction chamber; then rapidly cooling the inner surface of the reaction chamber, thereby cracking the by-product film by a thermal stress; and then forcibly exhausting gas from inside the reaction chamber to carry the by-product film, thus peeled off from the inner surface.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: August 9, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Nobutake Nodera, Kazuhide Hasebe, Kazuya Yamamoto
  • Patent number: 7985449
    Abstract: A process is described for depositing a metal film on a substrate surface having a diffusion barrier layer deposited thereupon. In one embodiment of the present invention, the process includes: providing a surface of the diffusion barrier layer that is substantially free of an elemental metal and forming the metal film on at least a portion of the surface via deposition by using a organometallic precursor. In certain embodiments, the diffusion barrier layer may be exposed to an adhesion promoting agent prior to or during at least a portion of the forming step. Suitable adhesion promoting agents include nitrogen, nitrogen-containing compounds, carbon-containing compounds, carbon and nitrogen containing compounds, silicon-containing compounds, silicon and carbon containing compounds, silicon, carbon, and nitrogen containing compounds, or mixtures thereof. The process of the present invention provides substrates having enhanced adhesion between the diffusion barrier layer and the metal film.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: July 26, 2011
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Diwakar Garg, Hansong Cheng, John Anthony Thomas Norman, Eduardo Machado, Pablo Ordejon
  • Publication number: 20110171384
    Abstract: A first substrate 16 has a source material forming surface on which a plurality of source materials for forming a polymerized film is formed in a predetermined pattern, and a second substrate 15 has a film forming surface on which the polymerized film will be formed. Here, the first substrate 16 and the second substrate 15 are installed in a processing chamber 2 such that the source material forming surface and the film forming surface face each other. Then, the inside of the processing chamber 2 is maintained under a vacuum atmosphere, and the first substrate 16 is heated to a first temperature at which the source materials on the source material forming surface are evaporated and the second substrate 15 is heated to a second temperature at which the source materials cause polymerization reaction on the film forming surface.
    Type: Application
    Filed: July 17, 2009
    Publication date: July 14, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yumiko Kawano, Yusaku Kashiwagi
  • Publication number: 20110165346
    Abstract: Classes of liquid aminosilanes have been found which allow for the production of silicon carbo-nitride films of the general formula SixCyNz. These aminosilanes, in contrast, to some of the precursors employed heretofore, are liquid at room temperature and pressure allowing for convenient handling. In addition, the invention relates to a process for producing such films. The classes of compounds are generally represented by the formulas: and mixtures thereof, wherein R and R1 in the formulas represent aliphatic groups typically having from 2 to about 10 carbon atoms, e.g., alkyl, cycloalkyl with R and R1 in formula A also being combinable into a cyclic group, and R2 representing a single bond, (CH2)n, a ring, or SiH2.
    Type: Application
    Filed: March 18, 2011
    Publication date: July 7, 2011
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Manchao Xiao, Arthur Kenneth Hochberg
  • Patent number: 7973189
    Abstract: An interconnect structure for integrated circuits incorporates a layer of cobalt nitride that facilitates the nucleation, growth and adhesion of copper wires. The cobalt nitride may deposited on a refractory metal nitride or carbide layer, such as tungsten nitride or tantalum nitride, that serves as a diffusion barrier for copper and also increases the adhesion between the cobalt nitride and the underlying insulator. The cobalt nitride may be formed by chemical vapor deposition from a novel cobalt amidinate precursor. Copper layers deposited on the cobalt nitride show high electrical conductivity and can serve as seed layers for electrochemical deposition of copper conductors for microelectronics.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: July 5, 2011
    Assignee: President and Fellows of Harvard College
    Inventors: Roy Gerald Gordon, Hoon Kim, Harish Bhandari
  • Publication number: 20110159188
    Abstract: A film deposition apparatus rotates a turntable and each gas nozzle relatively to each other at a rotational speed of 100 rpm or higher when depositing a titanium nitride film, to speed up a reaction gas supply cycle or a film deposition cycle of a reaction product. A next film of the reaction product is deposited before the grain size of the reaction product already generated on a substrate surface begins to grow due to crystallization of the already generated reaction product.
    Type: Application
    Filed: December 20, 2010
    Publication date: June 30, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hitoshi Kato, Kohichi Orito, Hiroyuki Kikuchi, Muneyuki Otani, Takeshi Kumagai, Kensaku Narushima, Takashi Nishimori
  • Patent number: 7968147
    Abstract: The present invention relates to ceramic cutting tools, such as, an aluminum oxide with zirconium oxide ceramic cutting tool with diffusion bonding enhanced layer and CVD coatings, particularly useful for machining modern metal materials. The method comprises a chemical reaction with a mixture including nitrogen and aluminum chloride introduced to form a diffusion bonding enhanced layer between the ceramic substrate and the CVD coatings. Thus formed diffusion bonding enhanced layer is highly adherent to the aluminum oxide with zirconium oxide ceramic substrate and significantly enhances the CVD coating properties, thus improving the machining performance in terms of the tool life of zirconium-based aluminum oxide with zirconium oxide ceramic cutting tools.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: June 28, 2011
    Assignee: TDY Industries, Inc.
    Inventors: X. Daniel Fang, David J. Wills, Gilles Festeau
  • Patent number: 7959987
    Abstract: A method and apparatus for depositing a material layer to treat and condition a substrate, such as a fuel cell part, is described. The method includes depositing a hydrophilic material layer on a portion of the surface of the substrate in a process chamber from a mixture of precursors of the hydrophilic material layer. In addition, the method includes reducing a fluid contact angle of the substrate surface. The hydrophilic material layer comprises a wet etch rate of less than about 0.03 ?/min in the presence of about 10 ppm of hydrofluoric acid in water. The material layer can be used to condition various parts of a fuel cell useful in applications to generate electricity.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: June 14, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Tae Kyung Won, Robert Bachrach, John M. White, Wendell T. Blonigan
  • Publication number: 20110135822
    Abstract: Provided are a coated cutting tool having excellent wear resistance and excellent resistance to chipping as well as excellent fracture resistance such that the coated cutting tool is unlikely to cause backward movement of the tool edge position due to wear or chipping, and a method for producing the same. A coated cutting tool comprising a base material having a surface coated with a coating film, wherein the coating film comprises at least one layer comprised of a TiCN columnar crystal film, wherein the TiCN columnar crystal film has an average grain size of 0.05 to 0.5 ?m, as measured in the direction parallel to the surface of the base material, and exhibits an X-ray diffraction pattern having a peak at a diffraction angle 2? in the range of from 121.5 to 122.6° wherein the peak is ascribed to the (422) crystal facet of the TiCN columnar crystal as measured using CuK? radiation.
    Type: Application
    Filed: February 8, 2011
    Publication date: June 9, 2011
    Inventors: Jun Watanabe, Yohei Sone
  • Patent number: 7955651
    Abstract: A refined method to produce textured ?-Al2O3 layers in a temperature range of 750-1000° C. with a controlled texture and substantially enhanced wear resistance and toughness than the prior art is disclosed. The ?-Al2O3 layer is formed on a bonding layer of (Ti,Al)(C,O,N) with increasing aluminum content towards the outer surface. Nucleation of ?-Al2O3 is obtained through a nucleation step composed of short pulses and purges of Ti-containing and oxidizing steps. The ?-Al2O3 layer has a thickness ranging from 1 to 20 ?m and is composed of columnar grains. The length/width ratio of the alumina grains is from 2 to 15, preferably 6 to 10. The layer is characterized by a strong (110) growth texture, measured using XRD, and by the low intensity of (012), (104), (113), (024) and (116) diffraction peaks.
    Type: Grant
    Filed: August 8, 2008
    Date of Patent: June 7, 2011
    Assignee: Seco Tools AB
    Inventor: Sakari Ruppi
  • Publication number: 20110117276
    Abstract: This invention relates to erosion resistant coatings comprising at least 2 sublayer systems in which each sublayer system is separated from another by an interlayer, wherein (i) each sublayer system is the same or different and comprises at least 4 layers, (ii) said layers comprise alternating layers of a nitride-containing compound of stoichiometric composition and a nitride-containing compound of nonstoichiometric composition, (iii) each sublayer system has a thickness of greater than about 0.4 microns, and (iv) each interlayer is the same or different and comprises a metal-containing compound. This invention also relates to a method for producing the coatings and to articles, e.g., gas turbine compressor rotor blade and stator vanes, coated with the coatings.
    Type: Application
    Filed: January 25, 2011
    Publication date: May 19, 2011
    Inventors: Albert Feuerstein, Thomas Albert
  • Patent number: 7935382
    Abstract: A method of making a metal nitride is provided. The method may include introducing a metal in a chamber. A nitrogen-containing material may be flowed into the chamber. Further, a hydrogen halide may be introduced. The nitrogen-containing material may react with the metal in the chamber to form the metal nitride.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: May 3, 2011
    Assignee: Momentive Performance Materials, Inc.
    Inventors: Dong-Sil Park, Mark Philip D'Evelyn, Myles Standish Peterson, II, John Thomas Leman, Joell Randolph Hibshman, II, Fred Sharifi
  • Patent number: 7935384
    Abstract: The present invention relates to a method of forming a metal-nitride film onto a surface of an object to be processed in a processing container in which a vacuum can be created. The method of the invention includes: a step of continuously supplying an inert gas into a processing container set at a low film-forming temperature; and a step of intermittently supplying a metal-source gas into the processing container, during the step of continuously supplying the inert gas. During the step of intermittently supplying the metal-source gas, a nitrogen-including reduction gas is supplied into the processing container at the same time that the metal-source gas is supplied, during a supply term of the metal-source gas. The nitrogen-including reduction gas is also supplied into the processing container for a term shorter than a non-supply term of the metal-source gas, during the non-supply term of the metal-source gas.
    Type: Grant
    Filed: September 2, 2002
    Date of Patent: May 3, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Toshio Hasegawa
  • Patent number: 7927663
    Abstract: Wear resistance of the prior-art Ti(C,N) layers can be considerably enhanced by optimizing the grain size and microstructure. This invention describes a method to obtain controlled, fine, equiaxed grain morphology in Ti(C,N) layers produced using moderate temperature CVD (MTCVD). The method includes the step of doping using CO, CO2, ZrC14 and A1C13 or combinations of these to control the grain size and shape. Doping has to be controlled carefully in order to avoid nanograined structures and oxidization. Doping is further controlled to produce grain size that is from about 50 to about 300 nm, preferably from about 50 to about 150; a lack of any strong preferred growth orientation; and a length-to-width ratio (L/W) of less than 3 and only with a slight to moderate XRD line broadening.
    Type: Grant
    Filed: April 12, 2007
    Date of Patent: April 19, 2011
    Assignee: Seco Tools AB
    Inventor: Sakari Ruppi
  • Patent number: 7923070
    Abstract: This invention includes atomic layer deposition methods of forming conductive metal nitride comprising layers. In one implementation, an atomic layer deposition method of forming a conductive metal nitride comprising layer includes positioning a substrate within a deposition chamber. A first species is chemisorbed to form a first species monolayer onto the substrate from a gaseous first precursor comprising at least one of an amido metal organic compound or an imido metal organic compound. The first species monolayer comprises organic groups. The chemisorbed first species is contacted with a second precursor plasma effective to react with the first species monolayer to remove organic groups from the first species monolayer. The chemisorbing and contacting are successively repeated under conditions effective to form a layer of material on the substrate comprising a conductive metal nitride.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: April 12, 2011
    Assignee: Micron Technology, Inc.
    Inventors: Brenda D. Kraus, Eugene P. Marsh
  • Publication number: 20110060165
    Abstract: Metal aminotroponiminates, metal bis-oxazolinates and metal guanidinates are described, as well as ligand precursors of such compounds, and mixed ligand barium and strontium complexes suitable for chemical vapor deposition, atomic layer deposition, and rapid vapor deposition processes. Such metal compounds are useful in the formation of thin metal films on substrates, e.g., in chemical vapor deposition, atomic layer deposition or rapid vapor deposition processes. The substrates formed have thin film monolayers of the metals provided by the precursors.
    Type: Application
    Filed: December 29, 2006
    Publication date: March 10, 2011
    Applicant: ADVANCED TECHNOLOGY MATERIALS, INC.
    Inventors: Thomas M. Cameron, Chongying Xu, Tianniu Chen, Matthias Stender
  • Patent number: 7892602
    Abstract: Methods for depositing a metal silicon nitride layer on a substrate during an atomic layer deposition (ALD) process. The methods provide positioning a substrate within a process chamber containing a centralized expanding channel that conically tapers towards and substantially covers the substrate, flowing a process gas into the centralized expanding channel to form a circular flow pattern, exposing the substrate to the process gas having the circular flow pattern, and exposing the substrate sequentially to chemical precursors during an ALD process to form a metal silicon nitride material. In one example, the ALD process provides sequentially pulsing a metal precursor, a nitrogen precursor, and a silicon precursor into the process gas having the circular flow pattern. The metal silicon nitride material may contain tantalum or titanium. In other examples, the process gas or the substrate may be exposed to a plasma.
    Type: Grant
    Filed: June 7, 2006
    Date of Patent: February 22, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Hua Chung, Ling Chen, Barry L. Chin
  • Patent number: 7887875
    Abstract: A silicon rich anti-reflective coating (30) is formed on a layer (10) in which narrow linewidth features are to be formed. Prior to the formation of a photoresist layer (50), the anti-reflecting coating (30) is exposed to excited oxygen species to reduce photoresist poisoning.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: February 15, 2011
    Assignee: Texas Instruments Incorporated
    Inventors: James B. Friedmann, Shangting Detweiler, Brian M. Trentman
  • Publication number: 20110000852
    Abstract: In an embodiment, a method for manufacturing a thin layer chromatography (“TLC”) plate is disclosed. The method includes forming a layer of elongated nanostructures (e.g., carbon nanotubes), and at least partially coating the elongated nanostructures with a coating. The coating includes a stationary phase and/or precursor of a stationary phase for use in chromatography. Embodiments for TLC plates and related methods are also disclosed.
    Type: Application
    Filed: June 30, 2010
    Publication date: January 6, 2011
    Applicant: BRIGHAM YOUNG UNIVERSITY
    Inventors: Matthew R. LINFORD, Robert C. DAVIS, Richard R. VANFLEET, David JENSEN, Li YANG
  • Publication number: 20100330363
    Abstract: A resin substrate of the present invention has a resin layer and a surface layer formed on a surface of the resin layer, wherein the surface layer is a layer comprising silicon nitride as a main component and deposited by the chemical vapor deposition method, and at the interface between the resin layer and the surface layer, at the interface between the resin layer and the surface layer, an interfacial region over which a percentage changes from 80% to 20% has a thickness of not more than 25 nm, wherein the difference between the maximum nitrogen concentration in the surface layer and the steady-state nitrogen concentration in the resin layer is taken as 100%. The surface layer has an average surface roughness (Ra) of not more than 1 nm. The resin substrate has properties of water vapor barrier and surface flatness.
    Type: Application
    Filed: June 27, 2008
    Publication date: December 30, 2010
    Applicants: ULVAC, INC., UBE INDUSTRIES, LTD.
    Inventors: Tetsushi Fujinaga, Makiko Takagi, Masanori Hashimoto, Shin Asari, Ryuji Oyama
  • Publication number: 20100310860
    Abstract: A method of forming an SiC or SiC/Si3N4 coating layer on a bare graphite substrate via a solid-vapor process is disclosed. Synthesis of the SiC coating layer on the graphite substrate is accomplished by reaction of SiO vapor and carbon (C) of the graphite, and that of the SiC/Si3N4 coating layer is accomplished by reaction of SiO vapor, N2 and C of the graphite. Thickness of the SiC coating layer is affected by porosity of the graphite substrate, reaction temperature, and dwell time. By controlling the reaction temperature, hardness of the SiC coating may be increased to 10-15 times that of the bare graphite substrate. The SiC/Si3N4 coating is much thinner than the SiC coating and has a higher surface hardness. Thermal oxidation tests show that the SiC or SiC/Si3N4 coated substrate exhibits improved oxidation resistance over bare substrates. In particular, the SiC/Si3N4 coated substrate shows outstanding resistance to thermal oxidation.
    Type: Application
    Filed: February 28, 2008
    Publication date: December 9, 2010
    Inventors: Yeon Gil Jung, Sang Won Myoung, Ji Hun Kang, Jeong-Pyo Kim
  • Patent number: 7838073
    Abstract: Tantalum precursors useful in depositing tantalum nitride or tantalum oxides materials on substrates, by processes such as chemical vapor deposition and atomic layer deposition. The precursors are useful in forming tantalum-based diffusion barrier layers on microelectronic device structures featuring copper metallization and/or ferroelectric thin films.
    Type: Grant
    Filed: May 4, 2010
    Date of Patent: November 23, 2010
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Tianniu Chen, Chongying Xu, Thomas H. Baum
  • Publication number: 20100288316
    Abstract: A water-guiding household device, in particular, a dishwasher, equipped with an improved drive shaft which is arranged in the wet running pump. A coating made of a chrome-nitrogen compound is applied to the drive shaft according to a PVD method.
    Type: Application
    Filed: January 15, 2007
    Publication date: November 18, 2010
    Applicant: BSH Bosch und Siemens Hausgerate GmbH
    Inventors: Roland Ertle, Bruno Reiter, Franz-Josef Wagner
  • Publication number: 20100290945
    Abstract: Oxygen free, solution based zirconium precursors for use in ALD processes are disclosed for growing ZrO2 or other Zr compound films in a self-limiting and conformal manner. An oxygen free, solution based ALD precursor of (t-BuCp)2ZrMC2 is particular useful for depositing ZrO2 or other Zr compound films.
    Type: Application
    Filed: May 13, 2009
    Publication date: November 18, 2010
    Inventors: Ce MA, Kee-Chan Kim, Graham Anthony McFarlane
  • Patent number: 7824783
    Abstract: The present invention provides a heretofore-unknown use for zirconium nitride as a hydrogen peroxide compatible protective coating that was discovered to be useful to protect components that catalyze the decomposition of hydrogen peroxide or corrode when exposed to hydrogen peroxide. A zirconium nitride coating of the invention may be applied to a variety of substrates (e.g., metals) using art-recognized techniques, such as plasma vapor deposition. The present invention further provides components and articles of manufacture having hydrogen peroxide compatibility, particularly components for use in aerospace and industrial manufacturing applications. The zirconium nitride barrier coating of the invention provides protection from corrosion by reaction with hydrogen peroxide, as well as prevention of hydrogen peroxide decomposition.
    Type: Grant
    Filed: May 5, 2010
    Date of Patent: November 2, 2010
    Assignee: The Boeing Company
    Inventor: Ali Yousefiani
  • Patent number: 7815970
    Abstract: The present invention provides methods of preparing Group III-nitride films of controlled polarity and substrates coated with such controlled polarity films. In particular, the invention provides substrate preparation steps that optimize the substrate surface for facilitating growth of a Group III-polar film, an N-polar film, or a selectively patterned film with both a Group III-polar portion and an N-polar portion in precise positioning. The methods of the invention are particularly suited for use in CVD methods.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: October 19, 2010
    Assignee: North Carolina State University
    Inventors: Raoul Schlesser, Ramón R. Collazo, Zlatko Sitar
  • Publication number: 20100255199
    Abstract: A method of coating a substrate that includes the steps of: applying by chemical vapor deposition at a temperature ranging between about 750 degrees Centigrade and about 920 degrees Centigrade an alpha-alumina coating layer wherein the alpha-alumina coating layer exhibits a platelet grain morphology at the surface thereof.
    Type: Application
    Filed: June 18, 2010
    Publication date: October 7, 2010
    Applicant: Kennametal Inc.
    Inventors: Alfred S. Gates, JR., Pankaj K. Mehrotra, Charles G. McNerny, Peter R. Leicht
  • Patent number: 7807225
    Abstract: A high-density plasma method is provided for forming a SiOXNY thin-film. The method provides a substrate and introduces a silicon (Si) precursor. A thin-film is deposited overlying the substrate, using a high density (HD) plasma-enhanced chemical vapor deposition (PECVD) process. As a result, a SiOXNY thin-film is formed, where (X+Y<2 and Y>0). The SiOXNY thin-film can be stoichiometric or non-stoichiometric. The SiOXNY thin-film can be graded, meaning the values of X and Y vary with the thickness of the SiOXNY thin-film. Further, the process enables the in-situ deposition of a SiOXNY thin-film multilayer structure, where the different layers may be stoichiometric, non-stoichiometric, graded, and combinations of the above-mentioned types of SiOXNY thin-films.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: October 5, 2010
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Pooran Chandra Joshi, Apostolos T. Voutsas, John W. Hartzell
  • Publication number: 20100239850
    Abstract: A method for fabricating a composite material includes providing a free-standing carbon nanotube structure having a plurality of carbon nanotubes, introducing at least two reacting materials into the carbon nanotube structure to form a reacting layer, activating the reacting materials to grow a plurality of nanoparticles, wherein the nanoparticles are spaced from each other and coated on a surface of each of the carbon nanotubes of the carbon nanotube structure.
    Type: Application
    Filed: November 25, 2009
    Publication date: September 23, 2010
    Applicants: Tsinghua University, HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: Jia-Ping Wang, Kai-Li Jiang, Qun-Qing Li, Shou-Shan Fan
  • Publication number: 20100233633
    Abstract: Methods for processing a substrate with a boron rich film are provided. A patterned layer of boron rich material is deposited on a substrate and can be used as an etch stop. By varying the chemical composition, the selectivity and etch rate of the boron rich material can be optimized for different etch chemistries. The boron rich materials can be deposited over a layer stack substrate in multiple layers and etched in a pattern. The exposed layer stack can then be etched with multiple etch chemistries. Each of the boron rich layers can have a different chemical composition that is optimized for the multiple etch chemistries.
    Type: Application
    Filed: May 24, 2010
    Publication date: September 16, 2010
    Applicant: Applied Materials, Inc.
    Inventors: Victor Nguyen, Yi Chen, Mihaela Balseanu, Isabelita Roflox, Li-Qun Xia, Derek R. Witty
  • Patent number: 7791272
    Abstract: A light-emitting element includes a protective layer in contact with an upper electrode and a circular polarizer in contact with the protective layer.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: September 7, 2010
    Assignee: Canon Kabushiki Kaisha
    Inventors: Tomoyuki Tamura, Ichiro Kataoka
  • Patent number: 7790230
    Abstract: A method of deposition by: depositing a metal halide on a substrate; providing a vapor that forms a material by way of chemical vapor deposition; heating the metal halide to a temperature at or above the melting point of the metal halide and at or below the melting point of the material; and contacting the metal halide with the vapor to cause growth on the substrate of a solid solution of the metal halide in the material. The metal is a rare earth metal or a transition metal.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: September 7, 2010
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Michael A Mastro, Jaime A. Freitas, Charles R. Eddy, Jr., Jihyun Kim
  • Publication number: 20100221428
    Abstract: Pentakis(dimethylamino) disilane comprising compound is used along with a nitrogen containing gas and optionally an oxygen containing gas for SiN (and optionally SiON) film deposition by CVD.
    Type: Application
    Filed: April 3, 2006
    Publication date: September 2, 2010
    Inventor: Christian Dussarrat
  • Patent number: 7785658
    Abstract: A method for forming a metal wiring structure includes: (i) providing a multi-layer structure including an exposed wiring layer and an exposed insulating layer in a reaction space; (ii) introducing an —NH2 or >NH terminal at least on an exposed surface of the insulating layer in a reducing atmosphere; (iii) introducing a reducing compound to the reaction space and then purging a reaction space; (iv) introducing a metal halide compound to the reaction space and then purging the reaction space; (v) introducing a gas containing N and H and then purging the reaction space; (vi) repeating steps (iii) to (v) in sequence to produce a metal-containing barrier layer; and (vii) forming a metal film on the metal-containing barrier layer.
    Type: Grant
    Filed: March 3, 2006
    Date of Patent: August 31, 2010
    Assignee: ASM Japan K.K.
    Inventors: Hiroshi Shinriki, Akira Shimizu
  • Patent number: 7785664
    Abstract: A method is provided for depositing thin films in which the thin films are continuously deposited into one chamber and 1-6 wafers are loaded into the chamber. In the method, a process gap between a shower head or a gas injection unit and a substrate is capable of being controlled. The method comprises (a) loading at least one substrate into the chamber, (b) depositing the Ti thin film onto the substrate, adjusted so that a first process gap is maintained, (c) moving a wafer block so that the first process gap is changed into a second process gap in order to control the process gap of the substrate upon which the Ti thin film is deposited, (d) depositing the TiN thin film onto the substrate, moved to set the second process gap, and (e) unloading the substrate upon which the Ti/TiN thin films are deposited.
    Type: Grant
    Filed: December 14, 2005
    Date of Patent: August 31, 2010
    Assignee: IPS Ltd.
    Inventors: Tae Wook Seo, Young Hoon Park, Ki Hoon Lee, Sahng Kyoo Lee
  • Publication number: 20100215842
    Abstract: Tantalum precursors useful in depositing tantalum nitride or tantalum oxides materials on substrates, by processes such as chemical vapor deposition and atomic layer deposition. The precursors are useful in forming tantalum-based diffusion barrier layers on microelectronic device structures featuring copper metallization and/or ferroelectric thin films.
    Type: Application
    Filed: May 4, 2010
    Publication date: August 26, 2010
    Applicant: ADVANCED TECHNOLOGY MATERIALS, INC.
    Inventors: Tianniu CHEN, Chongying XU, Thomas H. BAUM
  • Publication number: 20100206716
    Abstract: A tantalum nitride film-forming method comprises the steps of introducing, into a vacuum chamber, a raw gas consisting of a coordination compound constituted by elemental Ta having a coordinated ligand represented by the general formula: N?(R,R?) (in the formula, R and R? may be the same or different and each represents an alkyl group having 1 to 6 carbon atoms) to thus adsorb the gas on a substrate; then introducing an NH3 gas and then activated H radicals derived from a reactant gas into a vacuum chamber to thus remove the R(R?) groups bonded to the nitrogen atom present in the reaction product through cleavage, and to thus form a tantalum nitride film rich in tantalum atoms. The resulting tantalum nitride film has a low resistance, low contents of C and N atoms, and a high compositional ratio: Ta/N, can ensure sufficiently high adherence to the distributing wire-forming film and can thus be useful as a barrier film.
    Type: Application
    Filed: March 3, 2006
    Publication date: August 19, 2010
    Inventors: Narishi Gonohe, Satoru Toyoda, Harunori Ushikawa, Tomoyasu Kondo, Kyuzo Nakamura
  • Publication number: 20100203246
    Abstract: A deposition method of depositing a nitride film, including steps of introducing one or more nitrogen supplying gas selected from hydrazine and nitrogen oxides into a catalyst reaction apparatus; enabling a reactive gas generated by contacting the nitrogen supplying gas with catalyst to be spouted out from the catalyst reaction apparatus; and reacting the reactive gas with a compound gas, thereby depositing a nitride film on a substrate is disclosed.
    Type: Application
    Filed: July 18, 2008
    Publication date: August 12, 2010
    Applicants: National University Corporation Nagaoka University of Technology, Tokyo Electron Limited
    Inventors: Kanji Yasui, Hiroshi Nishiyama, Kazuyuki Tamura, Yasunobu Inoue
  • Patent number: 7767320
    Abstract: The invention relates to hard-coated bodies with a single- or multi-layer system containing at least one Ti1-xAlxN hard layer and a method for production thereof. The aim of the invention is to achieve a significantly improved wear resistance and oxidation resistance for such hard-coated bodies. Said hard-coated bodies are characterised in that the bodies are coated with at least one Ti1-xAlxN hard layer, generated by CVD without plasma stimulation present as a single-phase layer with cubic NaCl structure with a stoichiometric coefficient x>0.75 to x=0.93 and a lattice constant afcc between 0.412 nm and 0.405 nm, or as a multi-phase layer, the main phase being Ti1-xAlxN with a cubic NaCl structure with a stoichiometric coefficient x>0.75 to x=0.93 and a lattice constant afcc between 0.412 nm and 0.405 nm, with Ti1-xAlxN with a wurtzite structure and/or as TiNx with NaCl structure as further phase. Another feature of said hard layer is that the chlorine content is in the range of only 0.05 to 0.9 atom %.
    Type: Grant
    Filed: July 4, 2006
    Date of Patent: August 3, 2010
    Assignee: Fraunhofer-Gesellschaft zur Förderung der Angewandten Forschung E.V.
    Inventor: Ingolf Endler
  • Publication number: 20100171272
    Abstract: Disclosed is a piston ring comprising a supporting material and a wear-resistant coating. The wear-resistant coating is composed of a ternary system A-B—N which is applied using a PVD process and in which A and B each represent an element form the group encompassing Ti, Zr, Hf, V, Nb, Ta, Cr, Mo W, Al, Si and C, wherein A ?B and N represents nitrogen. The thickness of the wear-resistant coating amounts to ?3 ?m.
    Type: Application
    Filed: June 12, 2008
    Publication date: July 8, 2010
    Inventors: Steffen Hoppe, Manfred Fischer, Christiane Bauer, Ralf Lammers
  • Patent number: 7740909
    Abstract: The present invention relates to a method to rationally coat cutting tool inserts comprising a substrate and a coating deposited using a CVD and/or MTCVD method. According to the invention the inserts are positioned on a net with a surface roughness, Ra, of the wires between 2 and 50 ?m.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: June 22, 2010
    Assignee: Seco Tools AB
    Inventors: Lena Pettersson, Johnny Bergstedt, Edward Laitila, Bo Danielsen, Björn Lifvergren
  • Patent number: 7737290
    Abstract: Metal films are deposited with uniform thickness and excellent step coverage. Copper metal films were deposited on heated substrates by the reaction of alternating doses of copper(I) NN?-diispropylacetamidinate vapor and hydrogen gas. Cobalt metal films were deposited on heated substrates be the reaction of alternating doses of cobalt(II) bis(N,N?-diispropylacetamidinate) vapor and hydrogen gas. Nitrides and oxides of these metals can be formed by replacing the hydrogen with ammonia or water vapor, respectively. The films have very uniform thickness and excellent step coverage in narrow holes. Suitable applications include electrical interconnects in microelectronics and magnetoresistant layers in magnetic information storage devices.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: June 15, 2010
    Assignee: President and Fellows of Harvard University
    Inventors: Roy Gerald Gordon, Booyong S. Lim
  • Patent number: 7732014
    Abstract: A method for diffusing titanium and nitride into a base material having a generally compact, granular microstructure (e.g., carbide). The method generally includes the steps of providing a base material having a generally compact, granular microstructure; providing a salt bath which includes sodium dioxide and a salt selected from the group consisting of sodium cyanate and potassium cyanate; dispersing metallic titanium formed by electrolysis of a titanium compound in the bath; heating the salt bath to a temperature ranging from about 430° C. to about 670° C.; and soaking the base material in the salt bath for a time of from about 10 minutes to about 24 hours. In accordance with another aspect of the present invention, the base material may further be treated with conventional surface treatments or coatings.
    Type: Grant
    Filed: April 18, 2006
    Date of Patent: June 8, 2010
    Inventors: Philos Jongho Ko, Bongsub Samuel Ko
  • Publication number: 20100129994
    Abstract: A method for forming a film on a substrate comprising: heating a solid organosilane source in a heating chamber to form a gaseous precursor; transferring the gaseous precursor to a deposition chamber; and reacting the gaseous precursor using an energy source to form the film on the substrate. The film comprises Si and C, and optionally comprises other elements such as N, O, F, B, P, or a combination thereof.
    Type: Application
    Filed: February 27, 2008
    Publication date: May 27, 2010
    Inventors: Yousef Awad, Sebastien Allen, Michael Davies, Alexandre Gaumond, My Ali El Khakani, Riadh Smirani
  • Publication number: 20100129626
    Abstract: Provided are scratch-, wear- and corrosion-resistant coatings for metal substrates, including orthopedic implants and other metal-containing constructs, as well as methods for making such coatings. The inventive coatings comprise multiple micron-width layers of titanium nitride, titanium carbonitride, or both titanium nitride and titanium carbonitride, and may also contain a layer of aluminum oxide, and may be characterized by alternating layers of titanium nitride and titanium carbonitride. The present coatings curtail the growth of microcracks that can otherwise result from surface cracks or scratches on coated substrates, and thereby provide improved wear characteristics, resist scratching, and prevent the penetration of corrosive fluids to the substrate material.
    Type: Application
    Filed: October 26, 2009
    Publication date: May 27, 2010
    Inventor: Jason B. Langhorn
  • Patent number: 7723535
    Abstract: This invention relates to organometallic precursor compounds represented by the formula i-PrN?Ta(NR1R2)3 wherein R1 and R2 are the same or different and are alkyl having from 1 to 3 carbon atoms, provided that (i) when R1 is ethyl, then R2 is other than ethyl and (ii) when R2 is ethyl, then R1 is other than ethyl, and a method for producing a film, coating or powder from the organometallic precursor compounds.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: May 25, 2010
    Assignee: Praxair Technology, Inc.
    Inventors: Delong Zhang, Cynthia Hoover