Nonparticulate Metal Component Patents (Class 428/553)
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Patent number: 6416877Abstract: A method of forming a plain bearing lining on a substrate, the method comprising high velocity oxy-fuel spraying particles of a bearing metal onto the substrate and treating said layer to form it into a lining.Type: GrantFiled: August 11, 2000Date of Patent: July 9, 2002Assignee: Dana CorporationInventors: Carl Perrin, David Graham McCartney, Andrew John Horlock, Samuel James Harris, Andrew John Sturgeon
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Patent number: 6410159Abstract: A material useful for forming high temperature coatings. The material contains a MCrAlY powder wherein M is selected from the group consisting of iron, nickel, cobalt, iron-base alloys, nickel-base alloys and cobalt-base alloys. An aluminum layer coats the powder. The method forms a high temperature coating with the powder. Thermally spraying the MCrAlY powder towards a substrate reacts the aluminum coating with the MCrAlY powder to metallurgically bond the MCrAlY powder and coat the substrate.Type: GrantFiled: October 29, 1999Date of Patent: June 25, 2002Assignee: Praxair S. T. Technology, Inc.Inventor: Frank J. Hermanek
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Publication number: 20020076571Abstract: Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.Type: ApplicationFiled: December 14, 2000Publication date: June 20, 2002Inventors: Robert Alan Johnson, Jon Conrad Schaeffer, Ching-Pang Lee, Nesim Abuaf, Wayne Charles Hasz
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Patent number: 6391468Abstract: Solder paste is deposited using a solder stencil with an aperture having a concave edge in order to reduce the formation of solder balls. The solder deposit may be formed on a pad such that the paste has a concave edge. Solder paste deposits may be made on adjacent pads with the concave surfaces facing one another.Type: GrantFiled: March 30, 2001Date of Patent: May 21, 2002Assignee: Micron Technology, Inc.Inventors: Richard Regner, Scott Butler, Carey Blue
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Patent number: 6372362Abstract: A method for forming a composite vapor-deposited film one side of which suitable for vapor-deposition on a phosphor surface of a CRT, such as a color television picture tube, has high light reflectivity, and the other side of which has a property to absorb radiant heat, and a composite vapor-deposition material suitable for vacuum deposition are disclosed. The composite vapor-deposition material has a high vapor-pressure metal envelope and a low vapor-pressure metal in the core region of the envelope. Low vapor-pressure metal powder should preferably be dispersed and held by high vapor-pressure metal powder in the core region. Vacuum deposition using this composite vapor-deposition material yields a composite deposited film having a composition comprising almost 100% of the high vapor-pressure metal formed in the initial stage of evaporation, and a composition comprising 100% of the low vapor-pressure metal formed in the final stage of evaporation.Type: GrantFiled: March 24, 2000Date of Patent: April 16, 2002Assignee: Hitachi Metals, Ltd.Inventors: Shinji Furuichi, Shigetoshi Takashima
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Patent number: 6358625Abstract: Refractory metal articles having hither than normal impurity levels of concentrations of additive species near the surface that promote chemically enhanced sintering without any adverse effect on function properties, including, among others, tantalum or niobium lead wires that form assemblies useful as electrolytic capacitor anodes and the like, as made by surface oxidation of the wire, embedding a wire end in a loose mass of the powder and sintering to producing assemblies of enhanced structural integrity and affording stable electrical characteristics of electrical devices including such assemblies.Type: GrantFiled: May 9, 2000Date of Patent: March 19, 2002Assignee: H. C. Starck, Inc.Inventors: Prabhat Kumar, Howard V. Goldberg, Thomas Ryan
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Publication number: 20020015839Abstract: Bush 4 is fabricated by providing porous sintered metal layer 7 of copper on the surface side of back metal layer 5 of steel plate through copper plating layer 6 and coating the inside and the surface of porous sintered metal layer 7 with sliding material 8 by impregnation. Sliding material 8 comprises 1-25 vol. % of tetrafluoroethylene-perfluoroalkylvinyl ether copolymer resin, 1-25 vol. % of at least one member selected from the group consisting of oxybenzoylpolyester resin and polyimide resin and 0.1-10 vol. % of hard particles having a Mohs hardness of 4 or more and average particle sizes of 5 &mgr;m or less such as Al2O3 and SiC, the balance being polytetrafluoroethylene resin (55 vol. % or more of the total siding material) as the main component. 0.5-25 vol. % of a solid lubricant such as graphite and MOS2 can be further contained in total together with the hard particles.Type: ApplicationFiled: June 15, 2001Publication date: February 7, 2002Applicant: DAIDO METAL COMPANY LTDInventors: Takahiro Niwa, Eiji Kato, Nobutaka Hiramatsu
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Patent number: 6344280Abstract: A swash plate for a swash plate compressor, wherein aluminum alloy containing 12 to 60% of Si and, as required, 0.1 to 30% of Sn is sprayed onto the iron or aluminum base plate of the swash plate compressor to form a seizure-resisting and abrasion-resisting surface layer dispersed with granulated Si.Type: GrantFiled: November 29, 1999Date of Patent: February 5, 2002Assignees: Taiho Kogyo Co., Ltd., Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Syogo Muramatsu, Masanori Akiduki, Hiroaki Kayukawa, Hideki Mizutani, Manabu Sugiura, Hiroyuki Nakaima
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Patent number: 6342306Abstract: A bearing material includes a backing metal and a porous sintered metal layer sintered onto a surface of the backing metal, particles of an inorganic substance being contained at grain boundaries of the porous sintered metal layer. The porous sintered metal layer contains tin, nickel, phosphorus, and copper, and the particles of the inorganic substance are those of at least one of graphite, boron nitride, graphite fluoride, calcium fluoride, aluminum oxide, silicon oxide, and silicon carbide.Type: GrantFiled: November 3, 1999Date of Patent: January 29, 2002Assignee: Oiles CorporationInventors: Hideo Ozawa, Hiroshi Tsuji, Hirotsugu Tomita
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Patent number: 6340534Abstract: A wrapped slide bearing bushing consists of a composite bushing material including a metal bearing layer, a porous support layer sintered thereon, and a PTFE-based sliding layer, forming the sliding surface of an associated sliding member, said sliding layer also filling the pores of said support layer, and including at least 60 vol % of PTFE, 15-25 volume percent of a metal filler, preferably lead, and optionally 8-12 volume percent of PVDF. To obtain a low coefficient of friction, only varying in a narrow range over a long time period, said slide bearing bushing is formed such that the sliding layer includes 1-3 volume percent of carbon fibers, said carbon fibers being oriented substantially in a preferred direction relative to said composite bushing material, while the relative movement of said bearing bushing and said associated sliding member is substantially transverse to said preferred direction.Type: GrantFiled: November 10, 1999Date of Patent: January 22, 2002Assignee: KS Gleitlager GmbHInventors: Wolfgang Bickle, Werner Schubert
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Publication number: 20020006242Abstract: The present invention relates to a synchronizer ring having an annular body which has a sliding region, the sliding region being provided with a wear-resistant tribological coating. According to the invention, it is provided for the tribological coating to be a thermally sprayed coating which contains a maximum of approximately 40% by weight of solid lubricant.Type: ApplicationFiled: April 3, 2001Publication date: January 17, 2002Inventors: Christof Eberspacher, Martin Gausmann, Stefan Grau, Tilman Haug, Patrick Izquierdo, Hansjorg Zeller, Jorg Zurn, Wolfgang Reichle, Reinhard Rosert
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Patent number: 6337141Abstract: The seizure resistance of an Al-based flame-sprayed layer formed on the swash plate of a swash-plate type comressor is increased to such a level comparable to that of a flame-sprayed bronze layer. The Al-based flame-sprayed layer of the present invention contains: from 12 to 60% of Si and granular Si particles dispersed in the matrix thereof, and at least one dispersing phase of graphite carbon, amorphous carbon and carbon, the crystallizing degree of which is between the graphite carbon and amorphous carbon, and MoS2.Type: GrantFiled: December 16, 1999Date of Patent: January 8, 2002Assignees: Taiho Kogyo Co., Ltd., Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Toyokazu Yamada, Soo-Myung Hong, Masanori Akiduki, Takashi Kokubo, Hiroaki Kayukawa, Hideki Mizutani, Manabu Sugiura, Takeshi Imanishi
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Publication number: 20010055695Abstract: A lead-free plain bearing is formed by dispersing an alloy powder formed from 7-13 mass percent of Sn, 0.1-5 mass percent of Ag, and Cu on a backing, such as a steel plate, and sintering. The alloy powder may further include one or more of 0.05-0.5 mass percent of molybdenum disulfide powder and 0.1-2 mass percent of graphite powder. The bearing surface may be rough finished by machining to a roughness of 0.3-1 &mgr;m Ra and then fine finished by polishing to a roughness of at most 0.1 &mgr;Ra.Type: ApplicationFiled: March 19, 2001Publication date: December 27, 2001Inventors: Issaku Sato, Naoki Sato
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Publication number: 20010055694Abstract: A high strength spongy sintered metal composite sheet comprising a porous spongy sintered metal layer having continuous holes, and a high strength sintered, dense metal reinforcing layer having a porosity smaller than the porosity of the spongy sintered metal layer, laminated thereon, wherein the sintered, dense metal reinforcing layer has a thickness of 0.5-30% thickness with respect to the entire high strength spongy sintered metal composite sheet.Type: ApplicationFiled: April 8, 1999Publication date: December 27, 2001Inventors: MASAHIRO WADA, YOSHITAKA MAYUZUMI, KOJI HOSHINO, SABUROU WAKITA
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Patent number: 6303235Abstract: There is provided a copper-based sliding alloy excellent in wear resistance and anti-seizure property. A phase of 2 to 30 wt. % lead is dispersed in the copper alloy. This lead phase contains 0.1 to 6 vol. % hard particles such as SiC, SiO2, Si3N4, Al2O3, TiC, WC and TiN having an average particle size of 5 to 25 &mgr;m. Because hard particles are included in the lead phase, wear resistance is excellent and anti-seizure property is improved. The lead phase, which is soft, serves as a cushion and the attack on a mating member by hard particles is reduced. Further, the falling-off of lead is minimized because the lead phase also includes the hard particles.Type: GrantFiled: April 1, 1999Date of Patent: October 16, 2001Assignees: Daido Metal Company Ltd., Kayaba Kogyo Kabushiki KaishaInventors: Naohisa Kawakami, Tsukimitsu Higuchi, Yoshiaki Sato, Takayuki Shibayama, Keizo Mizuno, Kenji Yamanouchi
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Publication number: 20010019771Abstract: The invention concerns a process for the preparation of an insulated soft magnetic powder comprising the steps of mixing particles of a soft magnetic iron base powder with an acidic, aqueous insulating-layer forming solution, in which MgO has been dissolved; and drying the obtained mixture to obtain an electrically insulating Mg containing layer on the particle surfaces. The invention also concerns the powder per se as well as compressed soft magnetic powder cores prepared from the powder.Type: ApplicationFiled: January 16, 2001Publication date: September 6, 2001Inventors: Cecilia Elgelid, Anne Larsson-Westberg, Lars-Ake Larsson
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Publication number: 20010019779Abstract: Disclosed is a copper alloy sliding material having a metal structure wherein intermetallic compounds exist adjacently to Pb-phase islands and/or Bi-phase islands. Because intermetallic compounds exist between the matrix and the Pb phase and/or the Bi phase, the material can have improved anti-seizure property, since, under load or due to wear, the surface of the material has recessions at the soft Pb and/or Bi phase and the matrix with respect to the intermetallic compounds.Type: ApplicationFiled: December 28, 2000Publication date: September 6, 2001Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20010016265Abstract: In order to obtain a sliding material which does not include lead particles and is harmless to the environment, there is provided a sliding material which includes, by volume, 3 to 40% bismuth particles but no lead particles, while having a low coefficient of friction and excellent wear resistance.Type: ApplicationFiled: December 14, 2000Publication date: August 23, 2001Inventors: Takahiro Niwa, Hideki Iwata, Nobutaka Hiramatsu, Takayuki Shibayama
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Patent number: 6277499Abstract: A method is taught for protecting copper and copper-based composites from high temperature oxidation, by the application thereto of a cobalt-based alloy diffusion barrier and a copper-aluminum alloy protective outer layer.Type: GrantFiled: April 23, 1992Date of Patent: August 21, 2001Assignee: United Technologies CorporationInventors: Russell A. Beers, Abdus S. Khan, Allan A. Noetzel
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Publication number: 20010014404Abstract: The present invention provides a superplastic aluminum alloy in which fine particles not substantially dispersion hardening are dispersed in a sufficient amount to effect grain boundary pinning to suppress crystal grain growth during hot working thereby ensuring manifestation of superplasticity over wide ranges of working temperature and strain rate.Type: ApplicationFiled: July 17, 1997Publication date: August 16, 2001Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: YOSHIHARU MIYAKE, YOSHIHISA SERZAWA, YUKIO OKOCHI
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Patent number: 6274249Abstract: There is proposed a tool with a tool body and a wear resistant layer system, which layer system comprises at least one layer of MeX. Me comprises titanium and aluminum and X is nitrogen or carbon. The tool is a solid carbide end mill, a solid carbide ball nose mill or a cemented carbide gear cutting tool. Thereby, in the MeX layer the quotient QI as defined by the ratio of the diffraction intensity I(200) to I(111) assigned respectively to the (200) and (111) plains in the X ray diffraction of the material using the &thgr;-2&thgr; method is selected to be ≦2. Further, the I(111) is at least twenty times larger than the intensity average noise value, both measured with a well-defined equipment and setting thereof.Type: GrantFiled: September 12, 1997Date of Patent: August 14, 2001Assignee: Unaxis Balzers AktiengesellschaftInventors: Hans Braendle, Nobuhiko Shima
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Publication number: 20010008703Abstract: A highly reliable sintered compact which can be readily and safely produced, and a method for producing such sintered compact are provided. The sintered compact is preferably formed into a heat sink 1 which comprises a heat sink main body 2. The heat sink main body 2 comprises a substrate 3, a plurality of projections 4 integrally formed with the substrate 3 on its heat dissipation surface, and a molded frame 5 integrally formed with the substrate 3 to surround the projections 4. On each corner of the substrate 3 is formed a circular molded hole 6. The opposite surface of the substrate 3 is formed into a contacting surface which is adapted to be in contact with the heat generating semiconductor chip, and this contacting surface is surface treated, for example, by plating. The sintered compact is produced from metal powders, and it comprises at least one metal selected from tungsten and molybdenum and 2 to 50% by weight of silver.Type: ApplicationFiled: August 25, 1997Publication date: July 19, 2001Inventors: MASAAKI SAKATA, SHOJI TAKAHASHI, KENICHI SHIMODAIRA
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Patent number: 6254997Abstract: An article comprising a substrate and an outer metallic layer, such as a coating, is provided with augmented heat transfer from the substrate through the combination of a layer thickness of about 0.003″ to about 0.017″, a layer surface roughness of at least about 500 micro inches Ra, a layer tensile bond strength of at least about 5 ksi, and a heat transfer augmentation of at least about 1.1. A method of making the article uses an electric arc wire thermal spray process in which the atomizing gas pressure is maintained within the range of about 20-80 psi.Type: GrantFiled: December 16, 1998Date of Patent: July 3, 2001Assignee: General Electric CompanyInventors: Mark G. Rettig, Gilbert Farmer, Thomas J. Tomlinson, Robert G. Zimmerman, Jr., Bhupendra K. Gupta
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Patent number: 6248452Abstract: Solder paste is deposited using a solder stencil with an aperture having a concave edge in order to reduce the formation of solder balls. The solder deposit may be formed on a pad such that the paste has a concave edge. Solder paste deposits may be made on adjacent pads with the concave surfaces facing one another.Type: GrantFiled: April 17, 2000Date of Patent: June 19, 2001Assignee: Micron Technology, Inc.Inventors: Richard Regner, Scott Butler, Carey Blue
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Patent number: 6235407Abstract: A highly corrosion resistant steel sheet for fuel tank comprising a lowermost layer of Zn or Zn-based plating layer deposited on each side of the steel sheet; a chemical conversion film deposited on each of the Zn or Zn-based plating layer; a metal powder-containing organic resin film deposited on one of the chemical conversion film, said metal powder-containing organic resin film containing Al and Ni metal powders and an amine modified epoxy resin; and a silica-containing organic resin film deposited on the other chemical conversion film, said silica-containing organic resin film containing at least one resin having at least one functional group selected from hydroxyl group, isocyanate group, carboxyl group, glycidyl group, and amino group; silica; and a lubricant.Type: GrantFiled: November 23, 1998Date of Patent: May 22, 2001Assignees: Kawasaki Steel Corporation, Mitsubishi Motors CorporationInventors: Hiroyuki Ogata, Sachiko Suzuki, Kazuo Mochizuki, Takashi Isogai, Shigeru Usuda, Toru Sano
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Patent number: 6224989Abstract: A cylinder block for an automotive engine that includes a sintered cylindrical body made of a first metal, the sintered cylindrical body having a plurality of pores. A powder of a second metal is dispersed into the pores of the sintered cylindrical body, and a cylinder block body is disposed around the sintered cylindrical body while filling the pores of the sintered cylindrical body. The main body is made of a third metal and integrally formed with the sintered cylindrical body by an intemetallic compound formed by a reaction between the first, second, and third metals.Type: GrantFiled: February 25, 1999Date of Patent: May 1, 2001Assignee: Hyundai Motor CompanyInventor: Jun-su Kim
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Patent number: 6224990Abstract: The application of polypropylene carbonate in solution to valve metal powders having relatively high surface area, then evaporating the solvent under static (non-agitating) conditions. The static drying of the coated valve metal powder produces a semi-solid cake which may be converted into a free-flowing powder via screening. Valve metal powders so-coated with polypropylene carbonate are particularly well-suited for the fabrication of powder metallurgy anode bodies used for the manufacture of electrolytic capacitors.Type: GrantFiled: September 23, 1999Date of Patent: May 1, 2001Assignee: Kemet Electronics CorporationInventors: Randolph S. Hahn, Peter James Fernstrom, Udaya Shankar Bhimaraja, Brian J. Melody
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Patent number: 6221503Abstract: A paste is described for capping electrodes with an oxide free metal layer incorporating a solvent, an unzippable polymer and particles. The electrode could be an interconnect such as a C4 bump. A method for forming a coating and for testing integrated circuit chips is also described. The invention overcomes the problem of interconnecting Pb containing electrodes that are covered with an insulating oxide on integrated circuit chips by coating the Pb containing electrode with Au to provide an oxide free surface for testing and interconnection.Type: GrantFiled: August 24, 1999Date of Patent: April 24, 2001Assignee: International Business Machines CorporationInventors: John Michael Cotte, Judith Marie Roldan, Carlos Juan Sambucetti, Ravi F. Saraf
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Patent number: 6218026Abstract: A high performance hybrid member for use in applications where high stiffness, high temperature capacity and being lightweight are important. In one form of the present invention the hybrid member is formed of a titanium alloy outer portion with a gamma titanium aluminide alloy inner portion metallurgically bonded therin. The gamma titanium aluminide alloy material has a room temperature modulus of elasticity greater than the modulus of elasticity of the titanium alloy outer portion. The hybrid member has a modulus of elasticity greater than modulus of elasticity of the titanium alloy outer portion, and a density equivalent to that of the titanium outer portion. The wear resistant capability of the member can be increased at local regions by surface modification treatment such as plasma ion nitriding or by affixing at ends of the member hardened fittings.Type: GrantFiled: March 3, 1998Date of Patent: April 17, 2001Assignees: Allison Engine Company, Allison Advanced Development CompanyInventors: Bruce Allan Ewing, Robert Anthony Ress, Jr., James Ronald Roessler
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Patent number: 6218025Abstract: A sintered electrode of high-melting metal (for example tungsten) is produced from spherical metal powder having a well defined particle size. The mean particle size is from 5 to 70 &mgr;m. The particle size distribution covers a range from at most 20% below to at most 20% above the mean particle size.Type: GrantFiled: August 18, 1998Date of Patent: April 17, 2001Assignee: Patent- Truchand-Gesellschaft fuer Elektrische Gluelampen mbHInventors: Dietrich Fromm, Bernhard Altmann, Wolfram Graser, Peter Schade
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Patent number: 6197432Abstract: A sliding material which is used for bearings, washers and other parts of automobiles, industrial machines, agricultural machines and the like, possesses an excellent abrasion resistance, and is useful under sever boundary lubricating conditions. The sliding material comprises a back plate (5) of a steel plate and a sinter bearing layer integrally provided on one surface of the back plate (5). A powder (2) of a hard material is dispersed in an amount of 0.5 to 20% by weight in a matrix (4) of the sinter bearing layer. The matrix (4) comprises 1 to 30% by weight of Pb and 1 to 15% by weight of Sn with the balance consisting of Cu. The powder (2) of a hard material comprises 7.5 to 9.5% by weight of Cr, 27 to 30% by weight of Mo, and 2.0 to 3.0% by weight of Si with the balance consisting of Co.Type: GrantFiled: December 29, 1998Date of Patent: March 6, 2001Assignee: NDC Company, Ltd.Inventors: Masahito Fujita, Yasushi Saitou
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Patent number: 6187071Abstract: A bond for a single layer metal bond abrasive tool can be easily chemically and electrochemically stripped from the metal core of a recovered used tool to facilitate reuse of the core. Relative to conventionally bonded tools, the speed of stripping the novel bond is quick, and the stripped core has a smooth, clean surface which needs only minimal mechanical repair prior to reuse. In one aspect, the novel bond is a quaternary bond composition consisting essentially of copper, tin, titanium and silver. The powder components can be used dry or mixed with a fugitive liquid binder as a paste. The novel bond can be brazed at lower temperature than copper/tin/titanium bonds prepared otherwise. The bond composition forms a good melt at braze temperature that flows smoothly, evenly over a tool preform and provides consistent quality bonding of abrasive from tool to tool.Type: GrantFiled: January 14, 1999Date of Patent: February 13, 2001Assignee: Norton CompanyInventors: Richard M. Andrews, Bradley J. Miller, Marcus R. Skeem, Ren-Kae Shiue
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Patent number: 6186222Abstract: There is disclosed an aluminum alloy tube whose outer surface is covered with a filler alloy by metal-spraying, wherein the base material of the tube has an uneven rough surface with the depth of 10 &mgr;m or more, and the difference between the highest projection of the base material surface and the highest projection of the filler alloy layer covering it is 3 to 25 &mgr;m; a heat exchanger, which is assembled by using the tubes; and a method of metal-spraying, which comprises metal-spraying an aluminum alloy filler powder in a melted state, by the high-velocity flame metal-spraying process, in which the filler contains 15 to 50% Si by weight, and the powder is mainly made up of particles whose diameter is 10 &mgr;m to 70 &mgr;m. The aluminum alloy tube is excellent in brazability and corrosion resistance, and by using the tube, it is possible to assemble a heat exchanger without allowing locally filler-unbonded parts to be formed.Type: GrantFiled: July 16, 1998Date of Patent: February 13, 2001Assignees: The Furukawa Electric Co., Ltd, Denso CorporationInventors: Takeyoshi Doko, Hirokazu Yamaguchi, Osamu Kato, Taketoshi Toyama, Kouji Hirakami, Akira Uchikawa, Takaaki Sakane, Homare Koutate
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Patent number: 6165627Abstract: An INVAR.RTM. or iron nickel alloy or iron nickel cobalt alloy wire has an area ratio of carbide existing at the grain boundaries of the wire in the finished wire of at most 4%, or an average grain size in the transverse direction within a range of 1 to 5 .mu.m. Such a wire has a superior twisting property.Type: GrantFiled: March 2, 1998Date of Patent: December 26, 2000Assignees: Sumitomo Electric Industries, Ltd., Daido Steel Co., Ltd.Inventors: Kenji Miyazaki, Shinichi Kitamura, Atsushi Yoshida, Shinichiro Yahagi, Takanobu Saito
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Patent number: 6156443Abstract: A method of on site application of an erosion resistant coating. When deposited on the surface of a metallic substrate, the coating comprises hard ferroboride phases bound with a ductile metallic phase. The ductile metallic phase is selected from metals which have a low affinity for oxygen. The preparation and composition of a cored wire adapted for use in application of the erosion resistant coatings are also disclosed.Type: GrantFiled: March 24, 1998Date of Patent: December 5, 2000Assignee: National Research Council of CanadaInventors: Serge Dallaire, Henri Levert
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Patent number: 6114048Abstract: The invention provides for a functionally-graded metal substrate that is made of at least two metal compositions, a functional insert and a surrounding body that surrounds the functional insert. In a preferred embodiment of the invention a functional insert powder composition of loose powder metal is placed in a compact of a surrounding body powder composition and both metal compositions are sintered in a sintering furnace to form a sintered part. The sintered part is infiltrated in part or in whole with a molten metal compound to produce a functionally graded metal substrate having a density of at least 90% of theoretical. A heat-generating component such as a chip can be attached to the metal substrate for use in microelectronic packaging. When the functionally-graded metal substrate has two discrete compositions of copper/tungsten the surrounding body which has a CTE that ranges from about 5.6ppm/.degree. C. to about 7 ppm/.degree. C.Type: GrantFiled: September 4, 1998Date of Patent: September 5, 2000Assignee: Brush Wellman, Inc.Inventors: David E. Jech, Jordan P. Frazier, Richard H. Sworden, Juan L. Sepulveda
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Patent number: 6110603Abstract: A hard metal or cermet body, especially as a cutting insert, has a WC content in the hard phase making up at least 10% and at most 96% thereof and three layers or zones between the interior of the body and the surface formed by the heat treatment to which the sinterable body is subjected. In the outermost layer hard material with limited binder content can be formed underlain by an intermediate layer of a substantially pure WC--Co composition, the innermost layer having a tungsten content falling to the value in the body interior and a binder phase and Group IVa and Group Va metal which increased progressively to the levels in the body interior.Type: GrantFiled: June 29, 1999Date of Patent: August 29, 2000Assignee: Widia GmbHInventors: Limin Chen, Walter Lengauer, Hans Werner Daub, Klaus Dreyer, Dieter Kassel
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Patent number: 6095126Abstract: A method for producing cylinder linings in an aluminum or magnesium engine block for an internal combustion engine utilizes plasma spraying of a mixture of powdered molybdenum and powdered steel containing from about 10 to about 70 wt. % molybdenum and from about 90 to about 30 wt. % steel. The resulting slide layer has good adhesion to the engine block and has high wear resistance.Type: GrantFiled: April 28, 1998Date of Patent: August 1, 2000Assignee: Volkswagen AGInventors: Manfred Kloft, Reinhard Strich, Udo Schlegel
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Patent number: 6089825Abstract: An air seal for use in a gas turbine engine includes reduced susceptibility to deflagration during operating conditions in which an excessive amount of seal material is liberated from the seal and ingested into the engine. The seal includes a seal substrate, and a thermally sprayed metallic bond layer applied to the seal substrate. The bond layer includes nickel and aluminum. The seal also includes a thermally sprayed abradable seal layer applied to the bond layer. The abradable material is composed of aluminum powder and silicon powder forming a metal matrix, and co-deposited methyl methacrylate particles embedded as filler in the metal matrix. The filler is less likely to deflagrate compared to conventionally used materials such as polyester.Type: GrantFiled: December 18, 1998Date of Patent: July 18, 2000Assignee: United Technologies CorporationInventors: Frederick Clell Walden, George Lee Crawford, William John Dalzell, Jr.
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Patent number: 6051613Abstract: A pharmaceutical composition containing an extract from inflammatory tissue inoculated with vaccinia virus may be used to suppress the death of cells caused by endotoxin, and suppress excessive production of nitrogen monoxide induced by endotoxin. The extract may also be used to relieve hypotension induced by endotoxin. In sepsis and other serious bacterial infectious diseases, endotoxin (an intracellular toxin) is produced and a shock symptom is induced by its action. The extract, having an excellent inhibitory action toward endotoxin-induced toxicity, is quite useful for the treatment or the prevention of endotoxin-induced shock symptoms, sepsis and various symptoms accompanied thereby. In addition, the extract has an inhibitory action towards abnormal nitrogen monoxide production during the diseased state and, therefore, it is also useful as a therapeutic and preventive agent for diseases wherein an excessive nitrogen monoxide production occurs, such as acute hypotension.Type: GrantFiled: January 5, 1998Date of Patent: April 18, 2000Assignee: Nippon Zoki Pharmaceutical Co., Ltd.Inventors: Kousaku Ohno, Jin-emon Konishi, Seishi Suehiro
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Patent number: 6022629Abstract: There is described a copper-based sliding layer comprising a matrix of copper or a copper alloy with softer metallic inclusions of at least 10 wt-% which form particles having sectional areas separate from each other with respect to an observation plane parallel to the layer. To combine favorable strength values with good tribological properties, it is suggested that when adding up the sectional areas of the particles starting with the smallest sectional area and proceeding according to ascending area size the sectional area (F.sub.50) of that particle which completes the subtotal of the sectional areas up to its own area size to 50% of the final total corresponds to a maximum of ten times the sectional area (F.sub.5) of the particle completing the subtotal to 5% of the final total, but at least one fifth of the largest individual sectional area (F.sub.100).Type: GrantFiled: January 9, 1998Date of Patent: February 8, 2000Assignee: Miba Gleitlager AktiengesellschaftInventors: Thomas Rumpf, Walter Gartner
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Patent number: 6015627Abstract: A head drum for supporting a magnetic head for magnetically recording information on and reproducing information from a magnetic tape includes an inner body of an aluminum alloy, and a wear-resistant layer of a sintered powdery alloy disposed around an outer circumference of the inner body in at least a region for sliding contact with an elongate magnetic recording medium. The wear-resistant layer has a thickness of at least 0.2 um, and the sintered powdery alloy comprises a powdery alloy of 17 to 38% of Si, 0.5 to 5% of Cu, 0.3 to 5% of Mg, and the remainder of aluminum.Type: GrantFiled: September 3, 1997Date of Patent: January 18, 2000Assignees: Sony Corporation, Sumitomo Light Metal Industries, Ltd.Inventors: Yasuhiro Hirafune, Akio Kikuchi
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Patent number: 5993978Abstract: An engine tappet of high abrasion resistance, whose surface is coated with a sintered layer. This sintered layer is prepared from a binder comprising about 50-100 wt % of nickel powder, about 0-45 wt % of Cr, about 0-35 wt % of Mo, about 0-10 wt % of Al, about 0-25 wt % of Co, about 0-10 wt % of Cu and inevitably mixed impurities; and from hard particles selected from the group consisting of carbides, nitrides, borides and the mixtures thereof. Also, there is provided an engine tappet which is coated with an alloy powder composition comprising about 44-88 wt % of WC, about 4-10 wt % of Co, about 15-50 wt % of Ni, about 5-20 wt % of Cr, about 0.5-4 wt % of B, about 2-4 wt % of Fe, about 0.5-4 wt % of Si, about up to 1.0 wt % of C and inevitably mixed impurities.Type: GrantFiled: December 18, 1997Date of Patent: November 30, 1999Assignee: Volvo Construction Equipment Korea Co., Ltd.Inventors: Kang Hyung Kim, Sae Il Oh, Maeng No Park
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Patent number: 5993506Abstract: Disclosed are a plate-crystalline tungsten carbide-containing hard alloy which comprises 4 to 40% by volume of a binder phase containing at least one of iron group metals selected from Co, Ni and Fe as a main component; and the balance of a hard phase comprising tungsten carbide alone, or tungsten carbide and 50% by volume or less of a compound with a cubic structure selected from at least one of carbide and nitride of the 4a (Ti, Zr and Hf), 5a (V, Nb and Ta) or 6a (Cr, Mo and W) group element of the periodic table and mutual solid solutions thereof, and inevitable impurities,wherein when peak intensities at a (001) face and a (101) face in X-ray diffraction using K.alpha. rays with Cu being a target are represented by h(001) and h(101), respectively, the tungsten carbide satisfies h(001)/h(101) .gtoreq.0.50, a composition for forming a plate-crystalline tungsten carbide, and a process for preparing the plate-crystalline tungsten carbide-containing hard alloy.Type: GrantFiled: November 25, 1997Date of Patent: November 30, 1999Assignee: Toshiba Tungaloy Co., Ltd.Inventors: Masaki Kobayashi, Kozo Kitamura, Satoshi Kinoshita
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Patent number: 5976708Abstract: The heat resistant stainless steel wire/strip comprises a stainless steel thin wire/strip containing, in addition to chrome, at least one of nickel, aluminum and yttrium. The stainless steel thin wire/strip is covered with a covering layer formed of nickel group alloy particles containing aluminum covered with ceramic particles or chrome alloy particles containing aluminum covered with ceramic particles. The stainless steel thin wire/strip with the covering layer is applied with heat treatment in vacuum at a temperature of 1100 to 1300.degree. C., the alloy particles are deposited on the stainless steel thin wire/strip, and the alloy particles and the ceramic particles of the covering layer are bonded to each other. The ceramic particles of the covering layer is 1 micron or less of an average particle diameter and contain at least one of aluminum, silicone, magnesium, zirconium, barium and titanium.Type: GrantFiled: November 1, 1996Date of Patent: November 2, 1999Assignee: Isuzu Ceramics Research Institute Co., Ltd.Inventor: Kazuo Oosumi
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Patent number: 5960251Abstract: Copper-containing surfaces of substrates such as laminated electronic circuit boards are protected by organometallic coatings comprising organic compounds selected from the group consisting of benzimidazoles, alkylimidazoles, benzotriazozles and alkyltriazoles, substituted or unsubstituted, and metal particles of solder-wettable metals or metal solders. The metal particles can be thermally formed in situ from metallic compounds such as noble metal acetates, acetylacetonates and carbonates.Type: GrantFiled: December 18, 1996Date of Patent: September 28, 1999Assignee: International Business Machines CorporationInventors: Vista A. Brusic, Vijay S. Darekar, Michael A. Gaynes, Ravi F. Saraf
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Patent number: 5939664Abstract: A tungsten heavy alloy composition comprising tungsten, iron and elements selected from the groups X, Y and Z and having the formula W.sub.100-p Fe.sub.i X.sub.j Y.sub.k Z.sub.l. Such that "X" is one or more elements selected from the group consisting of Ni, Mn and Co; "Y" is one or more elements selected from the group consisting of Cr, Mo and V; "Z" is one or more elements selected from the group consisting of C, Si, Ti and Al; "i" ranges from 5 to 19.5 weight percent; "j" ranges from 0.05 to 6 weight percent; "k" ranges from 0.15 to 5 weight percent; "l" ranges from 0.05 to 4 weight percent; and "p" is the mathematical sum of i, j, k and l, and ranges from 7 to 20 such that "100-p" ranges from 93 to 80 weight percent. The blended powder mixture thus formed is hot consolidated to full density. The hot consolidated blended powder mixture is subjected to a hardening heat treatment.Type: GrantFiled: June 11, 1997Date of Patent: August 17, 1999Assignee: The United States of America as represented by the Secretary of the ArmyInventor: Deepak Kapoor
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Patent number: 5939164Abstract: The present invention relates to an aluminum alloy for a magnetic disk substrate having a composition consisting of, by percent by weight, 2.0 to 6.0% of Mg, 0.05 to 0.15% of Cu, 0.10 to 0.30% of Zn and 0.05 to 0.12% of Zr, wherein the contents of Cu, Zn and Zr satisfy the relationship: 0.15%.ltoreq.2Cu+6Zr-3Zn.ltoreq.0.32% (wherein Cu, Zr, and Zn respectively represent their contents in terms of percent by weight), and the composition further consists of one or both of 0.01 or more to less than 0.05% of Cr and 0.01 or more to less than 0.05% of Mn, impurities consisting of Si, Fe and Ti, which are respectively regulated to be 0.05% or less, 0.05% or less, and 0.02% or less, and other inevitable impurity elements respectively regulated to be 0.02% or less, with the remainder being Al. The present invention also relates to a clad material for a magnetic disk substrate, in which one or both surfaces of a core material, consisting of at least less than 3.Type: GrantFiled: February 25, 1997Date of Patent: August 17, 1999Assignee: The Furukawa Electric Co., Ltd.Inventors: Yoshinari Kubo, Ken-ichi Ogura, Yoichiro Bekki, Satoru Yamada, Koji Kinoshita
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Patent number: 5937268Abstract: A sintered sliding member having not only excellent in wear resistance but also low in attacking property against a mated member. To obtain the member, 0.1 to 3.5 wt. % h-BN and 0.1 to 3.5 wt. % graphite are mixed in a matrix material of iron-based powder containing chromium, and a resultant powder mixture is compacted to form a compact. The compact is sintered while bringing the compact into contact with copper or copper alloy so that the copper or copper alloy is infiltrated simultaneously with the sintering. In this way, the copper phase is filled in the iron-based matrix and the h-BN is distributed in the copper phase. Graphite reacts with chromium to be precipitated as chromium carbide in and/or near boundaries defined between the matrix and the copper phase.Type: GrantFiled: February 4, 1997Date of Patent: August 10, 1999Assignee: Daido Metal Company Ltd.Inventors: Kouki Ozaki, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 5923944Abstract: A fluid containment article that exhibits a reduced tendency for thermal decomposition products to deposit and adhere to its surface in contact with a hydrocarbon fluid, such as a hydrocarbon fuel, at elevated temperatures. Deposition and adhesion of thermal decomposition products are avoided by tailoring both the composition and surface finish of the surface contacting the hydrocarbon fluid. Preferred characteristics are achieved by appropriately preparing the surface of the article to have a surface roughness characterized by an R.sub.max of up to about 0.4 micrometer, and then depositing an oxide coating on the surface using a deposition process that yields a coating consisting essentially of a metal oxide and the vapors of an organometallic compound used in the deposition process.Type: GrantFiled: October 16, 1996Date of Patent: July 13, 1999Assignee: General Electric CompanyInventors: George A. Coffinberry, Kevin R. Leamy, Frederick J. Sellers, John F. Ackerman