Containing More Than 10% Nonferrous Elements (e.g., High Alloy, Stainless) Patents (Class 428/685)
  • Patent number: 11791065
    Abstract: A power cable has a cable core with at least one conductor with an insulating system and a water barrier surrounding the cable core. The water barrier has a helically wound strength bearing layer interconnected by a low melting point material.
    Type: Grant
    Filed: September 17, 2021
    Date of Patent: October 17, 2023
    Assignee: NEXANS
    Inventors: Audun Johanson, Robin Sangar
  • Patent number: 11767573
    Abstract: A ferritic stainless steel sheet comprises a chemical composition containing, in mass %, C: 0.030% or less, Si: 3.0% or less, Mn: 1.0% or less, P: 0.040% or less, S: 0.010% or less, Cr: 11.0% to 30.0%, Al: 8.0% to 20.0%, Ni: 0.05% to 0.50%, N: 0.020% or less, and at least one selected from the group consisting of Zr: 0.01% to 0.20% and Hf: 0.01% to 0.20%, with a balance consisting of Fe and inevitable impurities.
    Type: Grant
    Filed: August 26, 2019
    Date of Patent: September 26, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Rinta Sato, Mitsuyuki Fujisawa
  • Patent number: 11708770
    Abstract: A casing component is configured to form part of a flow path in a turbine. The casing component includes a base made of nodular cast iron, and a repaired region in the base. The repaired region includes a butter layer applied on the base and a fill layer applied on the butter layer.
    Type: Grant
    Filed: April 13, 2020
    Date of Patent: July 25, 2023
    Assignee: General Electric Company
    Inventors: Krzysztof Dynak, Sharon Trombly Swede, Junyoung Park, Marek Miekus, Tomasz Michal Szewczyk, Robert Lebkowski
  • Patent number: 11607867
    Abstract: A clad material (30) includes a first layer (31) made of stainless steel, a second layer (32) made of Cu or a Cu alloy and roll-bonded to the first layer, and a third layer (33) made of stainless steel and roll-bonded to a side of the second layer opposite to the first layer. The clad material has an overall thickness of 1 mm or less, and in a cross-sectional view along a stacking direction, a minimum thickness of the first layer in the stacking direction and a minimum thickness of the third layer in the stacking direction are 70% or more and less than 100% of an average thickness of the first layer in the stacking direction and an average thickness of the third layer in the stacking direction, respectively.
    Type: Grant
    Filed: May 28, 2018
    Date of Patent: March 21, 2023
    Assignee: HITACHI METALS, LTD.
    Inventor: Shinji Yamamoto
  • Patent number: 11583959
    Abstract: A solder alloy is provided which suppresses the change in a solder paste over time, decreases the temperature difference between the liquidus-line temperature and the solidus temperature, and exhibits a high reliability. The solder alloy has an alloy constitution composed of: 10 ppm by mass or more and less than 25 ppm by mass of As; at least one selected from the group consisting of 0 ppm by mass to 10000 ppm by mass of Bi and 0 ppm by mass to 5100 ppm by mass of Pb; more than 0 ppm by mass and no more than 3000 ppm by mass of Sb; and a remaining amount of Sn; and satisfies both the formula (1) and the formula (2). 300?3As+Sb+Bi+Pb??(1) 0.1?{(3As+Sb)/(Bi+Pb)}×100?200??(2) In the formula (1) and the formula (2), As, Sb, Bi, and Pb each represents an amount thereof (ppm by mass) in the alloy constitution.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: February 21, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Osamu Munekata, Masato Shiratori
  • Patent number: 11577291
    Abstract: With a hot-rolled steel sheet for electrical steel sheet production having a scale layer on the surface, where the surface of the steel sheet has a lightness L* as defined in JIS Z 8781-4: 2013 satisfying 30?L*?50, and chromaticities a* and b* as defined in JIS Z 8781-4: 2013 satisfying ?1?a*?2 and ?5?b*?3 respectively, and with one end portion in the longitudinal direction of a coil as a reference, a color difference ?Eab* as defined in JIS Z 8781-4: 2013 at the central portion and at the opposite end portion satisfies ?Eab*?8, it is possible to obtain a grain-oriented electrical steel sheet where the variation of properties in a product coil is small.
    Type: Grant
    Filed: October 18, 2017
    Date of Patent: February 14, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Yuiko Ehashi, Masanori Takenaka, Takeshi Imamura, Minoru Takashima
  • Patent number: 11400549
    Abstract: The present disclosure relates to a method for producing a tubular welding electrode comprising the steps of providing a strip of metal material having a length and first and second surfaces, wherein at least the first surface of the strip is at least substantially coated with nickel or a nickel alloy and then copper or a copper alloy, forming the strip into a “U” shape along the length, filling the “U” shape of the strip with a granular powder flux, and mechanically closing the “U” shape to form a sheath of nickel- and copper-coated metal material that substantially encases the granular powder flux, thus forming a tubular welding electrode. In certain embodiments, the metal material may be steel. In certain other embodiments, the metal material may be nickel or a nickel alloy, which may be at least substantially coated with copper or a copper alloy.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: August 2, 2022
    Assignee: HOBART BROTHERS LLC
    Inventors: Steven E. Barhorst, Mario A. Amata, Joseph C. Bundy
  • Patent number: 11344968
    Abstract: A roll-bonded clad metal sheet and a method for producing a roll-bonded clad metal sheet is provided. The roll-bonded clad sheet includes a metallic base material layer and a metallic cladding material layer which are joined to one another by a metallurgical bond. The metallic cladding material layer includes a nickel-based material whose chemical composition includes, in % by mass, a proportion of more than 50% of Ni and a proportion of 3.1% of Nb. The metallurgical bond is obtained by a thermomechanical rolling process including a first rolling phase for prerolling, a second rolling phase for final forming and a cooling time between the first rolling phase and the second rolling phase, wherein a final rolling temperature of the second rolling phase is set to a value equal to or less than 880° C.
    Type: Grant
    Filed: August 10, 2017
    Date of Patent: May 31, 2022
    Assignees: voestalpine Grobblech GmbH, VDM Metals International GmbH
    Inventors: Franz Winter, Claudius Schindler, Franz-Josef Wahlers, Jutta Kloewer, Bodo Gehrmann, Heike Hattendorf
  • Patent number: 10906125
    Abstract: Provided is a method for manufacturing an electric resistance welded metal pipe by butting side ends of a metal strip against each other and then welding the side ends by high frequency heating to manufacture an electric resistance welded metal pipe, each side end being provided with an inner surface side corner portion located on an inner surface side of the electric resistance welded metal pipe, wherein the method comprises a step of forming an inclined surface at the inner surface side corner portion before butting the side ends of the metal strip; and wherein the side ends are butted and welded to each other such that the inclined surface remains on an excess metal of the metal pipe after electric resistance welding and a discharged metal is not welded to the excess metal.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: February 2, 2021
    Assignees: Nippon Steel Nisshin Co., Ltd., Nippon Steel Nisshin Pipe Co., Ltd
    Inventors: Kouji Omosako, Makoto Akiduki, Shigenobu Igawa, Yasumasa Makihara, Ryota Tanaka
  • Patent number: 10818411
    Abstract: A wire conductor has a plurality of elemental wires made of aluminum or an aluminum alloy, which are stranded with each other and arranged, in cross-section intersecting an axial direction of the wire conductor, in which one or a plurality of virtual elemental wires are removed from an outer peripheral portion of a virtual cross-section represented by a maximum number of virtual elemental wires accommodated in a circumscribing figure approximated by a regular hexagon, the virtual elemental wires having a same diameter as the elemental wires. The wire conductor includes a plurality of slave strands, each being a strand of the plurality of elemental wires, a maximum diameter cross-sectional area ratio is 0.63 or higher that is calculated by dividing a cross-sectional area of the wire conductor by an area of a circle having a diameter equal to a maximum value of an outer diameter of the wire conductor.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: October 27, 2020
    Assignee: SUMITOMO WIRING SYSTEMS, LIMITED
    Inventors: Takanori Wakamatsu, Jun Yoshimoto
  • Patent number: 9656229
    Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.
    Type: Grant
    Filed: August 14, 2013
    Date of Patent: May 23, 2017
    Assignee: UOP LLC
    Inventors: Robert L. Bedard, Christopher Naunheimer, Gavin P. Towler, Laura E. Leonard, Rodolphe Dudebout, Gregory O. Woodcock, Donald L. Mittendorf
  • Patent number: 9023485
    Abstract: The invention relates to an electro-optical or electromechanical structural component, in particular, an LED, connector or stamped grid, or sliding element, made of a rolled metal substrate of a metal strip, or a sheet produced therefrom, made of Cu or a Cu alloy strip, Al or an Al alloy strip, Fe or a Fe alloy strip, Ti or a Ti alloy strip, Ni or a Ni alloy strip or a stainless steel strip, which has a specially structured surface. The structure of the surface allows joining using optical methods, even in the case of highly reflective surface coatings, and simultaneously improves the functional properties of the components used.
    Type: Grant
    Filed: February 8, 2011
    Date of Patent: May 5, 2015
    Assignee: Wieland-Werke AG
    Inventors: Isabell Buresch, Dieter Stock, Thorsten Weireter
  • Patent number: 9012032
    Abstract: One or more embodiments relates to an MCrAlY bond coat comprising an MCrAlY layer in contact with a Y—Al2O3 layer. The MCrAlY layer is comprised of a ?-M solid solution, a ?-MAl intermetallic phase, and Y-type intermetallics. The Y—Al2O3 layer is comprised of Yttrium atoms coordinated with oxygen atoms comprising the Al2O3 lattice. Both the MCrAlY layer and the Y—Al2O3 layer have a substantial absence of Y—Al oxides, providing advantage in the maintainability of the Yttrium reservoir within the MCrAlY bulk. The MCrAlY bond coat may be fabricated through application of a Y2O3 paste to an MCrAlY material, followed by heating in a non-oxidizing environment.
    Type: Grant
    Filed: October 29, 2013
    Date of Patent: April 21, 2015
    Assignee: U.S. Department of Energy
    Inventors: Paul D. Jablonski, Jeffrey A. Hawk
  • Patent number: 9005767
    Abstract: A billet includes a solid steel body and an alloy cladding. The cladding may include a square tube in which the body is inserted with an interface at which the cladding becomes bonded to the body when the billet is heated and rolled or otherwise worked into a ferrous product. At least one element composed of a mass of finely divided scavenging aluminum, titanium or magnesium, is placed in the tube adjacent the body and separate from the interface. The elements are advantageously compressed into briquettes which scavenge oxygen from residual air at the interface to prevent oxidation of the cladding at the interface. The tube may be closed to prevent gases outside the billet from penetrating to the interface. Alternatively, reliance may be placed on the briquettes to scavenge oxygen from the residual air and also from atmospheric air and furnace gases before they can penetrate to the interface.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: April 14, 2015
    Assignee: Cladinox International Limited
    Inventor: Antonino Giorgio Cacace
  • Patent number: 8993118
    Abstract: According to the present invention, a steel sheet for a container excellent in corrosion resistance, adhesion, and weldability is provided, which includes a steel sheet; a Ni plating layer which is formed on a surface of the steel sheet in an amount of plating deposition containing a Ni amount of 0.3 to 3 g/m2 and contains Co in the range of 0.1 to 100 ppm; and a chromate coating layer which is formed on a surface of the Ni plating layer in an amount of coating deposition containing a converted Cr amount of 1 to 40 mg/m2.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: March 31, 2015
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Shigeru Hirano, Makoto Kawabata
  • Patent number: 8993064
    Abstract: Provided are a substrate for a superconducting compound and a method for manufacturing the substrate which can realize the excellent adhesive strength simultaneously with high orientation of copper. An absorbed material on a surface of a copper foil to which rolling is applied at a draft of 90% or more is removed by applying sputter etching to the surface of the copper foil, sputter etching is applied to a nonmagnetic metal sheet, the copper foil and the metal sheet are bonded to each other by applying a pressure to the copper foil and the metal sheet using reduction rolls, crystals of the copper in the copper foil are oriented by heating a laminated body formed by such bonding, copper is diffused into the metal sheet by heating with a copper diffusion distance of 10 nm or more, and a protective layer is laminated to a surface of the copper foil of the laminated body.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: March 31, 2015
    Assignees: Toyo Kohan Co., Ltd., Sumitomo Electric Industries, Ltd.
    Inventors: Hironao Okayama, Kouji Nanbu, Akira Kaneko, Hajime Ota, Kotaro Ohki, Takashi Yamaguchi, Kazuhiko Hayashi, Kazuya Ohmatsu
  • Patent number: 8974916
    Abstract: A method for solid state bonding of a plurality of metallic layers and devices made by that method are disclosed. First and second metallic layers are solid state bonded utilizing a protective coating on the non-bonded surfaces that engage the pressure applying appliance to prevent the surfaces from adhering to the pressure applying appliance and to protect the surfaces from imprinting during the bonding process. The invention can be used to fabricate micro-channel devices with smooth outer surfaces and eliminate mold release compounds utilized in conventional bonding procedures.
    Type: Grant
    Filed: December 20, 2009
    Date of Patent: March 10, 2015
    Assignee: Agilent Technologies, Inc.
    Inventors: Reid Brennen, Kevin Killeen, Karen L. Seaward
  • Publication number: 20140342187
    Abstract: The present disclosure is related to a component. The component may include a cast iron base and an intermediate layer covering a least a portion of the cast iron base. The intermediate layer may include aluminum and at least one of nickel, cobalt, chromium, silicon, or iron. The component may also include an outer layer covering the intermediate layer. The outer layer may include steel.
    Type: Application
    Filed: May 14, 2013
    Publication date: November 20, 2014
    Applicant: Caterpillar Inc.
    Inventor: Robert Eugene Sharp
  • Patent number: 8877348
    Abstract: It is an object to provide a surface-treated steel sheet which contains no Cr, which is excellent in wet resin adhesion, and which can be used as an alternative to a conventional tin-free steel sheet and to provide a resin-coated steel sheet produced by coating the surface-treated steel sheet with resin. A surface-treated steel sheet including an adhesive layer which is disposed on at least one surface of the steel sheet and which contains Ti and at least one selected from the group consisting of Co, Fe, Ni, V, Cu, Mn, and Zn, the ratio of the total amount of Co, Fe, Ni, V, Cu, Mn, and Zn to the amount of Ti contained therein being 0.01 to ten on a mass basis, and a method for producing the surface-treated steel sheet.
    Type: Grant
    Filed: October 30, 2008
    Date of Patent: November 4, 2014
    Assignee: JFE Steel Corporation
    Inventors: Yuka Nishihara, Takeshi Suzuki, Noriko Makiishi, Takumi Tanaka, Hiroki Iwasa, Norihiko Nakamura, Kaoru Sato, Takashi Kawano
  • Publication number: 20140315392
    Abstract: A cold spray barrier coated component of a semiconductor plasma processing chamber comprises a substrate having at least one metal surface wherein a portion of the metal surface is configured to form an electrical contact. A cold spray barrier coating is formed from a thermally and electrically conductive material on at least the metal surface configured to form the electrical contact of the substrate. Further, the cold spray barrier coating may also be located on a plasma exposed and/or process gas exposed surface of the component.
    Type: Application
    Filed: April 22, 2013
    Publication date: October 23, 2014
    Applicant: Lam Research Corporation
    Inventors: Lin Xu, Hong Shih, Anthony Amadio, Rajinder Dhindsa, John Michael Kerns, John Daugherty
  • Patent number: 8857699
    Abstract: The present invention relates to a method of brazing articles of stainless steel, which method comprises the following steps: step (i) applying an iron-based brazing filler material to parts of stainless steel; step (ii) optionally assembling the parts; step (iii) heating the parts from step (i) or step (ii) to a temperature of at least about 1000° C. in a non-oxidizing atmosphere, a reducing atmosphere, vacuum or combinations thereof, and heating the parts at the temperature of at least about 1000° C. for at least about 15 minutes; step (iv) providing articles having an average hardness of less than about 600 HV1 of the obtained brazed areas. The present invention relates also to brazed articles of stainless steel.
    Type: Grant
    Filed: May 24, 2006
    Date of Patent: October 14, 2014
    Assignee: Alfa Laval Corporate AB
    Inventors: Per Sjodin, Jens Rassmus
  • Patent number: 8846211
    Abstract: A strip product consists of a metallic substrate, such as stainless steel, and a coating, which in turn comprises at least one metallic layer and one reactive layer. The coated strip product is produced by providing the different layers, preferably by coating, and thereafter oxidizing the coating to accomplish a conductive surface layer comprising perovskite and/or spinel structure.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: September 30, 2014
    Assignee: Sandvik Intellectual Property AB
    Inventors: Mikael Schuisky, Finn Petersen, Niels Christiansen, Joergen Gutzon Larsen, Soeren Linderoth, Lars Mikkelsen
  • Publication number: 20140227558
    Abstract: A catheter wire includes a wire core including a semi-rigid stainless steel, and a conductor layer covering an outer periphery of the wire core. A method of manufacturing a catheter wire includes drawing a stainless steel in an axial direction so as to form a wire core with a predetermined diameter, annealing the drawn stainless steel so as to change the stainless steel into a semi-rigid stainless steel, and forming a conductor layer on an outer periphery of the semi-rigid stainless steel.
    Type: Application
    Filed: April 23, 2013
    Publication date: August 14, 2014
    Applicant: HITACHI CABLE, LTD.
    Inventors: Takanobu WATANABE, Detian HUANG
  • Patent number: 8790790
    Abstract: A steel wire having a stainless steel exterior; the steel wire includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition includes an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.
    Type: Grant
    Filed: October 12, 2013
    Date of Patent: July 29, 2014
    Assignee: Arcanum Alloy Design, Inc.
    Inventors: Daniel E. Bullard, Joseph E. McDermott
  • Patent number: 8784997
    Abstract: A steel wire having a stainless steel exterior; the steel wire includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition includes an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.
    Type: Grant
    Filed: October 12, 2013
    Date of Patent: July 22, 2014
    Assignee: Arcanum Alloy Design, Inc.
    Inventors: Daniel E. Bullard, Joseph E. McDermott
  • Patent number: 8771839
    Abstract: A composite material includes a clad material including a base material that includes an iron-chromium alloy and vibration-damping layers that are provided on both surfaces of the base material and include a metal to suppress a vibration. A total thickness of the vibration-damping layers provided on the both surfaces of the base material is in a range of not less than 10% and not more than 40% relative to a total thickness of the clad material.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: July 8, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kazuma Kuroki, Hiromitsu Kuroda, Tetsuya Tokumitsu
  • Publication number: 20140141278
    Abstract: The present invention relates generally to a coated jewelry article or a coated component of a jewelry article, comprising a jewelry article or a component of a jewelry article, a first metallic coating, and a second metallic coating.
    Type: Application
    Filed: January 27, 2014
    Publication date: May 22, 2014
    Applicant: Frederick Goldman, Inc.
    Inventor: Andrew Derrig
  • Publication number: 20140141277
    Abstract: The present invention relates generally to jewelry articles comprising a substrate and a metallic, external coating.
    Type: Application
    Filed: January 27, 2014
    Publication date: May 22, 2014
    Applicant: Frederick Goldman, Inc.
    Inventor: Andrew Derrig
  • Patent number: 8715837
    Abstract: A black-coated steel sheet exhibits good bendability and a good appearance after press working is provided. Zinc based plating layers, a chromium-free chemical conversion coating disposed on the zinc based plating layer, and a colored single organic coating which is disposed on the chemical conversion coating and which contains a polyester resin having a hydroxyl value of 10 KOHmg/g or more, an imino-containing melamine resin, and 5 to 15 percent by mass of carbon black are included, wherein the glass transition temperature (Tg) of the organic coating is 40° C. or higher, the film thickness is 10 ?m or less, and the hardness is 200 N/mm2 or more.
    Type: Grant
    Filed: September 8, 2009
    Date of Patent: May 6, 2014
    Assignee: JFE Steel Corporation
    Inventors: Chiyoko Tada, Hiroyuki Ogata
  • Patent number: 8697253
    Abstract: The high-strength quenched formed body contains a layer, in which Zn is a major component and which is formed of Fe: 30% by mass or less, in an amount of 30 g/m2 or more on the surface of an after-quenching formed-body steel material, and accordingly is good in corrosion resistance. A quenched formed body is produced by quenching a zinc-plated steel material, which includes a zinc-plated layer which contains each of Al and Si having alloying-retarding function and readily-oxidizing function independently or compositely, in an amount of 0.15% by mass or more, after heating it to 800° C. or more and 950° C. or less in an oxidizing atmosphere of oxygen: 0.1% by volume or more.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: April 15, 2014
    Assignees: Aisin Takaoka Co., Ltd., Nippon Steel & Sumitomo Metal Corporation
    Inventors: Shinichi Suzuki, Toshimasa Tomokiyo, Shuuji Souma, Katsuji Nakashima, Masashi Ozawa, Kiyohito Kondou
  • Patent number: 8663819
    Abstract: Free standing articles or articles at least partially coated with substantially porosity free, fine-grained and/or amorphous Co-bearing metallic materials optionally containing solid particulates dispersed therein, are disclosed. The electrodeposited metallic layers and/or patches comprising Co provide, enhance or restore strength, wear and/or lubricity of substrates without reducing the fatigue performance compared to either uncoated or equivalent thickness chromium coated substrate. The fine-grained and/or amorphous metallic coatings comprising Co are particularly suited for articles exposed to thermal cycling, fatigue and other stresses and/or in applications requiring anti-microbial properties.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: March 4, 2014
    Assignee: Integran Technologies, Inc.
    Inventors: Francisco Gonzalez, Diana Facchini, Jonathan McCrea, Mike Uetz, Gino Palumbo, Klaus Tomantschger
  • Patent number: 8637164
    Abstract: A silver-coated composite material for movable contact parts, which has: an underlying layer composed of any one of nickel, cobalt, a nickel alloy, and a cobalt alloy at least provided on a part of the surface of a stainless steel substrate; an intermediate layer composed of copper or a copper alloy provided thereon; and a silver or silver alloy layer provided thereon as an outermost layer, wherein a thickness of the intermediate layer is 0.05 to 0.3 ?m, and wherein an average grain size of the silver or silver alloy provided as the outermost layer is 0.5 to 5.0 ?m.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: January 28, 2014
    Assignee: Furukawa Electric Co., Ltd.
    Inventors: Yoshiaki Kobayashi, Satoru Zama, Satoshi Suzuki, Masato Ohno
  • Patent number: 8628861
    Abstract: Herein are disclosed steel forms having stainless steel exteriors that pass a 0T-bend Advanced T-bend Test. One steel form has a stainless steel exterior; the steel form includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition can include an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: January 14, 2014
    Assignee: Arcanum Alloy Design Inc.
    Inventors: Daniel E. Bullard, Joseph E. McDermott
  • Publication number: 20130337289
    Abstract: The present invention provides an alloy-saving type high purity ferritic stainless steel sheet not relying on high alloying of addition giving a large content of at least one of Cr and No and further not limited to a surface film by bright annealing and utilizing addition of Sn to doubly provide an anti-glare property and corrosion resistance, comprising steel sheet which contains, by mass %, C: 0.001 to 0.03%, Si: 0.01 to 1%, Mn: 0.01 to 1.5%, P: 0.005 to 0.05%, S: 0.0001 to 0.01%, Cr: 13 to 30%, N: 0.001 to 0.03%, Al: 0.005 to 1%, and Sn: 0.01 to 1% and has a balance of Fe and unavoidable impurities and which has a surface film, the surface film containing one or both of Al and Si in a total of 5 to 50 at % and Sn and an average concentration of Cr in the surface film being 1.1 to 3 times the concentration of Cr inside the steel sheet, and the surface film having a surface roughness of an arithmetic average roughness Ra of 0.1 to 1.5 ?m.
    Type: Application
    Filed: March 5, 2012
    Publication date: December 19, 2013
    Applicant: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
    Inventors: Masaharu Hatano, Hiroyuki Matsuyama, Akihito Yamagishi, Naoto Hansaki, Eiichiro Ishimaru
  • Patent number: 8557397
    Abstract: A steel form having a stainless steel exterior; the steel form includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition includes an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: October 15, 2013
    Assignee: Arcanum Alloy Design Inc.
    Inventors: Daniel E. Bullard, Joseph E. McDermott
  • Publication number: 20130252022
    Abstract: Herein are disclosed steel forms having stainless steel exteriors that pass a 0T-bend Advanced T-bend Test. One steel form has a stainless steel exterior; the steel form includes a core region that comprises at least 55 wt. % iron which is metallurgically bonded to a stainless steel coating that consists of a stainless steel region and a bonding region. The stainless steel region can have a thickness of about 1 ?m to about 250 ?m, and a stainless steel composition that is approximately consistent across the thickness of the stainless steel region. The stainless steel composition can include an admixture of iron and about 10 wt. % to about 30 wt. % chromium. The bonding region is positioned between the stainless steel region and the core region, has a thickness that is greater than 1 ?m and less than the thickness of the stainless steel region, and has a bonding composition.
    Type: Application
    Filed: March 13, 2013
    Publication date: September 26, 2013
    Applicant: ARCANUM ALLOY DESIGN INC.
    Inventors: Daniel E. Bullard, Joseph E. McDermott
  • Patent number: 8535806
    Abstract: Medical devices having bonded joints are disclosed. The bonded joints include two surfaces bonded by a layer of phenoxy resin therebetween. In the preferred embodiments, bonded surfaces include materials that are suitable for medical devices. Most preferably, Nitinol includes at least one bonded surface, however, other preferred materials may include, but are not limited to cobalt chromium, stainless steel, titanium, tantalum, and plastic. An intraluminal device including a plurality of locations with a phenoxy resin layer is also disclosed wherein the phenoxy resin further includes a radioopaque additive, a lubricious additive, or both radioopaque and lubricious additives. Also disclosed is an intraluminal device having contiguous heterogeneous structural elements of metallic members and non-metallic sections that are bonded together by a layer of phenoxy resin therebetween.
    Type: Grant
    Filed: September 22, 2010
    Date of Patent: September 17, 2013
    Inventors: I Mark Huang, Michael V. Williamson
  • Publication number: 20130189541
    Abstract: A composite material includes a clad material including a base material that includes an iron-chromium alloy and vibration-damping layers that are provided on both surfaces of the base material and include a metal to suppress a vibration.
    Type: Application
    Filed: January 16, 2013
    Publication date: July 25, 2013
    Applicant: HITACHI CABLE, LTD.
    Inventor: HITACHI CABLE, LTD.
  • Patent number: 8485788
    Abstract: A steam turbine rotor shaft and method of manufacturing the same are provided wherein the sliding characteristics of a journal are improved, and the journal is free from welding cracks and does not need a post heat treatment. The low alloy steel coating layer having better sliding characteristics than 9 to 13% Cr heat resisting steel and an area rate of defects including pores and oxides in a range of 3 to 15% is formed by a high velocity flame spray coating method on a sliding surface of the journal.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: July 16, 2013
    Assignee: Hitachi, Ltd.
    Inventors: Hideyuki Arikawa, Akira Mebata, Masahiko Arai, Yoshitaka Kojima, Haijime Toriya
  • Publication number: 20130157077
    Abstract: A novel material used for a bearing ring and a production process thereof is directed to a bimetallic composite pipe and a production process thereof. The aim of the disclosure is to provide a novel material used for a bearing ring and a production process thereof, in which high hardness, high wear resistance and high toughness, high impact toughness are interacted. The novel material used for a bearing ring according to the invention is composed of an annual clad layer and a base layer. The clad layer and the base layer is metallurgy bonded together in radial direction of a ring. The clad layer is made of bearing steel material, and the base layer is made of the material selected from bearing steel, straight carbon steel, high strength low/medium alloy steel or stainless steel.
    Type: Application
    Filed: July 29, 2011
    Publication date: June 20, 2013
    Inventors: Lihui Wang, Chibo Li, Shanqin Bao, Jie Gao, Yong Tang, Yafeng Song, Xiaobin Huang
  • Patent number: 8440321
    Abstract: A coated article is described. The coated article includes a substrate, a bonding layer formed on the substrate, a plurality of nickel-chromium-nitrogen layers and a plurality of zinc layers formed on the bonding layer. The bonding layer is a nickel-chromium layer. Each nickel-chromium-nitrogen layer interleaves with one zinc layer. One of the nickel-chromium-nitrogen layers is directly formed on the bonding layer. A method for making the coated article is also described.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: May 14, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8426032
    Abstract: A process for joining a stainless steel part and a silicon carbide ceramic part comprising: providing a SUS part, a SiC ceramic part, a Mo foil and a Ni foil; depositing a nickel coating on a surface of the SiC ceramic part; placing the SiC ceramic part, the Mo foil, the Ni foil, and the SUS part into a mold, the Mo foil and the Ni foil located between the SiC ceramic part and the SUS part; placing the mold into a chamber of an hot press sintering device, heating the chamber and pressing the SUS part with the nickel coating, the SiC ceramic part, the Mo foil, and the Ni foil at least until the SUS part, the SiC ceramic part, the Mo foil and the Ni foil form a integral composite article.
    Type: Grant
    Filed: June 28, 2011
    Date of Patent: April 23, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Wen-Feng Hu
  • Publication number: 20130094900
    Abstract: Disclosed is a hardfacing alloy deriving its usefulness from carbides and borides of molybdenum and niobium. The alloy does not rely on chromium as an alloying agent. The hardfacing alloy is capable of being applied to a number of industrial substrates in a crack-free manner, and once applied convert the substrate to a wear- and abrasion-resistant material having an extended service life, even when subjected to harsh wear conditions.
    Type: Application
    Filed: October 17, 2011
    Publication date: April 18, 2013
    Applicant: DEVASCO INTERNATIONAL INC.
    Inventors: Grant R. FOLKMANN, Keith E. MOLINE
  • Patent number: 8420225
    Abstract: A metallic laminate composite having a first alloy layer having a low coefficient of thermal expansion, and a second alloy layer having a higher coefficient of thermal expansion. Additional and optional layers may be included in the laminate composite.
    Type: Grant
    Filed: July 28, 2008
    Date of Patent: April 16, 2013
    Assignee: EMS Engineered Materials Solution, LLC
    Inventors: Michael Haynes, Paul Galipeau
  • Patent number: 8415028
    Abstract: A method of producing a clad sheet formed by joining a clad layer at least containing nickel, chromium, silicon, and phosphorus to a base material made of a stainless steel or a nickel-based alloy. A step of forming the clad layer includes contact-bonding a mixed powder to the base material, wherein an alloy powder that contains at least one selected from chromium, silicon, and phosphorus as components, and a nickel powder that functions as a binder to have the alloy powder be contact bonded to the base material are mixed in the mixed powder.
    Type: Grant
    Filed: February 21, 2008
    Date of Patent: April 9, 2013
    Assignee: IHI Corporation
    Inventors: Chitoshi Mochizuki, Takashi Yoshida
  • Patent number: 8415023
    Abstract: A coated article is described. The coated article includes a substrate, a combining layer formed on the substrate, a plurality of chromium nitride layers and a plurality of copper-titanium alloy layers formed on the combining layer. The combining layer is a chromium layer. Each chromium nitride layer interleaves with one copper-titanium alloy layer. A method for making the coated article is also described.
    Type: Grant
    Filed: July 25, 2011
    Date of Patent: April 9, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Publication number: 20130084467
    Abstract: A method is provided for brazing products of stainless steel. The method comprises applying an iron-based brazing material to parts of stainless steel wherein the brazing material comprises an alloy consisting essentially of chromium (Cr); manganese (Mn); nickel (Ni); molybdenum (Mo); copper (Cu); nitrogen (N); silicon (Si); boron (B); phosphorus (P). The alloy is balanced with Fe, wherein Si, B and P are in amounts effective to lower melting temperature. The method comprises a step of optionally assembling these parts. The method comprises a step of heating the parts in a non-oxidizing atmosphere, in a reducing atmosphere, in a vacuum, or in combinations thereof, up to a temperature of at least 900° C., and brazing the parts at the temperature of at least 1070° C. for at least 15 minutes. The method further comprises optionally repeating one or more of these steps.
    Type: Application
    Filed: September 11, 2012
    Publication date: April 4, 2013
    Applicant: ALFA LAVAL CORPORATE AB
    Inventor: Per SJÖDIN
  • Patent number: 8409724
    Abstract: A coated article is described. The coated article includes a substrate, a bonding layer formed on the substrate, a plurality of nickel-chromium-nitrogen layers and a plurality of copper-zinc alloy layers formed on the bonding layer. The bonding layer is a nickel-chromium layer. Each nickel-chromium-nitrogen layer interleaves with one copper-zinc alloy layer. One of the nickel-chromium-nitrogen layers is directly formed on the bonding layer. A method for making the coated article is also described.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: April 2, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Patent number: 8391011
    Abstract: A cooling device includes a heat sink having a top plate, a bottom plate spaced from the top plate and fins between the top and bottom plates, a first metal member laminated to the side of the top plate that is opposite from the fins, and a first insulator laminated to the first metal member. The top plate, the bottom plate and the first metal member are each made of a clad metal that is composed of a base metal and a brazing metal, so that the fins are brazed to the top and bottom plates, the first metal member is brazed to the top plate, and the first insulator is brazed to the first metal member.
    Type: Grant
    Filed: March 23, 2011
    Date of Patent: March 5, 2013
    Assignee: Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Shogo Mori, Eiji Kono
  • Patent number: 8389126
    Abstract: A structural component suitable for use as refinery and/or petrochemical process equipment and piping is provided. The structural component has improved corrosion, abrasion, environmental degradation resistance, and fire resistant properties with a substrate coated with a surface-treated amorphous metal layer. The surface of the structural component is surface treated with an energy source to cause a diffusion of at least a portion of the amorphous metal layer and at least a portion of the substrate, forming a diffusion layer disposed on a substrate. The diffusion layer has a negative hardness profile with the hardness increasing from the diffusion surface in contact with the substrate to the surface away from the substrate.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: March 5, 2013
    Assignee: Chevron U.S.A. Inc.
    Inventors: Grzegorz Jan Kusinski, Jan H. Kusinski