Abstract: A rotor shaft assembly (101) of a type used in a turbocharger, manufactured by mounting a powder compact (203) of a titanium aluminide rotor (103) to a pre-formed steel shaft (107), and sintering the combination, which provides a strong metallurgical bond between the shaft (107) and rotor (103). There is provided a rotor shaft assembly (101) and an inexpensive and efficient method of its manufacture, for an assembly capable of withstanding the high forces and fluctuating temperatures within a turbocharger.

Abstract: Reactive foils and their uses are provided as localized heat sources useful, for example, in ignition, joining and propulsion. An improved reactive foil is preferably a freestanding multilayered foil structure made up of alternating layers selected from materials that will react with one another in an exothermic and self-propagating reaction. Upon reacting, this foil supplies highly localized heat energy that may be applied, for example, to joining layers, or directly to bulk materials that are to be joined. This foil heat-source allows rapid bonding to occur at room temperature in virtually any environment (e.g., air, vacuum, water, etc.). If a joining material is used, the foil reaction will supply enough heat to melt or soften the joining material, which upon cooling will form a strong bond, joining two or more bulk materials.

Abstract: The present invention provides a fuel tank or a fuel pipe excellent particularly in the corrosion resistance of the outer surface in a salt damage environment, and is a fuel tank or a fuel pipe excellent in corrosion resistance characterized by: being formed by using a steel sheet or a steel pipe containing Cr of 9.0 to 25.0 mass % as the base material; on the outer surface thereof, having any one or more of welded portions, brazed portions and structurally gapped portions contacting components; and having one or more of metals, whose electrode potential in a 5%-NaCl aqueous solution at 30° C. is ?0.4 V or less relative to a saturated calomel electrode, attached to at least a part or parts of said portion(s) of the outer surface in an electrically conductive manner.

Abstract: The present invention is directed to a process for preparing aluminum and aluminum alloy surfaces in heat exchangers for brazing by depositing thereon a kinetic sprayed brazing composition. The process simultaneously deposits monolith or composite coatings that can include all braze materials and corrosion protection materials used in the brazing of aluminum fins to plates and tubes in a single stage.

Abstract: A method for applying wear resistant material to a substrate, the substrate comprised of material with a substrate coefficient of thermal expansion, the method including applying the wear resistant material to the substrate with application apparatus, the wear resistant material having a wear resistant material coefficient of thermal expansion, the substrate coefficient of thermal expansion within 15% of the wear resistant material coefficient of thermal expansion.

Abstract: A soldering agent for use in diffusion soldering processes contains, in a soldering paste, a mixture of at least partially metallic grains of a high-melting metal and a solder metal. In a diffusion soldering process, the solder metal reacts completely with the high-melting metal and metals belonging to parts that are to be joined to one another by the soldering process, to form an intermetallic phase.

Abstract: A compressor having a corrosive resistant coating is disclosed. The coating has a first spray coated metallic layer. A sealant layer is disposed over the sprayed metallic coating which has an organic component, a solvent component, and an inorganic phase.

Abstract: Enhancing wear and corrosion resistance of an industrial component by depositing a Ni-based alloy coating having a thickness of at least about 50 microns onto a surface of the industrial component by high velocity oxyfuel propulsion of a Ni-based alloy powder containing a) Cr, b) from about 15 to about 25 wt % Mo, c) no more than about 1 wt % Fe, and d) no more than about 1 wt % elements having an atomic number greater than 42. A Ni-based alloy powder for HVOF deposition containing a) Cr, b) from about 15 to about 25 wt % Mo, c) no more than about 1 wt % Fe, and d) no more than about 1 wt % elements having an atomic number greater than 42. A Ni-based coating on an industrial component having enhanced corrosion and wear resistance.

Abstract: The method of the invention is based on the unique electron-carrying function of a photocatalytic unit such as the photosynthesis system I (PSI) reaction center of the protein-chlorophyll complex isolated from chloroplasts. The method employs a photo-biomolecular metal deposition technique for precisely controlled nucleation and growth of metallic clusters/particles, e.g., platinum, palladium, and their alloys, etc., as well as for thin-film formation above the surface of a solid substrate. The photochemically mediated technique offers numerous advantages over traditional deposition methods including quantitative atom deposition control, high energy efficiency, and mild operating condition requirements.

Abstract: A powder of an alloy containing a compound is enclosed in a cylindrical container, hot isostatic press and/or hot extrusion are applied in that state, and compound is isolated by these workings in order to metallically bond the powders with each other. When the metallic part is inserted into the container or the metallic part has a cylindrical shape, the container is formed of a material which can be the metallic part. Then, machining is applied in order to produce a metallic part having on a surface thereof an alloyed layer containing the dispersed compound particles.

Abstract: The invention provides a hydrogen permeable structure, which can effectively prevent peeling-off of a hydrogen permeable film and hence has higher durability, and a method of manufacturing the structure. The hydrogen permeable structure has a hydrogen permeable film formed on the surface of or inside a porous support, having a thickness of not more than 2 &mgr;m, and containing palladium (Pd). The hydrogen permeable film is formed on the surface of or inside the porous support by supplying a Pd-containing solution and a reducing feed material from opposite sides of the porous support.

Abstract: The present invention can provide an electrode member having a substrate member and a coating member. The substrate member can be made of a material selected from the group consisting of titanium, gold coated titanium and other inert conducting materials. The coating member can have a tin dioxide modified by antimony. The electrode member of the present invention can be used for direct generation of ozone in water or through water into a gaseous state.

Abstract: The present invention relates to a method of spray forming a boron steel metal article, and to the formed article. In at least one embodiment, the method comprises (a) providing a spray forming pattern, (b) spraying metallic particles onto the spray forming pattern, and (c) allowing the sprayed metallic particles to cool to form a metal article. In at least one embodiment, the metallic particles are sprayed from a carbon steel feedstock having a boron content of 0.25-2.25 weight percent, based on the total weight of the feedstock.

Abstract: A method for forming a metallic coating on a substrate comprising an intermetallic compound, and the coatings made by this method are disclosed. The method broadly comprises forming an alloyed agglomerate from a precursor comprising at least two metals suitable for forming an intermetallic compound and depositing a coating of the partially converted agglomerate onto a roughened surface of a substrate.

Abstract: An electrically conductive composite material for use in the manufacture of electrical contact components, consisting of a metal strip and a contact layer made of a silver or tin contact material, which contact layer is applied at least to one side of the metal strip, whereby the contact material contains as a first additive 0.5 to 60 weight percentage of carbon powder in the form of fine particles having a diameter of Ø1=5 to 200 nm and 0.5 to 60 weight percentage of a second powdery additive in the form of fine particles having a diameter of Ø2=5 to 200 nm. Moreover a device for the gas atomization of a jet of a flowable or liquid material and a method for the manufacture of an electrically conductive composite material and its use are disclosed.

Abstract: A component (10) including a substrate material (12) and a wear alloy coating (14) applied to the substrate by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and/or composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed.

Abstract: A coating system is disclosed that comprises a corrosion inhibiting layer and a layer formed from a powder coating composition. The layer formed from the powder coating composition is a top coating layer and the corrosion inhibiting layer is an undercoating layer. These layers, along with one or more other optional layers, form the coating system.

Abstract: The invention provides a surface-treated copper foil which can sufficiently ensure adhesive strength with a low-dielectric substrate used in forming a printed wiring board for high-frequency applications and can minimize transmission losses. There is provided a surface-treated copper foil for a low-dielectric substrate which is used in bonded relationship to a low-dielectric substrate, which is characterized in that a nodular-treated layer constituted by bump-like copper particles is formed on a surface of the copper foil and that ultrafine copper particles are caused to precipitate on the whole surface of the nodular-treated layer and adhere thereto and the roughness value Rz of the surface is 1.0 to 6.5 &mgr;m. The surface color of the surface-treated copper foil has L* of not more than 50, a* of not more than 20 and b* of not more than 15.

Abstract: Electromagnetic wave absorbing materials comprising magnetic alloy particles and an insulating matrix are disclosed. The magnetic alloy particles comprise a transition metal such as Fe and/or Co, and further comprise at least one refractory metal such as Ti, V, Cr, Zr, Nb, Mo, Hf, Ta and W. The magnet alloy particles may further include Ni and/or Al, or other alloying additions which provide the desired absorption characteristics. In a preferred embodiment, the magnetic alloy particles comprise an Fe—Cr—Ni—Al alloy. The insulating matrix of the electromagnetic wave absorbing material may comprise a water miscible polysilicate or a refractory cement. The materials may be provided in the form of coatings that are applied to a substrate, such as the hot engine exhaust area of an aircraft. The electromagnetic wave absorbing materials are capable of functioning at very high temperatures for extended periods of time while retaining satisfactory electromagnetic wave absorbing properties.

Abstract: A compressor having a corrosive resistant coating is disclosed. The coating has a first spray coated metallic layer. A sealant layer is disposed over the sprayed metallic coating which has an organic component, a solvent component, and an inorganic phase.

Abstract: An electromagnetic shielding copper foil superior in electromagnetic shielding ability, high in transmittance, and free from particle shedding comprising a copper foil on at least one surface of which a fine roughening particle layer of copper or an alloy is provided and having on the fine roughening particle layer a smoothening layer comprised of cobalt, nickel, indium, or an alloy of the same and an electromagnetic shield able to be suitably used for a PDP using the same. The fine roughening particle layer may also be a layer comprised of a fine particle roughening particle layer of copper on which a fine roughening particle layer of a copper alloy is stacked or may also be formed by a copper-cobalt-nickel alloy. The smoothening layer of the copper foil may be treated for stainproof or by a silane coupling agent to protect the surface of the copper foil.

Abstract: Thin, flexible composite materials, which are magnetic or magnetizable and processes for producing and using the materials. The composite material contains a laminate formed from a mixture of magnetic or magnetizable particles, binder particles (and optionally active particles), applied to and fused and/or coalesced with a first substrate. The composite preferably contains an additional second substrate fused to and/or coalesced with, the laminate on the side of the laminate opposite that of the first substrate.

Abstract: A coating and coating process for incorporating surface features on an air-cooled substrate surface of a component for the purpose of promoting heat transfer from the component. The coating process generally comprises depositing a first metallic coating material on the surface of the component using a first set of coating conditions to form a first environmental coating layer, and then depositing a second metallic coating material using a second set of coating conditions that differ from the first set, such that an outer environmental coating layer is formed having raised surface features that cause the surface of the outer environmental coating layer to be rougher than the surface of the first environmental coating layer.

Abstract: A copper foil having a high etching factor, enabling formation of fine patterns excellent in linearity of bottom lines of circuit patterns and without leaving particles of copper foil forming the circuit patterns in the resin, free from a drop in bond strength between the copper foil and resin substrate due to the processing for formation of solder balls, excellent in visibility, and excellent in mounting of ICs on fine patterns, comprising a copper foil on at least one surface of which is provided an alloy fine roughening particle layer comprised of a copper-cobalt-nickel alloy with contents of cobalt and nickel equal to or greater than that of copper, specifically a copper foil on the surface of the copper foil for bonding with the resin substrate of which is provided an alloy fine roughening particle layer comprised of 5 to 12 mg/dm2 copper, 6 to 13 mg/dm2 cobalt, and 5 to 12 mg/dm2 nickel, wherein the alloy fine roughening particle layer provided on the copper foil surface may be treated for stainproof or

Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 &mgr;m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.

Abstract: Method of synthesis of confined colloidal crystals using electrodeposition. The present invention provides a method of growing confined colloidal crystal structures using electrodeposition of monodispersed charged colloid spheres onto a substrate patterned with an array of electroconductive surface relief features on a surface of a substrate. In this approach, control over large-scale ordering is achieved via a planar pattern whose scale is on the order of tens of microns, a regime readily accessed through coarse lithography, laser micromachining, and holography.

Abstract: A rotor (10) for a turbomachine, comprising at least one first, preferably disk-like rotor section (12), which is exposed to high operating temperatures and consists of a particularly creep-resistant material, in particular a nickel-based alloy, and at least one second, preferably disk-like rotor section (11), which is exposed to lower operating temperatures and consists of a less creep-resistant material, in particular steel, the first and second rotor sections (11, 12) being joined to one another by welding. In a rotor of this type, a crack-free welded joint is achieved by the fact that, to join the two rotor sections (11, 12), a transition region (13) is arranged between the two rotor sections (11, 12), which transition region is produced by powder metallurgy, is welded to one of the two rotor sections (11, 12) at least on one side, and on this side has the same composition as the rotor section to which it is welded.

Abstract: There are provided a copper-based sintered sliding material comprising a steel back metal layer, and a sintered layer made of Cu or a Cu-based alloy which is bonded onto the steel back metal layer, the steel back metal layer having a hardness not less than 160 Hv and an elongation not less than 10%, the sintered layer having a hardness not more than 130 Hv and crystal grains each provided with a grain size not more than 45 &mgr;m, a method of producing the sliding material, and a sliding bearing formed of the sliding material.

Abstract: The invention relates to a composite material for a sliding bearing comprising a metallic support layer, a porous carrier layer applied thereon and a PTFE-based sliding layer that forms a sliding surface for a sliding partner. Said material is characterised in that the material that forms the sliding layer also fills the pores of the carrier layer and contains at least 65 vol. % PTFE and 10-25 vol. % zinc sulphide. In order to provide a high degree of wear resistance with a low friction coefficient, the material of the sliding layer contains in addition 1.5-3.5 vol. % carbon fibers and 3-7 vol. % PPSO2.

Abstract: A method for applying a bond coat on a metal-based substrate is described. A slurry which contains braze material and a volatile component is deposited on the substrate. The slurry can also include bond coat material. Alternatively, the bond coat material can be applied afterward, in solid form or in the form of a second slurry. The slurry and bond coat are then dried and fused to the substrate. A repair technique using this slurry is also described, along with related compositions and articles.

Abstract: A kinetically sprayed magnetostrictive/magnetic material, comprising: magnetostriction particles; magnetic particles with coercivity; a ductile matrix for bonding the magnetostriction particles and magnetic particles with coercivity together; wherein an applied magnetic field will align the magnetic particles with coercivity and subsequently the magnetostriction particles such that the magnetostrictive material will produce a detectable change in the magnetostrictive/magnetic material when placed under an applied stress.

Abstract: The subject of the invention is the user of MoO3 as a corrosion inhibitor, and an anti-corrosion coating composition for metal parts, characterized in that it comprises:—at least one particulate metal;—an organic solvent;—a thickener;—a silane-based binder, preferably carrying epoxy functional groups;—molybdenum oxide (MoO3);—possibly a silicate of sodium, potassium or lithium, and;—water.

Abstract: A method of manufacturing erosion-resistant wearing parts and a wearing part are disclosed, whereby the wearing part manufactured according to the invention comprises at least one hard powder composition (A) and at least one ductile powder composition (B) that together are densified in a single pressing step into an entirely dense product. According to the method, the temperature coefficient of the hard powder composition (A) is controlled by keeping the temperature coefficient of the hard powder composition smaller than that of the encapsulating powder composition (B), whereby the hard powder composition (A), with the exception of the outer erosion-subjected surface of the wearing part, remains entirely encapsulated by powder composition (B) so effectively that the imposed eroding forces cannot essentially extrude the hard powder composition (A) out from the wearing part through its erosion-subjected outer surface.

Abstract: The invention provides a Fe—Cr alloy structure containing Cr of about 6% or more by mass but about 25% or less by mass, having a corrosion-resistant paint film containing metal powder having ionization tendencies greater than iron, with a content of the metal powder of about 20% or more by volume but about 60% or less by volume in a dry paint film, with a dry film thickness of about 5 &mgr;m or more but about 100 &mgr;m or less; and a manufacturing method thereof; whereby excellent corrosion resistance and excellent adhesion is provided.

Abstract: A method to apply a material layer, comprises selecting a first material with a first melting temperature and a second material composition having a second melting temperature at least 40° C. lower than the first melting temperature; forming a suspension comprising the first material and second material composition in a carrier medium; depositing the suspension onto a surface to form a layer; and controllably heating the layer to a temperature at least 20° C. above the melting temperature of the second material composition but no higher than 20° C. below the melting temperature of the first material, to dissolve at least some of the first material in melted second material composition. A composition of matter, comprises a first material with a first melting temperature and a second material composition having a second melting temperature at least 40° C. lower than the first melting temperature and a carrier medium.

Abstract: A heat spreader includes an electromagnetic soft iron sheet and a plating layer formed on the surface of the sheet. The plate is made of a rustproof metal. An electronic component is mounted on an aluminum base with an HITT substrate and the heat spreader in between. The heat spreader is manufactured at low cost and has a favorable property as a heat dissipating material.

Abstract: A multilayer material comprising a backing material (10) and a obverse material (12) made of a metal different from the backing material, said obverse material being bonded to the backing material, said obverse material having a rapidly cooled dendrite structure extended substantially vertically to the backing material, said dendrite structure having a grain size not more than 0.02 mm in a cutting plane in parallel to the backing material and/or a dendrite arm spacing not more than 0.02 mm in a cutting plane vertical to the backing material.

Abstract: A wear alloy coating (14) applied to a substrate material (12) by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed. The cold spray process permits a wear alloy coating to be applied proximate a brazed joint or over a directionally stabilized or single crystal material without degrading the underlying material.

Abstract: A self-healing cable comprising a conductor and a water-swellable composition surrounding said conductor is disclosed. When the cable is damaged and water ingress reaches the water-swellable composition, the water-swellable composition expands and fills in any void, puncture or crack present, thus sealing the damage in the cable.

Abstract: A method for applying wear resistant material to a substrate, the substrate comprised of material with a substrate coefficient of thermal expansion, the method including applying the wear resistant material to the substrate with application apparatus, the wear resistant material having a wear resistant material coefficient of thermal expansion, the substrate coefficient of thermal expansion within 15% of the wear resistant material coefficient of thermal expansion.

Abstract: A method for manufacturing a net-shaped bimetallic part that includes the steps of: providing a tool that defines a cavity and a tooling surface; depositing a layer of an environmental metal material onto the tooling surface; filling the cavity in the tool with a powdered metal material; and simultaneously heating the tool and subjecting the tool to a pressurized gas to consolidate the powdered metal material and diffusion bond the environmental metal material to the consolidated powdered metal material to form a bimetallic part.

Abstract: The present invention is directed to electrical contacts that comprise spaced electrically conductive particles embedded and bonded into the surface of conductors in which the particles have been kinetically sprayed onto the conductors with sufficient energy to form direct mechanical bonds between the particles and the conductors in a pre-selected location and particle number density that promotes high surface-to-surface contact and reduced contact resistance between the conductors.

Abstract: The invention is directed to a magnetic thick film composition comprising particles of permanent magnetic materials dispersed in organic medium wherein the medium comprises a polymer selected from polyurethane, phenoxy and mixtures thereof, and organic solvent.

Abstract: A composite structural body, comprising a rotor, a stator, and magnetic materials such as of magnet-buried type capable of providing excellent strength and thermal resistance and preventing a metal container from being deformed by a hot hydrostatic forming, wherein a specified part is formed of a material and formed with a thickness difficult to be deformed by a pressure at the time of hot hydrostatic forming so as to form a highly strong part and formed of a material and formed with a thickness easy to be deformed by the pressure so as to set a low strength part, and powder is put in the metal container, and the container is sealed and put in a high temperature and high pressure atmosphere, whereby, because the part weak against the pressure is deformed, the deformation of the part strong against the pressure, i.e.

Abstract: A compressor having a corrosive resistant coating is disclosed. The coating has a first spray coated metallic layer. A sealant layer is disposed over the sprayed metallic coating which has an organic component, a solvent component, and an inorganic phase.

Abstract: A copper foil for chip-on-film use, a plasma display panel, or a high-frequency printed circuit board obtained by rolling copper foil to smooth the surface to give a surface area of not more than 1.30 times an ideal smooth surface, the smoothed copper foil having deposited on it fine roughening particles of Cu or alloy particles of Cu and Mo or alloy particles comprising Cu and at least one element selected among a group of Ni, Co, Fe, and Cr or a mixture of this alloy particles and oxide of at least one element selected among a group of V, Mo, and W.

Abstract: A copper-based sliding material produced by sintering, comprising at least two phases of copper and/or copper alloys which phases have hardness levels different form each other, and hard particles with an average particle size of 0.1 to 10 &mgr;m which are dispersed in at least one phase with the exception of a softest phase in an amount of 0.1 to 10 vol. % of the whole copper-based sliding material, said sliding material satisfying (H2/H1)≧1.2 in which H1 is the Vickers hardness of the softest phase and in which H2 is the Vickers hardness of a phase hardest in hardness including said hard particles.

Abstract: The method of the invention is based on the unique electron-carrying function of a photocatalytic unit such as the photosynthesis system I (PSI) reaction center of the protein-chlorophyll complex isolated from chloroplasts. The method employs a photo-biomolecular metal deposition technique for precisely controlled nucleation and growth of metallic clusters/particles, e.g., platinum, palladium, and their alloys, etc., as well as for thin-film formation above the surface of a solid substrate. The photochemically mediated technique offers numerous advantages over traditional deposition methods including quantitative atom deposition control, high energy efficiency, and mild operating condition requirements.

Abstract: Electromagnetic wave absorbing materials comprising magnetic alloy particles and an insulating matrix are disclosed. The magnetic alloy particles comprise a transition metal such as Fe and/or Co, and further comprise at least one refractory metal such as Ti, V, Cr, Zr, Nb, Mo, Hf, Ta and W. The magnet alloy particles may further include Ni and/or Al, or other alloying additions which provide the desired absorption characteristics. In a preferred embodiment, the magnetic alloy particles comprise an Fe—Cr—Ni—Al alloy. The insulating matrix of the electromagnetic wave absorbing material may comprise a water miscible polysilicate or a refractory cement. The materials may be provided in the form of coatings that are applied to a substrate, such as the hot engine exhaust area of an aircraft. The electromagnetic wave absorbing materials are capable of functioning at very high temperatures for extended periods of time while retaining satisfactory electromagnetic wave absorbing properties.

Abstract: A metal foil connection of first and second metal foils having a thickness of less than 0.05 mm includes a connecting point in which the metal foils are brazed to one another. The connecting point forms a wedge which is filled with brazing medium. A mass of the brazing medium, and a mass of sections of the metal foils which the brazing medium contacts in the wedge, have a given ratio. A honeycomb body, a brazing medium particle fraction and a method for manufacturing metal foil connections with a thickness of less than 50 micrometers, are also provided.