Abstract: There is provided a ceramic coating of zirconium diboride, silicon carbide, zirconium phosphate and silicon phosphate, that protects carbon-based materials from oxidation in high temperature oxidizing environments. The coating is applied at room temperature with a brush, roller, squeegee, doctor blade, spray gun, etc., and cured at room temperature. The cured material forms a hard, protective ceramic shell. The coating can be applied to various carbon based materials including, but not limited to, amorphous carbon foam, graphitic foam, monolithic graphite, and carbon-carbon composites. Alternative compositions of the coating can be the partial or complete substitution of hafnium diboride for zirconium diboride. Additional modifications of the coating can be accomplished by partial substitution of the borides or silicides of Ti, Ta, Cr, Nb, Ti, V, Re, for zirconium diboride.

Abstract: An embodiment of the present invention provides methods for forming a carbon-containing layer having a low dielectric constant and good gap-fill capabilities. A method includes depositing a carbon-containing layer on a substrate and transforming the carbon-containing layer to remove at least some of the carbon. The transforming step may include annealing the carbon-containing layer in a furnace containing a hydrogen atmosphere, for example. The carbon-containing layer may be a carbon-doped silicon oxide material, where the transforming step changes the carbon-doped silicon oxide. Additionally, the method may include subjecting the annealed layer to a hydrogen and/or low oxygen plasma treatment to further remove carbon from the layer. Additionally, a step of adding a capping layer to the annealed, plasma treated material is provided.

Abstract: The present invention discloses at least one to omnidirectionally modify surfaces of organic or inorganic materials by means of plasma immersion ion implantation process to produce TiO2-x films of the materials surfaces (x is about 0˜0.35). The method includes using oxygen which exists as plasma in the PIII vacuum chamber as the environment, creating and introducing titanium and other metallic plasmas which deposit on the materials surfaces, into the vacuum chamber by means of metal arc source, and apply a negative pulse potential of 500˜50,00 Hz and 0.1˜10 kV amplitude on the workpiece. And also the method to by means of implanting H, Ta or Nb into the TiO2-x films to produce TiO2-x films containing H, Ta or Nb. The materials with surface films fabricated by the present invention, when implanted into human body and contacting blood, have obvious improved blood compatibilities.

Abstract: Provided are low-cost, mechanically strong, highly electronically conductive porous substrates and associated structures for solid-state electrochemical devices, techniques for forming these structures, and devices incorporating the structures. The invention provides solid state electrochemical device substrates of novel composition and techniques for forming thin electrode/membrane/electrolyte coatings on the novel or more conventional substrates. In particular, in one embodiment the invention provides techniques for firing of device substrate to form densified electrolyte/membrane films 5 to 20 microns thick. In another embodiment, densified electrolyte/membrane films 5 to 20 microns thick may be formed on a pre-sintered substrate by a constrained sintering process. In some cases, the substrate may be a porous metal, alloy, or non-nickel cermet incorporating one or more of the transition metals Cr, Fe, Cu and Ag, or alloys thereof.

Abstract: Disclosed is a method for forming a heat sink laminate and a heat sink laminate formed by the method. In the method a particle mixture is formed from a metal, an alloy or mixtures thereof with a ceramic or mixture of ceramics. The mixture is kinetically sprayed onto a first side of a dielectric material to form a metal matrix composite layer. The second side of the dielectric material is thermally coupled to a heat sink baseplate, thereby forming the heat sink laminate.

Abstract: A piezoelectric element includes a ceramic substrate, a piezoelectric ceramic composition composed mainly of a PbMg1/3Nb2/3O3—PbZrO3—PbTiO3 ternary system solid solution composition containing 0.05 to 10.0% by weight NiO, based on the ceramic composition. Electrodes are electrically connected to the piezoelectric. The piezoelectric is solidly attached to the ceramic substrate directly or via part of or all of the electrodes. The piezoelectric ceramic composition is represented by the following general formula: Pbx(Mgy/3Nb2/3)aTibZrcO3, wherein 0.95≦x≦1.05; 0.8≦y≦1.0; a, b and c are decimals falling in a range surrounded by (a,b,c)=(0.550, 0.425, 0.025), (0.550, 0.325, 0.125), (0.375, 0.325, 0.300), (0.100, 0.425, 0.475), (0.100, 0.475, 0.425) and (0.375, 0.425, 0.200), and a+b+c=1.000.

Abstract: A substrate is protected by a multilayer protective coating having an oxide layer, and a phosphate/organic binder layer initially overlying the oxide layer. The multilayer protective coating is cured by first degassing the multilayer protective coating in a pre-cure degassing temperature range of from about 250° F. to about 500° F. for a time of at least about 30 minutes. The multilayer protective coating is thereafter heated to a curing temperature range of from about 1200° F. to about 1400° F. for a time of at least about 30 minutes.

Abstract: Process for colouring with pink/orange shades on surface and to a variable depth manufactured items obtained from a ceramic mass added with zinc oxide in an amount of 5% to 20% by weight, or with zinc silicate, said process uses a composition being in form of an aqueous or hydroalcoholic solution comprising Cr organic derivatives or inorganic salts alone or in combination with Fe organic derivatives or inorganic salts and/or Zn organic derivatives or inorganic salts, which is applied by controlled absorption onto the surface of the ceramic body before its firing in an oven according to a standard ceramic cycle.

Abstract: A method for rigidifying a fiber-based paper substrate for use in the exhaust system of a combustion device. In the method, a green ceramic fiber-based paper substrate is impregnated with an impregnating material. The impregnated substrate is fired to form a rigidified substrate that is suitable for use in the exhaust system of a combustion device. This rigidification process is performed at least once and, preferably, two or more times.

Abstract: A method for coating a building product in which a coating formulation is provided which includes an hydraulic binder and a quantity of dewatering agent. A slurry is produced from said formulation and applied to the product to be coated. The resultant coating is then dewatered through said product. Dewatering can be accomplished with or without vacuum assistance. The method is suitable for producing a composite product which comprises a base structural layer with the coating thereon.

Abstract: The present invention relates to a method for manufacturing a dense and crack-free ceramic membrane which selectively transports oxygen when it is subjected to an oxygen partial pressure gradient, by the following steps: a) preparation of a porous ceramic substrate, with an open network of pores, which allows the transport of gas; b) deposition of a film or coating of an oxygen ion conducting material onto the porous ceramic substrate, by contacting the porous substrate with a colloidal dispersion or slip; c) thermally treating the substrate and film or coating to produce a dense, crack-free membrane on the surface of the porous substrate.

Abstract: A process for glazing a chinaware article by forming a chinaware article having a bottom including a glazed foot and a dry foot. The glazed foot extends downwardly from the bottom to a point below the dry foot. A glaze is applied to the formed article so that the glaze is applied to the glazed foot and the dry foot is substantially free of the glaze. The article is supported on a supporting device so that the dry foot engages the device and the glazed foot is exposed. The article is heated to mature the article including the glaze. A glazed chinaware article is produced in the process.

Abstract: Precursor compositions for the fabrication of electronic features such as resistors and capacitors. The precursor compositions are formulated to have a low conversion temperature, such as not greater than about 350° C., thereby enabling the fabrication of such electronic features on a variety of substrates, including organic substrates such as polymer substrates.

Abstract: A ceramic foam consisting of two layers in and out, in which a highly pure ceramic shell covers up the surface layer of the fly ash, is provided along with a process for producing such a ceramic foam. The process for producing a ceramic foam 10 includes the steps of: coating the surface of raw fly ash material containing impurities 12 with alumina slurry; granulating the coated fly ash; and sintering the granulated fly ash in a manner that the granulated fly ash is heated in a furnace with raising temperature, then kept at a predetermined temperature for several hours and then, slowly cooled down to room temperature. The impurities are sealed inside the fly ash 11 not to transfer to the outside so that the surface of the fly ash is covered up with a ceramic shell 13 to form the ceramic foam 10 having two layers in and out.

Abstract: Methods for fabricating a layer of oxide on a silicon carbide layer are provided by forming the oxide layer on the silicon carbide layer and then annealing the oxide layer in an N2O environment at a predetermined temperature profile and at a predetermined flow rate profile of N2O. The predetermined temperature profile and the predetermined flow rate profile are selected so as to reduce interface states of the oxide/silicon carbide interface with energies near the conduction band of SiC.

Abstract: A thin film layer can be formed on a glass substrate by preheating the substrate, depositing an amorphous silicon precursor layer on the substrate at a first temperature, and annealing the substrate in a thermal processing chamber at a second temperature sufficiently higher than the first temperature to substantially reduce the hydrogen concentration in the precursor layer. The preheating and annealing steps can occur in the same thermal processing chamber. Then the precursor layer is converted to a polycrystaline silicon layer by laser annealing.

Abstract: Silicon carbide particles coated with a pigmented coating result in silicon carbide particles which can be used in slip resistant flooring to achieve the desired slip resistance whilst giving improved aesthetic properties. The pigmented coating can be an organic coating such as a two part epoxy system or a water based or solvent based epoxy. Alternatively the pigmented coating can be an inorganic coating such as a ceramic glaze. Also provided are methods of coating silicon carbide particles with either an organic or an inorganic pigmented coating. Further provided are safety flooring materials including silicon carbide particles having a pigmented coating.

Abstract: The invention relates to glass, ceramic and metal substrates with at least one self-cleaning surface, comprising a layer with a micro-rough surface structure which is arranged on the substrate and made at least partly hydrophobic. The layer contains a glass flux and structure-forming particles with a mean particle diameter within the 0.1 to 50 &mgr;m range; the glass flux and structure-forming particles are present in a volume ratio within the 0.1 to 5 range, and the micro-rough surface structure has a ratio of mean profile height to mean distance between adjacent profile tips within the 0.3 to 10 range.

Abstract: Provided are low-cost, mechanically strong, highly electronically conductive porous substrates and associated structures for solid-state electrochemical devices, techniques for forming these structures, and devices incorporating the structures. The invention provides solid state electrochemical device substrates of novel composition and techniques for forming thin electrode/membrane/electrolyte coatings on the novel or more conventional substrates. In particular, in one embodiment the invention provides techniques for co-firing of device substrate (often an electrode) with an electrolyte or membrane layer to form densified electrolyte/membrane films 5 to 20 microns thick. In another embodiment, densified electrolyte/membrane films 5 to 20 microns thick may be formed on a pre-sintered substrate by a constrained sintering process. In some cases, the substrate may be a porous metal, alloy, or non-nickel cermet incorporating one or more of the transition metals Cr, Fe, Cu and Ag, or alloys thereof.

Abstract: A colloid composition can be used to form a thin film on a substrate. The colloid can be colloidal silica. The thin film can be a dielectric layer. The substrate can be a semiconductor substrate having gaps thereon.

Abstract: A titanium dioxide photocatalyst carrier is prepared by coating a surface of a substrate with a titanium dioxide precursor solution prepared from a hydrolyzable titanium compound and an aromatic compound solvent, and then heat-treating the coated substrate thereby preparing a carrier coated with a thin layer of titanium oxide.

Abstract: The invention provides for oxidatively resistant silicon carbide coated carbon/carbon composites, a method for the preparation of these materials, and their use in high temperature applications, preferably in brakes for airplanes. The silicon carbide coated C/C composite, which is resistant to oxidation at high temperatures, is prepared by a method comprising: (a) coating a C/C composite base with a reactive carbon containing composition to form a reactive carbon coated C/C composite; followed by (b) applying a silicon containing composition to the reactive carbon coated C/C composite to form a bi-layered C/C composite; (c) heating the bi-layered C/C composite to at least the melting point of silicon to form the silicon carbide coated C/C composite; and optionally (d) applying a retardant solution to the silicon carbide coated C/C composite wherein the retardant solution comprises the ions formed from the combination of the following: 10-80 wt % H2O and 90-20 wt % H3PO4.

Abstract: A method is disclosed for making an integrated photonic device having buffer, core and cladding layers deposited on the front side of a wafer. A thick tensile stress layer is deposited on the back side of the wafer just prior to performing a high temperature thermal treatment above 600° C. on the cladding layer to prevent the cracking of the layers as a result of the thermal treatment.

Abstract: A method for producing a lead ferroelectric film having high relative dielectric constant and low dielectric loss by a hydrothermal process is disclosed. The method includes the step of hydrothermally forming a ferroelectric layer on a substrate, followed by the step of hydrothermally treating the resulting film in an aqueous solution having a pH of about 5 to 7.

Abstract: An oxide and an oxynitride films and their methods of fabrication are described. The oxide or the oxynitride film is grown on a substrate that is placed in a deposition chamber. A silicon source gas (or a silicon source gas with a nitridation source gas) and an oxidation source gas are decomposed in the deposition chamber using a thermal energy source. A silicon oxide (or an oxynitride) film is formed above the substrate wherein total pressure for the deposition chamber is maintained in the range of 50 Torr to 350 Torr and wherein a flow ratio for the silicon source gas (or the silicon source gas with the nitridiation source gas) and the oxidation source gas is in the range of 1:50 to 1:10000 during a deposition process.

Abstract: Method of glazing ceramic articles, consisting of preparing a glaze compound in liquid suspension, preferably aqueous; feeding the glaze compound in liquid suspension, preferably aqueous, into the forming cavity of a porous mould, for the time required to create a glaze film of desired thickness on the surface of the cavity by absorption of the liquid phase; feeding the slip into the same cavity for the time required to create the wall of the article by absorption of the liquid phase.

Abstract: The present invention provides a method of synthesizing hydroxy apatite comprising the steps of preparing a mixed material slurry by dispersing calcium hydroxide (Ca(OH)2) powder into a phosphoric acid (H3PO4) solution; conducting a mechanochemical milling treatment in which shearing force and compressive force based on a centrifugal force of a mechanical rotating body are imparted to the mixed material slurry, and reacting the calcium hydrate component with the phosphoric acid component under normal temperature and pressure thereby to prepare hydroxy apatite (HAp) powder having fine crystals. According to the structure described above, there can be provided a method of synthesizing hydroxy apatite having fine and uniform particle size which can be directly synthesized under normal temperature and pressure in a short time through simple and single process.

Abstract: A process provides a ceramic film, such as a mesoporous silica film, on a substrate, such as a silicon wafer. The process includes preparing a film-forming fluid containing a ceramic precursor, a catalyst, a surfactant and a solvent, depositing the film-forming fluid on the substrate, and removing the solvent from the film-forming fluid on the substrate to produce the ceramic film on the substrate. The ceramic film has a dielectric constant below 2.3, a halide content of less than 1 ppm and a metal content of less than 500 ppm, making it useful for current and future microelectronics applications.

Abstract: The invention relates to a method for constructing a layer structure on an especially fragile flat substrate. In order for thin, fragile flat substrates to be able to be subjected to refinement or construction of semiconductor components, a process is proposed with the steps: Applying an inorganic ceramic phase to the fragile substrate and subsequent heat treatment for hardening and sintering the inorganic ceramic material.

Abstract: An environmentally resistant coating (34) for improving the oxidation resistance of a niobium-based refractory metal intermetallic composite (Nb-based RMIC) at high temperatures, the environmentally resistant coating (34) comprising silicon, titanium, chromium, and niobium. The invention includes a turbine system (10) having turbine components (11) comprising at least one Nb-based RMIC, the environmentally resistant coating (34) disposed on a surface (33) of the Nb-based RMIC, and a thermal barrier coating (42) disposed on an outer surface (40) of the environmentally resistant coating (34). Methods of making a turbine component (11) having the environmentally resistant coating (34) and coating a Nb-based RMIC substrate (32) with the environmentally resistant coating (34) are also disclosed.

Abstract: A method for coating a nickel- or cobalt-based superalloy surface by slurry deposition/heat diffusion. The method includes preparing a slurry of a metal coating powder mixed into an adhesive carrier that will burn off ash-free during a diffusion cycle, depositing the slurry onto the surface of a Ni- or Co-based superalloy material to form a coated surface, and heating the coated surface to a temperature of at least about 1600° F. to diffuse the metal coating powder into the metal substrate.

Abstract: A thermal barrier coating for nickel based superalloy articles such as turbine engine vanes and blades that are exposed to high temperature gas is disclosed. The coating includes a columnar grained ceramic layer applied to a platinum modified Ni3Al gamma prime phase bond coat having a high purity alumina scale. The preferred composition of the bond coat is 5 to 16% by weight of aluminum, 5 to 25% by weight of platinum with the balance, at least 50% by weight, nickel. A method for making the bond coat is also disclosed.

Abstract: Herein disclosed is surface-modified nickel fine powder in which a precursor of barium titanate having a perovskite structure and consisting of a reaction product of a soluble titanium-containing compound and a soluble barium-containing compound is adhered to the surface of individual nickel fine particles, wherein the fine powder shows X-ray diffraction peaks of nickel and is free of any peak of barium titanate having a perovskite structure in the X-ray diffraction pattern determined by the X-ray diffraction method, but the fine powder shows X-ray diffraction peaks of both nickel and barium titanate having a perovskite structure in the X-ray diffraction pattern after the fine powder is subjected to a heat-treatment at a temperature of not less than 400° C.

Abstract: The disclosure relates to a process for forming a deposit on the surface of a metallic or conductive surface. The process employs an electroless process to deposit a silicate containing coating or film upon a metallic or conductive surface.

Abstract: A turbomachine component includes a silicon nitride substrate and a multi-layer coating bonded to the substrate. The coating includes an interlayer of porous fibrous silicon nitride having a density of between 85-98%. The coating also includes an outer layer formed of an oxide compound, preferably tantalum oxide, that is applied by Electron Beam-Physical Vapor Deposition. The combination of the silicon nitride interlayer and tantalum oxide outer layer serves to protect the substrate from the adverse affects of oxidation, impact by foreign objects and extreme operating temperatures.

Abstract: A glass coating agent is provided which is adapted for application onto the surface of a glass substrate and, upon heating, forms a metal oxide layer.

Abstract: Silica-based refractories are impregnated with protective material that is more resistant towards attack by corrosive species. The protective material coats the surface of the refractory matrix and fills some of the cavity volume of its pores, crevices, surfaces imperfections and irregularities. The protective material is positioned by impregnating the refractory with a precursor which, under the input of energy, is converted into the corrosion resistant protective material.

Abstract: A C/Si/O composite material having improved oxidation resistance is prepared by impregnating graphite with a crosslinkable silane or siloxane, causing the silane or siloxane to crosslink within the graphite, and heating at 300-1,200° C. in a non-oxidizing gas. The C/Si/O composite material can be efficiently prepared through simple steps, on an industrial scale and at a low cost and will find use as a high-temperature structural material by virtue of oxidation resistance.

Abstract: A high temperature resistive coating composition includes a pigmenting component, a binder component, and a hardening agent. The pigmenting component includes a spinel of the formula AB2O4, in which A is selected from the group consisting of Mg, Fe, Zn, Mn, Cu and Ni, or a combination thereof, and B is selected from the group consisting of Al, Fe and Cr, or a combination thereof. The binder component of the high temperature resistive coating is preferably a polysiloxane material, such as a silicon resin. Moreover, the hardening agent of the high temperature resistive coating includes a finely powdered material selected from the group consisting of diamond powder, BN, WC, SiC, Al2O3, AlN and SiO2. The resistive coating may be advantageously used for coating the interior of a self-cleaning oven, an oven rack, burner grates, and the like, particularly due to its ability to withstand high temperatures.

Abstract: A superconducting article having a high bulk sheath resistivity, and methods of manufacture of such an article. High-temperature superconductor filaments are disposed in a ductile matrix comprising a high silver content. The matrix is then coated with a solute and heated to a temperature high enough to allow the solute to diffuse into the matrix, but not high enough to allow substantive degradation or poisoning of the superconductor. After diffusion and cooling, the matrix comprises a silver alloy having a higher bulk resistivity than the pure silver.

Abstract: A hydrophilic coating can be optionally corrosion resistant and/or microbial resistant for a substrate such as a heat exchanger. The coating is provided by a zeolite layer that can be formed from a synthesis solution comprising a structure directing agent, a base, a silicon source, an aluminum source, and a solvent. In one preferred embodiment, the synthesis solution comprises tetrapropylammonium hydroxide, sodium hydroxide, aluminum oxide, tetraethylorthosilicate, and water. The layer is characterized by a zeolite MFI structure and by a composition having the formula of Mn/m[AlnSi(96-n)O192], or [AlnSi(96-n)O192].4[(CH3CH2CH2)4N—OH] wherein M is a metal ion of valence m+ (e.g., Na+) and 27>n>=0. After formation of the coating, the organic structure directing agent can be left intact inside the zeolite coating to make the coating corrosion resistant.

Abstract: A low cost process for self-forming a uniformly adherent protective rare earth silicate coating on a silicon-based ceramic component for protecting the component against corrosive/erosive environments. The coating is self-formed by an oxidation process of a silicon-based ceramic associated with a reaction between a silica (SiO2) film layer on the surface of silicon-based ceramic and the rare earth oxide existing inside of silicon-based ceramic component.

Abstract: A sol-gel process allowing the preparation, on a substrate, of glassy films of silicon oxide or mixed oxides based on silicon oxide, of thickness above 1 micrometer, generally between 2 and 20 micrometers and characterized by absence of defects, that turn out to be particularly suitable as waveguides in flat optical devices.

Abstract: A method of producing a pattern-forming body with high accuracy with no need for a post-exposure treatment and without allowing any photocatalyst to remain in the resultant pattern-forming body and whereby any problematic effect of the photocatalyst in the pattern-forming body is eliminated. The method includes providing a photocatalyst-containing layer-sided substrate and a pattern-forming body substrate having a characteristic-changeable layer, which is changed by the effect of the photocatalyst in the photocatalyst-containing layer, and a light-shading part formed as a pattern in such a manner that the photocatalyst-containing layer and the characteristic-changeable layer are brought into contact with each other, followed by exposure on the side of the pattern-forming body substrate to change the characteristics of the characteristic-changeable layer of the exposed part, followed by removing the photocatalyst-containing layer-sided substrate.

Abstract: A water-resistant porcelain enamel coating and method of making the same is provided. The porcelain enamel coating is prepared using a borosilicate glass frit, and mill additions of silica and a zirconia compound. The mixture is applied to a metal substrate and fired, resulting in a water-resistant coating that resists cracking and crazing. The coating is particularly useful in water heaters. In one embodiment, the coating comprises a fine zirconia compound having a median particle size of less than 10 microns.

Abstract: A multi-layer tile material produced from layers of alumina enhanced thermal barrier material having different densities. The insulation layers are bound together by a high strength, high temperature alumina or silica binder having a coefficient of thermal expansion similar to that of the insulation layers. Use of the multi-layered tile allows the problems of tile slumping and of insufficient heat management associated with low density alumina enhanced thermal barrier tile to be overcome.

Abstract: A method for making a sensor is disclosed. The method comprises: disposing an electrolyte between a first side of sensing electrode and a first side of reference electrode, disposing a first side of a protective layer adjacent to said a second side of said sensing electrode, applying a mixture of a metal oxide, a fugitive material, and a solvent to a second side of the protective layer, and calcining the applied mixture to form said a protective coating on the second side of the protective layer.

Abstract: The invention provides for oxidatively resistant silicon carbide coated carbon/carbon composites, a method for the preparation of these materials, and their use in high temperature applications, preferably in brakes for airplanes. The silicon carbide coated C/C composite, which is resistant to oxidation at high temperatures, is prepared by a method comprising: (a) coating a C/C composite base with a reactive carbon containing composition to form a reactive carbon coated C/C composite; followed by (b) applying a silicon containing composition to the reactive carbon coated C/C composite to form a bi-layered C/C composite; (c) heating the bi-layered C/C composite to at least the melting point of silicon to form the silicon carbide coated C/C composite; and optionally (d) applying a retardant solution to the silicon carbide coated C/C composite wherein the retardant solution comprises the ions formed from the combination of the following: 10-80 wt % H2O and 90-20 wt % H3PO4.

Abstract: The present invention relates to a polarization cell which is coated with glass deposited from a sol-gel used for hyperpolarizing noble gases. The invention also includes a method for hyperpolarizing noble gases utilizing the polarization cell coated with glass deposited from a sol-gel. These polarization cells can also be incorporated into containers used for storage and transport of the hyperpolarized noble gases.

Abstract: The method of forming a complete far infrared on the surface of ceramic wares and its product thereof, mainly using a baked far infrared conversion powdered material and mixing it in an easily soluble glaze, and smearing the mixture onto the,surface of the unfired clay; after firing, the baked conversion powered material will adhere on the outermost glazed surface due to the suspension action. Such arrangement of coating a conversion layer on the outmost surface gives a complete radiation and ensures a complete light wave effect.