Boride, Carbide Or Nitride Component Patents (Class 428/627)
-
Patent number: 6331199Abstract: A biaxially textured alloy article comprises Ni powder and at least one powder selected from the group consisting of Cr, W, V, Mo, Cu, Al, Ce, YSZ, Y, Rare Earths, (RE), MgO, CeO2, and Y2O3; compacted and heat treated, then rapidly recrystallized to produce a biaxial texture on the article. In some embodiments the alloy article further comprises electromagnetic or electro-optical devices and possesses superconducting properties.Type: GrantFiled: May 15, 2000Date of Patent: December 18, 2001Assignee: UT-Battelle, LLCInventors: Amit Goyal, Robert K. Williams
-
Publication number: 20010050100Abstract: A Cu plated ceramic substrate is used in a semiconductor. On a ceramic substrate layer, a thin-film Cr layer is put, and a thin-firm Au layer is put on the Cr layer. The Au layer is plated with Cu. By providing the Au and Cr layers between the ceramic plate and Cu layer, adhesibility is increased. A Pertier element which includes the Cu plated ceramic layer is employed in a semiconductor to absorb and generate heat efficiently.Type: ApplicationFiled: April 11, 2001Publication date: December 13, 2001Inventors: Iwao Numakura, Noriaki Tsukada
-
Patent number: 6326088Abstract: A diffusion-soldered joint and a method for making diffusion-soldered joints includes a particularly actively diffusing, low-melting-point intermediate layer, applied in the molten state, introduced in the form of a solder carrier between at least two joint components. The solder carrier includes a metal foil that is equipped on both sides with solder layers, wherein the solder layers may include multiple layers.Type: GrantFiled: August 7, 1997Date of Patent: December 4, 2001Inventors: Rolf Mayer, Rolf Engelhart, Wilfried Reschnar, Godehard Schmitz
-
Patent number: 6318738Abstract: An ice skate blade is provided which has improved fracture toughness, strength, corrosion resistance, and wear resistance, while at the same time being lighter weight than other materials of manufacture.Type: GrantFiled: June 28, 1996Date of Patent: November 20, 2001Assignee: Dynamet TechnologyInventors: Stanley Abkowitz, Susan M. Abkowitz, Harold L. Heussi, Paul F. Weihrauch
-
Publication number: 20010038922Abstract: An article having deposited on at least a portion of its surface a decorative and protective multi-layer coating comprising at least one nickel layer, a tin-nickel alloy layer, a chrome layer, and sandwich layer comprised of layers comprised of titanium or titanium alloy alternating with layers comprised of titanium compound such as titanium nitride or titanium alloy compound such as titanium nitride. The coating provides abrasion and corrosion protection to the underlying substrate and also protects the substrate from attack by chemicals such as acids and bases while being crack resistant and resistant to galvanic corrosion.Type: ApplicationFiled: May 11, 2001Publication date: November 8, 2001Inventors: Patrick B. Jonte, William K. Grant
-
Publication number: 20010036560Abstract: An article is coated with a multi-layer coating comprising a nickel layer, a chrome layer, a refractory metal layer, preferably zirconium layer, a sandwich layer comprised of a plurality of alternating layers of a refractory metal compound and a refractory metal compound layer, preferably zirconium nitride layer, and a refractory metal oxide layer or a layer comprised of the reaction products of refractory metal, oxygen and nitrogen. The coating provides the color of polished brass to the article and also provides abrasion protection, corrosion protection, and improved acid resistance.Type: ApplicationFiled: February 26, 2001Publication date: November 1, 2001Inventors: Richard P. Welty, John H. Petersen, Patrick Jonte, Carl W. Trendelman
-
Patent number: 6309762Abstract: An article of manufacture having a wear-resistant cylindrical surface is made up of a metallurgically tough base steel with a substantially cylindrical surface, a thin, cylindrical metal sleeve mated to and affixed to the cylindrical surface of the base steel, and a composite metallic coating containing particles having a hardness greater than Rockwell C 70 metallurgically bonded to the surface of the sleeve opposite the base steel/sleeve interface.Type: GrantFiled: November 9, 1999Date of Patent: October 30, 2001Assignee: Conforma CladInventor: Michael A. Speckert
-
Patent number: 6299987Abstract: The golden decorative part of the present invention comprises a substrate and, formed thereon according to a dry plating process, an outermost coating, which coating comprises gold and titanium or iron together with inevitable ingredients in specific proportions. A Ti coating formed in an inert gas other than nitrogen, containing inevitable ingredients may be disposed on the substrate, and a TiN coating may be disposed on the substrate or the Ti coating. The above golden decorative part having the outermost coating containing titanium does not cause allergic dermatitis, such as contact dermatitis, even if used in contact with the skin, and exhibits a uniform golden tone. Further, the above golden decorative part having the outermost coating containing iron is strikingly less likely to cause allergic dermatitis, such as contact dermatitis, even if used in contact with the skin, and exhibits a uniform golden tone.Type: GrantFiled: June 6, 1997Date of Patent: October 9, 2001Assignee: Citizen Watch Co., Ltd.Inventors: Shinji Ikeda, Ryo Kurakata, Shigeyuki Takahashi
-
Patent number: 6287889Abstract: An improved gas phase synthesized diamond, CBN, BCN, or CN thin film having a modified region in which strain, defects, color and the like are reduced and/or eliminated. The thin film can be formed on a substrate or be a free-standing thin film from which the substrate has been removed. The thin film can be stably and reproducibly modified to have an oriented polycrystal structure or a single crystal structure. The thin film is modified by being subjected to and heated by microwave irradiation in a controlled atmosphere. The thin film has a modified region in which a line width of the diamond spectrum evaluated by Raman spectroscopy of 0.1 microns or greater is substantially constant along a film thickness direction of the thin film, and the line width of the modified region is 85% or less of a maximum line width of the residual portion of the film thickness.Type: GrantFiled: January 26, 2000Date of Patent: September 11, 2001Assignee: Applied Diamond, Inc.Inventors: Shoji Miyake, Shu-Ichi Takeda
-
Patent number: 6287711Abstract: A wear-resistant component comprises a workpiece having a coating comprising at least one crystalline layer comprising metal boride and at least one amorphous layer comprising metal and boron. The amorphous layer can further comprise one or more of carbon, nitrogen, halogen, or hydrogen. Preferably, the coating comprises a plurality of composite layers, each composite layer comprises a crystalline titanium diboride layer and an amorphous layer comprising metal and boron. The wear-resistant component has a wear rate of 3.5×10−6 mm3/nm, which is about 250 times lower than that of an uncoated component.Type: GrantFiled: July 1, 1998Date of Patent: September 11, 2001Assignee: Front Edge Technology, Inc.Inventors: Simon Kai-Wei Nieh, Su-Jen Ting, Cai-Zhong Zhang
-
Publication number: 20010019737Abstract: A method of treating structures (and the structure formed thereby), so as to prevent or retard the oxidation of a metal film, and/or prevent its delamination a substrate, includes providing a structure including a refractory metal film formed on a substrate, placing the structure into a vessel having a base pressure below approximately 10−7 torr, exposing the structure to a silane gas at a sufficiently high predetermined temperature and predetermined pressure to cause formation of a metal silicide layer on the refractory metal film, and exposing the structure to a second gas at a sufficiently high temperature and pressure to nitride the metal silicide layer into a nitrided layer.Type: ApplicationFiled: March 23, 2001Publication date: September 6, 2001Inventors: Kevin K. Chan, Erin C. Jones, Fenton R. McFeely, Paul M. Solomon, John J. Yurkas
-
Patent number: 6274257Abstract: Coatings of doped chromium nitride protect forming members such as dies from the corrosive effects of molten aluminum and other reactive metals.Type: GrantFiled: October 29, 1999Date of Patent: August 14, 2001Assignee: IonBond Inc.Inventors: Robert R. Aharonov, Sridhar Chellapilla, Raymond P. Fontana, Bernard J. Janoss
-
Patent number: 6270573Abstract: A silicon carbide thin film is epitaxially grown by an MBE or the like method with silicon atoms 2 being maintained to be in excess of carbon atoms on a growth surface 1a of a silicon carbide crystal in a substrate 1. A silicon carbide substrate with a good crystallinity is thereby achieved at a low temperature with a good reproducibility. This crystal growth is possible at a low temperature of 1300° C. or lower, and the productions of a high-concentration doped film, a selectively grown film, and a grown film of a cubic silicon carbide on a hexagonal crystal are achieved. In crystallizing a cubic silicon carbide on a hexagonal crystal, the use of an off-cut surface inclined towards a <1{overscore (1)}00> direction is effective to prevent an occurrence of twin.Type: GrantFiled: April 26, 1999Date of Patent: August 7, 2001Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Makoto Kitabatake, Masao Uchida, Kunimasa Takahashi
-
Patent number: 6268069Abstract: A process is disclosed for producing a joined article between a ceramic member and another member, which process includes the steps of brazing the ceramic member with another member by using a brazing material composed of 50 to 99 wt % of copper, 0.5 to 20 wt % of aluminum, 0.5 to 5 wt % of at least one kind of active metal selected from the group consisting of titanium, zirconium, hafnium, vanadium and niobium, thereby obtaining a joined body including the ceramic member, another member and a layer of the brazing material, and heating the brazing material layer in an oxidative atmosphere.Type: GrantFiled: March 18, 1999Date of Patent: July 31, 2001Assignee: NGK Insulators, Ltd.Inventors: Tsuneaki Ohashi, Tomoyuki Fujii
-
Publication number: 20010008707Abstract: A PVD process for manufacturing a coating (16, 18, 20, 22, 23) on articles (12), in particular on articles which have a relatively low temperature resistance such as articles made of brass, zinc and plastic, including such with an electroplated coating, wherein a plurality of layers (16, 18, 20, 22) are built up by arc discharge vaporization to manufacture a colored coating insensitive to fingerprints and are selected in order to achieve a color by this kind of coating alone which corresponds as far as possible to the desired end color; and wherein a hard material cover layer (23) is applied to the layer structure by means of cathode or magnetron sputtering or by the simultaneous use of arc discharge vaporization and cathode or magnetron sputtering, said cover layer generating the final color and being limited to the smallest possible layer thickness, preferably to under 500 nm.Type: ApplicationFiled: January 2, 2001Publication date: July 19, 2001Inventors: Michiel J.J. Eerden, Antonius Petrus Hurkmans, Gerrit Jan van der Kolk
-
Patent number: 6261703Abstract: A highly reliable copper circuit-joined board that, in mounting a semiconductor element, a lead frame or the like on a ceramic substrate, enables the semiconductor element, the lead frame or the like to be strongly joined to the substrate without breaking or deformation of the substrate found in conventional joining methods, such as brazing and joining using a copper/copper oxide eutectic crystal. Any one of an interposing layer comprising a brazing material layer comprising silver and/or copper as a main component and an active metal or an interposing layer having a two-layer structure comprising a first interposing layer comprising the brazing material layer or a high-melting metallizing layer and a second interposing layer, having a melting point of 1000° C.Type: GrantFiled: January 21, 1999Date of Patent: July 17, 2001Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazutaka Sasaki, Hirohiko Nakata
-
Patent number: 6258466Abstract: Disclosed is a method for in situ formation of titanium aluminide. The disclosed method is directed to overcoming voiding problems which result in conventional titanium and aluminum metal interconnect stacks. The steps of the method comprise first providing a silicon substrate, which typically comprises an in-process integrated circuit wafer. Next, an insulating passivation layer is provided on the silicon substrate. The next step is the sputtering of a titanium layer of a given thickness over the passivation. Subsequently, an aluminum film of three times the thickness of the titanium layer is sputtered over the titanium layer. The next step comprises annealing the titanium layer and the aluminum film in situ in a metal anneal chamber to form titanium aluminide. Following the in situ anneal, the remainder of the needed aluminum is sputtered over the titanium aluminide and a further passivation layer of titanium nitride is then sputtered over the aluminum.Type: GrantFiled: January 18, 2000Date of Patent: July 10, 2001Assignee: Micron Technology, Inc.Inventor: Allen McTeer
-
Patent number: 6259971Abstract: A portable electronic system which obtains power from a dry-electrolyte fuel cell. Water which is produced by the fuel cell is atomized by an ultrasonic transducer, to avoid user inconvenience due to reservoirs or dripping.Type: GrantFiled: June 30, 1997Date of Patent: July 10, 2001Assignee: Compaq Computer CorporationInventors: Nathan Mitchell, Joseph F. Freiman
-
Publication number: 20010006737Abstract: An article is coated with a multi-layer coating comprising a nickel layer, a chrome layer, a refractory metal layer, a refractory metal compound layer, and a refractory metal oxide layer or a layer comprised of the reaction products of refractory metal, oxygen and nitrogen. The coating is decorative and also provides abrasion protection, corrosion protection, and improved chemical resistance.Type: ApplicationFiled: February 21, 2001Publication date: July 5, 2001Inventors: Richard P. Welty, Patrick Jonte, Carl W. Trendelman
-
Patent number: 6255004Abstract: A device made of a III-V nitride compound semiconductor comprising a substrate of sapphire, a Si single crystal, a GaAs single crystal, or a GaP single crystal; a GaN single crystal film with a thickness not greater than 3 nm formed on the substrate; and at least one layer of a III-V nitride compound semiconductor formed on the GaN single crystal film. Also a device made of a III-V nitride compound semiconductor comprising a Si single crystal substrate having a natural oxide film; a SiOn film formed by partially nitriding the natural oxide film; and a layer of a III-V nitride compound semiconductor formed on the SiON film.Type: GrantFiled: July 14, 1998Date of Patent: July 3, 2001Assignee: The Furukawa Electric Co., Ltd.Inventor: Seikoh Yoshida
-
Patent number: 6245443Abstract: A bond for a metal single layer abrasive tool can be easily chemically and electrochemically stripped from the metal core of a recovered used tool to facilitate reuse of the core. Relative to conventionally bonded tools, the speed of stripping the novel bond is quick, and the stripped core has a smooth, clean surface which needs only minimal mechanical repair prior to reuse. The composition of the novel bond consists essentially of copper, tin and titanium. It can be brazed at temperatures below diamond graphitization and is chemically compatible with diamond. Hence, the bond is particularly useful for the manufacture of large diameter, superabrasive metal single layer abrasive wheels employed in the construction industry. The bond can be applied to the cutting surface of the abrasive tool as a uniform mixture of bronze alloy, titanium compound and copper powders. The powders may be mixed with a liquid vehicle and applied as a paste.Type: GrantFiled: August 28, 1996Date of Patent: June 12, 2001Assignee: Norton CompanyInventors: Ren-Kae Shiue, Thomas W. Eagar, Bradley Miller, Sergej-Tomislav Buljan
-
Patent number: 6245446Abstract: In a wear protection layer comprising, disposed on a substrate, a plurality of individual layers including a first individual layer of a metallic hard material disposed directly on the substrate, periodically repeated composite arrangements of three individual layers comprising two individual layers of different metallic hard materials and one individual layer consisting of a covalent hard material are disposed on the first individual layer of a metallic hard material whereby the mechanical, physical and chemical properties of the metallic hard materials are combined with the properties of the covalent hard materials.Type: GrantFiled: July 31, 1997Date of Patent: June 12, 2001Assignee: Forschungszentrum Karlsruhe GmbHInventors: Veit Schier, Helmut Holleck
-
Patent number: 6245435Abstract: A new article of manufacture, for example a faucet or other article of hardware, has a specified decorative color, other than brass, and is resistant to corrosion, abrasion and attack by chemicals. The article includes a substrate, one or more corrosion resistant layers applied to the substrate, and an outer layer, applied by PVD, and chosen from only one or more of Zr, Hf, C and N. The outer layer provides the desired, other than brass, color of the article, the desired chemical and abrasion resistance, and which layer, when in contact with air or water becomes passive in a manner similar to chrome.Type: GrantFiled: March 1, 1999Date of Patent: June 12, 2001Assignee: Moen IncorporatedInventors: Timothy J. O'Brien, Inho Song, Brenda L. Trautman, Brian S. Bubar, Darrell K. May, Joseph E. Preston, James G. Sheek, Jeffrey D. Wilder
-
Patent number: 6238807Abstract: A protective coat formed by thermal spraying, and having an outstanding durability against corrosion by a molten light alloy. A thermal spraying composite material used to form such a coat contains from about 30 to about 70% by weight of molybdenum boride, from about 20 to about 40% by weight of nickel or cobalt, from about 5 to about 20% by weight of chromium, and from about 5 to about 10% by weight of at least one metal boride selected from the borides of Cr, W, Zr, Ni and Nb.Type: GrantFiled: July 25, 1997Date of Patent: May 29, 2001Assignees: Chubu Sukegawa Enterprise Co., Ltd., Showa Denko Kabushiki KaishaInventors: Tsujihiko Yasuda, Akiyoshi Banno, Tamio Ito, Koji Kiyoshi, Kunimoto Ishibayashi
-
Patent number: 6231999Abstract: A heat-resistant transparent glass article is formed with a film stack deposited on a glass substrate, the film stack comprising one or more infrared reflective films each bearing on its surface facing away from the substrate a protective film of niobium metal having a thickness of up to 25 Å and preferably in the range of about 7 Å to 20 Å. A protective film of niobium metal or metal oxide may be formed on the other surface (facing the substrate) of each infrared reflective film. Metal nitride films such as silicon nitride may be employed between neighboring infrared reflective films, and as an outer protective film.Type: GrantFiled: February 13, 1997Date of Patent: May 15, 2001Assignee: Cardinal IG CompanyInventor: Annette J. Krisko
-
Patent number: 6228512Abstract: High reflectance, low intrinsic roughness and low stress multilayer systems for extreme ultraviolet (EUV) lithography comprise amorphous layers MoRu and crystalline Be layers. Reflectance greater than 70% has been demonstrated for MoRu/Be multilayers with 50 bilayer pairs. Optical throughput of MoRu/Be multilayers can be 30-40% higher than that of Mo/Be multilayer coatings. The throughput can be improved using a diffusion barrier to make sharper interfaces. A capping layer on the top surface of the multilayer improves the long-term reflectance and EUV radiation stability of the multilayer by forming a very thin native oxide that is water resistant.Type: GrantFiled: May 26, 1999Date of Patent: May 8, 2001Assignee: The Regents of the University of CaliforniaInventors: Sasa C. Bajt, Mark A. Wall
-
Patent number: 6221511Abstract: In the present invention, a metal-ceramic composite substitute is produced by joining a metal plate to a ceramic substrate by using a brazing material in a paste form prepared by adding 10-14 parts by weight of a vehicle to 100 parts by weight of a powder of which the solid centent comprises 90.0˜99.5% of an Ag powder, 0˜9.5% of a Cu powder and 0.5˜4.0% of an active metal powder, and 0.0˜0.9% of a titanium oxide powder if necessary.Type: GrantFiled: March 9, 1998Date of Patent: April 24, 2001Assignee: Dowa Mining Co. Ltd.Inventors: Masami Sakuraba, Masami Kimura, Masaya Takahara, Junji Nakamura
-
Patent number: 6207294Abstract: An explosive laminated cutting tool which provides a self sharpening edge. The improved cutting tool s preferably comprised of two softer metals adhered to a hard central layer forming the cutting edge, with the central layer being made of such a material as tungsten carbide. The central laminate layer is preferably perforated to allow the outer layers to fuse through the perforations to adhere to one another, thus creating a strongly bonded laminated cutting structure which may be self sharpening. A method for manufacturing the cutting tool is also described. Another embodiment comprises a laminate wherein one of the layers has a plurality of recesses in the surface facing another layer. The recesses are filled with particles such as tungsten carbide or diamond. When the layers are explosively welded together, the particles are fused in the weld area.Type: GrantFiled: April 30, 1999Date of Patent: March 27, 2001Inventor: Philip A. Rutter
-
Patent number: 6207295Abstract: A coated article comprises a substrate, an inner environmental resistant coating portion including Al on the substrate, and an outer heat energy reflecting and oxygen diffusion inhibiting coating portion outward of the inner portion. The outer coating portion is multi-layer, comprising 6-48 discrete stacked layers and a total outer coating portion thickness in the range of about 2.5-25 microns.Type: GrantFiled: July 13, 1999Date of Patent: March 27, 2001Assignee: General Electric CompanyInventors: William R. Stowell, Ching-Pang Lee, John F. Ackerman, George A. Durgin, Robert W. Harris
-
Patent number: 6200691Abstract: A coating system (10) formed on a molybdenum substrate (12) includes an oxidation resistance layer (14), a CTE matching layer (16) disposed between the oxidation resistance layer (14) and the substrate (12), and a novel barrier layer (18) disposed between the CTE matching layer (16) and the substrate (12). The CTE matching layer reduces stresses due to differential expansion/contraction as between the substrate (12) and the oxidation resistance layer (14), especially for high temperature applications. The barrier layer (18), which remains amorphous at temperatures up to at least 1000° C., inhibits diffusion of carbon and silicon into substrate (12).Type: GrantFiled: April 20, 1998Date of Patent: March 13, 2001Assignee: Colorado School of MinesInventors: John J. Moore, Shrinivas Govindarajan
-
Patent number: 6197437Abstract: A composite barrel for use in extrusion or injection molding is disclosed. The composite barrel includes an outer housing having a cylindrical bore that extends throughout the length of the outer housing. A wear-resistant lining is disposed on an interior surface that defines the cylindrical bore. The lining is fabricated from an alloy that includes a base metal and phosphorus and the lining may contain hard abrasion-resistant particulate, such as tungsten carbide. The base metal is nickel or cobalt or a mixture of nickel and cobalt. The alloy is typically applied by centrifugal casting and can be cast in a nitrogen-rich atmosphere without creating undesirable lining porosity. Such linings can be made for a fraction of the cost of comparable linings that must be cast under vacuum or in an atmosphere of argon.Type: GrantFiled: February 22, 1999Date of Patent: March 6, 2001Assignee: Wall Colmonoy CorporationInventors: David Martin Bielec, Samuel Conrad DuBois, Subramaniam Rangaswamy
-
Patent number: 6197436Abstract: A method for diffusion coating workpieces of ferrous base metals such as carbon steel and cast iron includes the step of weighing and mixing the following components, in powdered form: Chromium 40-50 wt % Ferrochromium 25-37 wt % Tantalum Carbide 0.40-0.65 wt % Vanadium 0.35-0.70 wt % Ammonium Halide 4-5 wt % Aluminum Oxide Remainder The workpieces are preferably degreased and then placed in a container with the mixed components. The container is sealed and heated to a temperature of 1000°-1050° C. The workpieces and the composition are kept at that temperature for a predetermined period, on the order of forty-five minutes or longer, to permit a surface layer of desired thickness to form. The container is then cooled in a conventional cooling chamber and the workpieces are removed. The method produces coatings having good wear and corrosion resistance.Type: GrantFiled: April 14, 1999Date of Patent: March 6, 2001Assignee: Jamar Venture CorporationInventors: Inna I. Zayets, Lidia O. Chunayeva, Grigory A. Tkach
-
Patent number: 6197438Abstract: The invention consists of improved foodware with a ceramic food contacting surface, which includes cookware, cooking utensils, food serving devices, and utensils for eating food. Such ceramic-coated foodware leaches fewer ionic contaminants into food than prior art foodware. Improved toughness of ceramic coatings on foodware can be achieved via primer or topcoat layers of the tough ceramics aluminum and/or chromium nitride. Ceramic coated foodware based on a plasma-sprayed aluminum alloy substrate is also disclosed, wherein the outermost layer of the plasma spray consists of chromium or a high-chromium alloy, which serves as a substrate for application of the various PVD and CVD coatings of this invention. Ceramic foodware with improved scratch resistance and thermomechanical fatigue resistance is also disclosed, based on a wholly ceramic design, using silicon carbide, or aluminum nitride fired ceramics to form an item of foodware, with a polished food-contact surface.Type: GrantFiled: March 11, 1999Date of Patent: March 6, 2001Inventor: Roger Faulkner
-
Patent number: 6197435Abstract: An article comprising a metal circuit and/or a heat-radiating metal plate formed on a ceramic substrate, wherein the metal circuit and/or the heat-radiating metal plate comprise either (1) the following first metal-second metal bonded product, wherein the first metal and the second metal are different, or (2) the following first metal-third metal-second metal bonded product, and wherein in (1) and (2), the first metal is bonded to the ceramic substrate; first metal: a metal selected from the group consisting of aluminum (Al), lead (Pb), platinum (Pt) and an alloy containing at least one of these metal components; second metal: a metal selected from the group consisting of copper (Cu), silver (Ag), gold (Au), aluminum (Al) and an alloy containing at least one of these metal components; and third metal: a metal selected from the group consisting of titanium (Ti), nickel (Ni), zirconium (Zr), molybdenum (Mo), tungsten (W) and an alloy containing at least one of these metal components.Type: GrantFiled: October 20, 1998Date of Patent: March 6, 2001Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Yoshihiko Tsujimura, Miyuki Nakamura, Yasuhito Fushii
-
Patent number: 6194086Abstract: A process is provided for producing an abrasive coating on a substrate surface by applying a bond coat by low pressure plasma spraying and anchoring to the bond coat abrasive particles by electroplating and embedding the particles into an oxidation resistant matrix by entrapment plating.Type: GrantFiled: April 16, 1999Date of Patent: February 27, 2001Assignee: Chromalloy Gas Turbine CorporationInventors: Krassimir P. Nenov, Richard Fenton, Joseph A. Fuggini, Peter Howard
-
Patent number: 6187071Abstract: A bond for a single layer metal bond abrasive tool can be easily chemically and electrochemically stripped from the metal core of a recovered used tool to facilitate reuse of the core. Relative to conventionally bonded tools, the speed of stripping the novel bond is quick, and the stripped core has a smooth, clean surface which needs only minimal mechanical repair prior to reuse. In one aspect, the novel bond is a quaternary bond composition consisting essentially of copper, tin, titanium and silver. The powder components can be used dry or mixed with a fugitive liquid binder as a paste. The novel bond can be brazed at lower temperature than copper/tin/titanium bonds prepared otherwise. The bond composition forms a good melt at braze temperature that flows smoothly, evenly over a tool preform and provides consistent quality bonding of abrasive from tool to tool.Type: GrantFiled: January 14, 1999Date of Patent: February 13, 2001Assignee: Norton CompanyInventors: Richard M. Andrews, Bradley J. Miller, Marcus R. Skeem, Ren-Kae Shiue
-
Patent number: 6171224Abstract: A tungsten carbide surface is finished to an RMS surface roughness of about 25 nm (1.0 microinch) or less by abrasion using diamond grit particles. The tungsten carbide surface is abraded by a sequence of grit particle-containing abrasive members, such as abrasive films, pastes, or slurries, at least one of the members having an average grit particle diameter of about 2 &mgr;m or less. The finish is enhanced by oscillating the abrasive member back and forth over the tungsten carbide surface. A different speed is used for at least two consecutive films in the series, thereby generating scratches at different angles which can be distinguished. A superfinish, corresponding to a lack of visible scratches at 100× magnification, can be obtained by abrading the tungsten carbide surface with a diamond slurry or paste having grit particles with an average diameter of about 1 &mgr;m or less.Type: GrantFiled: November 3, 1999Date of Patent: January 9, 2001Assignee: Imation Corp.Inventor: Frank H. Phillips
-
Patent number: 6171713Abstract: An impeller shoe (110) having a front side (112) with a series of half column members (114) and raised upper and lower rims (116, 118) that form the impact surface of the impeller shoe. Half columns (114) and raised rims (116, 118) are formed with carbide material (120) formed therein in order to improve wear resistance at these critical surfaces.Type: GrantFiled: July 17, 1998Date of Patent: January 9, 2001Assignee: Smith & Stout Research and DevelopmentInventors: Jerry I. Smith, Anthony E. Stout
-
Patent number: 6162551Abstract: A joining alloy of the invention is based on Co, Ni, or their alloy, and contains 1.0 to 2.3% by mass of C and 15.5 to 34.7% by mass of W. Using HIP, the joining alloy in the form of a casting or powders is integrated with a WC--Co or WC--Ni type cemented carbide via diffusion joining. Using HIP, it is also possible to obtain a composite material having an integral structure in which a cemented carbide and the joining alloy, and the joining alloy and steel are joined together via diffusion joining. The joining alloy may additionally contain up to 30% by mass of Fe, up to 3% by mass of Si and up to 3% by mass of Mn as well as up to 10% by mass of at least one selected from Cr, Mo, V, Nb, Ti, Zr, and Ta. It is thus possible to obtain a joining alloy having an improved joining strength without producing a brittle phase therein even upon joined to the WC--Co or WC--Ni type cemented carbide, and its composite material.Type: GrantFiled: July 16, 1998Date of Patent: December 19, 2000Assignee: Daido Tokushuko Kabushiki KaishaInventor: Yasushi Watanabe
-
Patent number: 6159618Abstract: This invention relates to a multi-layer material that comprises a substrate made of aluminum, magnesium or their alloys, having possibly been subjected to a surface treatment, this substrate being provided with a coating comprising a tungsten based deposit and an under-layer--inserted between said substrate and said deposit--of a material having mechanical and thermo-mechanical properties intermediate to those of said substrate and said deposit. This under-layer is made up of at least one layer of a material chosen from among chromium, molybdenum, niobium, titanium, zirconium, their nitrides and carbides, solid solutions of carbon and of nitrogen in said metals, and steels and greatly improves the adherence of said coating to said substrate.The invention also relates to the anti-erosion, anti-abrasion, anti-wear coating comprising said tungsten based deposit and said under-layer.Type: GrantFiled: May 29, 1998Date of Patent: December 12, 2000Assignee: Commissariat a l'Energie AtomiqueInventors: Joel Danroc, Pierre Juliet, Andre Rouzaud
-
Patent number: 6150046Abstract: A thin film magnetic head includes an upper core layer and a lower core layer which are made of an Fe--M--O alloy, an Fe--M--T--O alloy or an NI--Fe--X alloy so that the upper core layer has a high saturation magnetic flux density, low coercive force and high resistivity, and the lower core layer has a lower saturation magnetic flux density than the upper core layer, low coercive force, high resistivity, and a low magnetostriction constant. Also the lower core layer is formed so that the thickness gradually decreases toward both side ends, and a gap layer can be formed on the lower core layer to have a uniform thickness. Since the lower core layer is formed by sputtering, a material having excellent soft magnetic material can be used, thereby enabling recording at high frequency.Type: GrantFiled: January 30, 1998Date of Patent: November 21, 2000Assignee: Alps Electric Co., Ltd.Inventors: Toshinori Watanabe, Akira Takahashi, Fumihito Koike, Nobuhiro Hayashi, Yoshihiro Kanada, Kiyoshi Sato, Eiji Umetsu, Takashi Hatanai, Akihiro Makino
-
Patent number: 6143424Abstract: An article having a coating comprising at least one nickel layer, a chrome layer, a sandwich layer comprised of titanium compound or titanium alloy compound layers alternating with titanium or titanium alloy layers, and a zirconium compound or zirconium alloy compound layer.Type: GrantFiled: November 30, 1998Date of Patent: November 7, 2000Assignee: Masco Corporation of IndianaInventors: Patrick B. Jonte, William K. Grant
-
Patent number: 6143425Abstract: A rolling device includes: an outer member; an inner member; and a plurality of rolling elements arranged between the outer and inner members, the outer member having a first contact surface which contacts the rolling elements, the inner member having a second contact surface which contacts the rolling elements, each of the rolling elements rolling against the first and second contact surfaces. At least one of the outer member, inner member, and rolling elements is formed of steel containing: C of less than 0.6 wt %; Cr of 10.0 wt % to 22.0 wt %; Mn of 0.1 wt % to 1.5 wt %; Si of 0.1 wt % to 2.0 wt %; N from 0.05 wt % to less than 0.2 wt %; Mo of 0 to 3.0 wt %, and V of 0 to 2.0 wt %; and the balance Fe and inevitable impurities, the steel satisfying C %+N %.gtoreq.0.45 wt %. The rolling device has excellent characteristics in fatigue strength, wear resistance, corrosion resistance, and acoustic characteristic.Type: GrantFiled: December 23, 1998Date of Patent: November 7, 2000Assignee: NSK Ltd.Inventors: Susumu Tanaka, Kenji Yamamura, Manabu Ohori
-
Patent number: 6132889Abstract: An article is coated with a multi-layer coating comprising a nickel layer, a refractory metal or refractory metal alloy layer, a refractory metal compound or refractory metal alloy compound layer, and a refractory metal oxide or refractory metal alloy oxide layer or a layer comprised of the reaction products of refractory metal or refractory metal alloy, oxygen and nitrogen. The coating is decorative and also provides abrasion protection, corrosion protection, and improved chemical resistance.Type: GrantFiled: July 30, 1999Date of Patent: October 17, 2000Assignee: Vapor Technologies, Inc.Inventors: Richard P. Welty, Patrick Jonte, Carl W. Trendelman
-
Patent number: 6129994Abstract: A composite steel sheet including a steel base member; an undercoat having opposed surfaces and a thickness of 10-750 .mu.m obtained by spraying one or more spraying materials selected from metals, non-oxide ceramics, oxide ceramics and cermets onto the steel base member. The undercoat has an oxide layer of not less then 0.5 .mu.m in thickness on one of the opposed surfaces positioned away from said steel base member. A fired topcoat is formed on the oxide layer of the undercoat from a vitreous coating having a linear expansion coefficient of 4-11.times.10.sup.-6 /.degree.C.Type: GrantFiled: September 3, 1997Date of Patent: October 10, 2000Assignee: Tocalo Co., Ltd.Inventors: Yoshio Harada, Noriyuki Mifune, Hirofumi Hisano
-
Patent number: 6120915Abstract: Methods of forming refractory metal silicide components are described. In accordance with one implementation, a refractory metal layer is formed over a substrate. A silicon-containing structure is formed over the refractory metal layer and a silicon diffusion restricting layer is formed over at least some of the silicon-containing structure. The substrate is subsequently annealed at a temperature which is sufficient to cause a reaction between at least some of the refractory metal layer and at least some of the silicon-containing structure to at least partially form a refractory metal silicide component. In accordance with one aspect of the invention, a silicon diffusion restricting layer is formed over or within the refractory metal layer in a step which is common with the forming of the silicon diffusion restricting layer over the silicon-containing structure.Type: GrantFiled: February 4, 1998Date of Patent: September 19, 2000Assignee: Micron Technology, Inc.Inventors: Yongjun Hu, Jigish D. Trivedi
-
Patent number: 6114048Abstract: The invention provides for a functionally-graded metal substrate that is made of at least two metal compositions, a functional insert and a surrounding body that surrounds the functional insert. In a preferred embodiment of the invention a functional insert powder composition of loose powder metal is placed in a compact of a surrounding body powder composition and both metal compositions are sintered in a sintering furnace to form a sintered part. The sintered part is infiltrated in part or in whole with a molten metal compound to produce a functionally graded metal substrate having a density of at least 90% of theoretical. A heat-generating component such as a chip can be attached to the metal substrate for use in microelectronic packaging. When the functionally-graded metal substrate has two discrete compositions of copper/tungsten the surrounding body which has a CTE that ranges from about 5.6ppm/.degree. C. to about 7 ppm/.degree. C.Type: GrantFiled: September 4, 1998Date of Patent: September 5, 2000Assignee: Brush Wellman, Inc.Inventors: David E. Jech, Jordan P. Frazier, Richard H. Sworden, Juan L. Sepulveda
-
Patent number: 6110605Abstract: A jointed member, such as a tappet, obtained by brazing a disc which is ceramic member, and a tappet body which is a metal member, to each other by a brazing layer, the jointed member includes a reaction layer formed on the surface of the metal member adjacent to the brazing material and having a thickness of not less than 5 .mu.m, wherein the reaction layer contains, in addition to main elements forming the metal member, Cu in the range of 0.5 weight % to 8 weight % and Si in the range of 0.5 weight % to 8 weight %.Type: GrantFiled: August 29, 1997Date of Patent: August 29, 2000Assignee: NGK Spark Plug Co., Ltd.Inventor: Masato Taniguchi
-
Patent number: 6106960Abstract: A joined article is constituted by a first member made of aluminum nitride joined to each other through a joining layer, wherein a second member is made of a material selected from a ceramic material or a metal, and the joining layer involves a continuous phase made of a metal selected from the group consisting of copper, aluminum and nickel as a main component and 10% by weight of at least one active metal selected from the group consisting of magnesium, titanium, zirconium and hafnium relative to the joining layer.Type: GrantFiled: February 2, 1996Date of Patent: August 22, 2000Assignee: NGK Insulators, Ltd.Inventors: Tomoyuki Fujii, Ryusuke Ushikoshi
-
Patent number: 6103393Abstract: Metal-carbon composite powders and methods for producing metal-carbon composite powders. The powders have a well-controlled microstructure and morphology and preferably have a small average particle size. The method includes forming the particles from an aerosol of powder precursors. The invention also includes novel devices and products formed from the composite powders.Type: GrantFiled: August 27, 1998Date of Patent: August 15, 2000Assignee: Superior MicroPowders LLCInventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell