Fe-base Has 0.01-1.7% Carbon (i.e., Steel) Patents (Class 428/677)
  • Patent number: 7255933
    Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a metal backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate. After sintering of the pulverized powder to form bearing metal layer, the bearing metal layer is pressed and densified. After densification, the bearing metal layer is annealed, again pressed, and then coated with a resin having good sliding properties.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: August 14, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Kenzo Tadokoro, Hideaki Tanibata
  • Patent number: 7220494
    Abstract: A product resistant or immune to carburization, metal dusting, coking, oxidation, and having sufficient mechanical strength for use at temperatures greater than 400° C. The product consists of a load-bearing member and a corrosion resistant member, wherein the corrosion resistant member is a Cu—Al-alloy comprising Si. The product can be used in CO-containing atmospheres, and/or hydrocarbon containing atmospheres or solid carbon containing processes. A method of resisting carburization, metal dusting, coking and oxidation is also disclosed.
    Type: Grant
    Filed: August 20, 2004
    Date of Patent: May 22, 2007
    Assignee: Sandvik Intellectual Property AB
    Inventors: Mats Lundberg, Johan Hernblom, Kenneth Göransson, Peter Szåkalos
  • Patent number: 7195825
    Abstract: A multi-layer sliding part is prepared by a process including mixing 1–50 parts by volume of a Cu-plated solid lubricant powder with 100 parts by volume of a Cu-based alloy powder comprising 5–20 mass % of Sn and a remainder of Cu to form a mixed powder, sintering the mixed powder in a reducing atmosphere to form a sintered mass, pulverizing the sintered mass to form a powder, dispersing the powder formed by pulverizing on a steel backing plate, and sintering the dispersed powder to bond grains of the dispersed powder to each other and to the backing plate.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: March 27, 2007
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Kenzou Tadokoro, Hideaki Tanibata
  • Patent number: 7097915
    Abstract: A separator plate for the production of printed circuit board components by pressing individual layers, which separator plate includes a metallic core layer and a coating on at least one side of the core layer, wherein the coating on the core layer, which is made of a comparatively well heat-conductive metal, is comprised of an outer metal layer applied to the core layer by cold-plating and made of a metal having a comparatively high surface hardness.
    Type: Grant
    Filed: July 25, 2003
    Date of Patent: August 29, 2006
    Assignee: C2C Technologie fur Leiterplatten GmbH
    Inventor: Ernst D Backhau
  • Patent number: 6986950
    Abstract: The invention relates to a partition (1) or a method for producing a partition (1) for a multilayer pressed packet (3), wherein the partition (1) can be placed as a pressing sheet in the composite of a multilayer pressed packet (3) to be produced, especially between two multilayers (2). The unfavorable image transfer between the multilayers (2) that has occurred in the prior art up to now is cost-effectively prevented in that the partition (1) is implemented as a steel sheet, but not as a high-grade steel sheet, and that the steel sheet—at a temperature of essentially 180?C—possesses a tensile strength of at least Rm ? 500 Mpa and/or—at a temperature of essentially 180?C—a yield strength of at least Rp0.2 ? 470 MPa.
    Type: Grant
    Filed: December 31, 2003
    Date of Patent: January 17, 2006
    Assignee: Monika Backhaus
    Inventor: Dieter Backhaus
  • Patent number: 6905779
    Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 ?m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: June 14, 2005
    Assignee: Daido Metal Company Ltd.
    Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
  • Patent number: 6808569
    Abstract: The anchoring of the carcass reinforcing elements 1 is assured by circumferential cables 2, with the interposition of a connecting rubber composition 3. The circumferential cable 2 is arranged in several turns forming one or more helices. These circumferential cables have an operational elongation rate Af=Ae+Ap of more than 4%. This operational elongation rate does not include the specific elongation As of the “cable” effect. The maximum stress Rm of the cable 2 is preferably more than 2000 MPa. The cables have undergone a heat treatment which has, in combination, the features of being a recovery annealing treatment and which is carried out directly on cable comprising wires previously separately covered by an adherent coating.
    Type: Grant
    Filed: May 15, 2002
    Date of Patent: October 26, 2004
    Assignee: Sedepro
    Inventors: Pedro Costa Pereira, Jean-Claude Arnaud
  • Publication number: 20040197598
    Abstract: A stainless steel/Cu clad which has high-temperature strength enough to be not easily deformed and be sufficiently practical and high thermal conductivity for a high temperature use, and a manufacturing method of such a clad. The stainless steel/Cu clad of the invention is formed by bonding a high Mn austenitic stainless steel containing 9-16 mass % Mn and Cu metallically. Manufacturing of the stainless steel/Cu clad is carried out as follows. That is, a first sheet made of the high Mn austenitic stainless steel, a second sheet made of Cu, and a third sheet of a heat resisting steel which acts as a peeling material are wound in a coil shape in a state where they are laminated in such order and, subsequently, the obtained coil is vacuum-annealed, thereby bonding them and manufacturing the high Mn austenitic stainless steel/Cu clad having high-temperature strength and high-thermal conductivity.
    Type: Application
    Filed: March 25, 2004
    Publication date: October 7, 2004
    Inventors: Daisuke Imai, Masahiro Sasaki, Katunori Shirae
  • Patent number: 6800377
    Abstract: There is provided a multi-layer sliding material, comprising a back metal layer, a bearing alloy layer bonded onto the back metal layer, and a coating layer bonded onto the bearing alloy layer, said coating layer being made of an alloy consisting of 20 to 80 mass % Pb, at least one optional element not more than 10 mass % in total selected from the group consisting of In, Sb, Sn and Ag, and the balance Cu and incidental impurities. The material may further comprise a conforming layer made of an alloy containing not less than 80 mass % Pb.
    Type: Grant
    Filed: August 19, 2002
    Date of Patent: October 5, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Satoshi Takayanagi, Hideo Tsuji, Masahito Fujita, Takayuki Shibayama
  • Patent number: 6783870
    Abstract: This invention describes the roll bonding of Al and Ni-bearing Cu alloys to suitable substrates to produce self-brazing materials for the elevated temperature, aggressive environment application. The Al and Ni-bearing Cu alloy for the self-brazing layers can be obtained by cladding layers of elemental Ni and Al to Cu. The Al content in the self-brazing layers can be varied from 2 to 100%. The Ni content in the self-brazing Cu alloy can be varied from 10 to 100%. Additional alloying elements in the commercial Cu alloys such as Fe, Cr, Si, Mn, Sn and Zn are unavoidable. Trace elements in the commercial alloys such as Pb, Ag and As will also affect the brazing and shall be reduced.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: August 31, 2004
    Assignee: Engineered Materials Solutions, Inc.
    Inventors: Gardner S. Haynes, Bijendra Jha, Chen-Chung S. Chang
  • Patent number: 6767648
    Abstract: There are provided a copper-based sintered sliding material comprising a steel back metal layer, and a sintered layer made of Cu or a Cu-based alloy which is bonded onto the steel back metal layer, the steel back metal layer having a hardness not less than 160 Hv and an elongation not less than 10%, the sintered layer having a hardness not more than 130 Hv and crystal grains each provided with a grain size not more than 45 &mgr;m, a method of producing the sliding material, and a sliding bearing formed of the sliding material.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: July 27, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Yasushi Saitou, Eisaku Inoue, Masahito Fujita, Takayuki Shibayama
  • Patent number: 6753092
    Abstract: A multilayer material comprising a backing material (10) and a obverse material (12) made of a metal different from the backing material, said obverse material being bonded to the backing material, said obverse material having a rapidly cooled dendrite structure extended substantially vertically to the backing material, said dendrite structure having a grain size not more than 0.02 mm in a cutting plane in parallel to the backing material and/or a dendrite arm spacing not more than 0.02 mm in a cutting plane vertical to the backing material.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: June 22, 2004
    Assignee: Daido Metal Company Ltd.
    Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
  • Patent number: 6737175
    Abstract: A method for inhibiting metal dusting corrosion of surfaces exposed to supersaturated carbon environments comprising constructing said surfaces of, or coating said surfaces with a copper based alloy. The invention is also directed to a composition resistant to metal dusting.
    Type: Grant
    Filed: December 7, 2001
    Date of Patent: May 18, 2004
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Trikur Anantharaman Ramanarayanan, Changmin Chun, James Dirickson Mumford
  • Patent number: 6737174
    Abstract: The present invention discloses a sucker rod with high resistance to corrosion, to be used preferably in oil wells. Said sucker rod comprises a core of carbon steel, whether alloyed or not, whose surface is coated by a copper base alloy. Said alloy comprises a 50 to 99.9% copper rate. A process for manufacturing said sucker rod is included.
    Type: Grant
    Filed: November 10, 1999
    Date of Patent: May 18, 2004
    Assignees: YPF S.A., Siderca S.A.I.C.
    Inventors: Gustavo Luis Bianchi, Lelio Alberto Gawantka Da Silva
  • Publication number: 20040038074
    Abstract: A method for forming a tool 10 and a tool 10 which is comprised of several selectively coupled sectional members, such as members 12, 16, which are placed upon a heat resistant surface 20. A sealing material 24, such as copper in a solid molecular state, is placed around the periphery of the tool 10. The copper in a solid molecular state 24, the heat resistant surface 20, and the tool 10 are placed within a heat source which transforms the copper in a solid molecular state 24 into liquid which flows within the gaps, such as gap 41 and within knife edges 26, 28 which exists within the tool 10. After the copper 24 cools, the cooper 24 reinforces and strengthens the tool 10.
    Type: Application
    Filed: November 1, 2001
    Publication date: February 26, 2004
    Inventor: Mark Manuel
  • Patent number: 6667110
    Abstract: A hybrid steel cord and method of making such cord which includes, in contact with one or more carbon steel wire(s), at least one stainless steel wire whose microstructure contains less than 20% of martensite (% by volume). Articles made of plastic and/or rubber, in particular tire envelopes or the carcass reinforcement plies of such envelopes embodying such cords.
    Type: Grant
    Filed: September 13, 1999
    Date of Patent: December 23, 2003
    Assignee: Compagnie Générale des Establissements Michelin - Michelin & Cie
    Inventors: François-Jacques Cordonnier, Eric Depraetere
  • Patent number: 6635359
    Abstract: A Zn—Al—Mg—Si alloy-plated steel material with excellent corrosion resistance, characterized by comprising, in terms of wt %, Al: at least 45% and no greater than 70%, Mg: at least 3% and less than 10%, Si: at least 3% and less than 10%, with the remainder Zn and unavoidable impurities, wherein the Al/Zn ratio is 0.89-2.75 and the plating layer contains a bulky Mg2Si phase; also, a Zn—Al—Mg—Si alloy-plated steel material with excellent corrosion resistance, characterized by comprising, in terms of wt %, Al: at least 45% and no greater than 70%, Mg: at least 1% and less than 5%, Si: at least 0.5% and less than 3%, with the remainder Zn and unavoidable impurities, wherein the Al/Zn ratio is 0.89-2.75 and the plating layer contains a scaly Mg2Si phase.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: October 21, 2003
    Assignees: Nippon Steel Corporation, Daido Steel Sheet Corporation
    Inventors: Masao Kurosaki, Jun Maki, Yasuhide Morimoto, Kazumi Nishimura, Osamu Goto
  • Publication number: 20030178117
    Abstract: This invention relates to steel wires and steel cords used as a reinforcement for rubber articles such as pneumatic tire, industrial belt and the like, particularly steel wires and steel cords having an excellent adhesion property to rubber, in which an amount of phosphorus included as an oxide in a surface layer region from a brass plated surface applied to a circumferential face of a wire up to a depth of 5 nm in a radial direction of the wire is controlled to not more than 1.5 atomic %, whereby an excellent adhesion property between steel cord and coating rubber can be provided even when an adhesion promoter conventionally added in a coating rubber composition for the steel cord is reduced or is not added.
    Type: Application
    Filed: October 21, 2002
    Publication date: September 25, 2003
    Inventors: Ryuzo Oosawa, Tadashi Honna, Hisakatsu Hara
  • Patent number: 6613453
    Abstract: A lead-free journal bearing includes a cylindrical ferrous backing and a bearing alloy layer comprising a bearing alloy powder consisting essentially of 7-13 mass percent of Sn, 0.7-2 mass percent of Ag, optionally at most 0.5 mass percent of molybdenum disulfide, optionally at most 2 mass percent of graphite, and a remainder of Cu sintered to an inner surface of the backing. The bearing is particularly suitable for use in construction equipment.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: September 2, 2003
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Naoki Sato
  • Patent number: 6613163
    Abstract: The invention relates to a method for producing band-shaped steel for components which are produced by drawing and ironing. The invention also relates to a steel band which can be drawn or ironed and which has been produced by the inventive method. The hot strip is cold-worked in one or more steps at a ratio of the cold roll of at least 86%. Furthermore, at least one side of the band material is provided with a galvanically produced coating containing Ni, Co, Cu, Fe, Sn, In, Pd, Bi and/or the alloys thereof or with a roll-bonded coating containing Cu and/or brass and/or the alloys thereof. The aim of the invention is to carry out the inventive method with the fewest processing steps possible and with low production costs. The method therefore comprises the steps: etching, cold rolling in one or two steps, annealing the coiled band (coil-annealing), optionally rerolling the band. The hot strip preferably contains boron with a percentile of 0.0013 and 0.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: September 2, 2003
    Assignee: Hille & Mueller GmbH
    Inventors: Karlfried Pfeifenbring, Andrew E. Munera, Ferdinand Schmidt, Rob Van Der Mije, Jaap Neeft, Uwe Schoelich
  • Patent number: 6605371
    Abstract: A brazing alloy according to the present invention has a melting point equivalent to that of a copper brazing filler and is excellent in corrosion- and oxidation-resistance. The brazing alloy consists essentially of Mn, Ni and Cu, and has a composition in terms of weight percentage which, when plotted on a diagram as shown in FIG. 1, falls within a range defined by: the point A (37% Mn, 63% Ni, 0% Cu), the point B (18% Mn, 27% Ni, 55% Cu); the point C (42% Mn, 3% Ni, 55% Cu); the point D (50% Mn, 3% Ni, 47% Cu); and the point E (50% Mn, 50% Ni, 0% Cu), wherein Mn=50% is exclusive.
    Type: Grant
    Filed: May 22, 2000
    Date of Patent: August 12, 2003
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Masami Ueda, Masaaki Ishio, Hidetoshi Noda, Tsuyoshi Hasegawa
  • Patent number: 6602615
    Abstract: Disclosed is a composite sliding material having a steel plate and a sintered copper alloy layer which is bonded to the steel plate. The copper alloy contains, 1.5 to 15 mass % Sn, 1.5 to 15 mass % Bi, 1.5 to 20 volume % of a solid lubricant, and balance of Cu and incidental impurities. The volume ratio of Bi to the solid lubricant is in a range of 0.5 to 2.0. Bi and the solid lubricant improves the copper alloy in sintering property, since Bi melts when sintering because of a low melting point resulting in improved sintering property, and the solid lubricant ensures good anti-seizure property, and deterioration of mechanical strength is prevented by virtue of a phenomenon that the solid lubricant is entrained in Bi.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: August 5, 2003
    Assignee: Daido Metal Company Ltd.
    Inventors: Kenji Sakai, Eisaku Inoue, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
  • Publication number: 20030099855
    Abstract: There is provided a multi-layer sliding material, comprising a back metal layer, a bearing alloy layer bonded onto the back metal layer, and a coating layer bonded onto the bearing alloy layer, said coating layer being made of an alloy consisting of 20 to 80 mass % Pb, at least one optional element not more than 10 mass % in total selected from the group consisting of In, Sb, Sn and Ag, and the balance Cu and incidental impurities. The material may further comprise a conforming layer made of an alloy containing not less than 80 mass % Pb.
    Type: Application
    Filed: August 19, 2002
    Publication date: May 29, 2003
    Applicant: DAIDO METAL COMPANY LTD
    Inventors: Satoshi Takayanagi, Hideo Tsuji, Masahito Fujita, Takayuki Shibayama
  • Publication number: 20030096136
    Abstract: A multilayer material comprising a backing material (10) and a obverse material (12) made of a metal different from the backing material, said obverse material being bonded to the backing material, said obverse material having a rapidly cooled dendrite structure extended substantially vertically to the backing material, said dendrite structure having a grain size not more than 0.02 mm in a cutting plane in parallel to the backing material and/or a dendrite arm spacing not more than 0.02 mm in a cutting plane vertical to the backing material.
    Type: Application
    Filed: November 1, 2002
    Publication date: May 22, 2003
    Applicant: Daido Metal Company Ltd.
    Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
  • Patent number: 6544669
    Abstract: A method of making cookware and bakeware having a stick resistant and mar resistant cook surface comprising the steps of providing a cooking utensil having a cook surface, and cryogenically treating the cooking utensil at one or more selected temperatures comprising −100° F. to −300° F. or lower to harden said cook surface. The cooking utensil may have a bare metal cook surface, or it may be coated with a stick resistant coating such as one of a PTFE, metal nitride or sulfide coating or combinations thereof prior to the cryogenic hardening treatment.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: April 8, 2003
    Assignee: Clad Metals LLC
    Inventor: William A. Groll
  • Publication number: 20030064239
    Abstract: There are provided a copper-based sintered sliding material comprising a steel back metal layer, and a sintered layer made of Cu or a Cu-based alloy which is bonded onto the steel back metal layer, the steel back metal layer having a hardness not less than 160 Hv and an elongation not less than 10%, the sintered layer having a hardness not more than 130 Hv and crystal grains each provided with a grain size not more than 45 &mgr;m, a method of producing the sliding material, and a sliding bearing formed of the sliding material.
    Type: Application
    Filed: October 28, 2002
    Publication date: April 3, 2003
    Applicant: Daido Metal Company Ltd.
    Inventors: Yasushi Saitou, Eisaku Inoue, Masahito Fujita, Takayuki Shibayama
  • Publication number: 20030008169
    Abstract: Disclosed is a composite sliding material having a steel plate and a sintered copper alloy layer which is bonded to the steel plate. The copper alloy contains, 1.5 to 15 mass % Sn, 1.5 to 15 mass % Bi, 1.5 to 20 volume % of a solid lubricant, and balance of Cu and incidental impurities. The volume ratio of Bi to the solid lubricant is in a range of 0.5 to 2.0. Bi and the solid lubricant improves the copper alloy in sintering property, since Bi melts when sintering because of a low melting point resulting in improved sintering property, and the solid lubricant ensures good anti-seizure property, and deterioration of mechanical strength is prevented by virtue of a phenomenon that the solid lubricant is entrained in Bi.
    Type: Application
    Filed: March 25, 2002
    Publication date: January 9, 2003
    Inventors: Kenji Sakai, Eisaku Inoue, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
  • Publication number: 20020192490
    Abstract: A sliding bearing being improved in resistance to seizure under a high bearing pressure condition, the bearing having a lining of a copper alloy in which Ag and Sn are preset as additive metals in solid solution state and form a hexagonal compound or an eutectic between themselves or with Cu The improved bearing has a back metal having, adhered thereon, a copper alloy wherein 0.1 to 2 wt. % of Ag and 1 to 10 wt. % of Sn are present as essential metal components and the residue is composed essentially of Cu, and a surface obtained by covering a roughened surface, which is positioned on the opposite side to said back metal of copper alloy and has a roughness (R z) of about 0.5 to about 10% mgr m with an overlay of a thermosetting resin, such as a polyimide resin, a polyamideimide resin, an epoxy resin and a phenol resin, containing MoS 2 in an amount of 55 to 90 wt %.
    Type: Application
    Filed: November 9, 1999
    Publication date: December 19, 2002
    Inventors: HIROSHI KANAYAMA, SHINYA KAWAKAMI, TAKASHI TOMIKAWA, SOJI KAMIYA
  • Patent number: 6492033
    Abstract: A lead-free plain bearing is formed by dispersing an alloy powder formed from 7-13 mass percent of Sn, 0.1-5 mass percent of Ag, and Cu on a backing, such as a steel plate, and sintering. The alloy powder may further include one or more of 0.05-0.5 mass percent of molybdenum disulfide powder and 0.1-2 mass percent of graphite powder. The bearing surface may be rough finished by machining to a roughness of 0.3-1 &mgr;m Ra and then fine finished by polishing to a roughness of at most 0.1 &mgr;Ra.
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: December 10, 2002
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Issaku Sato, Naoki Sato
  • Patent number: 6479168
    Abstract: A method is disclosed for laser lap welding a pair of metal members together. At least one of the pair of metals having a protective metal layer. Each of the metal members having a melt temperature greater than the melt temperature of the protective metal layer. The method includes placing one end of the pair of metal members in an overlapping relation to an other end of the pair of metal members to form an overlapping section. The method also includes inserting a metal alloying agent between the pair of metal members of the overlapping section to form a gap therebetween. A laser welder is used to join the pair of metal members and the alloy agent together so that the protective metal layer and the alloying agent are melted to form an alloy layer between the pair of metal members.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: November 12, 2002
    Assignee: The Regents of The University of Michigan
    Inventors: Jyoti Mazumder, Ashish Dasgupta, Michael Bembenek
  • Patent number: 6451452
    Abstract: A lead-free multilayer material for plain bearings and a process for the production of corresponding bearing shells for improved emergency running and mechanical load-carrying capacity characteristics. The multilayer bearing material comprises a lead-free copper alloy having a copper content ranging from 50 to 95 wt. %, and an overlay formed of a lead-free tin and copper having a tin content ranging from 70 to 97 wt. % and a copper content ranging from 3 to 20 wt. %.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: September 17, 2002
    Assignee: Federal-Mogul Weisbaden GmbH & Co. KG
    Inventors: Fritz Niegel, Karl-Heinz Gruenthaler, Werner Lucchetti, Hans-Ulrich Huhn
  • Patent number: 6440579
    Abstract: Process for producing a drawn wire, in particular a wire for reinforcing tires, having a diameter of less than 0.3 mm by drawing a base wire rod having a diameter of greater than 5 mm or a predrawn base wire made of steel with the following composition by weight: carbon≦40×10−3% nitrogen≦40×10−3%, the carbon and nitrogen satisfying the relationship C+N≦50×10−3%, 0.2%≦silicon≦1.0%, 0.2%≦manganese≦5%, 9%≦nickel≦12%, 15%≦chromium≦20%, 1.5%≦copper≦4%, sulfur≦10×10−3%, phosphorus<0.050%, 40×10−4%≦total oxygen≦120×10−4%, 0.1×10−4%≦aluminum≦20×10−4%, magnesium≦5×10−4%, 0.
    Type: Grant
    Filed: February 18, 1998
    Date of Patent: August 27, 2002
    Assignees: Ugine Savoie Societe de Production Internationale de Trefiles, Sprint Metal
    Inventors: Jean-Michel Hauser, Joël Marandel, Etienne Havette
  • Publication number: 20020114972
    Abstract: A tunnel junction having a topography and/or interface layers that enhance its magneto-resistance. The topography of the tunnel junction maximizes spin tunneling from areas of ferromagnetic crystalline grains having high polarization and minimizes the effects of defect scattering at grain boundaries. The interface layers enhance magnetic polarization properties of ferromagnetic layers near interfaces to an insulating layer in a tunnel junction.
    Type: Application
    Filed: February 11, 2000
    Publication date: August 22, 2002
    Inventor: Thomas C Anthony
  • Patent number: 6418994
    Abstract: The present invention provides a stainless steel wire for a carcass of a tire and a process for making such a wire. The wire comprises at least 0.02% and at most 0.2% carbon, at least 3% and at most 20% nickel, at least 12% and at most 28% chromium, the sum of the nickel and chromium being at least equal to 20% and at most 35% (% in weight). The structure of the steel comprises at least 20% in volume of martensite and it is devoid of austenite or it comprises less than 80% of it in volume.
    Type: Grant
    Filed: July 11, 1997
    Date of Patent: July 16, 2002
    Assignee: Michelin Recherche et Technique S.A.
    Inventors: Jean-Claude Arnaud, Christian Lamoureux, Eric Depraetere
  • Patent number: 6413649
    Abstract: The present invention is directed to brazing filler metals that can be used in the infiltration brazing of porous matrix materials without the need for a flux. The brazing filler metals contain two different Group II metals and a third metal of Group 9 and 10. A particular brazing filler metal of the invention contains silver, copper, and nickel. The invention is also directed to composite materials formed by infiltration of the brazing material into a porous matrix, and to methods for preparing the composite materials. The invention is further directed to composite articles fabricated from composite materials, including steel bearings or bushings, and to methods of preparing the composite articles.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: July 2, 2002
    Assignee: The Morgan Crucible Company plc
    Inventors: David J. Kepniss, Toshimasa Oyama
  • Publication number: 20020031684
    Abstract: A lead-free multilayer material for plain bearings and a process for the production of corresponding bearing shells for improved emergency running and mechanical load-carrying capacity characteristics. The multilayer bearing material comprises a lead-free copper alloy having a copper content ranging from 50 to 95 wt. %, and an overlay formed of a lead-free tin and copper having a tin content ranging from 70 to 97 wt. % and a copper content ranging from 3 to 20 wt. %.
    Type: Application
    Filed: November 6, 2001
    Publication date: March 14, 2002
    Inventors: Fritz Niegel, Karl-Heinz Gruenthaler, Werner Lucchetti, Hans-Ulrich Huhn
  • Patent number: 6355360
    Abstract: A sheet laminate for use in a press lay-up between printed circuit board panels having a steel substrate layer and a copper foil layer releasably bonded with resistance welds and adhesive to at least one surface of the substrate layer.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: March 12, 2002
    Assignee: R.E. Service Company, Inc.
    Inventor: Mark S. Frater
  • Publication number: 20010055695
    Abstract: A lead-free plain bearing is formed by dispersing an alloy powder formed from 7-13 mass percent of Sn, 0.1-5 mass percent of Ag, and Cu on a backing, such as a steel plate, and sintering. The alloy powder may further include one or more of 0.05-0.5 mass percent of molybdenum disulfide powder and 0.1-2 mass percent of graphite powder. The bearing surface may be rough finished by machining to a roughness of 0.3-1 &mgr;m Ra and then fine finished by polishing to a roughness of at most 0.1 &mgr;Ra.
    Type: Application
    Filed: March 19, 2001
    Publication date: December 27, 2001
    Inventors: Issaku Sato, Naoki Sato
  • Patent number: 6329078
    Abstract: A ferromagnetic tunnel junction structure includes an anti-ferromagnetic layer; a first ferromagnetic layer in contact with the anti-ferromagnetic layer; a tunnel barrier layer in contact with the first ferromagnetic layer; a second ferromagnetic layer in contact with the tunnel barrier layer so that the tunnel barrier layer is sandwiched between the first and second ferromagnetic layer, the second ferromagnetic layer includes at least a high polarization layer and at least a soft magnetic layer so that the high polarization layer is positioned closer to the tunnel barrier layer than the soft magnetic layer.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: December 11, 2001
    Assignee: NEC Corporation
    Inventor: Hisanao Tsuge
  • Patent number: 6326089
    Abstract: A multi-element composite object composed from first, second, and third metal components is provided, wherein the first metal and the third metal are weld incompatible. The multi-element composite object includes a first component fabricated from a first metal. A second component, fabricated from a second metal, is brazed to the first component A third component, fabricated from a third metal, is inertia welded to the second component . The first metal may be provided as a titanium alloy, e.g. a TiNi alloy. The second metal may be provided as low-carbon mild or alloy steel. The third metal may be provided as alloy steel, e.g., 9310 nickel alloy steel. In an embodiment, the multi-element composite object is a gear assembly, with the first element of the gear assembly object being a shaft and the third element of the gear assembly being a gear member with hardened teeth surfaces. The first and second components can be mechanically keyed together via an anti-rotational element.
    Type: Grant
    Filed: March 28, 1998
    Date of Patent: December 4, 2001
    Inventor: Raymond J. Claxton
  • Patent number: 6316128
    Abstract: A three-layer clad material in which stainless steel is used as the substrate, Ni or an Ni alloy is monolithically pressure-welded to either principal plane of the substrate, and Cu is monolithically pressure-welded to the other principal plane, wherein this high-strength, high-drawability clad material allows the thickness ratio of the stainless steel to be further increased, mechanical strength (tensile strength) to be raised above that of a conventional two- or three-layer clad material, and the thickness of the entire clad material to be reduced. Uniform tension can be created across the entire thin sheet, folding or creasing can be prevented from occurring during pressure welding, the thickness of the thin Ni and Cu sheets prior to pressure welding can be reduced to about 5 &mgr;m, and the thickness ratio of each of the thin sheets in the three-layer clad material for cell cases can be reduced to about 0.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: November 13, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventor: Masaaki Ishio
  • Patent number: 6312834
    Abstract: The present invention, which is aimed at providing a method for manufacturing a clad material that can be used for the anode cases and cathode cases of button-type microbatteries and other miniature electronic devices requiring the use of comparatively thin, drawable sheets, allows the difference between r values, or Lankford values (which characterize the plastic anisotropy between the rolling/bonding direction of a clad material and a direction at a prescribed angle to the rolling/bonding direction) to be reduced by preforming cold rolling at a reduction of 30% or lower in addition to performing a conventional method for manufacturing a clad material, making it possible to substantially enhance the mechanical strength of the clad material and to mass-produce clad materials that have low reduction anisotropy.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: November 6, 2001
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Masaaki Ishio, Yoshiki Takai
  • Patent number: 6309762
    Abstract: An article of manufacture having a wear-resistant cylindrical surface is made up of a metallurgically tough base steel with a substantially cylindrical surface, a thin, cylindrical metal sleeve mated to and affixed to the cylindrical surface of the base steel, and a composite metallic coating containing particles having a hardness greater than Rockwell C 70 metallurgically bonded to the surface of the sleeve opposite the base steel/sleeve interface.
    Type: Grant
    Filed: November 9, 1999
    Date of Patent: October 30, 2001
    Assignee: Conforma Clad
    Inventor: Michael A. Speckert
  • Patent number: 6303235
    Abstract: There is provided a copper-based sliding alloy excellent in wear resistance and anti-seizure property. A phase of 2 to 30 wt. % lead is dispersed in the copper alloy. This lead phase contains 0.1 to 6 vol. % hard particles such as SiC, SiO2, Si3N4, Al2O3, TiC, WC and TiN having an average particle size of 5 to 25 &mgr;m. Because hard particles are included in the lead phase, wear resistance is excellent and anti-seizure property is improved. The lead phase, which is soft, serves as a cushion and the attack on a mating member by hard particles is reduced. Further, the falling-off of lead is minimized because the lead phase also includes the hard particles.
    Type: Grant
    Filed: April 1, 1999
    Date of Patent: October 16, 2001
    Assignees: Daido Metal Company Ltd., Kayaba Kogyo Kabushiki Kaisha
    Inventors: Naohisa Kawakami, Tsukimitsu Higuchi, Yoshiaki Sato, Takayuki Shibayama, Keizo Mizuno, Kenji Yamanouchi
  • Patent number: 6301784
    Abstract: A lead-free multilayer material for plain bearings and a process for the production of corresponding bearing shells for improved emergency running and mechanical load-carrying capacity characteristics. The multilayer bearing material comprises a lead-free copper alloy having a copper content ranging from 50 to 95 wt. %, and an overlay formed of a lead-free tin and copper having a tin content ranging from 70 to 97 wt. % and a copper content ranging from 3 to 20 wt. %.
    Type: Grant
    Filed: April 27, 2000
    Date of Patent: October 16, 2001
    Assignee: Federal-Mogul Wiesbaden GmbH & Co. KG
    Inventors: Fritz Niegel, Karl-Heinz Gruenthaler, Werner Lucchetti, Hans-Ulrich Huhn
  • Publication number: 20010019779
    Abstract: Disclosed is a copper alloy sliding material having a metal structure wherein intermetallic compounds exist adjacently to Pb-phase islands and/or Bi-phase islands. Because intermetallic compounds exist between the matrix and the Pb phase and/or the Bi phase, the material can have improved anti-seizure property, since, under load or due to wear, the surface of the material has recessions at the soft Pb and/or Bi phase and the matrix with respect to the intermetallic compounds.
    Type: Application
    Filed: December 28, 2000
    Publication date: September 6, 2001
    Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
  • Publication number: 20010006740
    Abstract: A component for use in manufacturing articles, such as printed circuit boards, comprised of a sheet of copper foil having an essentially uncontaminated surface facing an essentially uncontaminated surface of a sheet of metal, the surfaces of the sheets being in unattached contact with each other in an area that defines a substantially uncontaminated central zone, and the metal sheet being comprised of carbon steel having a layer of chromium thereon, wherein the chromium defines the substantially uncontaminated surface of the metal sheet.
    Type: Application
    Filed: February 23, 2001
    Publication date: July 5, 2001
    Applicant: GA-TEK Inc.
    Inventor: Bernd Schneider
  • Patent number: 6235404
    Abstract: A sheet laminate for use in a press lay-up between printed circuit board panels having a steel substrate layer and a copper foil layer releasibly bonded to at least one surface of the substrate layer.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: May 22, 2001
    Assignee: R.E. Service Company, Inc.
    Inventor: Mark S. Frater
  • Patent number: 6203932
    Abstract: A method of manufacturing steel wire for reinforcement of rubber articles comprises the steps of passing a wire rod plated with brass, through a group of dies immersed in a lubricant containing phosphate in continuous wet processing, winding the resulting steel wire around a spool, mounting the spool on a pay of unit of a twister assembly, and drawing the steel wire by the use of one or more dies arranged between the pay of unit and twisting unit of the twister assembly and having an area reduction per die of at least 5%, to reduce the diameter of the steel wire. Phosphor compound in the coating film formed on the brass plating of the steel wire contains phosphor in the range of 0.2 to 0.9 mg/m2 and zinc oxide in the range of 20.0 to 70.0 mg/m2. Also, provided is a steel cord which comprises twisted steel wires.
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: March 20, 2001
    Assignee: Bridgestone Corporation
    Inventor: Hara Hisakatu
  • Patent number: 6197432
    Abstract: A sliding material which is used for bearings, washers and other parts of automobiles, industrial machines, agricultural machines and the like, possesses an excellent abrasion resistance, and is useful under sever boundary lubricating conditions. The sliding material comprises a back plate (5) of a steel plate and a sinter bearing layer integrally provided on one surface of the back plate (5). A powder (2) of a hard material is dispersed in an amount of 0.5 to 20% by weight in a matrix (4) of the sinter bearing layer. The matrix (4) comprises 1 to 30% by weight of Pb and 1 to 15% by weight of Sn with the balance consisting of Cu. The powder (2) of a hard material comprises 7.5 to 9.5% by weight of Cr, 27 to 30% by weight of Mo, and 2.0 to 3.0% by weight of Si with the balance consisting of Co.
    Type: Grant
    Filed: December 29, 1998
    Date of Patent: March 6, 2001
    Assignee: NDC Company, Ltd.
    Inventors: Masahito Fujita, Yasushi Saitou