Abstract: Coated articles (19) that comprise components, made of carbon fiber or carbon-carbon composites which may be configured, for example, as aircraft landing system brake discs. The components (10) are coated with a system that includes a phosphorus-containing undercoating (11) having a specified formulation and a boron-containing overcoating (12) having specified formulation. The coated articles of the invention, e.g., aircraft brake discs, are protected against catalytic oxidation when the article is subjected to temperatures of 800° C. (1472° F.) or greater. Also, a method of protecting a component made of a carbon fiber or carbon-carbon composite simultaneously against catalytic oxidation (e.g., catalyzed by de-icer compositions) and high temperature non-catalytic oxidation.

Abstract: A composition capable of forming a metal ruthenium film and a ruthenium oxide film by a simple application/baking process, a process for forming a metal ruthenium film and a ruthenium oxide film from the composition, a metal ruthenium film and a ruthenium oxide film formed by the process, and electrodes formed of the films. A solution composition comprising a specific ruthenium complex. The coating film of this solution composition is heated in an atmosphere containing no oxygen or an atmosphere containing oxygen to form a metal ruthenium film or a ruthenium oxide film, respectively, and electrodes formed of the films.

Abstract: A method of making a coated substrate includes providing a substrate having a functional coating with a first emissivity value; depositing a coating material having a second emissivity value over at least a portion of the functional coating prior to heating to provide a coating stack having an emissivity value greater than the emissivity value of the functional coating; and heating the coated substrate.

Abstract: A method of manufacturing a magnetic recording medium comprises steps of providing a non-magnetic substrate having at least one surface; forming a layer of a sol-gel on the surface, partially drying the sol-gel layer at room temperature to remove a portion of the solvent therein to form a partially dried sol-gel layer of hardness less than that of the substrate; mechanically texturing the surface of the partially dried sol-gel layer; and depositing a layer stack including at least one magnetic layer thereover. Embodiments of the invention include embossing a servo pattern in the as-deposited sol-gel layer prior to partial drying and mechanically texturing, followed by sintering at an elevated temperature to form a substantially fully dried layer having a density and hardness similar to that of glass, and formation of a thin film magnetic media layer stack thereon.

Abstract: A heat treatable coated article including an infrared (IR) reflecting layer (e.g., of or including Ag), the coated article being able to attain a ?E* (glass side) no greater than about 3.0, more preferably no greater than 2.5, and even more preferably no greater than 2.0, following or due to heat treatment (e.g., thermal tempering). Accordingly, low-E (i.e., low emissivity) coated articles of certain embodiments of this invention appear from the glass side thereof visually similar to the naked eye both before and after heat treatment. Coated articles herein may be used in the context of insulating glass (IG) window units, vehicle windshields, or any other suitable applications. In certain embodiments of this invention, an exemplary layer stack includes: glass/Si3N4/NiCr/Ag/NiCr/Si3N4. Other materials may instead be used without departing from the scope and/or spirit of the instant invention which is a low-E matchable product.

Abstract: A component comprises a silicon-based substrate; and a protective coating for the substrate. The protective coating includes tantalum oxide (Ta2O5) and an additive for suppressing transformation from beta Ta2O5 to alpha Ta2O5.

Abstract: The present invention relates to a process for manufacturing recyclable black enamels that contain at least zinc, in which process glass forming materials comprising at least bismuth, silicon, boron and manganese are melted, at temperatures greater than about 900° C., and then a glass frit comprising at least zinc is added to the mixture obtained after this direct melting. The invention also relates to zinc-based recyclable black enamel compositions.

Abstract: In the multilayer inductor, the substrate thereof is composed of a constituent belonging to spinel ferrite, and is furnished with internal conductors of a main constituent being silver at the interior of the substrate. The internal conductors are drawn outside of the substrate, and the drawn portions are provided with external electrodes. The internal conductors contain manganese and bismuth, and the manganese and bismuth contents at an interface between the internal conductors and the substrate are more than those of other ranges. MnO2 of 0.02 to 0.1 wt % and Bi2O3 of 0.5 to 1.2 wt % are added to a paste of the main constituent being silver to be used to the internal conductors, and the paste is baked together with spinel ferrite material.

Abstract: An antisoiling hardcoated film comprising a substantially transparent substrate, a hardcoat layer comprising inorganic oxide particles dispersed in a binder matrix, and an antisoiling layer comprising a perfluoropolyether. The antisoiling layer can be very thin, thus reducing the cost of the perfluoropolyether. The film has very good scratch, smudge and glare resistance and very good interlayer adhesion and durability. The film can be in the form of a single flexible substrate or a stack of such substrates. The film or stack can be sized to fit the display screen of an electronic display device such as a personal digital assistant or cell phone.

Abstract: A method of manufacturing an ionic conductor to improve oxygen ion conductivity that is otherwise reduced by the presence of deleterious impurities comprising silicon or silicon containing compounds. In accordance with the invention a dissolved salt of a dopant consisting of an alkaline-earth metal is applied to an oxygen ion conducting material composed of doped ceria, doped zirconia, or doped lanthanum gallate and having the impurities. The solution can also be applied with equal success to cation salts and oxides used in making the oxygen ion conducting material. The oxygen ion conducting material with the solution applied thereto is thoroughly mixed and then heated to evaporate the solvent and to decompose the alkaline-earth salt and thereby to form said ionic conductor.

Abstract: A method for producing a lead ferroelectric film having high relative dielectric constant and low dielectric loss by a hydrothermal process is disclosed. The method includes the step of hydrothermally forming a ferroelectric layer on a substrate, followed by the step of hydrothermally treating the resulting film in an aqueous solution having a pH of about 5 to 7.

Abstract: A ceramic color composition comprising, as represented by mass percentage, from 60 to 85% of a low melting point glass powder, from 15 to 40% of a heat-resistant pigment powder, from 0 to 15% of heat-resistant whiskers, and from 0 to 15% of a refractory powder, wherein Fe3O4: 1 to 35%, MnO2: 1 to 24%, Cr2O3+CuO≧1%, and Cr2O3/8.5+CuO/23+NiO/3.3+CoO/0.71+V2O/56+Se/0.45≦1%.

Abstract: This invention relates to a method of fabricating a bonded product comprising at least two components that are bonded together, the method comprising the steps of: a) bringing the components together; and b) heating the components; wherein at least one of the components comprises a nanomaterial and wherein steps (a) and (b) are performed in such a manner that the components are bonded together by heating at least part of the nanomaterial. The method allows the components to be welded together at lower temperatures than for prior art methods. The method also provides a more reliable form of bonding and improves the strength of the bond formed.

Abstract: A water-resistant porcelain enamel coating and method of making the same is provided. The porcelain enamel coating is prepared using a borosilicate glass frit, and mill additions of silica and a zirconia compound. The mixture is applied to a metal substrate and fired, resulting in a water-resistant coating that resists cracking and crazing. The coating is particularly useful in water heaters. In one embodiment, the coating comprises a fine zirconia compound having a median particle size of less than 10 microns.

Abstract: A chemical, thermal, and electrical corrosion resistant dry mix for use in fusing glass to metal motor vehicle and building industry articles. A chemical, thermal, and electrical corrosion resistant composition for fusing glass to metal motor vehicle and building industry articles. A method of glass fusing metal motor vehicle and building industry articles using a chemical, thermal, and electrical corrosion resistant dry mix. A method of glass fusing metal motor vehicle and building industry articles with a chemical, thermal, and electrical corrosion resistant composition. A method of fusing single or multiple layers of glass to metal motor vehicle and building industry articles.

Abstract: A process provides a ceramic film, such as a mesoporous silica film, on a substrate, such as a silicon wafer. The process includes preparing a film-forming fluid containing a ceramic precursor, a catalyst, a surfactant and a solvent, depositing the film-forming fluid on the substrate, and removing the solvent from the film-forming fluid on the substrate to produce the ceramic film on the substrate. The ceramic film has a dielectric constant below 2.3, a halide content of less than 1 ppm and a metal content of less than 500 ppm, making it useful for current and future microelectronics applications.

Abstract: The invention relates to a method of preventing a material from adhering to a surface. In a preferred embodiment, the material comprises weld spatter and the surface is located near a welding operation. The method comprises coating the surface with a slurry comprising a mineral material in water. The slurry contains from 10% to 70% solids by weight and not more than 5% by weight of a material that decomposes when heated to 1000° F. for one minute. The slurry is allowed to dry to form a barrier coating before the material contacts the surface.

Abstract: A composite crucible for pulling up monocrystalline silicon, which is superior in shape stability and suitable for a large-sized one is provided. The composite crucible is characterized in that a carbonaceous material as an outer layer and a quartz glass as an inner layer are integrally formed. Methods for preparing and regenerating a composite crucible are also disclosed.

Abstract: A method of forming a porous silica film includes the following steps: a) providing a substrate; b) coating, on a surface of the substrate, a layer of charged polyelectrolyte; and c) applying an aged silica-bearing non-colloidal solution to the coated surface of the substrate to adsorb porous silica thereon. The adsorption cycle of steps (b) and (c) is repeated a number of times to control film thickness. The age and concentration of the silica-bearing solution are selected to control the porosity and the index of refraction of the porous silica film.

Abstract: Disclosed is a method for forming a heat sink laminate and a heat sink laminate formed by the method. In the method a particle mixture is formed from a metal, an alloy or mixtures thereof with a ceramic or mixture of ceramics. The mixture is kinetically sprayed onto a first side of a dielectric material to form a metal matrix composite layer. The second side of the dielectric material is thermally coupled to a heat sink baseplate, thereby forming the heat sink laminate.

Abstract: A metal compound solution in the atomized state is introduced directly into a film-forming chamber of which the pressure is maintained at about 100 Torr or lower by mean of a two-fluid nozzle to form a complex oxide thin-film. For use in the two-fluid nozzle, gases including an oxidative gas are used. To dissolve the metal compound, a solvent having a boiling point under ordinary pressure of about 100° C. or higher is used.

Abstract: The present invention provides a method for preparing mesoporous TiO2 thin films with high antibacterial and photocatalytic activities. The method involves coating onto a substrate a TiO2 sol-gel prepared from hydrolysis and condensation of titanium alkoxide in the presence of a stabilizer and thermally treating the substrate at a temperature ranging from 400° C. to 900° C. The TiO2 thin films fabricated according to the method of the present invention show two times higher antibacterial and photocatalytic activities than the conventional TiO2 thin films.

Abstract: A chemical, thermal, and electrical corrosion resistant dry mix for use in fusing glass to metal motor vehicle and building industry articles. A chemical, thermal, and electrical corrosion resistant composition for fusing glass to metal motor vehicle and building industry articles. A method of glass fusing metal motor vehicle and building industry articles using a chemical, thermal, and electrical corrosion resistant dry mix. A method of glass fusing metal motor vehicle and building industry articles with a chemical, thermal, and electrical corrosion resistant composition. A method of fusing single or multiple layers of glass to metal motor vehicle and building industry articles.

Abstract: A method for sintering a porous coating on an open-structure substrate, i.e., a substrate with pre-made pores or openings. The open-structure substrate is spread with a coating paste that is prepared with such a viscosity so that the paste will not drip through the pores/openings on the open-structure substrate. The coating paste is then sintered to form a porous layer on the surface of the open-structure substrate. Optionally, the porous coating may be further coated with a catalyst for fuel cell applications.

Abstract: A method for forming an elevated temperature durable coating on a surface of a substrate includes applying an aqueous slurry comprising lithium silicate, sodium silicate, potassium silicate, zirconia powder, a fibrous agent, and a magnetic powder to a surface of a substrate in one or more layers of substantially uniform thickness to form a coating. A substantially controlled humidity environment is maintained during application of the aqueous slurry and the coating is ambient dried for a period. A drying agent is applied to the coating and formation of a dry crust is prevented on the coating during ambient drying. After the period, the coating is heat cured.

Abstract: The present invention relates to a method for treating a surface with a gel, as well as to a treatment gel.

Abstract: The present invention relates to a TiO2 pigment coated sequentially in a wet treatment process with hydrous silica and hydrous alumina both in the presence of citric acid wherein the resulting pigment is coated with from 1 to 4% amorphous alumina based on the weight of the untreated TiO2; from 3 to 6% silica glass based on the weight of the untreated TiO2.

Abstract: The present invention discloses a process of applying onto substrates thin film coatings of porous ceramic incorporating metal particles and composites obtained by this process. The process includes applying solutions of organic precursor(s) of porous ceramic(s) and organic precursor(s) of a metal or metals onto a substrate, drying and decomposing the precursors to form a composite. The obtained composites can vary greatly in structure depending on the physical properties of the substrate, the ceramic precursor(s) selected for the application and the post-treatment operations, and may be used in preparing catalysts, gas sensors, and for depositing thin metal films and other applications.

Abstract: The present invention provides a barrier-forming film (A) useful for manufacturing various packaging container, which has a higher barrier-formability to prevent permeation of oxygen gas or steam, and a manufacturing method thereof. The barrier-forming film of the invention comprises a substrate film (1) having a vapor-deposited film (2) of an inorganic oxide, and by applying an annealing treatment thereto to limit the steam permeability within a range of from 2.0 to 0.000001 g/m2.day, and the oxygen permeability, within a range of from 2.0 to 0.000001 cc/m2.day.

Abstract: A method for applying a surface finish to a substrate comprises forming a matrix from a combination of at least a cementitious material, water and glass beads of either the same size or a blend of at least two different sizes and an adhesive. The adhesive includes a concrete fortifier and a silicone.

Abstract: A coated article comprising a substrate and a copper oxide and manganese oxide coating over the substrate, the coating having the molar ratio of copper to manganese in the range of about 6.8 to 1.2 and a blue color in transmission is disclosed.

Abstract: A porous insulating layer-forming apparatus includes a solution-applying portion, a solidified layer-forming portion, a vacuum drying portion, a firing portion, and an airtight treatment portion. The solution-applying portion applies a solution in which an insulating material is dissolved, onto a workpiece. In the solidified layer-forming portion, a cooling plate cools the solution applied onto the workpiece to a temperature less than or equal to the melting point of the solvent in the solution to yield a solidified layer. In the vacuum drying portion, a decompression chamber is decompressed by a vacuum pump to vaporize the solvent in the solidified layer, thereby changing the solidified layer into a porous solidified layer. In the firing potion, the porous solidified layer is hardened by firing on a hot plate to yield a porous insulating layer.

Abstract: The sheet resistance of titanium oxide film can be controlled in 109 to 1013 &OHgr;/□ by coating a titanium oxide film on a substrate by sputtering a target containing metallic titanium under an atmosphere at reduced pressure and then subjecting the film to heat treatment under and oxidizing, inert or reducing atmosphere, depending on the oxygen-deficient state of the film. It is possible that a small amount of niobium oxide is contained in the titanium oxide, or a niobium oxide film is provided as an underlying film.

Abstract: A protective coating is formed on a metallic material surface by applying a treating agent comprising water, an alkali silicate, and, optionally, a lubricating component to the surface and drying the treating agent. The coating film thereby formed has excellent anti-galling and rust preventive properties. If a lubricating component is present, the coating film also has excellent self-lubricating properties.

Abstract: This invention relates to novel process of preparing chemically bonded composite hydroxide ceramics by exposing a thermally treated hydroxide ceramic to phosphate reagent and subsequent heat treating the resulting system to initiate a rapid chemical bonding reaction. Such combined hydroxide/chemical bonding process can be used to fabricate ceramics or ceramic coatings for a variety of high and low temperature applications, including corrosion protection, wear resistance, dielectric properties, metal reinforced ceramics, ceramic membranes, non-sticky surfaces, bio-active ceramics, thermal barrier ceramics, non-wetted surfaces, and others.

Abstract: A method for modification of glass-based microchannels, which uses liquid organic-based solution containing siloxane for the modification of microchannels on the glass substrate, such as quartz, boron glass, sodium glass, and the like, to form a solid film to isolate the glass surface of the microchannels from the environment. Therefore, the present invention can be applied for electrophoresis experiment, so that the operation causes no electrical-double-layer effects, and further eliminates the occurrence of electro-osmosis flow, thus the separation efficiency of electrophoresis chips is improved.

Abstract: A method is taught for fabricating patterned silicon dioxide layers on process areas disposed perpendicularly or at an inclination to a substrate surface. Firstly, a starter layer having leaving groups is produced by non-conformal deposition of a reactive component. Tris(tert-butoxy)silanol is subsequently added. The addition of the tris(tert-butoxy)silanol leads to the formation of a silicon dioxide layer selectively only on the starter layer.

Abstract: A turbine component comprises a substrate; and a crystalline coating disposed on a surface of the substrate, wherein the crystalline coating comprises tin and yttrium in an amount greater than or equal to about 0.05 atomic percent based upon the total coating. A method of making a turbine component comprises disposing a coating composition on a substrate, wherein the coating composition comprises tin and yttrium in an amount greater than or equal to about 0.1 atomic percent based upon the total coating composition. A crystalline coating comprises tin and yttrium in an amount greater than or equal to about 0.05 atomic percent based upon the total coating.

Abstract: A method of manufacturing an ionic conductor to improve oxygen ion conductivity that is otherwise reduced by the presence of deleterious impurities comprising silicon or silicon containing compounds. In accordance with the invention a dissolved salt of a dopant consisting of an alkaline-earth metal is applied to an oxygen ion conducting material composed of doped ceria, doped zirconia, or doped lanthanum gallate and having the impurities. The solution can also be applied with equal success to cation salts and oxides used in making the oxygen ion conducting material. The oxygen ion conducting material with the solution applied thereto is thoroughly mixed and then heated to evaporate the solvent and to decompose the alkaline-earth salt and thereby to form said ionic conductor.

Abstract: A composition for forming a ferroelectric thin film includes: a PZT sol-gel solution including at least one of: a whole or partial hydrolysate of a lead precursor and a whole or partial hydrolyzed and polycondensated product thereof; a whole or partial hydrolysate of a zirconium precursor, a whole or partial hydrolyzed and polycondensated product thereof, and a zirconium complex having at least one hydroxy ion and at least one non-hydrolyzable ligand; and a whole or partial hydrolysate of a titanium precursor, a whole or partial hydrolyzed and polycondensated product thereof, and a titanium complex having at least one hydroxyl ion and at least one non-hydrolyzable ligand; and a Bi2SiO5 sol-gel solution including at least one of: a whole or partial hydrolysate of a silicon precursor and a whole or partial hydrolyzed and polycondensated product thereof, and a resultant obtained by refluxing triphenyl bismuth as a bismuth precursor.

Abstract: A method to apply a material layer, comprises selecting a first material with a first melting temperature and a second material composition having a second melting temperature at least 40° C. lower than the first melting temperature; forming a suspension comprising the first material and second material composition in a carrier medium; depositing the suspension onto a surface to form a layer; and controllably heating the layer to a temperature at least 20° C. above the melting temperature of the second material composition but no higher than 20° C. below the melting temperature of the first material, to dissolve at least some of the first material in melted second material composition. A composition of matter, comprises a first material with a first melting temperature and a second material composition having a second melting temperature at least 40° C. lower than the first melting temperature and a carrier medium.

Abstract: The invention concerns a method for producing porous ceramic layers on metallic, ceramic, enameled or glass substrates using crystalline nanoparticles of particle sizes of between 3 nm and 100 nm via a wet-chemical process and functionalising of this porous ceramic layer through introducing a second component into the pores of the porous ceramic layer which serves as carrier layer.

Abstract: A method for coating a building product in which a coating formulation is provided which includes an hydraulic binder and a quantity of dewatering agent. A slurry is produced from said formulation and applied to the product to be coated. The resultant coating is then dewatered through said product. Dewatering can be accomplished with or without vacuum assistance. The method is suitable for producing a composite product which comprises a base structural layer with the coating thereon.

Abstract: A method for making an integrated photonic device involves depositing buffer, core and cladding layers on the front side of a wafer. A thick tensile stress layer is deposited on the back side of the wafer just prior to performing a high temperature thermal treatment above 600° C. on the cladding layer to prevent the cracking of the layers as a result of the thermal treatment.

Abstract: A method for manufacturing a multilayer ceramic capacitor includes the steps of forming a ceramic slurry, forming ceramic green sheets from the ceramic slurry, printing internal electrode patterns on the ceramic green sheets, generating a laminated body by stacking the ceramic green sheets provided with the internal electrode patterns printed thereon, dicing the laminated body to thereby form chip-shaped ceramic bodies and sintering the chip-shaped ceramic bodies. The ceramic slurry includes a glass component containing one or more additive elements selected from the group consisting of Mn, V, Cr, Mo, Fe, Ni, Cu and Co.

Abstract: Manufacturing process of an electrically insulating and mechanically structuring sheath on an electric conductor which applies notably to the manufacture of superconducting magnets, wherein a ceramic precursor (4) in gel form is formed, then a coating of the conductor (2) with this precursor, and this coating is then heat treated to form the ceramic.

Abstract: Provided is a method to produce high-temperature lubricious glassy films on silicon-based ceramics. The method comprises the steps of (a) oxidizing a silicon-based component, (b) coating the oxidized component with an alkali metal compound, and (c) heating the component to a high temperature in a sulfur-rich oxidizing environment. The steady state sliding friction coefficient values obtained with this system in 600° C. air are similar to those obtained with liquid lubricants operating under boundary lubrication conditions at much lower temperatures.

Abstract: A method for manufacturing a starting element, in particular a sheathed-element glow plug, for the combustion process in an internal combustion engine having a ceramic element (1, 3) is proposed, which substantially improves the glazing of the ceramic element (1, 3). According to the present invention, this is achieved by a dry glaze (2) being applied on the ceramic element (1, 3).

Abstract: A metal oxide layer can be deposited onto metallic or ceramic surfaces of a structure in situ, by exposing the surfaces to a precursor solution at an elevated temperature. The precursor solution contains: an organometallic, an oxidant, a surfactant, a chelating agent and water. The precursor solution is injected into the structure and maintained at a specific temperature, pH level and pressure for a predetermined period of time. The resulting in situ metal oxide layer is permanently bonded to the surface structure and does require post deposition heat treatment.

Abstract: A method of manufacturing a glazing panel comprises the steps of: a) taking a glazing panel having on one of its surfaces (i) a substantially transparent coating layer having a transformable portion, and (ii) an enamel material associated with the transformable portion of the coating layer; and b) causing an interaction between the transformable portion of the coating layer and the enamel material associated therewith by healing the glazing panel to a temperature above about 300° C. This may render a portion of the coating layer less susceptible to corrosion and/or non-conductive to electricity.