Containing 0.01-1.7% Carbon (i.e., Steel) Patents (Class 428/684)
  • Patent number: 8076008
    Abstract: A high-strength galvanized steel sheet is provided which has a tensile strength of a level of about 590 MPa and superior formability, including a coating with good appearance. The galvanized steel sheet includes a base steel and a galvanized coating layer formed over the surface of the base steel. The galvanized steel sheet has a chemical composition containing 0.005% to 0.12% of C, 0.7% to 2.7% of Si, 0.5% to 2.8% of Mn, 0.1% or less of P, 0.07% or less of S, 1.0% or less of Al, 0.008% or less of N, and the balance being Fe and inevitable impurities on a mass basis, and a microstructure constituted of at least 90% of ferrite and 2% to 10% of martensite on an area basis. The ferrite has a Vickers hardness of 120 or more on average, and an inclusion is precipitated from the grain boundary with a length of 50% or less relative to the entire length of the grain boundary in the surface layer of the base steel with a depth of 3 ?m from the interface between the coating layer and the base steel.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: December 13, 2011
    Assignee: JFE Steel Corporation
    Inventors: Shinjiro Kaneko, Hiroshi Matsuda, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Yoshitsugu Suzuki, Yusuke Fushiwaki, Takashi Kawano, Saiji Matsuoka
  • Publication number: 20110262769
    Abstract: A surface hardened substrate includes a base, a transition layer disposed on a surface of the base, and a hard layer disposed on the transition layer. The transition layer includes at least two kinds of transition metals. The hard layer includes a composite that comprises the at least two kinds of transition metals and a nonmetal.
    Type: Application
    Filed: September 17, 2010
    Publication date: October 27, 2011
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD.
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, CHENG-SHI CHEN, HUAN-WU CHIANG, DAI-YU SUN, CONG LI
  • Patent number: 8039118
    Abstract: The present invention provides high strength welded steel pipe for line pipe inexpensive in cost and superior in low temperature toughness, and a method of production of the same, produced by forming a base material steel plate containing, by mass %, C: 0.010 to 0.050%, Si: 0.01 to 0.50%, Mn: 0.50 to 2.00%, S: 0.0001 to 0.0050%, and Ti: 0.003 to 0.030%, limiting Al to 0.020% or less and Mo to less than 0.10%, having a carbon equivalent Ceq of 0.30 to 0.53 and a crack susceptibility parameter Pcm of 0.10 to 0.20, comprised of polygonal ferrite and residual bainite of an area rate of 20% or less, and having an effective crystal grain size of 20 ?m or less, into a pipe shape, then seam welding it and making the effective crystal grain size of the heat affected zone 150 ?m or less.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: October 18, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Takuya Hara, Hitoshi Asahi
  • Publication number: 20110250471
    Abstract: The present invention, in a welded joint of steel sheets and a steel pipe body having a tensile strength of 800 MPa or more (over X100 in API Standards), provides: the welded joint of the steel sheets and the steel pipe produced by forming a steel sheet into a cylindrical shape and welding both the ends thereof, both excellent in cold cracking resistance; and methods for producing them. The present invention includes an ultrahigh strength welded joint and an ultrahigh strength welded steel pipe excellent in the cold cracking resistance of a weld metal, characterized in that the amount of non-diffusible hydrogen in the inner side weld metal is 0.01 ppm or more. It is preferable that the ratio of the non-diffusible hydrogen amount to the total hydrogen amount in said inner side weld metal is 0.5% or more. Further, it is preferable that Mo carbide is contained by not less than 1 piece/?m2 in said inner side weld metal.
    Type: Application
    Filed: June 15, 2011
    Publication date: October 13, 2011
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takuya Hara, Hitoshi Asahi
  • Publication number: 20110217566
    Abstract: Corrosion-resistant steel for chimney/flue use in natural gas-fired or liquefied petroleum gas-fired plants, containing C: 0.005% to 0.030%, Si: 0.18% to 0.50%, Mn: 1.50% to less than 3.00, P: 0.030% or less, S: 0.0050% or less, Cr: 4.0% to 9.0%, Al: 0.20% to 1.50%, and N: 0.020% or less and able to prevent advanced pitting or other localized corrosion and the resultant hole formation and rust aerial dispersal is provided.
    Type: Application
    Filed: March 19, 2010
    Publication date: September 8, 2011
    Inventors: Matoko Nagasawa, Kenji Katoh, Naoki Saitoh, Masayuki Kodama, Mutsuto Tanaka, Fumiaki Nakamura
  • Patent number: 7998238
    Abstract: A sintered sliding member comprises a back metal (21a) and a ferrous sintered sliding body (20) which is sintering-bonded to the back metal (21a). The ferrous sintered sliding body (20) has martensite phase having a solid soluble carbon concentration of 0.15 to 0.5 wt % and contains carbide in a content of 5 to 50% by volume. The sintered sliding member is excellent in abrasion resistance, seizing resistance and heat crack resistance.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: August 16, 2011
    Assignee: Komatsu Ltd.
    Inventors: Takemori Takayama, Tetsuo Ohnishi, Kazuo Okamura
  • Publication number: 20110124535
    Abstract: [Task] In a method, in which a plain bearing alloy layer 3 is bonded to a surface of a backing steel sheet 1, and, a Bi-based overlay layer 10 is then deposited on the plain bearing alloy layer 3 by electroplating, replacement of Bi with the backing steel sheet 1 and deposition of Bi on the backing steel sheet 1 are prevented. [Solution Means] Prior to the step of electroplating of said Bi-based overlay layer 10, the following metals and the like are formed on at least the back surface of said backing steel sheet 1. An electrochemically more noble metal 2 than Bi, an electrochemically more base metal 2 than Bi and capable of forming a passivation state, or resin 4.
    Type: Application
    Filed: May 14, 2009
    Publication date: May 26, 2011
    Applicant: TAIHO KOGYO CO., LTD.
    Inventors: Hitoshi Wada, Shigeyuki Suga, Takashi Tomikawa
  • Patent number: 7923145
    Abstract: A surface treated steel sheet for a battery case, which has a diffusion layer of a nickel-phosphorus alloy or a nickel-cobalt-phosphorus alloy formed on the outermost layer of the inside surface of a plated steel sheet for a battery case; a battery case which is produced through forming the surface-treated steel sheet having a diffusion layer of a nickel-phosphorus alloy or a nickel-cobalt-phosphorus alloy by the deep drawing method, the DI forming or the DTR forming: and a battery using the battery case. The battery case can be used for producing a battery excellent in battery characteristics.
    Type: Grant
    Filed: April 17, 2003
    Date of Patent: April 12, 2011
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Hitoshi Ohmura, Tatsuo Tomomori, Yoshitaka Honda
  • Patent number: 7919194
    Abstract: A high strength steel sheet and a method for manufacturing the same has superior phosphatability properties and hot-dip galvannealed properties besides a tensile strength of 950 MPa or more and a high ductility, and also having a small variation in mechanical properties with the change in annealing conditions.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: April 5, 2011
    Assignees: JFE Steel Corporation, ThyssenKrupp Steel AG
    Inventors: Kenji Kawamura, Taro Kizu, Shusaku Takagi, Kohei Hasegawa, Hiroshi Matsuda, Akio Kobayashi, Yasunobu Nagataki, Yasushi Tanaka, Thomas Heller, Brigitte Hammer, Jian Bian, Günter Stich, Rolf Bode, Brigitte Bode, legal representative
  • Publication number: 20110052936
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: March 13, 2009
    Publication date: March 3, 2011
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20110033729
    Abstract: The present invention is a method of manufacturing plated wire. The method includes drawing a feed stock to form drawn wire, tempering the drawn wire to form tempered wire and plating the tempered wire to form the plated wire. The plated wire exhibits a tensile strength that substantially meets ASTM A229-99.
    Type: Application
    Filed: October 15, 2010
    Publication date: February 10, 2011
    Applicant: Industrial Door Co., Inc.
    Inventors: Steven Galloway, Karl Lundahl, Jeremy Sizer, Jodi Boldenow
  • Publication number: 20110027607
    Abstract: A light weight alloy part is molded in a mold containing at least one weldable metal insert, so that portions of portions of the alloy part lap portions of the insert to securely lock the weldable insert to the light weight alloy part. The resulting hybrid part is thus both light weight and weldable to other assemblies and sub-assemblies.
    Type: Application
    Filed: July 21, 2010
    Publication date: February 3, 2011
    Applicants: Magna Seating Inc., Matcor-Matsu USA Inc.
    Inventors: Wojciech Krzewinski, Ben Reginella, Matthew M. McNutt, Anca Matache
  • Patent number: 7879460
    Abstract: Disclosed is a welding wire for joining cast iron and stainless steel, having a composition of 0.03 wt % or less of C, 2.0˜3.0 wt % of Si, 12.0˜14.0 wt % of Mn, 7.0˜9.0 wt % of Cr, 45.0˜47.0 wt % of Ni, 0.5˜0.8 wt % of Nb, and 2.0˜3.0 wt % of Mo, with a balance of Fe. Using the welding wire, a weld zone which has no hot cracks and is sound and good can be obtained.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: February 1, 2011
    Assignee: Hyundai Motor Company
    Inventor: Jae Gyu Jung
  • Publication number: 20110014488
    Abstract: Fine-gained (average grain size 1 mm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Fetch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.
    Type: Application
    Filed: September 24, 2010
    Publication date: January 20, 2011
    Applicant: Integran Technologies, Inc.
    Inventors: Gino Palumbo, Jonathan McCrea, Klaus Tomantschger, Iain Brooks, Daehyun Jeong, Dave Limoges, Konstantinos Panagiotopoulos, Uwe Erb
  • Publication number: 20110012320
    Abstract: A method of forming metal castings, including positioning a first end of a structural member in a first mold cavity and a second end of the structural member in a second mold cavity. The first and second mold cavities being fluidly coupled to a reservoir of molten metal. Applying a main pressure to the molten metal in the reservoir to force the molten metal into the first mold cavity and the second mold cavity. Then, applying a first auxiliary pressure to the first mold cavity and a second auxiliary pressure to the second mold cavity to densify the casting formed in the first mold cavity and the second mold cavity. Also, a method for casting including maintaining a main pressure at or less than an initial, mold-filling pressure after first and second mold cavities have been filled. Additionally, a method for detecting whether a first mold cavity is sufficiently filled with molten metal by monitoring a moveable element.
    Type: Application
    Filed: August 30, 2010
    Publication date: January 20, 2011
    Inventors: Seetarama S. KOTAGIRI, Timothy W. SKSZEK, Frank A. HORTON, Gregory P. KISELIS
  • Publication number: 20100310899
    Abstract: A method for making a housing comprises of providing a metal substrate; forming a base paint coating on the substrate; vacuum depositing a first metal coating on the base paint coating, the first metal coating being a chromium coating or a stainless steel coating; vacuum depositing a second metal coating on the first metal coating, the second metal coating being a commix metal coating containing chromium and stainless steel; and vacuum depositing a third metal coating on the second metal coating, the third metal coating being a stainless steel coating. A housing made by the above mentioned method is also described there.
    Type: Application
    Filed: February 9, 2010
    Publication date: December 9, 2010
    Applicants: SHENZHEN FUTAIHONG PRECISION INDUSTRY CO., LTD., FIH (HONG KONG) LIMITED
    Inventors: ZONG-HUA HU, HAI-BO PAN, XU LI, YI-JUN HUANG, CHWAN-HWA CHIANG, FENG-YUEN DAI
  • Publication number: 20100291407
    Abstract: An alloy to be surface-coated, which can keep excellent hardness of 58HRC or above even when the amount of an alloying element added is reduced or even when the alloy is heated to a temperature of as high as 400 to 500° C.; and sliding members produced by forming a hard film on the surface of the alloy. An alloy to be surface-coated, the surface of which is to be covered with a hard film, which alloy contains by mass C: 0.5 to 1.2%, Si: 2.0% or below, Mn: 1.0% or below, Cr: 5.0 to 14.0%, Mo+1/2 W: 0.5 to 5.0%, and N: more than 0.015 to 0.1% with the balance being Fe and impurities, preferably such an alloy which contains by mass C: 0.6 to 0.85%, Si: 0.1 to 1.5%, Mn: 0.2 to 0.8%, Cr: 7.0 to 11.0%, Mo+1/2 W: 1.0 to 4.0%, and N: 0.04 to 0.08%.
    Type: Application
    Filed: January 16, 2009
    Publication date: November 18, 2010
    Applicant: HITACHI METALS, LTD.
    Inventors: Kenji Yokoyama, Kunichika Kubota, Toshihiro Uehara, Takehiro Ohno, Katsuhiko Ohishi
  • Patent number: 7833637
    Abstract: Food cooking surface for a kitchen utensil or cooking appliance, constituted by the surface of a compound fabricated starting from an alloy whose two principal components are zirconium and cobalt.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: November 16, 2010
    Assignee: SEB S.A.
    Inventors: Stéphane Tuffe, Alain Coudurier
  • Publication number: 20100279146
    Abstract: A tool for friction stir welding or forming is provided. The tool comprises a shoulder portion (40b) and optionally a pin portion (5Ob)l the shoulder portion (40b) comprised of at least 60% by weight and up to 100% by weight of tungsten, molybdenum, tantalum, niobium or hafnium, the balance being alloying materials, if used. The tool has at least one surface treatment or coating. Articles welded by the tools are also provided.
    Type: Application
    Filed: August 15, 2007
    Publication date: November 4, 2010
    Applicant: H.C. Starck Ltd.
    Inventors: Charles E.D. Rowe, Jonathan R. Tuck, David George Staines, Wayne Morris Thomas
  • Publication number: 20100273024
    Abstract: A dual-phase steel, a flat product produced therefrom and a process for the production thereof. The dual-phase steel has, in addition to a strength of at least 950 MPa and good deformability, a surface finish which, when a simple production process is used, makes it possible for the flat product produced from this steel to be formed into a complexly formed component, such as a part of a car bodywork, in an uncoated state or in a state provided with an anti-corrosion coating. The steel according to the invention comprises 20-70% martensite, up to 8% retained austenite and the remainder ferrite and/or bainite and comprises (in % by weight): C: 0.10-0.20%, Si: 0.10-0.60%, Mn: 1.50-2.50%, Cr: 0.20-0.80%, Ti: 0.02-0.08%, B: <0.0020%, Mo: <0.25%, Al: <0.10%, P: ?0.2%, S: ?0.01%, N: ?0.012%, the remainder iron and unavoidable impurities.
    Type: Application
    Filed: August 7, 2008
    Publication date: October 28, 2010
    Applicant: THYSSENKRUPP STEEL EUROPE AG
    Inventors: Ekaterina Bocharova, Thomas Heller, Dorothea Mattissen, Gunter Stich, Silke Strauss, Thomas Nickels
  • Patent number: 7790295
    Abstract: The invention relates to a material composite in strip form, process for producing said composite and use of the material composite as a sliding element. The material composite comprising a layer consisting of a copper multicomponent alloy which is permanently joined to a steel supporting layer, where the copper multicomponent alloy is composed of [in % by weight]: Ni 1.0 to 15.0%, Sn 2.0 to 12.0%, remainder Cu and inevitable impurities, optionally up to 5% manganese, optionally up to 3% silicon, optionally individually or in combination up to 1.5% Ti, Co, Cr, Al, Fe, Zn, Sb, optionally individually or in combination up to 0.5% B, Zr, P, S, optionally up to 25% Pb.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: September 7, 2010
    Assignee: Wieland-Werke AG
    Inventors: Maher Ababneh, Hans-Achim Kuhn, Volker Voggeser
  • Publication number: 20100221572
    Abstract: The invention relates to a steel part, the composition of the steel of which comprises, the contents being expressed by weight: 0.040%?C?0.100%; 0.80%?Mn?2.00%; Si?0.30%; S?0.005%; P?0.030%; 0.010% S?Al?0.070%; 0.015%?Nb?0.100%; 0.030% Ti?0.080%; N?0.009%; Cu?0.100%; Ni?0.100%; Cr?0.100%; Mo?0.100%; and Ca?0.006%, the balance of the composition consisting of iron and inevitable impurities resulting from the smelting, the microstructure of the steel consisting of at least 75% equiaxed ferrite, martensite in an amount not less than 5% but not exceeding 20%, and bainite in an amount not exceeding 10%.
    Type: Application
    Filed: March 3, 2008
    Publication date: September 2, 2010
    Applicant: ARCELORMITTAL FRANCE
    Inventors: Jean-Pierre Laurent, Thierry Malot
  • Patent number: 7776453
    Abstract: A hub ring and/or an outer ring constituting a bearing device for a wheel, which is formed of a steel which contains 0.45 to 0.70 mass % of C and at least one of V, Nb and Ti in a total amount of 0.3 mass % or less, wherein a micro structure of a part being not surface-hardening-treated contains a ferrite in 15 to 30 area % and contains a particulate ferrite.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: August 17, 2010
    Assignee: NTN Corporation
    Inventors: Isao Hirai, Takayasu Takubo, Kazuhiko Yoshida
  • Publication number: 20100173172
    Abstract: A method of forming a wear-resistant coating on a metal substrate includes depositing a metal alloy onto the metal substrate to form a cladding, rough finishing the cladding to thereby provide the cladding with an average roughness, Ra, of from about 50 micro-inches to about 150 micro-inches, and work hardening the cladding to thereby form the wear-resistant coating and a hardened zone thereof, wherein the hardened zone has a hardness greater than a hardness of the metal substrate. A wear-resistant coating system includes the metal substrate and the wear-resistant coating disposed on the metal substrate. The wear-resistant coating is substantially resistant to corrosion from sea water at an ambient temperature of from about ?40° C. to about 50° C.
    Type: Application
    Filed: January 8, 2010
    Publication date: July 8, 2010
    Applicant: Eaton Corporation
    Inventors: Michael Lee Killian, Aquil Ahmad, Clifton Higdon
  • Publication number: 20100143742
    Abstract: A wear resistant casting and method of fabrication thereof, the casting comprising inserts embedded in a matrix; each insert having a form such that a ratio A/B in any mutually perpendicular section that passes through the centre of mass of the insert is comprised between 0.4 and 2.5, and a distance C between two insert is at least two times smaller that a width thereof; the inserts forming at least one grid.
    Type: Application
    Filed: April 18, 2008
    Publication date: June 10, 2010
    Inventors: Igor Tsypine, Rafael Perlin
  • Publication number: 20100112375
    Abstract: A powder form of a hard phase component, selected from the group consisting of boron carbide, silicon carbide and a mixture of boron carbide and silicon carbide, is combined with an aluminum alloy matrix powder and applied to a metal substrate using plasma transferred arc (“PTA”) welding to produce a hardfaced structure having a wear-resisting carbide metal matrix composite overlay. The metal substrate can be any metal structure, such as an aluminum, aluminum alloy, steel or carbon steel structure, where wear resistance is desirable. Further, a process for hardfacing a metal substrate is disclosed comprising feeding a hard phase powder, selected from the group consisting of boron carbide, silicon carbide and a mixture of boron carbide and silicon carbide, and an aluminum alloy metal matrix powder to an operative PTA welding torch and welding to form a carbide metal matrix composite overlay fused to a metal substrate.
    Type: Application
    Filed: October 27, 2009
    Publication date: May 6, 2010
    Applicants: CANADIAN OIL SANDS LIMITED PARTNERSHIP, CANADIAN OIL SANDS LIMITED, CONOCOPHILLIPS OILSANDS PARTNERSHIP II, IMPERIAL OIL RESOURCES, MOCAL ENERGY LIMITED, NEXEN INC., MURPHY OIL COMPANY LTD., PETRO-CANADA OIL AND GAS
    Inventor: Stefano CHIOVELLI
  • Publication number: 20100104890
    Abstract: The present invention provides hot dip plated high strength steel sheet for press forming use having a tensile strength of 380 MPa to less than 540 MPa, having a press formability able to be used for the automobile field, in particular fuel tank applications, and having superior secondary work embrittlement resistance and superior seam weld zone low temperature toughness and further superior plateability and a method of production of the same and provides hot dip plated high strength steel sheet for press forming use of the present invention having cold rolled steel sheet and a hot dip plated layer formed on the surface of said cold rolled steel sheet, characterized in that said cold rolled steel sheet contains, by mass %, C: 0.0005 to 0.0050%, Si: over 0.3 to 1.0%, Mn: 0.70 to 2.0%, P: 0.05% or less, Ti: 0.010 to 0.050%, Nb: 0.010 to 0.040%, B: 0.0005 to 0.0030%, S: 0.010% or less, Al: 0.01 to 0.30%, and N: 0.0010 to 0.
    Type: Application
    Filed: April 11, 2008
    Publication date: April 29, 2010
    Inventors: Hironori Satoh, Masayuki Abe, Yasuto Goto, Shinichi Yamaguchi
  • Patent number: 7695824
    Abstract: A reinforced member which is made from a steel product having a strain aging characteristic and has a closed section at a cross section perpendicular to an axis of the reinforced member. The reinforced member includes a reinforced area which is produced by press-forming the steel product so as to generate a compression strain in the press-formed steel product due to the application of a compression stress to the steel product along the direction from a surface of the steel product to an inside of the steel product, and by giving a strain aging treatment to the press-formed member.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: April 13, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Fumihiko Gejima, Hiroshi Sakurai, Masaki Kuno
  • Publication number: 20100068559
    Abstract: A Penetration Enhancing Activating Flux (PEAF) in paste form for autogenous TIG welding of austenitic stainless steels adapted for ready application with a brush on top weld surface prior to conducting autogenous TIG welding to favour single weld pass, of austenitic stainless steels of AISI 304LN and AISI 316LN varieties with weld bead penetration up to a section thickness of 12 mm. Importantly, the above (PEAF) paste based TIG welding of the invention achieves an increase in weld bead penetration of about 300% over the conventional TIG process without activating flux. The PEAF paste based TIG welding also favours higher productivity and high quality apart from being cost-effective due to less requirement of consumables and controlled heat input to arrest distortion, making it widely acceptable for variety of industrial applications for welding of austenitic stainless steel.
    Type: Application
    Filed: November 8, 2006
    Publication date: March 18, 2010
    Applicant: The Secretary, Department of Atomic Energy, Government of India
    Inventors: Vasudevan Muthukumaran, Arun Kumar Bhaduri, Baldev Raj
  • Publication number: 20100043925
    Abstract: A galvanized steel sheet having (a) a dual phase microstructure with a martensite phase and a ferrite phase and (b) a composition containing by percent weight: carbon in a range from about 0.01% to about 0.18%; manganese in a range from about 0.2% to about 3%; silicon ?about 1.2%; aluminum in a range from about 0.01% to about 0.1%; one or both of chromium and nickel in a range from about 0.1% to about 3.5%; calcium in a range from about 0.0003% to about 0.01%; phosphorus ?about 0.01%; sulfur ?about 0.03%; nitrogen ?about 0.02%; molybdenum ?about 1%; copper ?about 0.8%; one or more of niobium, titanium, and vanadium ?about 1%; and boron ?about 0.006% by weight; and with the balance of the composition being iron and incidental ingredients. In one embodiment, the steel sheet is both galvanized and galvannealed.
    Type: Application
    Filed: October 27, 2009
    Publication date: February 25, 2010
    Applicant: NUCOR CORPORATION
    Inventor: Weiping Sun
  • Publication number: 20100040906
    Abstract: Disclosed is a hot-dip galvannealed steel sheet that stably exhibits satisfactory phosphatability. It is a high-strength hot-dip galvannealed steel sheet which includes a base steel sheet and, arranged on at least one side thereof, an Fe—Zn alloyed galvanized layer. The base steel sheet contains 0.03% to 0.3% of carbon, 0.5% to 3.0% of silicon, and 0.5% to 3.5% of manganese, with the remainder including iron and inevitable impurities. The Fe—Zn alloyed galvanized layer has a concentration of silicon present as an oxide of [Si] (percent by mass) and a concentration of manganese present as an oxide of [Mn] (percent by mass), and these parameters satisfy the following conditions (1) and (2): [Si]?0.25??(1) [Mn]/[Si]?3.
    Type: Application
    Filed: January 7, 2008
    Publication date: February 18, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko SHo (kobe Steel ltd)
    Inventors: Hiroshi Irie, Takatoshi Yoshida
  • Publication number: 20100028717
    Abstract: To form a welded joint having a sufficiently high fracture toughness value ?c by butting welding high strength steel plates having a yield strength of the 355 MPa class or more and a plate thickness of over 50 mm by electron beam welding, the butt welded joint is made one where the hardness of the weld metal is 110% to 220% of the hardness of the base material and where the width of the weld metal is 20%A or less of the base material plate thickness. More preferably, the amount of O in the weld metal of the welded joint is made 20 ppm or more and the amount of oxides of a grain size of 2.0 ?m or more is made 10/mm2 or less; the weld metal of the welded joint is made to contain Ni in an amount of 1 to 4 mass % and contain it in more than an amount of 0.2 mass % or more of the content of the base material; or, when using as the base material a steel material containing as Ni in an amount of 2.5 mass % or more, making the content of Ni contained in the weld metal of the welded joint, by mass %, over 4% to 8%.
    Type: Application
    Filed: January 12, 2007
    Publication date: February 4, 2010
    Inventors: Tadashi Ishikawa, Ryuichi Honma, Akihiko Kojima, Yuzuru Yoshida, Youichi Tanaka
  • Publication number: 20100021757
    Abstract: Surface coating having a bright appearance on motor vehicle wheels made of light metal alloy castings or steel, which can comprise a plurality of layers, wherein it has at least one first layer composed of aluminum or aluminum alloy which is applied directly to the wheel surface, which has metallic brightness, and a method for producing a resistant bright coating on aluminum alloy or steel surfaces, which comprises the steps gas-phase deposition of aluminum or Al alloy to form a first dense and bright coating electrochemical oxidation of the surface of the first layer and formation of a nanoporous to microporous second layer of aluminum oxide having a thickness in the range from 50 to 1000 nm.
    Type: Application
    Filed: January 16, 2008
    Publication date: January 28, 2010
    Applicant: DAIMLER AG
    Inventors: Thomas Kraenzler, Karsten Loehr
  • Publication number: 20090325073
    Abstract: A material for contact components or battery components, which includes a metal sheet having a surface layer portion containing a first metal element, the metal sheet including a Cr-containing steel plate or a surface-treated steel plate, and at least a part of the first metal element on an outermost surface of the surface layer portion being substituted by a second metal element having a nobler standard electrode potential than the first metal element, the second metal element being deposited on the outermost surface in a state of a particulate metal, oxide, or hydroxide.
    Type: Application
    Filed: June 11, 2007
    Publication date: December 31, 2009
    Inventors: Takuyuki Okano, Toshihiko Ikehata, Misao Iguchi, Keiichi Hayashi
  • Publication number: 20090258250
    Abstract: An iron based hardfacing alloy with an undiluted (all weld material) alloy composition is substantially balanced in order to achieve an hypo-eutectic primary austenitic with secondary martensitic solidification mode. The alloy enables the deposition of substantially crack-free single layers of hardfacing onto industrial components without any post weld treatment. The hardfacing alloy is capable of withstanding abrasion of silicious earth particles when applied to industrial products, such as tool joints, stabilizers and casing and other tubulars used in oil and gas well drilling, and other industrial products.
    Type: Application
    Filed: June 17, 2009
    Publication date: October 15, 2009
    Applicant: ATT Technology, Ltd. d/b/a Amco Technology Trust, Ltd.
    Inventors: Roger Auguste Daemen, Keith E. Moline
  • Publication number: 20090233122
    Abstract: The invention relates to a component having a coating system, which comprises at least one bonding coat applied directly onto the component and at least one thermal barrier coat formed on the bonding coat, the bonding coat comprising from 22 to 36 wt. % Cr, from 15 to 30 wt. % Ni, at most 55 ppm Al, and Fe as a basis.
    Type: Application
    Filed: April 29, 2009
    Publication date: September 17, 2009
    Inventors: Jochen Barnikel, Friedhelm Schmitz
  • Patent number: 7588836
    Abstract: Disclosed is a phosphated galvanized steel sheet comprising a steel sheet, a zinc-plating layer of ? single phase which is formed on at least one side of the steel sheet and contains Ni in an amount of not less than 10 ppm by mass and not more than the solubility limit thereof, and a phosphate layer which is formed on the zinc-plating layer and contains Mg in an amount of not less than 0.1 % by mass and less than 2.0 % by mass. Although this steel sheet is not subjected to sealing, it has corrosion resistance equivalent to or higher than those of conventional steel sheets which have been subjected to sealing, while having excellent blackening resistance.
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: September 15, 2009
    Assignee: JFE Steel Corporation
    Inventors: Hiroki Nakamaru, Chiyoko Tada, Kazumi Yamashita, Hideo Sasaoka, Chiaki Kato
  • Publication number: 20090226756
    Abstract: A piston ring includes: a refined steel including: carbon C in a range of 0.20% mass to 0.90% mass, silicon Si in a range of 0.10% mass to less than 0.60% mass, manganese Mn in a range of 0.20% mass to 1.50% mass, chromium Cr in a range of 0.30% mass to 2.00% mass, and a remnant including: iron Fe, and an unavoidable impurity. A parameter A calculated from the following expression (1) based on contents of the Si, Mn and Cr is 9.0 or less: parameter A=8.8 Si+1.6 Mn+1.7 Cr—expression (1). A parameter B calculated from the following expression (2) based on contents of the C, Si, Mn and Cr is 10.8 or more: parameter B=36 C+4.2 Si+3.8 Mn+4.5 Cr—expression (2).
    Type: Application
    Filed: March 3, 2009
    Publication date: September 10, 2009
    Inventors: Junpei OGAWA, Takaaki Kondou, Tomonori Miyazawa, Toyoki Iguchi, Takuma Suzuki, Takeshi Makita, Katsuaki Ogawa, Takahiro Okazaki
  • Patent number: 7585572
    Abstract: A ball stud having a ball at one end of a rod-shaped stud. The ball stud comprises: a metal plating film formed on the surface of the stud; and a trivalent chromate film continuously formed over both the surface of the metal plating film formed on the stud and the surface of the ball, whereby rust is inhibited in the boundary of the metal plating film. An externally threaded portion is also coated, if formed in the ball stud, on its surface with the metal plating film and the trivalent chromate film.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: September 8, 2009
    Assignee: Kyoritsu Seiki Co., Ltd.
    Inventor: Hirotaka Hattori
  • Publication number: 20090214892
    Abstract: A high strength steel sheet and a method for manufacturing the same has superior phosphatability properties and hot-dip galvannealed properties besides a tensile strength of 950 MPa or more and a high ductility, and also having a small variation in mechanical properties with the change in annealing conditions.
    Type: Application
    Filed: February 18, 2009
    Publication date: August 27, 2009
    Applicants: JFE Steel Corporation, a corporation of Japan, ThyssenKrupp Steel AG, a corporation of Germany
    Inventors: Kenji Kawamura, Taro Kizu, Shusaku Takagi, Kohei Hasegawa, Hiroshi Matsuda, Akio Kobayashi, Yasunobu Nagataki, Yasuhi Tanaka, Thomas Heller, Brigitte Hammer, Jian Bian, Gunter Stich, Rolf Bode
  • Patent number: 7569286
    Abstract: Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces.
    Type: Grant
    Filed: March 10, 2008
    Date of Patent: August 4, 2009
    Assignee: ATT Technology, Ltd.
    Inventors: Roger Auguste Daemen, Keith E. Moline
  • Publication number: 20090110955
    Abstract: Disclosed is an amorphous, ductile brazing foil with a composition consisting essentially of NirestCraBbPcSid with 2 atomic percent ?a?30 atomic percent; 0.5 atomic percent ?b?14 atomic percent; 2 atomic percent ?c?20 atomic percent; 0 atomic percent ?d?14 atomic percent; incidental impurities ?0.5 atomic percent; rest Ni, where c>b>c/15 and 10 atomic percent ?b+c+d?25 atomic percent. Also disclosed is amorphous, ductile Ni-based brazing foil having a composition consisting essentially of NirestCraBbPcSidCeXfYg wherein a, b, c, d, e, f, and g are numbers such that 2 atomic percent ?a?30 atomic percent; 0.5 atomic percent ?b?14 atomic percent; 2 atomic percent ?c?20 atomic percent; 0 atomic percent ?d?14 atomic percent; 0 atomic percent ?e?5 atomic percent; 0 atomic percent ?f?5 atomic percent; 0 atomic percent ?g?20 atomic percent; wherein incidental impurities are present, if at all, in amounts ?0.
    Type: Application
    Filed: October 14, 2008
    Publication date: April 30, 2009
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Thomas Hartmann, Dieter Nuetzel
  • Publication number: 20090098408
    Abstract: A multi-phase steel sheet having microstructure having in combination ferrite, martensite of between 3% and 65% by volume, and at least one microstructure selected from the group consisting of, bainite and retained austenite, and having fine complex precipitates selected from the group of TiC, NbC, TiN, NbN, (Ti.Nb)C, (Ti.Nb)N, and (Ti.Nb)(C.N) particles having at least 50% smaller than 20 nm in size, and physical properties having tensile strength greater than about 780 megapascals and at least one of the properties of elongation greater than about 10%, yield ratio greater than about 70%, and hole expansion ratio greater than about 50%.
    Type: Application
    Filed: October 6, 2008
    Publication date: April 16, 2009
    Applicant: NUCOR CORPORATION
    Inventor: Weiping SUN
  • Patent number: 7514154
    Abstract: A resin-coated steel plate obtained by providing, on at least one surface of the steel plate, (i-1) an alloy layer of iron and at least one metal selected from tin, zinc and nickel or (i-2) a tin-plated layer containing tin in an amount of not smaller than 0.5 g/m2, (ii) a silane coupling agent-treated layer, and (iii) a thermoplastic polyester resin layer in this order from the side of the steel plate. Despite not containing chromium, the resin-coated steel plate exhibits excellent work adhesion properties between the steel blank and the organic resin film even when the thickness is reduced due to a severe working and even at portions subjected to severe working such as flanging and necking. By press-forming the resin-coated steel plate, there are obtained cans featuring excellent corrosion resistance and being adapted to containing even highly corrosive contents.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: April 7, 2009
    Assignee: Toyo Seikan Kaisha, Ltd.
    Inventors: Hiroshi Matsubayashi, Shozo Ichinose, Takashi Iwai, Takehito Ifuku
  • Publication number: 20090075118
    Abstract: Provided are metal structures and methods of forming such structures for use in oil, gas and/or petrochemical applications that are joined with non-ferrous weld metal compositions or a high alloy weld metal compositions. The welded metal structures include two or more segments of ferrous or non-ferrous components, and fusion welds, friction stir welds or a combination thereof bonding adjacent segments of the components together, wherein the welds comprise a non-ferrous weld metal composition or a high alloy weld metal composition that is substantially different from the metal composition of the two or more components. The resultant welded structures exhibit improvements in fatigue resistance, toughness, strain capacity, strength, stress corrosion cracking resistance, and hydrogen embrittlement resistance compared to traditional iron-based weld compositions.
    Type: Application
    Filed: September 18, 2007
    Publication date: March 19, 2009
    Inventors: Raghavan Ayer, Neeraj S. Thirumalai, Daniel B. Lillig, Steven J. Ford, Douglas P. Fairchild
  • Patent number: 7504160
    Abstract: The invention relates to a process for producing a sliding body made up of a base body and a slide plate with a running surface arranged on the base body, wherein the slide plate and the base body are joined to one another by capacitor discharge welding. It is preferable for sliding bodies of this type to be used as a sliding shoe for hydrostatic piston engines. The running surface of the slide plate is made of a nonferrous-metal sliding bearing material produced by spray-compacting and, in particular, is made of a copper-tin-titanium alloy produced by spray-compacting and contains 13.5 to 20% by weight of tin, 0.05 to 0.5% by weight of titanium, remainder copper and optionally one or more of the elements selected from silicon, chromium and zirconium up to a total amount of 1.0% by weight, plus inevitable impurities.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: March 17, 2009
    Assignee: Wieland-Werke AG
    Inventors: Hilmar Mueller, Klaus Ohla, Michael Scharf
  • Publication number: 20090068495
    Abstract: The present embodiments disclose methods and systems for repairing, reconditioning, and/or re-metallizing the weld seam in steel electrical conduit such that the conduit meets UL standards, as well as other applicable industry and government standards Conduit prepared according to the present embodiments is also disclosed.
    Type: Application
    Filed: September 6, 2007
    Publication date: March 12, 2009
    Inventors: Thaddeus J. Dembowski, Christopher F. Hinte, Eduardo Gonzalez
  • Publication number: 20090053551
    Abstract: The present invention provides surface treated stainless steel sheet for an automobile fuel tank or for a fuel pipe with excellent corrosion resistance and weld zone reliability in a salt environment and a surface treated stainless steel welded pipe for an automobile fuel inlet pipe, characterized by comprising a stainless steel sheet substrate having a predetermined composition of ingredients on the surface of which is provided a corrosion-proofing plating layer comprising Sn and unavoidable impurities and having a weight of 10 g/m2 to 200 g/m2 or a corrosion-proofing plating layer comprising Sn and Zn: 0.8 to 10.0 mass % and unavoidable impurities and having a weight of 10 g/m2 to 200 g/m2.
    Type: Application
    Filed: October 26, 2007
    Publication date: February 26, 2009
    Inventors: Shunji Sakamoto, Yasuto Gotoh, Masao Kurosaki, Toshinori Mizuguchi, Naoto Ono
  • Publication number: 20090035604
    Abstract: A cladding tube configured for use with nuclear fuels or nuclear feel elements and configured for contact with molten lead or molten lead alloys at up to 800° C. The cladding tube includes a tube including at least one of ferritic/martenisitic steel and austenitic steel. An alloy layer of up to 50 ?m thickness is disposed on a surface of the tube and operable for corrosion resistance. The alloy layer includes 0-25% chromium, 3-15% aluminum and 60-97% iron. A method of making the cladding tube includes the use of a pulsed electron beam to melt the alloy layer on the tube.
    Type: Application
    Filed: June 20, 2006
    Publication date: February 5, 2009
    Applicant: Forschungszentrum Karlsruhe GmbH
    Inventors: Annette Heinzel, Georg Mueller, Alfons Weisenburger, Frank Zimmermann, Gustav Schumacher, Vladimir Engelko
  • Publication number: 20090035602
    Abstract: A high-strength steel excellent in hydrogen embrittlement resistance is provided. The high-strength steel of the present invention excellent in hydrogen embrittlement resistance has a tensile strength of 1800 N/mm2 or above, contains 0.3 to 0.7% (percent by mass) C, 0.95 to 5.0% Cr, not higher than 0.6% and higher than 0% Mn, and 0.7 to 2.5% Si, and contains at least one of Mg, Ca, Sr, Ba, Li, Na and K so as to meet the following conditions: (1) the upper limits of the Mg, the Ca, the Sr, the Ba, the Li, the Na and the K content are 0.
    Type: Application
    Filed: January 15, 2007
    Publication date: February 5, 2009
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Wataru Urushihara, Toshiki Sato, Nao Yoshihara