Diverse Refractory Group Metal-base Components: Alternative To Or Next To Each Other Patents (Class 428/661)
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Patent number: 6783867Abstract: A highly reliable member for a semiconductor device, in which a high melting point metallizing layer, which consists mainly of a high melting point metal such as W and/or Mo, and an intervening metal layer, which has a melting point of not greater than 1,000° C. and consists mainly of at least one selected from among Ni, Cu and Fe, are provided on an AlN substrate material in this order on the AlN substrate material, and a conductor layer consisting mainly of copper is directly bonded to the intervening metal layer without intervention of a solder material layer. A semiconductor element or the like is mounted on the member for a semiconductor device, thereby fabricating a semiconductor device. The high melting point metallizing layer is formed on an aluminum nitride substrate by post-fire or co-fire metallization.Type: GrantFiled: June 4, 2003Date of Patent: August 31, 2004Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazutaka Sasaki, Hirohiko Nakata, Akira Sasame, Mitsunori Kobayashi
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Patent number: 6770384Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises a polymer basecoat layer on the surface of said article and vapor deposited at relatively low pressure on the polymer layer a protective and decorative color layer comprised of the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen wherein the nitrogen and oxygen content of the reaction products are each from about 4 to about 32 atomic percent with the nitrogen content being at least about 3 atomic percent.Type: GrantFiled: December 19, 2001Date of Patent: August 3, 2004Assignee: Vapor Technologies, Inc.Inventor: Guocun Chen
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Patent number: 6764775Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises a polymeric basecoat layer on the surface of said article and vapor deposited on the polymeric basecoat layer a stack layer containing layers of refractory metal or refractory metal alloy alternating with layers containing the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen. Over the stack layer is vapor deposited at relatively low pressures a protective color layer comprised of the reaction products of refractory metal or refractory metal alloy, oxygen and nitrogen wherein the total nitrogen and oxygen content of these reaction products is from about 4 to about 32 atomic percent, with the nitrogen content being at least about 3 atomic percent.Type: GrantFiled: December 19, 2001Date of Patent: July 20, 2004Assignee: Vapor Technologies, Inc.Inventor: Guocun Chen
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Patent number: 6740427Abstract: The invention relates to a ball limiting metallurgy stack for an electrical device that contains a tin diffusion barrier and thermo-mechanical buffer layer disposed upon a refractory metal first layer. The multi-diffusion barrier layer stack resists tin migration toward the upper metallization of the device.Type: GrantFiled: September 21, 2001Date of Patent: May 25, 2004Assignee: Intel CorporationInventors: Madhav Datta, Dave Emory, Tzeun-luh Huang, Subhash M. Joshi, Christine A. King, Zhiyong Ma, Thomas Marieb, Michael Mckeag, Doowon Suh, Simon Yang
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Patent number: 6727007Abstract: A magneto-optical recording medium includes at least a reflective layer and a recording layer formed in this order on a substrate, in which record and reproduction of information are carried out by irradiating the medium with laser beam from a recording layer side. The reflective layer includes two or more thin film layers different in surface roughness, of which one near the substrate has a surface tension smaller than a surface tension of one near the recording layer. The medium exhibits a coercive force and CNR of a recording layer of a magneto-optical recording medium to realize high density recording by contriving the constitution of the recording layer.Type: GrantFiled: March 27, 2002Date of Patent: April 27, 2004Assignee: Fujitsu LimitedInventors: Takuya Kamimura, Tsutomu Tanaka, Koji Matsumoto
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Publication number: 20040048096Abstract: Disclosed are a structure of multi-layered clad plates and sheets for corrosion resistance and a fabricating method thereof. Provided are clad plates and sheets for corrosion resistance in which Ni, Co, Ti, Ni, V, and Zr having an excellent corrosion resistance, or an alloy thereof are bonded to cheap Fe, Cu, or an alloy thereof: Chemical compositions of the clad metals and structures of the clad plates and sheets are easily modified with service conditions of the clad plates and sheets. Also, this invention provides a more cost-effective method based on a resistance seam welding process for fabricating the corrosion-resistant clad plates and sheets.Type: ApplicationFiled: January 16, 2003Publication date: March 11, 2004Applicant: Korea Institute of Science and TechnologyInventors: Jung Mann Doh, Ji Young Byun, Kyu Won Cho, Ju Yong Jung
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Patent number: 6698644Abstract: A single-tube Coriolis mass flow sensor includes a stainless steel sleeve having an unplated interior surface and a titanium member having a cylindrical end inserted into the stainless steel sleeve. The exterior surface of the titanium cylindrical end forms a joint with the unplated interior surface of the stainless steel sleeve. The titanium cylindrical end is brazed to the unplated interior surface of the stainless steel sleeve at the joint, and the stainless steel sleeve exerts compressive stress on the titanium cylindrical end at the joint.Type: GrantFiled: November 27, 2001Date of Patent: March 2, 2004Assignee: Endress + Hauser Flowtec AGInventor: Rainer Lorenz
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Publication number: 20040038072Abstract: A terminal of the present invention includes a ruthenium layer formed on conductive substrate entirely or partially, and a surface metal layer made of at least one of the metals selected from the group consisting of Au, Pt, Ag, Pd, Rh, Co, Ni, In and Sn, or made of an alloy containing at least one of the metals selected from the group, which is formed on the ruthenium layer entirely or partially.Type: ApplicationFiled: August 14, 2003Publication date: February 26, 2004Inventor: Shigeki Miura
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Patent number: 6663986Abstract: A magneto-resistive (MR) stripe element includes a magnetically active body portion and a tri-layer electrical conductor structure arranged proximate the magnetically active body portion. The conductor structure has an alpha-Ta bi-layer film and a chromium capping layer. The alpha-Ta bi-layer film includes a chromium base layer and a tantalum layer. The capping layer caps the alpha-Ta bi-layer film such that the tantalum layer is disposed between the chromium base layer and the chromium capping layer. The tri-layer conductor structure has minimized compressive stress after deposition of the three layers and an even lower compressive stress after annealing. The thickness of the chromium capping layer is dependent at least upon the thickness of the chromium base layer such that the tri-layer conductor has a minimized compressive stress after deposition and annealing. The MR stripe element may be incorporated in a magnetic read head for reading data from a magnetic storage medium.Type: GrantFiled: December 27, 2001Date of Patent: December 16, 2003Assignee: Storage Technology CorporationInventor: Steven Castle Sanders
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Patent number: 6660413Abstract: A component of a recording device comprising a magnetic layer, means for improving corrosion resistance of the magnetic layer and a carbon overcoat, and a method of making and using the same are disclosed. The means for improving corrosion resistance of the magnetic layer comprises a sealing layer comprising a refractory metal or a refractory metal-containing alloy.Type: GrantFiled: September 28, 2001Date of Patent: December 9, 2003Assignee: Seagate Technology LLCInventors: Raj Thangaraj, Kueir-Weei Chour, Xiaoding Ma, Huan Tang, Jing Gui
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Patent number: 6607843Abstract: The invention includes a brazed ceramic ring that separates the positive and negative ends of the battery while still providing a leak-tight seal. The ceramic is aluminum oxide or zirconium oxide or zirconium oxide with 3% yttrium. The invention includes a brazing material that is greater than 50% gold. The invention includes a titanium alloy case (Ti-6Al-4V) which is titanium with 6% aluminum and 4% vanadium as its major alloying elements. The case has the desirable properties of titanium such as high strength for a relatively low weight; and the case has the requisite ability and electro-activity to be used as a positive current carrying element where the battery's positive electrode exhibits more than 3.5 V vs. Li/Li+.Type: GrantFiled: January 30, 2001Date of Patent: August 19, 2003Assignee: Quallion LLCInventors: Douglas Alan Ruth, II, Hisashi Tsukamoto, Clay Kishiyama, Andrew Szyszkowski
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Patent number: 6586114Abstract: An article, particularly a metallic article, is coated with a multi-layer coating having the color or appearance of dark copper. The coating comprises a chromium, refractory metal or refractory metal alloy adhesion promoting layer, a titanium-zirconium alloy nitride or titanium-zirconium alloy carbonitride protective and color layer, and a titanium-zirconium alloy oxide or titanium-zirconium oxynitride color enhancing layer.Type: GrantFiled: July 24, 2002Date of Patent: July 1, 2003Assignee: Vapor Technologies, Inc.Inventor: Bryce Randolph Anton
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Patent number: 6558816Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises a polymeric layer on the surface of said article and vapor deposited on the polymeric layer a stack layer containing layers of refractory metal or metal alloy alternating with layers containing the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen wherein the total nitrogen and oxygen content of these reaction products is from about 4 to about 32 atomic percent, with the nitrogen content being at least about 3 atomic percent.Type: GrantFiled: April 5, 2001Date of Patent: May 6, 2003Assignee: Vapor Technologies, Inc.Inventor: Guocun Chen
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Patent number: 6548193Abstract: An article is coated with a multi-layer decorative and protective coating having the appearance of stainless steel. The coating comprises one or more electroplated layers on the surface of said article and vapor deposited on the electroplated layers a color layer comprised of the reaction products of refractory metal or refractory metal alloy, nitrogen and oxygen wherein the total nitrogen and oxygen content is from about 4 to about 32 atomic percent with the nitrogen content being at least about 3 atomic percent.Type: GrantFiled: April 5, 2001Date of Patent: April 15, 2003Assignee: Vapor Technologies, Inc.Inventor: Guocun Chen
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Patent number: 6534196Abstract: The present invention relates to articles, having an extended useful life, which are used in contact with high temperature molten aluminum or molten zinc baths. One aspect of the invention encompasses articles, such as bearings, bushings, couplings or rollers, used in contact with molten aluminum or molten zinc which is coated with a high density coating consisting of a metal selected from Groups Vb, VIb, or VIIb metals (preferably molybdenum or tungsten), in pure or alloyed form. These coatings generally have a thickness of from about 0.06 to about 0.30 inch. Another aspect of the present invention encompasses a roll for guiding steel strip through a high temperature aluminizing bath, which utilizes a multi-layer structure, the first primer layer being a Group Vb, VIb or VIIb metal, preferably tungsten or molybdenum (in pure or alloyed form), the second layer comprising MCrAlY in which M is either nickel or cobalt, and the third layer comprising a refractory metal oxide of Al, Zr, Si or Cr.Type: GrantFiled: February 26, 2001Date of Patent: March 18, 2003Assignee: Cincinnati Thermal SprayInventor: Robert K. Betts
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Patent number: 6531226Abstract: A multilayer brazeable metallization structure for diamond components is described. The brazeable metallization finds particular application for the attachment of diamond components such as heat spreaders in electronic packages that incorporate high power semiconductor devices. In the present invention, a diamond component is provided with a multilayer coating of metals including a first layer of chromium for adhesion, a second barrier layer of a refractory metal for a barrier that may be alloyed with chromium, and a top layer of copper, silver or gold for wetting. The refractory metals for the second layer include tungsten, molybdenum, tantalum and niobium. Tungsten or tungsten-chromium alloy is preferred as the second layer. This multilayer metallization structure provides a robust interface between diamond and standard brazing alloys which are used to join the diamond to electrical leads or a flange made of metals such as copper-tungsten.Type: GrantFiled: May 30, 2000Date of Patent: March 11, 2003Assignee: Morgan Chemical Products, Inc.Inventor: Ronald R. Petkie
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Patent number: 6509108Abstract: A magnetic recording medium has a nonmagnetic substrate having applied thereon through a nonmagnetic underlayer a magnetic recording layer composed of a magnetic metal material. The nonmagnetic substrate has a smooth surface with an average surface roughness Ra of not more than 20 Å, a recesses-and protrusions-forming layer having stripe-like protrusions and recesses in the circumferential direction, formed on the substrate. A CrP or CrMoP reinforcing coat layer having a hardness higher than that of the recesses-and protrusions-forming layer is sandwiched between the substrate and the recesses-and-protrusions-forming layer.Type: GrantFiled: March 19, 2001Date of Patent: January 21, 2003Assignee: Fujitsu LimitedInventors: Chiaki Okuyama, Yuki Yoshida, Kenji Sato, Kiyoshi Yamaguchi, Yoshita Kitamoto
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Publication number: 20030008168Abstract: A film is formed on the surface of a soft metal portion (2) such that the film contains phosphorus and either platinum or palladium, and further, at least one element having homogeneous solubility with platinum or palladium, with the content of the phosphorus being in a range of about 15 to 25 atomic %, or contains boron and iron with the content of the boron being in a range of from about 15 to 25 atomic %. Thus, a soft metal is made up by turning the film into a hard layer (3) made of an amorphous alloy.Type: ApplicationFiled: April 19, 2002Publication date: January 9, 2003Inventors: Yoshitsugu Shibuya, Eigou Hashimoto, Junji Satoh, Masahiro Satoh, Seiichi Hiroe
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Patent number: 6503641Abstract: An electrical conductor for use in an electronic structure is disclosed which includes a conductor body that is formed of an alloy including between about 0.001 atomic % and about 2 atomic % of an element selected from the group consisting of Ti, Zr, In, Sn and Hf; and a liner abutting the conductor body which is formed of an alloy that includes Ta, W, Ti, Nb and V. The invention further discloses a liner for use in a semiconductor interconnect that is formed of a material selected from the group consisting of Ti, Hf, In, Sn, Zr and alloys thereof, TiCu3, Ta1−XTix, Ta1−X, Hfx, Ta1−X, Inxy, Ta1−XSnx, Ta1−XZrx.Type: GrantFiled: December 18, 2000Date of Patent: January 7, 2003Assignee: International Business Machines CorporationInventors: Cyril Cabral, Jr., Roy Arthur Carruthers, James McKell Edwin Harper, Chao-Kun Hu, Kim Yang Lee, Ismail Cevdet Noyan, Robert Rosenberg, Thomas McCarroll Shaw
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Patent number: 6492037Abstract: A friction welded joint structure includes friction welded dissimilar first and second metallic materials. The first metallic material has a rigidity greater than the second metallic material. The angle of the first metallic material to a free edge of the first metallic material, at an end portion of a joined surface between the first and second metallic materials, is greater than or equal to 120 degrees or in the range of from 55 degrees to 85 degrees. A reaction layer between the first and second metallic materials is more than zero and less than or equal to 20 &mgr;m. The first metallic material is copper. The second, which has the smaller rigidity, is aluminum.Type: GrantFiled: November 18, 1998Date of Patent: December 10, 2002Assignee: Kabushiki Kaisha ToshibaInventors: Takahiko Shindo, Yoshiyasu Itoh, Katsumi Suzuki
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Patent number: 6451185Abstract: Described is a method for producing a diffusion bonded sputtering target assembly which is thermally treated to precipitation harden the backing plate without compromising the diffusion bond integrity. The method includes heat treating and quenching to alloy solution and artificially age the backing plate material after diffusion bonding to a target. Thermal treatment of the diffusion bonded sputtering target assembly includes quenching by partial-immersion in a quenchant and is performed after diffusion bonding and allows for various tempers in the backing plate.Type: GrantFiled: July 9, 2001Date of Patent: September 17, 2002Assignee: Honeywell International Inc.Inventors: Anthony F. Beier, Janine K. Kardokus, Susan D. Strothers
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Publication number: 20020119343Abstract: The present invention relates to articles, having an extended useful life, which are used in contact with high temperature molten aluminum or molten zinc baths. One aspect of the invention encompasses articles, such as bearings, bushings, couplings or rollers, used in contact with molten aluminum or molten zinc which is coated with a high density coating consisting of a metal selected from Groups Vb, VIb, or VIb metals (preferably molybdenum or tungsten), in pure or alloyed form. These coatings generally have a thickness of from about 0.06 to about 0.30 inch. Another aspect of the present invention encompasses a roll for guiding steel strip through a high temperature aluminizing bath, which utilizes a multi-layer structure, the first primer layer being a Group Vb, VIb or VIIb metal, preferably tungsten or molybdenum (in pure or alloyed form), the second layer comprising MCrAlY in which M is either nickel or cobalt, and the third layer comprising a refractory metal oxide of Al, Zr, Si or Cr.Type: ApplicationFiled: February 26, 2001Publication date: August 29, 2002Inventor: Robert K. Betts
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Publication number: 20020076574Abstract: An electrical conductor for use in an electronic structure is disclosed which includes a conductor body that is formed of an alloy including between about 0.001 atomic % and about 2 atomic % of an element selected from the group consisting of Ti, Zr, In, Sn and Hf; and a liner abutting the conductor body which is formed of an alloy that includes Ta, W, Ti, Nb and V. The invention further discloses a liner for use in a semiconductor interconnect that is formed of a material selected from the group consisting of Ti, Hf, In, Sn, Zr and alloys thereof, TiCu3, Ta1−XTix, Ta1−XHfx, Ta1−XInxy, Ta1−XSnx, Ta1−XZrx.Type: ApplicationFiled: December 18, 2000Publication date: June 20, 2002Applicant: International Business Machines CorporationInventors: Cyril Cabral, Roy Arthur Carruthers, James McKell Edwin Harper, Chao-Kun Hu, Kim Yang Lee, Ismail Cevdet Noyan, Robert Rosenberg, Thomas McCarroll Shaw
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Publication number: 20020022137Abstract: The invention relates to an object, particularly an implant.Type: ApplicationFiled: May 21, 2001Publication date: February 21, 2002Inventor: Frank Breme
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Patent number: 6326685Abstract: A reduced CTE composite structure is made by providing a matrix material whose CTE is to be reduced, adding negative CTE bodies to the matrix material and mechanically coupling the matrix material to the negative CTE bodies as by deforming the composite structure. A preferred application is to make an improved composite material for use as a heat sink for semiconductor substrates with a minimum of thermal expansion mismatch.Type: GrantFiled: May 4, 1998Date of Patent: December 4, 2001Assignee: Agere Systems Guardian Corp.Inventors: Sungho Jin, Hareesh Mavoori
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Patent number: 6318738Abstract: An ice skate blade is provided which has improved fracture toughness, strength, corrosion resistance, and wear resistance, while at the same time being lighter weight than other materials of manufacture.Type: GrantFiled: June 28, 1996Date of Patent: November 20, 2001Assignee: Dynamet TechnologyInventors: Stanley Abkowitz, Susan M. Abkowitz, Harold L. Heussi, Paul F. Weihrauch
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Patent number: 6312830Abstract: One embodiment of the invention involves a refractory layer formed over a substrate during rapid thermal processing in which ambient hydrogen is used in a thermal processing chamber. Rapid thermal processing may occur at a temperature approximately in the range of 350° C. to approximately 550° C.Type: GrantFiled: September 2, 1999Date of Patent: November 6, 2001Assignee: Intel CorporationInventors: Jian Li, Xiao-Chun Mu, Sridhar Balakrishnan
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Publication number: 20010026877Abstract: Disclosed is an alloy coating which can be advantageously applied to members for high temperature apparatuses so as to prolong the service life of the members. The alloy coating comprises an alloy. This alloy comprises: at least one member, as a base, selected from the group consisting of Re, Ir, Nb, Ta, Mo, and W; and at least one alloying element for imparting corrosion resistance. A method for forming the alloy coating, and a member for high temperature apparatuses, to which the alloy coating has been applied, are also disclosed.Type: ApplicationFiled: March 6, 2001Publication date: October 4, 2001Applicant: EBARA CORPORATIONInventors: Toshio Narita, Shigenari Hayashi, Hiroshi Yakuwa, Manabu Noguchi, Matsuho Miyasaka
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Patent number: 6274015Abstract: Described is a method for producing a diffusion bonded sputtering assembly which is thermally treated to precipitation harden the backing plate without compromising the diffusion bond integrity. The method includes heat treating and quenching to alloy solution and artificially age the backing plate material after diffusion bonding to a target. Thermal treatment of the diffusion bonded sputtering target assembly includes quenching by partial-immersion in a quenchant and is performed after diffusion bonding and allows for various tempers in the backing plate.Type: GrantFiled: August 12, 1998Date of Patent: August 14, 2001Assignee: Honeywell International, Inc.Inventors: Anthony F. Beier, Janine K. Kardokus, Susan D. Strothers
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Publication number: 20010008707Abstract: A PVD process for manufacturing a coating (16, 18, 20, 22, 23) on articles (12), in particular on articles which have a relatively low temperature resistance such as articles made of brass, zinc and plastic, including such with an electroplated coating, wherein a plurality of layers (16, 18, 20, 22) are built up by arc discharge vaporization to manufacture a colored coating insensitive to fingerprints and are selected in order to achieve a color by this kind of coating alone which corresponds as far as possible to the desired end color; and wherein a hard material cover layer (23) is applied to the layer structure by means of cathode or magnetron sputtering or by the simultaneous use of arc discharge vaporization and cathode or magnetron sputtering, said cover layer generating the final color and being limited to the smallest possible layer thickness, preferably to under 500 nm.Type: ApplicationFiled: January 2, 2001Publication date: July 19, 2001Inventors: Michiel J.J. Eerden, Antonius Petrus Hurkmans, Gerrit Jan van der Kolk
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Patent number: 6255006Abstract: A magnetic recording medium comprising a non-magnetic substrate having thereon a non-magnetic undercoat, a magnetic film and optionally a protective film. The magnetic film comprises a material containing Co as a main component. The non-magnetic undercoat comprises at least two layers including a first undercoat film and a second undercoat film provided on the first undercoat film. The first undercoat film comprises a material containing Cr as a main component, and the second undercoat film comprises a material selected from the group consisting of a Cr/Nb-base alloy, a Cr/W-base alloy, a Cr/V-base alloy and a Cr/Mo-base alloy as a main component.Type: GrantFiled: January 8, 1999Date of Patent: July 3, 2001Assignee: Showa Denko Kabushiki KaishaInventors: Kazunori Ohnami, Hiroshi Kanazawa, Hiroshi Sakai
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Patent number: 6197435Abstract: An article comprising a metal circuit and/or a heat-radiating metal plate formed on a ceramic substrate, wherein the metal circuit and/or the heat-radiating metal plate comprise either (1) the following first metal-second metal bonded product, wherein the first metal and the second metal are different, or (2) the following first metal-third metal-second metal bonded product, and wherein in (1) and (2), the first metal is bonded to the ceramic substrate; first metal: a metal selected from the group consisting of aluminum (Al), lead (Pb), platinum (Pt) and an alloy containing at least one of these metal components; second metal: a metal selected from the group consisting of copper (Cu), silver (Ag), gold (Au), aluminum (Al) and an alloy containing at least one of these metal components; and third metal: a metal selected from the group consisting of titanium (Ti), nickel (Ni), zirconium (Zr), molybdenum (Mo), tungsten (W) and an alloy containing at least one of these metal components.Type: GrantFiled: October 20, 1998Date of Patent: March 6, 2001Assignee: Denki Kagaku Kogyo Kabushiki KaishaInventors: Yoshihiko Tsujimura, Miyuki Nakamura, Yasuhito Fushii
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Patent number: 6168069Abstract: Surprisingly, silver-copper-palladium brazing alloys, which have hitherto been used only for the brazing of components of the same material, are also very well suited for brazing directly titanium to stainless steel if, the latter component clasps the titanium component tightly, so that the cold joint is under constant compressive stress. In a method for forming the titanium-steel compound the titanium component is provided with a cylindrical end which has a smaller out-side diameter than an adjacent main portion whose external surface is a first surface to be brazed. The cylindrical steel component is a sleeve whose inside diameter is equal to the outside diameter of the main portion and whose internal surface is a second surface to be brazed. A silver-copper-palladium brazing alloy is placed around the end of the titanium component. The steel sleeve is slipped thereover.Type: GrantFiled: July 6, 1998Date of Patent: January 2, 2001Assignee: Endress +Hauser Flowtec AGInventor: Rainer Lorenz
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Patent number: 6165629Abstract: This invention relates generally to a structure and process for thin film interconnect, and more particularly to a structure and process for a multilayer thin film interconnect structure with improved dimensional stability and electrical performance. The invention further relates to a process of fabrication of the multilayer thin film structures. The individual thin film structure is termed a compensator, and functions as both a ground/reference plane and as a stabilizing entity with regard to dimensional integrity. The compensator is comprised primarily of a metal sheet having a metallized via pattern and high-temperature stable polymer as an insulator.Type: GrantFiled: January 21, 1993Date of Patent: December 26, 2000Assignee: International Business Machines CorporationInventors: Krishna Gandhi Sachdev, Benedikt Maria Johannes Kellner, Kathleen Mary McGuire, Peter Jerome Sorce
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Formation of a graphite-free surface in a ferrous material to produce an improved intermetallic bond
Patent number: 6127046Abstract: An intermetallic bond between a ferrous metal and a non-ferrous metal wherein an intermetallic bond layer that is substantially free of graphic inclusions joins the two. The graphite is effectively eliminated from the bond layer by either removing it from the ferrous metal or by sealing it off from the bond layer. Graphite removal may be accomplished in a variety of ways, including electrochemical cleaning and laser surface treatment. Alternatively, the graphite may be prevented from incursing into the bond region by sealing it off with a layer of metal, such as a chromium plating, that prevents it from penetrating through the bond layer and into the non-ferrous metal.Type: GrantFiled: December 4, 1997Date of Patent: October 3, 2000Assignee: Cummins Engine Company, Inc.Inventors: John A. Worden, Gordon L. Starr, Yong-Ching Chen -
Patent number: 6074764Abstract: The cladding material 10 comprises a metal substrate 1, an expanded metal mesh 3 placed on the metal substrate 1 and a corrosion resistant metal lining 4 is placed in contact with the metal mesh 3 in opposition to the metal substrate 1 with the metal mesh 3 inbetween. A metal mesh layer placed on said metal substrate 1 may comprise an expanded metal whose openings are formed by making staggered cuts in a metal plate over the whole part thereof so that each cut passes through the thickness of said metal plate, and expanding said metal plate in a direction intersecting the length of said cuts thereby opening each cut.Type: GrantFiled: May 7, 1998Date of Patent: June 13, 2000Assignee: Showa Entetsu Co., Ltd.Inventor: Akira Takayasu
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Patent number: 5985468Abstract: An article is coated with a multi-layer coating comprising at least one nickel layer deposited on the surface of the article, a palladium/nickel alloy layer deposited on the nickel layer, a refractory metal, preferably zirconium, layer deposited on the palladium/nickel alloy layer, a sandwich layer comprised of alternating layers of refractory metal compound and refractory metal deposited on the refractory metal layer, a refractory metal compound layer, preferably zirconium nitride, deposited on the sandwich layer, and a layer comprised of a refractory metal oxide or the reaction products of a refractory metal, oxygen and nitrogen deposited on the refractory metal compound layer. The coating provides the color of polished brass to the article and also provides abrasion and corrosion protection.Type: GrantFiled: April 30, 1997Date of Patent: November 16, 1999Assignee: Masco CorporationInventors: Rolin W. Sugg, Richard P. Welty, Stephen R. Moysan, III
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Patent number: 5976711Abstract: The surfaces of silicon protrusions from hypereutectic alloy bearing surfaces are converted to a highly stable metal silicides which are more effectively lubricated by conventional polar lubricant additives.Type: GrantFiled: February 3, 1998Date of Patent: November 2, 1999Assignee: Southwest Research InstituteInventor: Geoffrey Dearnaley
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Patent number: 5922478Abstract: An article is coated with a multi-layer coating comprising a nickel layer, a chrome layer, a refractory metal layer, preferably zirconium layer, a sandwich layer comprised of a plurality of alternating layers of a refractory metal compound and a refractory metal compound layer, preferably zirconium nitride layer, and a refractory metal oxide layer or a layer comprised of the reaction products of refractory metal, oxygen and nitrogen. The coating provides the color of polished brass to the article and also provides abrasion protection, corrosion protection, and improved acid resistance.Type: GrantFiled: April 30, 1997Date of Patent: July 13, 1999Assignee: Masco CorporationInventors: Richard P. Welty, John H. Petersen, Patrick Jonte, Carl W. Trendelman
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Semiconductor assembly with solder material layer and method for soldering the semiconductor assemly
Patent number: 5901901Abstract: In a semiconductor assembly with a solder material layer and a method for soldering the semiconductor assembly, a silicon semiconductor body with a diffusion barrier layer is provided with a solder material layer, preferably a tin layer. The semiconductor body is then applied to a metal carrier plate and is directly soldered to the carrier plate by heating to temperatures to above 250.degree. C., i.e. without further additions.Type: GrantFiled: February 19, 1997Date of Patent: May 11, 1999Assignee: Siemens AktiengesellschaftInventors: Manfred Schneegans, Holger Huebner -
Patent number: 5897963Abstract: Disclosed Is a process for the fabrication of rare earth or rare earth alloy materials in the form of fine wires for refrigeration regenerator applications. The wire is a composite consisting of a metal core and a metal sheath. The core material is comprises of at least a 20 atomic percent portion of rare earth metal as a pure metal, an alloy with other rare earth metals, or an intermetallic compound alloy with one or more non rare earth metals. The sheath material is essentially immiscible with the rare earth in the core, has no magnetic phase transitions in the temperature range for the intended operation, and has good corrosion and oxidation resistance. The sheath material is typically a small portion of the total composite wire cross section. The composite wire is fabricated from the co-reduction of an assembled billet by conventional wire processing techniques.Type: GrantFiled: January 5, 1998Date of Patent: April 27, 1999Assignee: Composite Materials Technology, Inc.Inventor: Jeffrey M. Seuntjens
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Patent number: 5895712Abstract: The coercivity of a magnetic recording medium is increased without any substantial change in magnetic remanence by depositing a fresh non-magnetic sub-underlayer on an underlayer or composite underlayer comprising a plurality of sub-underlayers, and immediately depositing a magnetic layer on the fresh sub-underlayer. In an embodiment of the present invention, a fresh chromium sub-underlayer having a thickness of about 55 .ANG. to about 135 .ANG. is sputter deposited on a chromium underlayer in the magnetic layer deposition chamber, and a cobalt magnetic layer deposited on and within 1.2 seconds after depositing the fresh sub-underlayer.Type: GrantFiled: September 12, 1996Date of Patent: April 20, 1999Assignee: Seagate Technology, Inc.Inventors: Qixu Chen, Ga-Lane Chen
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Patent number: 5853839Abstract: The invention relates to a composite disk for use as inlet or regulating disk, wherein a support disk and at least one hard material disk having a functional surface are arranged above one another, the support and hard material disks are joined to one another by frictional fastening, forcelocking, formlocking, mechanical interlocking, retention by self substance and/or bonding, the support disk has a thickness of at least 0.6 mm and the hard material disk has a thickness of from 0.05 to 2.5 mm and the hard material disk comprises a material having a Vickers microhardness of at least 1300 HV 0.5.Type: GrantFiled: March 19, 1996Date of Patent: December 29, 1998Assignee: Hoechst Ceramtec AktiengesellschaftInventor: Reinhold Schmeisser
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Patent number: 5827613Abstract: Articles having a diamond-like protective film formed thereon, each comprising a substrate of a material selected from the group consisting of alloys containing at least Co, Ni, or Fe, ceramics, and glass and which has only a slight affinity for a diamond-like thin film, an Mo film formed on the substrate, and a diamond-like thin film formed further thereon. Such articles are manufactured by a method which comprises holding a grid made of Mo close to the surface of the substrate, bombarding the grid and the substrate surface with a bombarding gas consisting of inert gas atoms of Ar or the like, thereby removing contaminants from the surface and depositing Mo atoms on the substrate surface to form an Mo film thereon, ionizing a low-molecular-weight hydrocarbon or a feed gas capable of producing a low-molecular-weight hydrocarbon upon decomposition or reaction, and then accelerating the resulting ions and depositing the same on the Mo film to form a diamond-like film thereon.Type: GrantFiled: March 10, 1994Date of Patent: October 27, 1998Assignee: TDK CorporationInventors: Masatoshi Nakayama, Masanori Shibahara
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Patent number: 5780173Abstract: The durability and reliability of a polymer layer/metal layer sensor structure is improved by the incorporation of a metal oxide, e.g., tantalum oxide (Ta.sub.2 O.sub.5), layer between the polymer, e.g., polyimide, and the metal, e.g., platinum. sensor element.Type: GrantFiled: September 4, 1996Date of Patent: July 14, 1998Assignee: General Motors CorporationInventors: Charles Robert Harrington, Marie Irene Harrington, Michel Farid Sultan, John Richard Troxell
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Patent number: 5693203Abstract: A sputtering target assembly composed of a sputtering target and a backing plate with or without an insert or inserts interposed therebetween as necessary characterized by having solid-phase bonded interface accompanied with no appreciable thermal diffusion layer and by said sputtering target substantially maintaining the quality characteristics including metallurgical characteristics and properties that the sputtering target had before it was bonded to the backing plate intact. The sputtering target assembly is obtained by solid-phase bonding the target and backing plate, with or without one or more insert sandwiched therebetween, at a low temperature and a low pressure under a vacuum. The solid-phase bonded interface gives reliable bonds of a bonded area percentage of 100% without non-bonded portions such as pores. The uniformity of microstructure and crystal orientation etc. of a target material is maintained intact with the suppression of crystal grain growth.Type: GrantFiled: September 14, 1994Date of Patent: December 2, 1997Assignee: Japan Energy CorporationInventors: Tateo Ohhashi, Hideaki Fukuyo, Ichiroh Sawamura, Kenichirou Nakamura, Atsushi Fukushima, Masaru Nagasawa
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Patent number: 5693427Abstract: An article is coated with a multilayer coating comprising a semi-bright nickel layer deposited on the surface of the article, a bright nickel layer deposited on the bright nickel layer, a gold layer deposited on the semi-bright nickel layer, a ruthenium layer deposited on the gold layer, a refractory metal, preferably zirconium, strike layer deposited on the ruthenium layer, and a refractory metal compound, preferably zirconium nitride, deposited on the refractory metal strike layer. The coating provides the color of polished brass to the article and also provides abrasion and corrosion protection.Type: GrantFiled: December 22, 1995Date of Patent: December 2, 1997Assignee: Baldwin Hardware CorporationInventors: Stephen R. Moysan, III, Rolin W. Sugg
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Patent number: 5679611Abstract: A ceramic article containing a core comprising zirconia and ZrB.sub.2 composite wherein zirconia is preferably doped with yttria, and a shell comprising zirconium nitride.Type: GrantFiled: October 9, 1996Date of Patent: October 21, 1997Assignee: Eastman Kodak CompanyInventors: Dilip K. Chatterjee, Syamal K. Ghosh, Gregory S. Jarrold
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Patent number: 5648179Abstract: An article is coated with a multilayer coating comprising a nickel layer deposited on the surface of the article, a tin-nickel alloy layer deposited on the nickel layer, and a refractory metal compound, preferably zirconium nitride, deposited on the tin-nickel alloy layer. The coating provides the color of polished brass to the article and also provides abrasion and corrosion protection.Type: GrantFiled: June 21, 1996Date of Patent: July 15, 1997Assignee: Baldwin Hardware CorporationInventors: Stephen R. Moysan, III, Rolin W. Sugg
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Patent number: RE36775Abstract: A collection tarpaulin is comprised of top and bottom sheets. The top sheet partially overlies the bottom sheet. Contiguous portions of their respective peripheries are joined together to form a pouch and an exposed portion of the bottom sheet. Trimmings from a tree or bush fall onto the exposed portion of the bottom sheet. By lifting the free end of the bottom sheet, the trimmings slide by gravity into the pouch for disposal. The collection tarpaulin may be made from a single sheet or from two separate sheets. The collection tarpaulin may be rectangular or circular in shape. For trimming long hedges, the collection tarpaulin can be much longer than it is wide.Type: GrantFiled: November 30, 1998Date of Patent: July 11, 2000Inventor: Mark G. Hoheisel