Separator, Retainer, Spacer Or Materials For Use Therewith Patents (Class 429/247)
  • Patent number: 8409746
    Abstract: Disclosed is an organic/inorganic composite porous film comprising: (a) inorganic particles; and (b) a binder polymer coating layer formed partially or totally on surfaces of the inorganic particles, wherein the inorganic particles are interconnected among themselves and are fixed by the binder polymer, and interstitial volumes among the inorganic particles form a micropore structure. A method for manufacturing the same film and an electrochemical device including the same film are also disclosed. An electrochemical device comprising the organic/inorganic composite porous film shows improved safety and quality.
    Type: Grant
    Filed: September 1, 2005
    Date of Patent: April 2, 2013
    Assignee: LG Chem, Ltd.
    Inventors: Hyun Hang Yong, Sang Young Lee, Seok Koo Kim, Soon Ho Ahn, Jung Don Suk
  • Patent number: 8409747
    Abstract: A nonaqueous secondary battery separator which is a composite porous membrane obtained by integrally covering both sides of a polyolefin microporous membrane having a gas permeability (JIS P8117) of between 15 seconds/100 cc·?m and 50 seconds/100 cc·?m per unit thickness and a film thickness of between 5 ?m and 25 ?m, with a porous layer composed of polymetaphenylene isophthalamide, and which exhibits both a shutdown function and effective heat resistance for meltdown resistance, as features desired for high-energy-density, high-output, large-sized, high-performance nonaqueous secondary batteries, while also having excellent handleability and ion permeability. The film thickness of the composite porous membrane is between 6 ?m and 35 ?m, the gas permeability (JIS P8117) is between 1.01 and 2.00 times that of the polyolefin microporous membrane, and the polymetaphenylene isophthalamide coating amount is between 1.0 g/m2 and 4.0 g/m2.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: April 2, 2013
    Assignee: Teijin Limited
    Inventors: Satoshi Nishikawa, Hiroyuki Honmoto, Takahiro Daido
  • Publication number: 20130078525
    Abstract: The present invention relates to a microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels unattained. The combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing provides such benefits, as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.
    Type: Application
    Filed: November 20, 2012
    Publication date: March 28, 2013
    Inventors: Brian G. Morin, James L. Schaeffer
  • Patent number: 8404375
    Abstract: An electrical battery includes a plurality of electrical energy generating elements formed by at least one electrochemical cell that is packaged in a flexible sealed envelope, and a system for the mechanical and thermal conditioning of the elements. The conditioning system forms a structural body made from thermally conductive material. The body has two longitudinal members and a plurality of cross-members connecting the longitudinal members so as to form between the cross-members housings in which respectively a generating element is disposed. The body includes a circulation path for a thermal conditioning fluid. The path has two channels, respectively upstream and downstream, that are formed respectively in a longitudinal member and passages formed in each of the cross-members. The passages are in fluid communication on each side with respectively the upstream channel and the downstream channel.
    Type: Grant
    Filed: April 8, 2009
    Date of Patent: March 26, 2013
    Assignee: Dow Kokam France SAS
    Inventor: Fabien Gaben
  • Patent number: 8399133
    Abstract: An electrode assembly of a secondary battery includes a cathode including a cathode active material layer, an anode including an anode active material layer, and a ceramic coating layer formed on at least one of surfaces of the cathode and anode that face each other. The ceramic coating layer includes a ceramic powder and a binder. The specific surface area of the ceramic powder is more than 1.5 m2/g and less than 15.0 m2/g, and, in the particle size distribution of the ceramic powder, the D10 value is more than 0.05 ?m and the D90 value is less than 3.0 ?m.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: March 19, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Jinhee Kim
  • Patent number: 8389587
    Abstract: Provided are separators used in power accumulators such as lithium ion secondary batteries and a preparation method thereof. The said separators are obtained through following steps: providing a polymer colloidal emulsion through a polymerization reaction of polyvinyl alcohol, hydrophobic monomer and hydrophilic monomer in water solution initiated by an initiator; coating a plastic substrate with the said polymer colloidal emulsion using tape-casting method; drying the plastic substrate coated with the polymer colloidal emulsion, and then obtaining the said separators by delaminating them from the substrate. The said separators have good liquid absorbability, high liquid absorption rate and retention, low resistivity, good mechanical strength and good thermal stability (little thermal shrinkage and little size distortion) as well as electrochemical stability. The prepared lithium ion batteries have good cycle stability and long service life.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: March 5, 2013
    Assignee: Changzhou Zhongke Laifang Power Development Co., Ltd.
    Inventors: Zhonglai Pan, Zhenghua Deng, Rengui Li, Lu Wang, Jiamin Deng, Hongchang Du, Jiandong Gao, Jishuan Suo
  • Patent number: 8383269
    Abstract: A rechargeable lithium-ion battery includes a positive electrode having a first capacity and a negative electrode having a second capacity that is less than the first capacity such that the battery has a negative-limited design. The negative electrode includes a lithium titanate active material. A liquid electrolyte that includes a lithium salt dissolved in at least one non-aqueous solvent a porous polymeric separator are located between the positive electrode and negative electrode. The separator is configured to allow lithium ions to flow through the separator.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: February 26, 2013
    Assignee: Medtronic, Inc.
    Inventors: Erik R. Scott, Gaurav Jain, Kevin W. Eberman, Craig L. Schmidt
  • Patent number: 8372545
    Abstract: A method for manufacturing battery separators for use in a lithium-ion battery containing non-aqueous electrolytes, producing batteries being resistant to thermal runaway and explosion, includes the steps of preparing a dryblend comprising two UHMW Polyethylenes and Calcined Kaolin, feeding said dry-blend into an extruder, melt-kneading said dry blend in the extruder while feeding mineral oil, making a solution from a die into the form of a sheet, using casting rolls, thereby cooling the solution down, producing a thick gel sheet, stretching the gel sheet in both machine and transverse directions, producing a 20 micron thick gel sheet containing oil thereby, extracting the oil by use of a solvent and drying the film, heat-setting the film and producing a microporous membrane.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: February 12, 2013
    Assignee: Advanced Membrane Systems, Inc.
    Inventors: Garrin Samii, Abbas Samii, Banafsheh Behnam, David Veno
  • Publication number: 20130017450
    Abstract: A sheet-like fiber structure including a plurality of fibers made of amorphous silicon dioxide. The plurality of fibers are intertwined with each other and thus connected to each other, thereby forming void portions. Consequently, the sheet-like fiber structure has not only liquid permeability and voltage resistance but also high heat resistance and chemical resistance. The sheet-like fiber structure is therefore applicable to a separator for preventing a short circuit between electrodes, a scaffold for cell culture, to holding a biomolecule, or the like.
    Type: Application
    Filed: September 14, 2012
    Publication date: January 17, 2013
    Applicant: PANASONIC CORPORATION
    Inventors: Masaya NAKATANI, Makoto TAKAHASHI
  • Patent number: 8349491
    Abstract: A lithium secondary battery contains a negative electrode binder containing a polyimide resin having a structure represented by the following chemical formula (1), and the polyimide resin having a molecular weight distribution such that the weight ratio of a polyimide resin having a molecular weight of less than 100,000 and a polyimide resin having a molecular weight from 100,000 to less than 200,000 is from 50:50 to 90:10: where n is an integer equal to or greater than 1, and R is a functional group represented by the following chemical formula (2) or (3):
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: January 8, 2013
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Atsushi Fukui, Taizo Sunano, Maruo Kamino
  • Patent number: 8338035
    Abstract: The present invention preferably provides a separator for a fuel cell, in which a strength reinforcing means is integrally formed in a region, which is not supported by a gasket, over the region from manifolds, through which reactant gases and coolant are supplied, to a reaction flow field, in which a reaction takes place, thus suitably preventing local deformation of the separator.
    Type: Grant
    Filed: November 20, 2009
    Date of Patent: December 25, 2012
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Sang Mun Chin, Sae Hoon Kim, Yoo Chang Yang, Chul Ho Yim, Suk Min Baeck, Seong Il Heo
  • Patent number: 8338018
    Abstract: A separator includes a porous substrate having a plurality of pores, and a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a plurality of filler particles and a binder polymer. The filler particles include electrode active material particles that are electrochemically oxidized and reduced. The binder polymer includes a copolymer having (a) a first monomer unit with a contact angle to water of 0 to 49° and (b) a second monomer unit with a contact angle to water of 50 to 130°. This separator is useful for an electrochemical device, particularly a lithium secondary battery. This separator ensures improved thermal stability and increased capacity of the electrochemical device. Also, inorganic particles in the porous coating layer formed on the porous substrate are not disintercalated due to excellent peeling resistance of the porous coating layer while the electrochemical is assembled.
    Type: Grant
    Filed: November 18, 2008
    Date of Patent: December 25, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Sang-Young Lee, Pil-Kyu Park, Jong-Hun Kim
  • Patent number: 8338019
    Abstract: A separator includes a porous substrate having a plurality of pores, and a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a plurality of filler particles and a binder polymer. The filler particles include electrode active material particles that are electrochemically oxidized and reduced. The binder polymer includes a copolymer having (a) a first monomer unit with a contact angle to water of 0 to 49° and (b) a second monomer unit with a contact angle to water of 50 to 130°. This separator is useful for an electrochemical device, particularly a lithium secondary battery. This separator ensures improved thermal stability and increased capacity of the electrochemical device. Also, inorganic particles in the porous coating layer formed on the porous substrate are not disintercalated due to excellent peeling resistance of the porous coating layer while the electrochemical is assembled.
    Type: Grant
    Filed: December 19, 2011
    Date of Patent: December 25, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Sang-Young Lee, Pil-Kyu Park, Jong-Hun Kim
  • Patent number: 8338036
    Abstract: An all-solid-state battery, and manufacturing method thereof. The all-solid-state battery has a plurality of laminated bodies including: a cathode layer; an anode layer; and a solid electrolyte layer sandwiched therebetween, when neighboring two laminated bodies are defined as a first and second laminated body, the solid electrolyte layer of the first and second laminated body being connected through an insulating layer, to a pair of side surfaces of the laminated plurality of the laminated bodies, a first current collector which is connected with the cathode layer but not connected with the anode layer and a second current collector which is connected with the anode layer but not connected with the cathode layer being arranged respectively, a plurality of insulating layers connected to the solid electrolyte layers being arranged between the cathode layer and the second current collector and between the anode layer and the first current collector.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: December 25, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takayoshi Doi
  • Publication number: 20120321911
    Abstract: A battery is composed of a positive electrode in which a positive electrode active material layer including a positive electrode active material is formed on a positive electrode collector, a negative electrode in which a negative electrode active material layer including a negative electrode active material is formed on a negative electrode collector, a separator provided between the positive electrode and the negative electrode, and an electrolyte impregnated in the separator. The battery further includes at least one of a heteropoly acid and a heteropoly acid compound as an additive at least in one of the positive electrode, the negative electrode, the separator, and the electrolyte.
    Type: Application
    Filed: June 17, 2010
    Publication date: December 20, 2012
    Applicant: SONY CORPORATION
    Inventors: Haruo Watanabe, Tomoyo Ooyama, Shunsuke Saito, Shinichi Katayama, Hideki Nakai, Yoshihiro Kudo, Yoshikazu Kato, Muneaki Ando, Koji Morita, Ichiro Yamada, Nobuya Okano, Noritoshi Araki, Shuhei Sugita, Kunihiko Hayashi, Yosuke Hosoya, Tadahiko Fujita, Shigeru Fujita
  • Patent number: 8334076
    Abstract: The present invention relates to an improvement in a lithium ion secondary battery including a positive electrode, a negative electrode, a separator, a non-aqueous electrolyte, and a porous film formed on at least one electrode surface. The porous film includes inorganic compound particles and polyvinylidene fluoride. The viscosity of the N-methyl-2-pyrrolidone solution dissolving 8 wt % polyvinylidene fluoride is 600 to 2400 mPa·s at 25° C., and the amount of the polyvinylidene fluoride in the porous film is 1 to 10 parts by weight per 100 parts by weight of the inorganic compound particles.
    Type: Grant
    Filed: September 28, 2005
    Date of Patent: December 18, 2012
    Assignee: Panasonic Corporation
    Inventors: Kaoru Inoue, Yusuke Fukumoto
  • Patent number: 8323817
    Abstract: A galvanic cell is disclosed. Generally, the cell includes an alkali metal anode, which electrochemcially oxidizes to release alkali metal ions, and a cathode, which is configured to be exposed to an electrolyte solution. A water-impermeable, alkali-ion-conductive ceramic membrane separates the anode from the cathode. Moreover, an alkali-ion-permeable anode current collector is placed in electrical communication with the anode. In some cases, to keep the anode in contact with the current collector as the cell functions and as the anode is depleted, the cell includes a biasing member that urges the anode against the current collector. To produce electricity, the galvanic cell is exposed to an aqueous electrolyte solution, such as seawater, brine, saltwater, etc.
    Type: Grant
    Filed: September 11, 2009
    Date of Patent: December 4, 2012
    Assignee: Ceramatec, Inc.
    Inventor: John Howard Gordon
  • Patent number: 8323836
    Abstract: A modifier of a lithium ion battery includes a clear solution fabricated from a phosphorous source having a phosphate radical, a trivalent aluminum source, and a metallic oxide provided in a liquid phase solvent. A molar ratio of the trivalent aluminum source, the metallic oxide, and the phosphorous source is set by (MolAl+MolMetal):Molp=about 1:2.5 to about 1:4. MolAl is the amount of substance of an aluminum element in the trivalent aluminum source, MolMetal is the amount of substance of a metallic element in the metallic oxide, and Molp is the amount of substance of a phosphorous element in the phosphorous source.
    Type: Grant
    Filed: February 3, 2012
    Date of Patent: December 4, 2012
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Xiang-Ming He, Jian-Jun Li, Li-Chun Zhang, Wei-Hua Pu, Jian Gao
  • Patent number: 8323830
    Abstract: An electrode composite material includes an individual electrode active material particle and a protective film coated on a surface of the particle. A composition of the protective film is AlxMyPO4, AlxMy(PO3)3, or a combination thereof. M represents at least one of Cr, Zn, Mg, Zr, Mo, V, Nb, or Ta. A valence of M is represented by k, in which 0<x<1, 0<y<1, and 3x+ky=3. In addition, a molar ratio of an aluminum element, an M element, and a phosphorous element in AlxMyPO4 or AlxMy(PO3)3 is set by (MolAl+MolMetal):Molp equal to about 1:2.5 to about 1:4, MolAl is the amount of substance of the aluminum element, MolMetal is the amount of substance of the M element, and Molp is the amount of substance of the phosphorous element. A lithium ion battery includes the electrode composite material.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: December 4, 2012
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Xiang-Ming He, Jian-Jun Li, Li-Chun Zhang, Jian-Guo Ren, Jian Gao, Wei-Hua Pu
  • Patent number: 8318348
    Abstract: A pouch-type secondary battery including: an electrode assembly comprising a positive electrode plate, a negative electrode plate and a separator; a negative electrode tab electrically connected to the negative electrode plate and having a first tab tape; and a positive electrode tab electrically connected to the positive electrode plate and having a second tab tape wherein one or two of end portions which the positive electrode tab crosses are located inside a sealing portion.
    Type: Grant
    Filed: December 6, 2011
    Date of Patent: November 27, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Dong-Woo Jung
  • Patent number: 8318360
    Abstract: The present invention provides an organic/inorganic composite porous separator, which comprises: (a) a porous substrate having pores; and (b) an organic/inorganic composite layer formed by coating at least one region selected from the group consisting of a surface of the substrate and a part of pores present in the substrate with a mixture of inorganic porous particles and a binder polymer, wherein the inorganic porous particles have a plurality of macropores with a diameter of 50 nm or greater in the particle itself thereby form a pore structure, a manufacturing method thereof, and an electrochemical device using the same. As an additional pathway for lithium ions is created due to a number of pores existing in the inorganic porous particle itself, degradation in the battery performance can be minimized, and energy density per unit weight can be increased by the weight loss effect.
    Type: Grant
    Filed: November 1, 2010
    Date of Patent: November 27, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Dae Jong Seo, Seok Koo Kim, Jang Hyuk Hong, Joon Yong Sohn, Sang Young Lee, Soon Ho Ahn
  • Publication number: 20120295165
    Abstract: The present invention relates to a microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels unattained. The combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing provides such benefits, as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.
    Type: Application
    Filed: May 20, 2011
    Publication date: November 22, 2012
    Inventors: Brian G. Morin, James L. Schaeffer
  • Patent number: 8304113
    Abstract: A ceramic microporous polyolefin battery separator membrane, high in air permeability, low in shrinkage and improved temperature resistance addresses the safety requirements of lithium ion batteries. The separators made by the current invention consists of one or more polyolefin polymers and kaolin fillers comprised of aluminum oxide and silicon oxide. The membranes of current invention have a thickness of 5-200 microns, air permeability of 1-200 sec/10 cc (Gurley seconds), and average pore diameter of less than 1 micron.
    Type: Grant
    Filed: March 5, 2007
    Date of Patent: November 6, 2012
    Assignee: Advanced Membrane Systems, Inc.
    Inventors: Garrin Samii, Banafsheh Behnam, David Veno, Abbas Samii
  • Patent number: 8293390
    Abstract: A cell stack (700) as provided enables a flowing electrolyte battery to have a reduced size and weight. The cell stack (700) includes a casing having a positive polarity end and a negative polarity end. A plurality of half cells (805) are inside the casing, and each half cell (805) includes an electrode plate (705), an adjacent separator plate (715), and at least one capillary tube (727) positioned between the electrode plate (705) and the adjacent separator plate (715). The capillary tube (727) has a first end extending outside of the half cell (805) and a second end located inside the half cell (805). At least one manifold (530) is in hydraulic communication with a plurality of capillary tube ends including the first end of the capillary tube (727) in each half cell (805). The capillary tube (727) in each half cell (805) enables electrolyte to circulate through the plurality of half cells (805) via the at least one manifold (530).
    Type: Grant
    Filed: March 13, 2008
    Date of Patent: October 23, 2012
    Assignee: Redflow Pty Ltd
    Inventor: Alexander Rudolf Winter
  • Patent number: 8288036
    Abstract: A secondary battery and a manufacturing method thereof are disclosed. In one embodiment, the secondary battery includes 1) an electrode assembly having an outer surface, 2) a sealing tape attached to and surrounding at least part of the outer surface of the electrode assembly and 3) a can accommodating the electrode assembly and sealing tape. The sealing tape includes i) an adhesive layer contacting the outer surface of the electrode assembly and ii) a base layer formed on and at least partially covering the adhesive layer. The base layer contacts an inner surface of the can. At least part of the adhesive layer is not covered by the base layer.
    Type: Grant
    Filed: September 4, 2009
    Date of Patent: October 16, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Daekyu Kim
  • Publication number: 20120251597
    Abstract: Various fibrous articles incorporating a water non-dispersible short-cut polymer microfiber are provided. The water non-dispersible short-cut polymer microfibers can be incorporated into a number of different fibrous articles including personal care products, medical care products, automotive products, household products, personal recreational products, specialty papers, paper products, and building and landscaping materials. In addition, the water non-dispersible short-cut polymer microfibers can be incorporated into nonwoven webs, thermobonded webs, hydroentangled webs, multilayer nonwovens, laminates, composites, wet-laid webs, dry-laid webs, laminates, composites, wet laps, woven articles, fabrics and geotextiles. These various end products can incorporate the water non-dispersible short-cut polymer microfibers in varying amounts based on the desired end use.
    Type: Application
    Filed: January 18, 2012
    Publication date: October 4, 2012
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Daniel William Klosiewicz, Melvin Glenn Mitchell, Mark Dwight Clark, Chris Delbert Anderson
  • Patent number: 8277981
    Abstract: Provided is a secondary battery comprising a separator having an inorganic layer wherein active sites of inorganic particles in the inorganic layer are modified into non-reactive sites. Use of the separator leads to improvements in wettability of an electrolyte and thermoelectric stability and storage characteristics of the secondary battery. Provided is also a method of manufacturing the same secondary battery.
    Type: Grant
    Filed: November 21, 2008
    Date of Patent: October 2, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Yo Jin Kim, Seung Don Choi, Han Ho Lee
  • Publication number: 20120244412
    Abstract: The invention relates to a perforated film that has a thickness of less than 20 ?m, a tensile strength of 2 N/cm to 40 N/cm, and a perforated surface area of 10% to 90%.
    Type: Application
    Filed: November 4, 2010
    Publication date: September 27, 2012
    Applicant: Evonik Degussa GmbH
    Inventors: Matthias Pascaly, Michael Kube, Michael Olbrich
  • Patent number: 8268056
    Abstract: Disclosed is a method for manufacturing a separator. The method includes (S1) preparing a porous planar substrate having a plurality of pores, (S2) preparing a slurry containing inorganic particles dispersed therein and a polymer solution including a first binder polymer and a second binder polymer in a solvent, and sequentially coating the slurry on the porous substrate through a first discharge hole and a non-solvent incapable of dissolving the second binder polymer on the slurry through a second discharge hole adjacent to the first discharge hole, and (S3) simultaneously removing the solvent and the non-solvent by drying. According to the method, a separator with good bindability to electrodes can be manufactured in an easy manner. In addition, problems associated with the separation of inorganic particles in the course of manufacturing an electrochemical device can be avoided.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: September 18, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Joo-Sung Lee, Jang-Hyuk Hong, Jong-Hun Kim, Bo-Kyung Ryu
  • Patent number: 8268483
    Abstract: A pouch-type secondary battery including: an electrode assembly comprising a positive electrode plate, a negative electrode plate and a separator; a negative electrode tab electrically connected to the negative electrode plate and having a first tab tape; and a positive electrode tab electrically connected to the positive electrode plate and having a second tab tape wherein one or two of end portions which the positive electrode tab crosses are located inside a sealing portion.
    Type: Grant
    Filed: August 2, 2011
    Date of Patent: September 18, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Dong-Woo Jung
  • Publication number: 20120219864
    Abstract: A porous film has an absorbing height of an electrolysis solution of 10 to 60 mm in at least one direction of the film's machine direction or transverse direction, wherein the absorbing height being measured after 30 minutes from the start of the absorption of the electrolysis solution, and a tensile strength at break in the machine direction of not less than 65 MPa. The porous film provides a porous film that has excellent absorption properties for an electrolysis solution and, when used as a separator, exhibits excellent battery properties and workability.
    Type: Application
    Filed: September 21, 2010
    Publication date: August 30, 2012
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kei Ikoma, Takuya Kuma, Masatoshi Ohkura
  • Patent number: 8252438
    Abstract: A lithium ion battery is provided comprising a shell, an electric core disposed in the shell with a space formed therebetween, and a non-aqueous electrolyte housed in the shell, in which the space is filled with a non-aqueous electrolyte resistant filler.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: August 28, 2012
    Assignee: Byd Co., Ltd.
    Inventors: Lei Han, Tianzeng Bao
  • Patent number: 8252463
    Abstract: A modified current collector includes a metal plate and a protective film disposed on a surface of the metal plate. A composition of the protective film is at least one of AlxMyPO4 and AlxMy(PO3)3. M represents at least one chemical element selected from the group consisting of Cr, Zn, Mg, Zr, Mo, V, Nb, and Ta. A valence of M is represented by k, wherein 0<x<1, 0<y<1, and 3x+ky=3.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: August 28, 2012
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Xiang-Ming He, Jian-Jun Li, Li-Chun Zhang, Wei-Hua Pu, Jian Gao, Jian-Guo Ren
  • Patent number: 8247116
    Abstract: An electrode of a lithium ion battery includes a current collector, an electrode material layer disposed on a top surface of the current collector, and a protective film located on a top surface of the electrode material layer. A composition of the protective film is at least one of AlxMyPO4 and AlxMy(PO3)3, M represents at least one chemical element selected from the group consisting of Cr, Zn, Mg, Zr, Mo, V, Nb, and Ta, and a valence of M is represented by k, wherein 0<x<1, 0<y<1, and 3x+ky=3.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: August 21, 2012
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Xiang-Ming He, Jian-Jun Li, Li-Chun Zhang, Wei-Hua Pu, Jian Gao
  • Publication number: 20120208070
    Abstract: The invention relates to a separator for use in a nonaqueous-electrolyte secondary battery, and a nonaqueous-electrolyte secondary battery employing the separator, the separator comprising a positive electrode and a negative electrode which are capable of occluding and releasing lithium, a separator, and a nonaqueous electrolytic solution comprising a nonaqueous solvent and an electrolyte, the separator for use in the battery having an electroconductive layer, the electroconductive layer having (1) an apparent volume resistivity of 1×10?4 ?·cm to 1×106 ?·cm, or (2) a volume resistivity of 1×10?6 ?·cm to 1×106 ?·cm, or (3) a surface electrical resistance of 1×10?2? to 1×109?, and the electroconductive layer having a film thickness less than 5 ?m. The invention further relates to.
    Type: Application
    Filed: February 17, 2012
    Publication date: August 16, 2012
    Applicants: MITSUBISHI PLASTICS, INC., MITSUBISHI CHEMICAL CORPORATION
    Inventors: SATOSHI NAKASHIMA, KANAKO TAKIGUCHI, KENICHI ISHIGAKI
  • Publication number: 20120189917
    Abstract: An electrochemical energy store comprising a separator (40, 40a, 40b) is described, wherein said electrochemical energy store has a positively charged electrode (20), a negatively charged electrode (30), an electrolyte, and a porous separator (40, 40a, 40b) which separates the positively charged electrode (20) and the negatively charged electrode (30) from each other. The separator (40, 4a, 40b) includes at least one microporous foil which is produced using ion irradiation, among other things. The separator (40, 40a, 40b) farther includes ion ducts (43) extending at different angles from one another.
    Type: Application
    Filed: September 28, 2010
    Publication date: July 26, 2012
    Applicant: OXYPHEN AG
    Inventors: Annette Heusser-Nieweg, Peter Terstappen
  • Publication number: 20120189887
    Abstract: The invention relates to an electrical energy storage device comprising a plurality of flat storage cells for storing and discharging electrical energy, having opposing flat current collectors, a plurality of frame elements for maintaining the storage cells, and a clamping means for clamping the cells with the frame elements into a stack. Each storage cell carries at least one measurement or sensor element for measuring at least one physical variable, to which at least one respective cable for transmitting the measurement data is fixed. The frame elements comprise first recesses for receiving the measurement or sensor elements and second recesses connected to the first recesses, the second recesses of the frame elements together forming at least one channel extending over the length of the device for receiving the cables.
    Type: Application
    Filed: June 7, 2010
    Publication date: July 26, 2012
    Applicant: Li-Tec Battery GmbH
    Inventors: Claus-Rupert Hohenthanner, Torsten Schmidt, Jens Meintschel, Andreas Fuchs
  • Patent number: 8227105
    Abstract: The invention relates to a unique battery having a physicochemically active membrane separator/electrolyte-electrode monolith and method of making the same. The Applicant's invented battery employs a physicochemically active membrane separator/electrolyte-electrode that acts as a separator, electrolyte, and electrode, within the same monolithic structure. The chemical composition, physical arrangement of molecules, and physical geometry of the pores play a role in the sequestration and conduction of ions. In one preferred embodiment, ions are transported via the ion-hoping mechanism where the oxygens of the Al2O3 wall are available for positive ion coordination (i.e. Li+). This active membrane-electrode composite can be adjusted to a desired level of ion conductivity by manipulating the chemical composition and structure of the pore wall to either increase or decrease ion conduction.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: July 24, 2012
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Rex E. Gerald, II, Katarina J. Ruscic, Devin N. Sears, Luis J. Smith, Robert J. Klingler, Jerome W. Rathke
  • Patent number: 8227115
    Abstract: A lithium ion secondary battery includes a positive electrode containing a composite lithium oxide, a negative electrode capable of absorbing and desorbing lithium ions, a sheet-like separator interposed between the positive electrode and the negative electrode, a non-aqueous electrolyte and a porous electron-insulating film attached to the surface of the negative electrode. The sheet-like separator is a monolayer film made of polypropylene resin or a multilayer film whose layer to be in contact with the positive electrode is made of polypropylene resin. The porous electron-insulating film includes an inorganic oxide filler and a binder. The inorganic oxide filler contains aluminum oxide or magnesium oxide. The sheet-like separator has a thickness not less than 1.5 times the thickness of the porous electron-insulating film.
    Type: Grant
    Filed: February 22, 2006
    Date of Patent: July 24, 2012
    Assignee: Panasonic Corporation
    Inventors: Kiyomi Kato, Kaoru Inoue
  • Publication number: 20120183861
    Abstract: A versatile binder comprising at least one or more sulfopolyesters is provided. These sulfopolyester binders can enhance the dry tensile strength, wet tensile strength, tear force, and burst strength of the nonwoven articles in which they are incorporated. Additionally, the water permeability of these binders can be modified as desired by blending different types of sulfopolyesters to produce the binder. Therefore, the binder can be used in a wide array of nonwoven end products and can be modified accordingly based on the desired properties sought in the nonwoven products.
    Type: Application
    Filed: October 14, 2011
    Publication date: July 19, 2012
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Melvin Glenn Mitchell, Daniel William Klosiewicz, Mark Dwight Clark, Chris Delbert Anderson, Marvin Lynn Mitchell, Paula Hines Mitchell, Amber Layne Wolfe
  • Patent number: 8221921
    Abstract: A non-aqueous electrolyte battery has a cathode, an anode, an electrolyte, and a separator. The separator is a microporous resin film of a single layer made of a resin material in which at least one kind of insulating and flame-retarding fiber is dispersed in a polyolefin resin.
    Type: Grant
    Filed: March 25, 2008
    Date of Patent: July 17, 2012
    Assignee: Sony Corporation
    Inventors: Kenichi Ogawa, Hiroyuki Akashi, Yoshiaki Obana, Atsushi Kajita, Yukako Teshima
  • Patent number: 8221922
    Abstract: A non-aqueous electrolyte secondary battery including: a positive electrode that contains a transition metal oxide capable of absorbing and desorbing lithium ions; a negative electrode that is capable of absorbing and desorbing lithium ions; a porous film that is interposed between the positive electrode and the negative electrode; and a non-aqueous electrolyte, wherein at least one selected from inorganic oxide and polyamide is contained in the porous film, and 5 to 15 vol % of ethylene carbonate is contained in a non-aqueous solvent that is contained in the non-aqueous electrolyte.
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: July 17, 2012
    Assignee: Panasonic Corporation
    Inventors: Masaki Deguchi, Tooru Matsui, Hiroshi Yoshizawa
  • Patent number: 8221920
    Abstract: A separator for a valve regulated lead-acid battery which comprises a paper sheet where very fine glass fiber is a main component, which has a piercing strength (puncture strength) of 4.5 N/mm or more and a tensile strength of 7.0 N/10 mm2 or more. The paper sheet is made by blending 80 to 90% by weight of glass fiber having 1.5 ?m or less average fiber size, 5 to 10% by weight of single-material monofilament-form thermally non-adhesive organic fiber (non-heat-bondable organic fiber) and 5 to 10% by weight of single-material monofilament-form thermally adhesive organic fiber (heat-bondable organic fiber) comprising the same kind of material as in the thermally non-adhesive organic fiber in a wet papermaking process whereupon the fiber materials are bonded each other by thermal fusion of the thermally adhesive organic fiber whereby a coat (film) by melting of the organic fiber is not substantially formed on the surface of the glass fiber.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: July 17, 2012
    Assignee: Nippon Sheet Glass Company, Limited
    Inventors: Masahiro Kawachi, Shoji Sugiyama, Takashi Shidomi
  • Publication number: 20120177976
    Abstract: Disclosed or provided are high melt temperature microporous Lithium-ion rechargeable battery separators, shutdown high melt temperature battery separators, battery separators, membranes, composites, and the like that preferably prevent contact between the anode and cathode when the battery is maintained at elevated temperatures for a period of time, methods of making, testing and/or using such separators, membranes, composites, and the like, and/or batteries, Lithium-ion rechargeable batteries, and the like including one or more such separators, membranes, composites, and the like.
    Type: Application
    Filed: July 29, 2011
    Publication date: July 12, 2012
    Inventors: C. Glen Wensley, Carlos R. Negrete, Jill V. Watson
  • Publication number: 20120177996
    Abstract: Ribbon fibers, nonwoven articles derived therefrom, and their process of manufacture are provided. The ribbon fibers are derived from multicomponent fibers having a striped configuration and have a length of less than 25 millimeters, a minimum transverse dimension of less than 5 microns, and a transverse aspect ratio of at least 2:1. The ribbon fibers are formed from a water non-dispersible synthetic polymer. The nonwoven articles containing the ribbon fibers may be used for a wide array of products.
    Type: Application
    Filed: October 14, 2011
    Publication date: July 12, 2012
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Melvin Glenn Mitchell, Daniel William Klosiewicz, Mark Dwight Clark, Chris Delbert Anderson, Marvin Lynn Mitchell, Paula Hines Mitchell, Amber Layne Wolfe
  • Publication number: 20120178331
    Abstract: Ribbon fibers, nonwoven articles derived therefrom, and their process of manufacture are provided. The ribbon fibers are derived from multicomponent fibers having a striped configuration and have a length of less than 25 millimeters, a minimum transverse dimension of less than 5 microns, and a transverse aspect ratio of at least 2:1. The ribbon fibers are formed from a water non-dispersible synthetic polymer. The nonwoven articles containing the ribbon fibers may be used for a wide array of products.
    Type: Application
    Filed: October 14, 2011
    Publication date: July 12, 2012
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Rakesh Kumar Gupta, Melvin Glenn Mitchell, Daniel William Klosiewicz, Mark Dwight Clark, Chris Delbert Anderson, Marvin Lynn Mitchell, Paula Hines Mitchell, Amber Layne Wolfe
  • Patent number: 8216712
    Abstract: A battery includes an anode and a cathode. An electrolyte material is disposed between the anode and the cathode. A separator is disposed between the anode and the cathode. The separator comprises an anodized metal oxide layer haying substantially straight and parallel through-pores, wherein the anodized metal oxide of the porous anodized metal oxide layer is selected from the group consisting of aluminum oxide, titanium oxide, zirconium oxide, niobium oxide, tungsten oxide, tantalum oxide, and hafnium oxide.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: July 10, 2012
    Assignee: Enovix Corporation
    Inventors: Murali Ramasubramanian, Robert Spotnitz
  • Patent number: 8216502
    Abstract: A method and apparatus for simplifying battery pack encapsulation is provided. The battery pack includes a pair of complementary housing members with each housing member including a plurality of cell constraints into which the ends of corresponding battery cells are inserted during assembly. One or both housing members also include at least one, and preferably a plurality, of raised encapsulant injection ports. The raised encapsulant injection ports are designed to extend above the surface of the respective housing members and beyond the injected encapsulation material, thus ensuring that the ports remain open after encapsulation material injection.
    Type: Grant
    Filed: December 2, 2008
    Date of Patent: July 10, 2012
    Assignee: Tesla Motors, Inc.
    Inventors: Weston Arthur Hermann, Scott Ira Kohn, Noel Jason Mendez, Ernest Matthew Villanueva, Alexander Thomas Jacobs, Peng Zhou
  • Publication number: 20120171549
    Abstract: An intercellular separation structure body capable of electrically connecting a plurality of unit cells that include a laminate type solid secondary battery with each other, and capable of ion-conductively insulating a positive electrode layer and a negative electrode layer in two adjacent unit cells, as well as a laminate type solid secondary battery provided with the same. The intercellular separation structure body is an intercellular separation structure body disposed between a plurality of unit cells each of which includes a positive electrode layer, a solid electrolyte layer, and a negative electrode layer that are sequentially stacked in a laminate type solid secondary battery. This intercellular separation structure body includes an insulating layer that electroconductively and ion-conductively insulates the plurality of unit cells from each other and an electroconductive section that is formed within the insulating layer and electrically connects the plurality of unit cells with each other.
    Type: Application
    Filed: February 3, 2012
    Publication date: July 5, 2012
    Inventors: Masutaka Ouchi, Koichi Watanabe, Kunio Nishida, Hitomi Nishida, Takafumi Iwaguchi
  • Patent number: 8211574
    Abstract: A lithium ion secondary battery includes a positive electrode capable of absorbing and desorbing lithium ion, a negative electrode capable of absorbing and desorbing lithium ion, a porous film interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte, the porous film being adhered to a surface of at least the negative electrode. The porous film includes an inorganic filler and a first binder: The content of the first binder in the porous film is 1.5 to 8 parts by weight per 100 parts by weight of the filler: The first binder includes a first rubber including an acrylonitrile unit: The first rubber is water-insoluble and has a decomposition temperature of 250° C. or higher. The negative electrode includes a negative electrode active material capable of absorbing and desorbing lithium ion and a second binder, and the second binder includes a second rubber particle and a water-soluble polymer.
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: July 3, 2012
    Assignee: Panasonic Corporation
    Inventors: Kohei Suzuki, Tsumoru Ohata, Junji Nakajima, Akiko Fujino, Shigeo Ikuta, Tetsuya Hayashi, Yusuke Fukumoto, Shinji Kasamatsu