Silicon Containing Coating Material Patents (Class 427/578)
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Patent number: 5656337Abstract: A deposition rate of a dielectric material is varied with the electrical polarity of an underlying layer to obtain excellent deposition and planarization characteristics. A conductive layer and the underlying dielectric are surface-treated to have different electrical polarities so that the dielectric is formed by using the difference of deposition rates of the dielectric material between that on the conductive layer and that on the underlying dielectric. A CVD apparatus having a DC power source connected between a susceptor and a gas injection portion thereof is provided. The deposition and planarization can be performed at low temperatures and are simplified in process.Type: GrantFiled: August 31, 1994Date of Patent: August 12, 1997Assignee: Samsung Electronics Co., Ltd.Inventors: In-Seon Park, Myoung-Bum Lee, Chang-Gee Hong, Chang-Gyu Kim, U-In Chung
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Patent number: 5654043Abstract: Method and apparatus for treating a workpiece implantation surface by causing ions to impact the workpiece implantation surface. An implantation chamber defines a chamber interior into which one or more workpieces can be inserted. A support positions one or more workpieces within an interior region of the implantation chamber so that implantation surfaces of the workpieces are facing the interior region. A dopant material in the form of a gas is injected into the implantation chamber to cause the gas to occupy a region of the implantation chamber in close proximity to the one or more workpieces. A plasma of implantation material is created within the interior region of the implantation chamber. First and second conductive electrodes positioned within the implantation chamber include conductive surfaces in proximity to the chamber interior occupied by the one or more workpieces. A voltage source outside the chamber relatively biases the first and second conductive electrodes.Type: GrantFiled: October 10, 1996Date of Patent: August 5, 1997Assignee: Eaton CorporationInventors: Jiqun Shao, A. Stuart Denholm
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Patent number: 5653812Abstract: The invention is a method and apparatus for the RF plasma deposition of diamond-like carbon (DLC) and related hard coatings onto the surface of drills; especially microdrills such as printed circuit board drills and printed wire board drills, using a mounting means connected to a source of capacitively coupled RF power. A key feature of the apparatus is that the drills to be coated are the only negatively biased surfaces in the capacitively-coupled system.According to the method, the surface of the drills to be coated are first chemically de-greased to remove contaminants, and inserted into the electronically masked coating fixture of the present invention. The electronically masked fixture includes the powered electrode, the portion of the drills to be coated, an electrically insulated spacer, and an electrically grounded shield plate. Next, the loaded fixture is placed into a plasma deposition vacuum chamber, and the air in said chamber is evacuated.Type: GrantFiled: September 26, 1995Date of Patent: August 5, 1997Assignee: Monsanto CompanyInventors: Rudolph Hugo Petrmichl, Ray Hays Venable, Rickey Leonard Salter, Victor M. Zeeman, Jr.
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Patent number: 5648175Abstract: A method of and apparatus for depositing a silicon oxide layer onto a wafer or substrate is provided. The present method includes introducing into a processing chamber a process gas including silicon, oxygen, boron, phosphorus and germanium to form a germanium doped BPSG oxide layer having a reflow temperature of less than 800.degree. C. Preferred embodiments of the present method are performed in either a subatmospheric CVD or a plasma enhanced CVD processing apparatus.Type: GrantFiled: February 14, 1996Date of Patent: July 15, 1997Assignee: Applied Materials, Inc.Inventors: Kathleen Russell, Stuardo Robles, Bang C. Nguyen, Visweswaren Sivaramakrishnan
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Patent number: 5648293Abstract: The invention provides a novel method of depositing an amorphous silicon film wherein a high frequency discontinuous discharge is carried out to decompose a silane system gas for a chemical vapor deposition for depositing an amorphous silicon film under conditions of a cyclic frequency of 500 Hz or more and a duty ratio of 30% or less.Type: GrantFiled: July 22, 1994Date of Patent: July 15, 1997Assignee: NEC CorporationInventors: Hiroshi Hayama, Hiroyuki Uchida, Kazushige Takechi
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Patent number: 5645947Abstract: A deposition film is formed on a substrate in a deposition space (A) by the chemical reaction between a gaseous precursor of a higher silicon halide or a higher halosilane formed in a decomposition space (B) and a separately-introduced gaseous, activated species of hydrogen, silane or a halosilane formed in a decomposition space (C).Type: GrantFiled: June 7, 1995Date of Patent: July 8, 1997Assignee: Canon Kabushiki KaishaInventors: Masaaki Hirooka, Kyosuke Ogawa, Shunichi Ishihara, Isamu Shimizu
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Patent number: 5646050Abstract: High quality, stable photovoltaic and electronic amorphous silicon devices which effectively resist light-induced degradation and current-induced degradation, are produced by a special plasma deposition process. Powerful, efficient single and multi-junction solar cells with high open circuit voltages and fill factors and with wider bandgaps, can be economically fabricated by the special plasma deposition process. The preferred process includes relatively low temperature, high pressure, glow discharge of silane in the presence of a high concentration of hydrogen gas.Type: GrantFiled: February 9, 1996Date of Patent: July 8, 1997Assignee: Amoco/Enron SolarInventors: Yaun-Min Li, Murray S. Bennett, Liyou Yang
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Patent number: 5643637Abstract: A method is described for grading the electrical field at the surface of an electrode by depositing a semiconductive coating thereon. An electrode substrate is powered at a preselected temperature and power. A mixture of gases is then passed through an electrical discharge to ionize at least a portion thereof to form the semiconductive coating on the surface of the electrode. Also described is the plasma enhanced chemical vapor deposition of a diamondlike carbon (DLC) film onto a substrate. A substrate is maintained at a preselected DLC forming temperature and is negatively biased at a first preselected voltage. A first gaseous mixture of hydrocarbons and argon is then passed through an electrical discharge to at least partially ionize the hydrocarbons to form DLC film on the substrate. The substrate is then negatively biased at a second preselected voltage lower than the first preselected voltage.Type: GrantFiled: March 20, 1995Date of Patent: July 1, 1997Assignee: General Electric CompanyInventors: Stefan Jacek Rzad, Michael Wayne DeVre
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Patent number: 5643638Abstract: The invention relates to a plasma CVD method for producing a gradient layer wherein the layer gradient is produced in the direction of layer growth by changing at least one plasma power parameter during the coating process. According to the invention, thin gradient layers are generated with high precision by supplying the plasma power in a pulsed manner and adjusting the layer gradient by changing the plasma power parameters of pulse amplitude, pulse duration and/or pulse interval.Type: GrantFiled: December 13, 1995Date of Patent: July 1, 1997Assignee: Schott GlaswerkeInventors: Jurgen Otto, Johannes Segner, Volker Paquet
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Patent number: 5643640Abstract: A fluorinated phosphosilicate glass (FPSG) is produced in a plasma-enhanced chemical vapor deposition process (PECVD) in which the plasma source comprises conventional phosphosilicate glass-forming materials together with one or more fluorine gas-forming materials. The deposited fluorine-gas enhances the filling of gaps or voids with dielectric glass compositions by etching the top of the via holes or gaps during the filling operation. The present fluorine-doped phosphosilicate glass compositions are stable compared to conventional phosphosilicate glass compositions which are relatively unstable and unsatisfactory for use as gap-filling dielectric glass compositions.Type: GrantFiled: November 27, 1995Date of Patent: July 1, 1997Assignee: International Business Machines CorporationInventors: Ashima B. Chakravarti, Terry M. Cheng, Son Van Nguyen, Michael Shapiro
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Patent number: 5626921Abstract: For forming a photoluminescence layer on a semiconductor layer, ions are irradiated to a surface portion of a semiconductor layer where a photoluminescence layer is to be formed, and then, the semiconductor layer is immersed in a solution containing hydrofluoric acid, whereby the ion-irradiated and hydrofluoric-acid-treated portion forms a photoluminescence layer.Type: GrantFiled: January 31, 1995Date of Patent: May 6, 1997Assignee: NEC CorporationInventor: Yukinori Ochiai
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Patent number: 5626922Abstract: A method for forming a film by a plasma CVD process in which a high density plasma is generated in the presence of a magnetic field is described, characterized by that the electric power for generating the plasma has a pulsed waveform. The electric power typically is supplied by microwave, and the pulsed wave may be a complex wave having a two-step peak, or may be a complex wave obtained by complexing a pulsed wave with a stationary continuous wave of an electromagnetic wave having the same or different wavelength as that of the pulsed wave. The process enables deposition of a uniform film having an excellent adhesion to the substrate, at a reduced power consumption.Type: GrantFiled: June 5, 1995Date of Patent: May 6, 1997Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Akiharu Miyanaga, Tohru Inoue, Shunpei Yamazaki
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Patent number: 5620743Abstract: Solid particles are coated in a fluidized bed by application of a gaseous coating agent from a plasma, wherein the plasma is generated outside the fluidized bed under 0.01-500 mbar, and the plasma-activated gas is passed into the fluidized bed, which is operated under 0.1-500 mbar, wherea. the plasma is generated from the total amount of gaseous coating agent with or without another gas, orb. the plasma is generated from a portion of the gaseous coating agent with or without another gas, and the remaining portion is introduced directly into the fluidized bed, orc. the plasma is generated from another gas, and the total amount of gaseous coating agent is introduced directly into the fluidized bed.Type: GrantFiled: November 29, 1994Date of Patent: April 15, 1997Assignee: BASF AktiengesellschaftInventors: Klaus Harth, Hartmut Hibst, Wolfgang Mattmann
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Patent number: 5599403Abstract: The present invention provides photoelectric conversion elements, wherein the long wavelength sensitivity, the fill factor, and the photoelectric conversion efficiency are improved. In order to provide photoelectric conversion elements wherein light deterioration is reduced, the field durability enhanced, and the temperature characteristic improved, a p-layer composed of amorphous silicon type semiconductor containing hydrogen, an i-layer composed of amorphous silicon-germanium type semiconductor containing hydrogen and further including microcrystalline germanium, and an n-layer composed of amorphous silicon type semiconductor containing hydrogen are laminated on a substrate, the i-layer being formed at a substrate temperature from 400.degree. to 600.degree. C. by microwave plasma CVD, the particle diameter of said microcrystalline germanium ranging from 50 to 500 angstroms. Also, the content of microcrystalline germanium varies in the layer thickness direction.Type: GrantFiled: June 12, 1995Date of Patent: February 4, 1997Assignee: Canon Kabushiki KaishaInventors: Toshimitsu Kariya, Keishi Saito
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Patent number: 5593741Abstract: The subject is a plasma-enhanced CVD process for depositing a silicon oxide film on a substrate by using an organosilicon compound such as tetraethoxysilane and oxygen or ozone as the essential reactants. The disclosed CVD method uses a plasma containing oxygen ions, and the density of oxygen ions impinging on the substrate surface is cyclically decreased and increased with a short period such as, e.g., 1 sec. In extreme cases which are rather preferable, the effect of the oxygen plasma is cyclically nullified and returned to a maximum to thereby alternate plasma CVD and plain thermal CVD. The obtained film is comparable in film properties to silicon oxide films deposited by known plasma CVD methods and, when the substrate has steps such as aluminum wiring lines, is better in step coverage and gap filling capability. The film exhibits a still better profile when hydrogen peroxide gas or an alternative hydrogen containing gas is added to the reactant gas mixture.Type: GrantFiled: June 28, 1995Date of Patent: January 14, 1997Assignee: NEC CorporationInventor: Yasuo Ikeda
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Patent number: 5591486Abstract: A thin film forming method which comprises the steps of supporting a substrate to be treated, having a trench or an unevenness thereon, in a reaction vessel; introducing a reactive gas into the reaction vessel; activating the reactive gas to form a deposit species, the deposit species characterized by a phase diagram including a liquid phase region defined by a melting curve and an evaporation curve that intersect at a triple point; and forming a thin film containing at least a part of the deposit species on the substrate while retaining a pressure of the deposit species in the reaction vessel higher than the triple point of the phase diagram of the deposit species, and retaining a temperature of the substrate within the liquid phase region of the phase diagram of the deposit species.Type: GrantFiled: June 7, 1995Date of Patent: January 7, 1997Assignee: Kabushiki Kaisha ToshibaInventors: Haruo Okano, Sadahisa Noguchi, Makoto Sekine
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Patent number: 5589233Abstract: A method of depositing layers of intrinsic amorphous silicon and doped amorphous silicon sequentially on a substrate in the same CVD chamber without incurring a dopant contamination problem. The method can be carried out by first depositing an additional layer of a dielectric insulating material prior to the deposition process of the intrinsic amorphous silicon layer. The additional layer of insulating material deposited on the substrate should have a thickness such that residual insulating material coated on the chamber walls is sufficient to cover the residual dopants on the chamber walls left by the deposition process of the previous substrate. This provides a clean environment for the next deposition process of an intrinsic amorphous silicon layer on a substrate in the same CVD chamber.Type: GrantFiled: June 6, 1995Date of Patent: December 31, 1996Assignee: Applied Materials, Inc.Inventors: Kam Law, Robert Robertson, Guofu J. Feng
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Patent number: 5585147Abstract: A surface treatment of a glass fabric used for a fiber reinforced composite such as multilayer circuit boards comprises the steps of exposing the glass fabric to an atmospheric pressure plasma of a mixture gas to obtain a plasma-treated surface of the glass fabric, and coating an organosilane compound on the plasma-treated surface. The mixture gas contains as a reaction gas at least one of an oxidative gas and a fluorine-containing gas, and a rare gas as a carrier of the reaction gas. The mixture gas is pre-heated prior to the plasma excitation thereof. When the glass fabric includes an organic compound as a sizing agent, the organic compound can be efficiently removed from the glass fabric by the exposing step. For example, the organosilane compound can be coated on the plasma-treated surface by exposing the plasma-treated surface to a second atmospheric pressure plasma of a second mixture gas containing an organosilane monomer.Type: GrantFiled: May 22, 1995Date of Patent: December 17, 1996Assignee: Matsushita Electric Works, Ltd.Inventors: Satoru Ogawa, Yasushi Sawada, Masahiro Matsumura, Yoshihiko Nakamura
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Patent number: 5585149Abstract: A layer of amorphous silicon containing H, preferably 10-40 atomic % H, which is used as a photoconductive layer for electrophotographic photosensitive member, is formed by plasma CVD using a silane gas of a higher than monosilane.Type: GrantFiled: May 23, 1995Date of Patent: December 17, 1996Assignee: Canon Kabushiki KaishaInventors: Yutaka Hirai, Toshiyuki Komatsu, Katsumi Nakagawa, Teruo Misumi, Tadaji Fukuda
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Patent number: 5576060Abstract: A CVD process of forming a hydrogenated amorphous silicon film comprising not more than 40 atomic percent of hydrogen atoms is disclosed, which comprises introducing a silicon-containing gas and a gas containing impurity for controlling conductivity of said film into a film-forming space, wherein the concentration of the gas containing the impurity is controlled during film formation to vary the content of the impurity in the thickness direction of the amorphous silicon film.Type: GrantFiled: June 7, 1995Date of Patent: November 19, 1996Assignee: Canon Kabushiki KaishaInventors: Yutaka Hirai, Toshiyuki Komatsu, Katsumi Nakagawa
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Patent number: 5571576Abstract: A method of forming a fluorinated silicon oxide dielectric layer by plasma chemical vapor deposition. The method includes the steps of creating a plasma in a plasma chamber and introducing a silicon-containing gas, a fluorine-containing gas, oxygen and an inert gas such that the gases are excited by the plasma and react proximate a substrate to form a fluorinated silicon oxide layer on the surface of the substrate. The fluorinated layer formed has a dielectric constant which is less than that of a silicon oxide layer.Type: GrantFiled: February 10, 1995Date of Patent: November 5, 1996Assignee: Watkins-JohnsonInventors: Lingqian Qian, Melvin C. Schmidt, Glenn L. Nobinger
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Patent number: 5571391Abstract: The electrode structure of the invention includes an n-type Al.sub.x Ga.sub.y In.sub.1-x-y N (0.ltoreq.x.ltoreq.1, 0.ltoreq.y.ltoreq.1, x+y.ltoreq.1) semiconductor layer and an electrode layer formed on the semiconductor layer. In the electrode structure, the electrode layer is made of a metal silicide and, when a metal contained in the metal silicide is nitrified, a free energy of the metal nitride becomes smaller than a free energy of the metal contained in the metal silicide.Type: GrantFiled: July 14, 1995Date of Patent: November 5, 1996Assignee: Sharp Kabushiki KaishaInventor: Nobuaki Teraguchi
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Patent number: 5571749Abstract: A plasma CVD method adapted to a roll-to-roll process or the like wherein the change rate of the temperature of the substrate before and after an i-type semiconductor layer is deposited is made rapid so as to prevent diffusion of impurities occurring due to annealing, by constituting the apparatus structure in such a manner that the deposited film is formed on an elongated substrate by the plasma CVD method while heating the elongated substrate moving in an i-layer forming discharge chamber at a rate of 4.degree. C./second or higher immediately in front of an inlet to the discharge chamber and cooling the same at a rate of 4.degree. C./second or higher immediately at the outlet of the discharge chamber so that a stacked-layer type photovoltaic device having a large area and free from scattering of the characteristics is continuously formed without deterioration of the characteristics occurring due to dopant diffusion.Type: GrantFiled: December 28, 1994Date of Patent: November 5, 1996Assignee: Canon Kabushiki KaishaInventors: Koichi Matsuda, Takaharu Kondo, Yusuke Miyamoto
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Patent number: 5569487Abstract: Capacitors with high dielectric strength and low dissipation factor over a wide range of frequencies comprise two or more conductive layers separated by at least one dielectric layer. The dielectric layer is of silicon-doped amorphous hydrogenated carbon, with suitable dopants including silane (which is preferred), tetraalkoxysilanes and polyorganosiloxanes.Type: GrantFiled: January 23, 1995Date of Patent: October 29, 1996Assignee: General Electric CompanyInventors: Michael W. DeVre, Steven M. Gasworth
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Patent number: 5569497Abstract: A protective layer or film is deposited onto a face surface of a plastic substrate, e.g., a PMMA shaped article, by (a) placing such plastic substrate on a weakly or unpolarized electrode comprising a plasma-generating circuit, (b) plasma-pretreating the plastic substrate in an oxygen plasma, under primary vacuum, by a pulse of electrical power density of such minimum magnitude as to oxygen-activate a face surface thereof, and (c) plasma-polymerizing at least one organosilicon monomer onto the face surface of said plastic substrate, also under vacuum and from an oxygen/organosilicon monomer plasma, whereby depositing a thin protective layer or film thereon.Type: GrantFiled: October 31, 1994Date of Patent: October 29, 1996Assignee: Atohaas C.V.Inventors: Francis Verzaro, Didier Ferry
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Patent number: 5569502Abstract: A process and apparatus for depositing a film as desired on the surface of a substrate yet at a low temperature, said process comprising introducing a product gas into a film deposition chamber having provided therein a substrate being mounted on a support, and depositing a film on the surface of said substrate by activating said product gas inside said film deposition chamber while applying ultrasonic oscillation to said substrate.Type: GrantFiled: September 10, 1993Date of Patent: October 29, 1996Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Hideomi Koinuma, Masashi Kawasaki, Masatomo Sumiya
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Patent number: 5554418Abstract: A passivation film is formed by plasma CVD process in which organic oxysilane is used as a raw gas. When an SiO.sub.2 film as the passivation film is formed on a surface of a substrate, Ar, He or NH.sub.3 gas is used as a reactive gas which serves as an auxiliary for decomposing the raw gas. Ashing of the substrate by oxygen or hydrogen radicals is thus prevented. Fluorine group gas of CF.sub.4 or NF.sub.3 may be added to the reactive gas. The SiO.sub.2 film as a passivation film as described above may be formed first as an initial passivation film and then another passivation film may be formed on top of the initial passivation film by using a reactive gas having an ashing effect such as O.sub.2, N.sub.2 O, O.sub.3 and H.sub.2.Type: GrantFiled: September 27, 1994Date of Patent: September 10, 1996Assignees: Nihon Shinku Gijutsu Kabushiki Kaisha, Brother Kogyo Kabushiki KaishaInventors: Kazuyuki Ito, Kyuzo Nakamura, Michio Ishikawa, Jun Togawa, Noriaki Tani, Masanori Hashimoto, Yumiko Ohashi
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Patent number: 5549935Abstract: The adhesion between a polymeric fluorocarbon film and a substrate is improved by providing a thin layer of silicon or a silicide intermediate between the substrate and the polymeric fluorocarbon film, such that a region containing a high density of Si-C bonds is formed.Type: GrantFiled: January 4, 1995Date of Patent: August 27, 1996Assignee: International Business Machines CorporationInventors: Thao N. Nguyen, Gottlieb S. Oehrlein, Zeev A. Weinberg
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Patent number: 5525379Abstract: The present invention relates to a process for manufacturing an optical recording medium comprising a substrate and a laminate of a recording film and an inorganic dielectric film thereon, and the optical recording medium. The process comprises forming the inorganic dielectric film by using a helicon wave plasma CVD method.Type: GrantFiled: August 10, 1995Date of Patent: June 11, 1996Assignee: Canon Kabushiki KaishaInventors: Kunio Takada, Kazuoki Hongu, Akio Koganei, Toshimori Miyakoshi, Toshio Adachi
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Patent number: 5510007Abstract: The present invention provides improved processes and apparatus for fabrication of articles having silicon-containing regions. The process comprises generating silane by electrochemical reaction with a silicon-containing precursor material. An electrochemical cell generates H.sup.+ species which react with silicon from the precursor material to form a silane. The silane is used to deposit a silicon-containing article region. An apparatus for fabricating an article having a silicon-containing region is also provided. The fabrication system includes a reaction chamber having a gas supply line communicating with a silane-generating electrochemical cell. The electrochemical cell includes a first electrode for generating a supply of H.sup.+ ions, a silicon-containing precursor material in communication with the first electrode, a second electrode, and a receptacle for retaining an electrolyte.Type: GrantFiled: August 31, 1994Date of Patent: April 23, 1996Assignee: AT&T Corp.Inventors: Gardy Cadet, Ronald A. Holland, James W. Mitchell, Jorge L. Valdes
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Patent number: 5503913Abstract: For the improvement of the wear properties of tools with cutting edge of cubic boron nitride (CBN) or polycrystalline cubic boron nitride (PCBN) it is proposed to coat the CBN or PCBN body with a 0.5 to 6 .mu.m thick layer of one or more oxides of the metals zirconium and/or yttrium and/or magnesium and/or titanium and/or aluminum, preferably aluminum oxide. The wear-resistant coating is deposited from the gas phase at gas-phase temperatures up to 800.degree. C. Preferably for the coating the pulse-plasma CVD process is used. The so-coated tools are particularly suitable for the chip-forming precision machining of hard iron and hard steel materials.Type: GrantFiled: December 30, 1993Date of Patent: April 2, 1996Assignee: Widia GmbHInventors: Udo Konig, Ralf Tabersky
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Patent number: 5494712Abstract: A method of preparing a coated substrate is disclosed. The substrate is coated with a plasma generated polymer containing Si, O, C and H in specific atom ratio wherein the polymer also contains certain functional groups. A power density of about 10.sup.6 to about 10.sup.8 J/Kg is employed in the plasma polymerization process.Type: GrantFiled: November 17, 1994Date of Patent: February 27, 1996Assignee: The Dow Chemical CompanyInventors: Ing-Feng Hu, James C. Tou
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Patent number: 5492734Abstract: This invention provides a method of forming a deposition film serving as a high-quality wiring layer having good stress migration durability against any material such as a non-monocrystalline material. A substrate is located in a deposition film formation space, a gas of an alkylaluminum halide is supplied to the deposition film formation space, and an aluminum film is selectively formed on an electron donor surface at a partial pressure of the alkylaluminum halide of 7.times.10.sup.-3 Torr to 9.times.10.sup.-2 Torr in the range of a decomposition temperature or more of the alkylaluminum halide and 450.degree. C. or less. When deposition is to be performed on the non-monocrystalline material, a chemical treatment for terminating with hydrogen atoms a non-electron donor surface of a substrate having the electron donor surface and the non-electron donor surface is performed, and the deposition film is deposited by a non-selective deposition method.Type: GrantFiled: June 17, 1994Date of Patent: February 20, 1996Assignee: Canon Kabushiki KaishaInventors: Shigeyuki Matsumoto, Osamu Ikeda
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Patent number: 5486423Abstract: For making an SiO.sub.2 electret, a layer of SiO.sub.2 is formed on a solid substrate (5) by chemical vapor deposition in a vapor phase starting from a plasma containing silicon and oxygen and the layer so formed (10) is subjected to a thermal treatment by raising its temperature to above 100.degree. C. during a time period longer than 1 hour, before being electrically charged.Type: GrantFiled: January 13, 1994Date of Patent: January 23, 1996Inventors: Jacques Lewiner, Didier Perino
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Patent number: 5482749Abstract: A process is disclosed for pretreating aluminum-bearing surfaces in a vacuum deposition chamber after a previous step of cleaning the chamber, and prior to depositing tungsten silicide on substrates in the chamber, which first comprises treating the aluminum-bearing surfaces with a mixture of silane and a tungsten-bearing gas, such as WF.sub.6, to form a first deposition of a silane-based tungsten silicide on the aluminum-bearing surfaces. In a preferred embodiment, the process further comprises subsequently treating the already coated aluminum-bearing surfaces of the chamber in a second step with a mixture of a tungsten-bearing gas, such as WF.sub.6, and a chlorine-substituted silane such as dichlorosilane (SiH.sub.2 Cl.sub.2), monochlorosilane (SiH.sub.3 Cl), or trichlorosilane (SiHCl.sub.3) to form a chlorine-substituted silane-based tungsten silicide deposition over the previous deposited silane-based tungsten silicide.Type: GrantFiled: December 23, 1994Date of Patent: January 9, 1996Assignee: Applied Materials, Inc.Inventors: Susan Telford, Michio Aruga, Mei Chang
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Patent number: 5476798Abstract: In a glow discharge deposition process for the preparation of hydrogenated, Group IV semiconductor alloys, the substrate is maintained at a temperature which is positively correlated with the deposition rate and which is high enough to impart sufficient kinetic energy to the layer to activate the removal of undesirable morphologies, but low enough to prevent degradation of the layer caused by the excessive loss of hydrogen.Type: GrantFiled: November 26, 1993Date of Patent: December 19, 1995Assignee: United Solar Systems CorporationInventor: Subhendu Guha
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Patent number: 5476691Abstract: Surface modification of magnetic recording heads using plasma immersion ion implantation and deposition is disclosed. This method may be carried out using a vacuum arc deposition system with a metallic or carbon cathode. By operating a plasma gun in a long-pulse mode and biasing the substrate holder with short pulses of a high negative voltage, direct ion implantation, recoil implantation, and surface deposition are combined to modify the near-surface regions of the head or substrate in processing times which may be less than 5 min. The modified regions are atomically mixed into the substrate. This surface modification improves the surface smoothness and hardness and enhances the tribological characteristics under conditions of contact-start-stop and continuous sliding. These results are obtained while maintaining original tolerances.Type: GrantFiled: September 15, 1994Date of Patent: December 19, 1995Assignees: International Business Machines, Inc., Regents of the University of CaliforniaInventors: Kyriakos Komvopoulos, Ian G. Brown, Bo Wei, Simone Anders, Andre Anders, Singh C. Bhatia
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Patent number: 5470619Abstract: A method is disclosed for the production of polycrystalline silicon thin films characterized by performing heat treatment of amorphous silicon thin films deposited on a substrate at a relatively low temperature of between 300.degree. and 600.degree. C. under a pressure ranging from 10.sup.-3 to 1 torr. The method can provide polycrystalline silicon thin films having increased grain sizes of about 60-300 .mu.m. In accordance with the method, glass or ceramic substrates can be used instead of an expensive quartz substrate. SiH.sub.4 gas can also be used instead of Si.sub.2 H.sub.6 gas as a source gas. The polycrystalline silicon thin films disclosed have an electron and positive hole mobility closer to that of the level of single crystals, and thus the development of the SOI element having high performance such as TFT for LCD, or TFT for SRAM, and the like may be greatly advanced.Type: GrantFiled: July 29, 1994Date of Patent: November 28, 1995Assignee: Korea Advanced Institute of Science and TechnologyInventors: Byung T. Ahn, Dae G. Moon, Jeong N. Lee
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Patent number: 5468521Abstract: A deposited film forming method includes the steps of: continuously carrying a long substrate into or out of a vacuum chamber, flowing a first deposited film forming gas in a reverse direction parallel to the substrate and opposite to a conveying direction of the substrate from first gas discharging means into the vacuum chamber, exhausting the gas from first gas exhausting means, flowing a second deposited film forming gas in a forward direction parallel to the substrate and equivalent to the conveying direction of the substrate, exhausting the gas through the second gas exhausting means, and applying a discharge energy to the first and second gases.Type: GrantFiled: November 2, 1994Date of Patent: November 21, 1995Assignee: Canon Kabushiki KaishaInventors: Masahiro Kanai, Yasushi Fujioka, Takehito Yoshino, Tadashi Hori
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Patent number: 5462775Abstract: A hard multilayer film structure comprises a titanium-containing compound layer possessing high wear resistance deposited on a substrate and a silicon-containing hard carbon layer possessing self-lubricating properties, high wear resistance and high resistance to heat. Deposition of these layers is effected by the plasma-enhanced chemical vapor deposition technique. As a raw gas for the deposition of silicon-containing hard carbon-layer, the gas containing tetramethyl silane or tetraethyl silane is used. Deposition of the silicon-containing hard carbon layer is carried out at a temperature of not more than 550.degree. C. and a pressure in the range of 0.05 to 0.5 Torr.Type: GrantFiled: March 7, 1995Date of Patent: October 31, 1995Assignee: Yoshida Kogyo K.K.Inventors: Minoru Yamada, Shingo Kawamura
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Patent number: 5447799Abstract: A process of depositing polymeric materials on the surface of a substrate.Type: GrantFiled: October 18, 1994Date of Patent: September 5, 1995Assignee: Advanced Surface Technology, Inc.Inventors: Ih-Houng Loh, David M. Hudson
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Patent number: 5447756Abstract: An applicator with a surface having a first wetting angle and a first surface area, which surface area has grafted thereto a layer of ion-producing gas plasma having a second wetting angle and a second surface are, wherein the second wetting angle is less than the first wetting angle and the second surface area is greater than the first surface area.Type: GrantFiled: March 8, 1994Date of Patent: September 5, 1995Assignee: Revlon Consumer Products CorporationInventor: Melvin E. Kamen
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Patent number: 5443863Abstract: Decomposition of ozone in a microwave discharge cavity leads to formation of highly energetic excited states of atomic oxygen which can efficiently oxidize materials at a temperature far less than that needed for purely thermal oxidation. This technique can be applied to formation of films of silica at the surface of silicon and silicon carbide while maintaining quite moderate surface temperatures, often under 100.degree. C. The technique can be used generally in a process to oxidize materials whose oxidation requires a standard free energy change of less than about +636 kJ/mol.Type: GrantFiled: March 16, 1994Date of Patent: August 22, 1995Assignee: Auburn UniversityInventors: William C. Neely, William F. Welch, Raymond F. Askew
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Patent number: 5441768Abstract: An improved method of depositing films of a gate silicon nitride and an amorphous silicon on a thin film transistor substrate at high deposition rates while maintaining superior film quality is provided. The material near the interface between the amorphous silicon and the nitride are deposited at a low deposition rate which produces superior quality films. The region away from the interface are deposited at a high deposition rate which produces lesser, but still good quality films. By using this method, superior quality thin film transistors can be produced at very high efficiency. The method can be carried out by depositing a high quality g-SiN.sub.x at a low deposition rate on top of an average quality gate nitride deposited at a high deposition rate and then depositing an amorphous silicon layer.Type: GrantFiled: February 8, 1994Date of Patent: August 15, 1995Assignee: Applied Materials, Inc.Inventors: Kam S. Law, Robert Robertson, Michael Kollrack, Angela T. Lee, Takako Takehara, Guofu J. Feng, Dan Maydan
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Patent number: 5439715Abstract: A process for forming a functional deposited film which is adapted for use in an apparatus which comprises a substantially enclosed reaction chamber, a plurality of cylindrical substrates arranged to surround a discharge space and a microwave introduction means provided at least at one end of each cylindrical substrate and wherein microwave energy is introduced so that a glow discharge plasma containing reactant gases derived from starting gases is formed in the discharge space thereby forming a deposited film on each cylindrical substrate is described. The process is characterized in that a temperature control means is provided in the inside of each of said plurality of cylindrical substrates and simultaneous with the introduction of a thermally conductive gas, the thermally conductive gas is exhausted from the one end of each cylindrical substrate in the vicinity of the microwave introduction means.Type: GrantFiled: December 14, 1993Date of Patent: August 8, 1995Assignee: Canon Kabushiki KaishaInventors: Ryuji Okamura, Hirokazu Otoshi, Tetsuya Takei
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Patent number: 5437895Abstract: A process for forming a thin film of amorphous silicon of a uniform thickness on a relatively large glass plate. The process comprising forming a thin film of amorphous silicon on an insulating substrate by a plasma enhanced chemical vapor deposition process while intermittently generating a high frequency discharge. The duration of each discharge is set shorter than the time period necessary for the DC bias voltage, which is generated on the high frequency-applying electrode side, to attain a saturated value.Type: GrantFiled: July 19, 1994Date of Patent: August 1, 1995Assignee: Anelva CorporationInventors: Akira Kodama, Yoshimi Watabe, Massashi Ueda
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Patent number: 5424131Abstract: A protective coating for the surfaces of organic polymers, to protect the surfaces against erosion by oxygen atoms, includes a thin protective barrier film on the surfaces. The film is deposited via a plasma, e.g., a low pressure glow charge, or other suitable methods. The material of the film can comprise plasma polymers, inorganic insulating films, or semiconducting or conductive materials.Type: GrantFiled: January 25, 1993Date of Patent: June 13, 1995Assignee: Polyplasma, Inc.Inventors: Michael R. Wertheimer, Henry P. Schreiber
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Patent number: 5421914Abstract: A method and article of manufacture of a coated iron based alloy. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700.degree. C.-1200.degree. C. to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy.Type: GrantFiled: October 12, 1993Date of Patent: June 6, 1995Assignee: The University of ChicagoInventor: Jong-Hee Park
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Patent number: 5420044Abstract: A method for producing a non-monocrystalline semiconductor device, such as amorphous silicon TFT, by forming at least two non-monocrystalline semiconductor films in successive manner on a substrate by plasma CVD, in which the film-growing surface and the interfaces of the formed films are constantly maintained in a plasma atmosphere until the end of film formation. In this manner the interface regions are protected from damage caused by the initial stage of plasma and eventual deposition of impurities in such regions. This is achieved, for example, by spreading the plasma area during the transfer of the substrate between the film-forming chambers.Type: GrantFiled: March 15, 1994Date of Patent: May 30, 1995Assignee: Canon Kabushiki KaishaInventor: Hiraku Kozuka
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Patent number: 5418019Abstract: A sequential plasma-enhanced chemical vapor deposition (PECVD) of SiN and SiO.sub.x produces a very effective double-layer antireflection coating. This antireflection coating is compared with the frequently used and highly efficient double-layer MgF.sub.2 /ZnS coating. It is shown that the double-layer SiO.sub.x /SiN coating improves the short-circuited current (J.sub.sc) by 47%, open-circuit voltage (V.sub.oc) by 3.7%, and efficiency (Eff) by 55% for silicon cells with oxide surface passivation. The counterpart MgF.sub.2 /ZnS coating gives smaller improvement in V.sub.oc and Eff. However, if silicon cells do not have the oxide passivation, the PECVD SiO.sub.x /SiN gives much greater improvement in the cell parameters, 57% in J.sub.sc, 8% in V.sub.oc, and 66% in efficiency, compared to the MgF.sub.2 /ZnS coating which improves J.sub.sc by 50%, V.sub.oc by 2%, and cell efficiency by 54%. This significant additional improvement results from the PECVD deposition-induced surface/defect passivation.Type: GrantFiled: May 25, 1994Date of Patent: May 23, 1995Assignee: Georgia Tech Research CorporationInventors: Zhizhang Chen, Ajeet Rohatgi