Organic Material Patents (Class 429/249)
  • Publication number: 20150099168
    Abstract: According to one embodiment, a separator for a lead-acid battery includes a membrane film of an ultra-high molecular weight polymer material (UHMWPE). Precipitated silica and glass fibers are disposed throughout the membrane film and held or maintained in position by the UHMWPE. The separator may have a thickness of between 1 and 50 mils and include between 10% and 30% by weight of the UHMWPE, between 40% and 80% by weight of the precipitated silica, between 5% and 25% by weight of processing oils, and between 1% and 30% by weight of the glass fibers.
    Type: Application
    Filed: October 8, 2013
    Publication date: April 9, 2015
    Applicant: JOHNS MANVILLE
    Inventors: Zhihua Guo, Guodong Zheng, Souvik Nandi, Jawed Asrar
  • Publication number: 20150093626
    Abstract: A lithium ion battery separator includes a porous film of a polymeric chelating agent. The polymeric chelating agent includes a poly(undecylenyl-macrocycle), where the macrocycle is a chelating agent. A positive electrode includes a structure and a coating formed on a surface of the structure. The structure includes a lithium transition metal based active material, a binder, and a conductive carbon; and the coating includes a poly(undecylenyl-macrocycle), where the macrocycle is a chelating agent. The separator and/or positive electrode are suitable for use in a lithium ion battery.
    Type: Application
    Filed: September 22, 2014
    Publication date: April 2, 2015
    Inventors: Timothy J. Fuller, Ion C. Halalay, James Mitchell, Lijun Zou
  • Publication number: 20150093638
    Abstract: A non-aqueous electrolyte secondary battery includes an electrode assembly including a positive electrode including a positive electrode active material layer, a negative electrode, and a separator disposed between the positive electrode and the negative electrode; and a non-aqueous electrolyte, wherein at least one of the positive electrode and the separator contains a phosphoric acid ester compound containing at least one metal element and represented by a general formula (1) (where X and Y each represent a metal element, a hydrogen atom, or an organic group; at least one of X and Y represents a metal element; when the metal element is divalent, X and Y together represent a single metal element; and n represents an integer of 2 or more and 10 or less).
    Type: Application
    Filed: September 4, 2014
    Publication date: April 2, 2015
    Inventors: TOMOKI SHIOZAKI, YASUNARI SUGITA, KAZUKI ENDO, MIYUKI NAKAI
  • Patent number: 8993178
    Abstract: A magnesium battery (10) is constituted of a negative electrode (1), a positive electrode (2) and an electrolyte (3). The negative electrode (1) is formed of metallic magnesium and can also be formed of an alloy. The positive electrode (2) is composed of a positive electrode active material, for example, a metal oxide, graphite fluoride ((CF)n) or the like, etc. The electrolytic solution (3) is, for example, a magnesium ion-containing nonaqueous electrolytic solution prepared by dissolving magnesium(II) chloride (MgCl2) and dimethylaluminum chloride ((CH3)2AlCl) in tetrahydrofuran (THF). In the case of dissolving and depositing magnesium by using this electrolytic solution, the following reaction proceeds in the normal direction or reverse direction.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: March 31, 2015
    Assignee: Sony Corporation
    Inventors: Yuri Nakayama, Kenta Yamamoto, Yoshihiro Kudo, Hideki Oki
  • Patent number: 8993646
    Abstract: A porous polymer separator for use in a lithium ion battery is formed by a temperature-induced phase separation method. The porous polymer separator includes a polymer matrix having opposed major faces and a network of pore openings that extends between the major faces and permits intrusion of a lithium-ion conducting electrolyte solution. As part of the temperature-induced phase separation method, a single phase polymer solution that includes a polymer material dissolved in a miscible mixture of a real polymer solvent and a polymer non-solvent is prepared at an elevated temperature above room temperature. A film is then formed from the single phase polymer solution and cooled to phase-separate the polymer material into a solid polymer precipitate. Additional polymer non-solvent is then used to remove the real polymer solvent from the solid polymer precipitate followed by drying.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: March 31, 2015
    Assignee: GM Global Technology Operations LLC
    Inventor: Xiaosong Huang
  • Patent number: 8993174
    Abstract: Disclosed is an integrated electrode assembly having a structure in which a cathode, an anode, and a separation layer disposed between the cathode and the anode are integrated with one another, wherein the separation layer has a multilayer structure including at least one two-phase electrolyte including a liquid phase component and a polymer matrix and at least one three-phase electrolyte including a liquid phase component, a solid component, and a polymer matrix, wherein the polymer matrices of the separation layer are coupled to the cathode or the anode and the liquid phase components of the separation layer are partially introduced into an electrode in a process of manufacturing the electrode assembly.
    Type: Grant
    Filed: December 5, 2013
    Date of Patent: March 31, 2015
    Assignee: LG Chem, Ltd.
    Inventors: YoHan Kwon, Sung-Kyun Chang, Seung-tae Hong, Je Young Kim, SungJin Kim
  • Publication number: 20150079479
    Abstract: Provided are a separator for a nonaqueous cell that has air permeability and is small in thickness while maintaining strength properties; and a nonaqueous cell having this separator. The separator includes a fiber sheet in which a polyvinyl alcohol fiber is incorporated in a proportion of 30% or more by mass (based on the fiber sheet). The fiber has a fiber breaking temperature in heated water of lower than 100° C. and higher than 85° C.
    Type: Application
    Filed: November 25, 2014
    Publication date: March 19, 2015
    Applicant: KURARAY CO., LTD.
    Inventors: Tomohiro HAYAKAWA, Hiroyuki KAWAI, Hideo HAYASHI, Koichi KAMBE
  • Publication number: 20150072242
    Abstract: Provided is a polyolefin separator/inlay interposed between the positive and negative electrodes of a battery, with the separator/inlay having channels that exist in at least two planes. In one embodiment, the separator inlay is comprised of a polyolefin.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Applicant: ENCELL TECHNOLOGY, INC.
    Inventor: Randy Gene OGG
  • Publication number: 20150072243
    Abstract: Provided is a polymeric separator/inlay interposed between the positive and negative electrodes of a battery, with the separator/inlay having channels that exist in at least two planes. In one embodiment, the separator inlay is comprised of a polyester, polyamide, polyvinyl chloride or fluorocarbon polymer.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Applicant: ENCELL TECHNOLOGY, INC.
    Inventor: Randy Gene OGG
  • Publication number: 20150072212
    Abstract: The separator of a nonaqueous electrolyte secondary battery is characterized by having a composite nanofiber fiber which is a nanosize fiber that contains two or more kinds of aqueous resins whose melting points are different.
    Type: Application
    Filed: January 25, 2013
    Publication date: March 12, 2015
    Inventors: Masateru Mikami, Toshifumi Nagino, Takao Kuromiya
  • Patent number: 8951677
    Abstract: The present invention relates to microporous membranes comprising polymer and having well-balanced permeability and heat shrinkage, especially heat shrinkage at elevated temperature. The invention also relates to methods for making such membranes, and the use of such membranes as battery separator film in, e.g., lithium ion secondary batteries.
    Type: Grant
    Filed: June 8, 2010
    Date of Patent: February 10, 2015
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Patrick Brant
  • Publication number: 20150037654
    Abstract: The invention relates to a perforated polymer film with porosity P from 30% to 50% and with an arrangement of perforations which is characterized by the perforation shape, the ratio of the semiaxes of the perforations, the orientation of the perforations, and the regular arrangement of the perforations, where the longitudinal tensile stress that the polymer film withstands without breaking is greater than that for identical porosity and any other arrangement of perforations which differs in at least one feature.
    Type: Application
    Filed: February 11, 2013
    Publication date: February 5, 2015
    Applicant: Evonik Litarion GmbH
    Inventors: Matthias Pascaly, Michael Kube, Ulrich Boes
  • Patent number: 8945737
    Abstract: The present invention relates to the application of a force to enhance the performance of an electrochemical cell. The force may comprise, in some instances, an anisotropic force with a component normal to an active surface of the anode of the electrochemical cell. In the embodiments described herein, electrochemical cells (e.g., rechargeable batteries) may undergo a charge/discharge cycle involving deposition of metal (e.g., lithium metal) on a surface of the anode upon charging and reaction of the metal on the anode surface, wherein the metal diffuses from the anode surface, upon discharging. The uniformity with which the metal is deposited on the anode may affect cell performance. For example, when lithium metal is redeposited on an anode, it may, in some cases, deposit unevenly forming a rough surface. The roughened surface may increase the amount of lithium metal available for undesired chemical reactions which may result in decreased cycling lifetime and/or poor cell performance.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: February 3, 2015
    Assignee: Sion Power Corporation
    Inventors: Chariclea Scordilis-Kelley, John D. Affinito, Lowell D. Jones, Yuriy V. Mikhaylik, Igor Kovalev, William F. Wilkening, Christopher T. S. Campbell, John A. Martens
  • Patent number: 8927133
    Abstract: An electrochemical device having a liquid electrolyte which includes a protic solvent, an anode electrode disposed in contact with the liquid electrolyte, and a cathode electrode disposed in contact with the liquid electrolyte. A membrane which interrupts the transport of ions between the electrodes at a predetermined temperature is disposed in the liquid electrolyte between the anode electrode and the cathode electrode. In this way, electrochemical devices such as batteries, fuel cells, electrolyzers, and sensors, which may overheat during use and cause a fire or explosion, are precluded from overheating.
    Type: Grant
    Filed: November 7, 2013
    Date of Patent: January 6, 2015
    Assignee: Gas Technology Institute
    Inventor: Qinbai Fan
  • Patent number: 8927149
    Abstract: There is provided a negative electrode for a lithium-ion secondary battery, including a conductive substrate, a negative electrode active material layer containing a negative electrode active material capable of absorbing and desorbing lithium ions and a conductive member having a lower elastic modulus than that of the conductive substrate, wherein at least part of the negative electrode active material is connected to the conductive substrate via the conductive member. There is also provided a lithium-ion secondary battery with such a negative electrode.
    Type: Grant
    Filed: April 13, 2010
    Date of Patent: January 6, 2015
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Kenji Ohara, Hiroaki Tanizaki, Norikazu Mineo
  • Patent number: 8920971
    Abstract: A composite material in the form of a continuous structure comprises an intrinsically conducting polymer (ICP) layer coated on a substrate, the composite material having a surface area of at least 0.1 m2/g, at least 1 m2/g, or at least 5 m2/g. Methods of manufacturing the composite material comprise coating the substrate with a layer of the intrinsically conducting polymer. Electrochemical or electrical devices comprise at least one component formed of the composite material.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: December 30, 2014
    Inventors: Maria Strömme, Leif Nyholm, Albert Mihranyan
  • Patent number: 8916644
    Abstract: [Object] To provide a polypropylene resin composition for use in the formation of a microporous membrane having excellent heat resistance and strength. [Solution] A polypropylene resin composition for use in the formation of a microporous membrane according to the present invention comprises as an essential component an ultra-high-molecular-weight propylene homopolymer (A) that satisfies the following requirements (1) to (4): (1) the intrinsic viscosity [?] is 7 dl/g or more and less than 25 dl/g; (2) the mesopentad fraction ranges from 90.0% to 99.5%; (3) the melting point ranges from 153° C. to 167° C.; and (4) in an elution temperature-elution volume curve measured by temperature-rising elution fractionation (TREF), the maximum peak has a peak top temperature in the range of 116° C. to 125° C. and a half-width of 7.0° C. or less.
    Type: Grant
    Filed: January 7, 2010
    Date of Patent: December 23, 2014
    Assignees: Toray Battery Separator Film Co., Ltd, Prime Polymer Co., Ltd.
    Inventors: Satoshi Tamura, Ryoichi Tsunori
  • Patent number: 8900758
    Abstract: The present invention relates to a process for preparing a separator for an electrochemical device, including the steps of: applying a slurry including at least cellulose fibers and a hydrophilic pore former with a boiling point of 180° C. or more onto a substrate; drying the slurry to form a sheet on the substrate; and separating the sheet from the substrate to obtain a separator, wherein the separator has a volume resistivity of 1500 ?·cm or less determined by alternate current with a frequency of 20 kHz in which the separator is impregnated with a 1 mol/LiPF6/propylene carbonate solution. The present invention can provide a separator for electrochemical devices which has superior separator properties such as low inner resistivity for electrochemical devices, has high lithium shielding properties that cannot be exerted by non-woven fabrics, paper or the like, and can be prepared at a reasonable cost.
    Type: Grant
    Filed: October 12, 2012
    Date of Patent: December 2, 2014
    Assignee: Tokushu Tokai Paper Co., Ltd.
    Inventors: Satoshi Nemoto, Yoshiharu Machii, Eri Murakami
  • Patent number: 8901240
    Abstract: [Object] To provide a polypropylene resin composition for use in the formation of a microporous membrane having excellent heat resistance and low thermal shrinkage ratio. [Solution] A polypropylene resin composition for use in the formation of a microporous membrane according to the present invention comprises as an essential component a propylene homopolymer (A) that satisfies the following requirements (1) to (4) and (7): (1) the intrinsic viscosity [?] is 1 dl/g or more and less than 7 dl/g; (2) the mesopentad fraction ranges from 94.0% to 99.5%; (3) the integral elution volume during heating to 100° C. is 10% or less; (4) the melting point ranges from 153° C. to 167° C.; and (7) in an elution temperature-elution volume curve, the maximum peak has a peak top temperature in the range of 105° C. to 130° C. and a half-width of 7.0° C. or less.
    Type: Grant
    Filed: January 6, 2010
    Date of Patent: December 2, 2014
    Assignees: Mitsui Chemicals Inc., Prime Polymer Co., Ltd.
    Inventors: Satoshi Tamura, Keita Itakura, Ryoichi Tsunori, Satoshi Hashizume
  • Publication number: 20140349193
    Abstract: Provided is a method of manufacturing a microporous polyolefin film useable as a battery separator, which is easy to control strength, permeability and shrinking properties of the microporous film and embodies excellent quality uniformity and production stability in fabricating the microporous film.
    Type: Application
    Filed: June 10, 2014
    Publication date: November 27, 2014
    Inventors: Gwi Gwon KANG, Jang-Weon Rhee, In Hwa Jung
  • Publication number: 20140342214
    Abstract: A lithium-sulfur cell includes a lithium-containing anode, a sulfur-containing cathode and a separator arranged between the lithium-containing anode and the sulfur-containing cathode. To suppress a shuttle mechanism and to prevent a loss of active material, the separator includes a base layer and a polysulfide barrier layer. The polysulfide barrier layer is formed on the cathode side of the separator.
    Type: Application
    Filed: November 15, 2012
    Publication date: November 20, 2014
    Inventors: Marcus Wegner, Jean Fanous, Jens Grimminger, Martin Tenzer
  • Publication number: 20140342238
    Abstract: Disclosed is a method of manufacturing a porous separator including an elastic material, and a separator manufactured by the method. The separator includes an elastic material being uniformly dispersed in a polymer at a weight ratio of 40:60 to 5:95, and a value of elongation at break in a low tensile strength direction at room temperature is greater than or equal to 250%. In addition, the method of manufacturing a porous separator includes forming an extruded sheet by extruding a mixture of a polymer and an elastic material at a weight ratio of 95:5 to 60:40, forming a film by annealing and stretching the extruded sheet, and forming a porous separator by heat setting the stretched film. Accordingly, a thermal shrinkage ratio of the film is reduced and an elongation at break is greatly increased, to provide a porous separator with improved stability.
    Type: Application
    Filed: August 6, 2014
    Publication date: November 20, 2014
    Inventors: Joo-Sung Lee, Byoung-Jin Shin, Dong-Wook Sung, Jong-Hun Kim
  • Patent number: 8883354
    Abstract: Provided are separators for use in an electrochemical cell comprising (a) an inorganic oxide and (b) an organic polymer, wherein the inorganic oxide comprises organic substituents. Preferably, the inorganic oxide comprises an hydrated aluminum oxide of the formula Al2O3.xH2O, wherein x is less than 1.0, and wherein the hydrated aluminum oxide comprises organic substituents, preferably comprising a reaction product of a multifunctional monomer and/or organic carbonate with an aluminum oxide, such as pseudo-boehmite and an aluminum oxide. Also provided are electrochemical cells comprising such separators.
    Type: Grant
    Filed: January 12, 2007
    Date of Patent: November 11, 2014
    Assignee: Optodot Corporation
    Inventors: Steven Allen Carlson, Ifenna Kingsley Anakor
  • Patent number: 8871406
    Abstract: A highly proton conductive polymer electrolyte composite membrane for a fuel cell is provided. The composite membrane includes crosslinked polyvinylsulfonic acid. The composite membrane is produced by impregnating a mixed solution of vinylsulfonic acid as a monomer, a hydroxyl group-containing bisacrylamide as a crosslinking agent and a photoinitiator or thermal initiator into a microporous polymer support, polymerizing the monomer, and simultaneously thermal-crosslinking or photo-crosslinking the polymer to form a chemically crosslinked polymer electrolyte membrane which is also physically crosslinked with the porous support. Further provided is a method for producing the composite membrane in a simple manner at low cost as well as a fuel cell using the composite membrane.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: October 28, 2014
    Assignee: Korea Institute of Energy Research
    Inventors: Young Woo Choi, Chang Soo Kim, Gu Gon Park, Seok Hee Park, Sung Dae Lim, Tae Hyun Yang, Young Gi Yoon, Min Jin Kim, Kyoung Youn Kim, Young Jun Sohn, Won Yong Lee, Mi-Soon Lee
  • Patent number: 8859129
    Abstract: A separator for an energy storage cell that is provided by a microporous web that includes an irreversible porosity-controlling agent a method for changing an operating characteristic of an energy storage cell.
    Type: Grant
    Filed: January 25, 2013
    Date of Patent: October 14, 2014
    Assignee: MP Assets Corporation
    Inventors: George H Brilmyer, Robert A. Wimberly
  • Patent number: 8852295
    Abstract: A secondary battery includes: an electric cell layer including a stack structure sequentially including: a positive electrode layer, a separator layer, and a negative electrode layer having an electrolyte higher in conductivity than an electrolyte of at least one of the separator layer and the positive electrode layer.
    Type: Grant
    Filed: May 10, 2013
    Date of Patent: October 7, 2014
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Yasunari Hisamitsu, Hideaki Horie, Taketo Kaneko, Osamu Shimamura
  • Patent number: 8852808
    Abstract: This invention provides a multi-layer article comprising a first electrode material, a second electrode material, and a porous separator disposed between and in contact with the first and the second electrode materials, wherein the porous separator comprises a nanoweb consisting essentially of a plurality of nanofibers of a fully aromatic polyimide. Also provided is a method for preparing the multi-layer article, and an electrochemical cell employing the same. A multi-layer article comprising a polyimide nanoweb with enhanced properties is also provided.
    Type: Grant
    Filed: June 26, 2013
    Date of Patent: October 7, 2014
    Assignee: E I du Ponte de Nemours and Company
    Inventors: Pankaj Arora, Stephane Francois Bazzana, T Joseph Dennes, Eric P Holowka, Lakshmi Krishnamurthy, Stephen Mazur, Glen E Simmonds
  • Patent number: 8845763
    Abstract: The present invention relates to a method for manufacturing a flat-plate battery. The method includes step S1: providing a chlorophyll layer; step S2: providing a first separator and a second separator absorbing a solution of organic salt respectively; step S3: providing a negative-electrode layer; step S4: coating the first separator on the negative-electrode layer; step S5: coating the chlorophyll layer thereon; step S6: coating the second separator thereon; step S7: coating a positive-electrode layer thereon; and step S8: sandwiching them between an upper plate and a lower plate. The flat-plate battery manufactured by the method can store hydrogen by the chlorophyll of the chlorophyll layer, and this method will not cause environmental pollution even when the flat-plate battery is discarded after use.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: September 30, 2014
    Assignee: iNNOT BioEnergy Holding Co.
    Inventor: Chungpin Liao
  • Publication number: 20140287321
    Abstract: A method for making a flat polymer foam having a core layer of nano-sized open, interconnected cells that includes saturating a solid-state polymer with a supercritical fluid, allowing the gas to desorb for at least 35 minutes, and then heating the gas-saturated solid polymer for at least 3 minutes while constraining the foam in the thickness dimension. Any skin layer formed on the exterior may be removed via polishing, thus creating a foam with an open structure from side to side. The foam can be used as a battery separator.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 25, 2014
    Applicant: University of Washington through its Center for Commercialization
    Inventors: Vipin Kumar, Brian Aher, Krishna Nadella, Michael Waggoner
  • Patent number: 8841031
    Abstract: Disclosed is a porous film comprising: (a) a porous substrate having pores; and (b) a coating layer formed on at least one region selected from the group consisting of a surface of the substrate and a part of the pores present in the substrate, wherein the coating layer comprises styrene-butadiene rubber. An electrochemical device using the porous film as a separator is also disclosed. The porous film is coated with a styrene-butadiene polymer, whose rubbery characteristics can be controlled, and thus provides improved scratch resistance and adhesion to other substrates. When the porous film is used as a separator for an electrochemical device, it is possible to improve the safety of the electrochemical device and to prevent degradation in the quality of the electrochemical device.
    Type: Grant
    Filed: December 7, 2005
    Date of Patent: September 23, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Seok Koo Kim, Sang Young Lee, Soon Ho Ahn, Jung Don Suk, Hyun Hang Yong
  • Publication number: 20140272526
    Abstract: A porous separator for a lithium ion battery is disclosed herein. The porous separator includes a non-woven membrane and a porous polymer coating. The porous polymer coating is formed on a surface of the non-woven membrane, or is infused in pores of the non-woven membrane, or is both formed on the surface of the non-woven membrane and infused in pores of the non-woven membrane.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Xiaosong Huang
  • Publication number: 20140272557
    Abstract: In at least one embodiment, a rechargeable battery is provided comprising an electrolyte including an organic solvent and a solution-treated polyolefin separator. A contact angle of the electrolyte including the organic solvent upon the separator may be from 0 to 15 degrees. In one embodiment, the solution-treated polyolefin layer has an increased concentration of ionic functional groups at its surface compared to an untreated polyolefin layer. In another embodiment, the solution-treated polyolefin separator has been treated with a treatment solution having a pH of either at most 2 or at least 12. The separator may be treated with an acid or base solution for at least 30 seconds. The solution-treated separator may exhibit improved wetting with an electrolyte compared to an untreated separator.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Qian Zhou, Kent Snyder
  • Patent number: 8828581
    Abstract: An apparatus includes at least one battery storage compartment configured to store one or more encapsulated anodes and one or more encapsulated cathodes and at least one beverage storage compartment configured to store at least a component of a beverage. The apparatus also includes a manifold operably connected to the at least one battery storage compartment and to the at least one beverage storage compartment. The manifold is configured to receive at least one of the one or more encapsulated anodes, at least one of the one or more encapsulated cathodes, and at least a portion of the component of the beverage to form a battery that is configured to generate an electrical current.
    Type: Grant
    Filed: April 9, 2012
    Date of Patent: September 9, 2014
    Assignee: Empire Technology Development LLC
    Inventor: Glenn Godden
  • Patent number: 8822082
    Abstract: A separator for an electrochemical device of the present invention includes a porous film including: a filler; an organic binder; and at least one resin selected from resin A that has a melting point of 80 to 140° C. and resin B that absorbs a non-aqueous electrolyte and swells upon heating and whose swelling degree increases with increasing temperature, and the filler contains boehmite having a secondary particle structure in which primary particles are connected.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: September 2, 2014
    Assignee: Hitachi Maxwell, Ltd.
    Inventors: Hideaki Katayama, Yoshinori Sato, Toshihiro Abe, Nobuaki Matsumoto
  • Patent number: 8815436
    Abstract: Embodiments of the present invention generally relate to microporous membrane, methods for making microporous membrane, and the use of microporous membrane as battery separator film. More particularly, the invention relates to a microporous polymeric membrane including a paraxylylene polymer or copolymer, particularly in combination with a polymeric microporous membrane. The paraxylylene polymer or copolymer can be formed on or laminated to the microporous polymeric membrane.
    Type: Grant
    Filed: November 23, 2009
    Date of Patent: August 26, 2014
    Assignee: Toray Battery Separator Film Co., Ltd.
    Inventors: Patrick Brant, Derek W. Thurman, Daniel P. Cherney
  • Patent number: 8808923
    Abstract: Disclosed is a separator for a non-aqueous electrolyte secondary battery, the separator including a biaxially-oriented polyolefin porous film including extended-chain crystals and folded-chain crystals, wherein the extended-chain crystals and the folded-chain crystals form a shish-kebab structure. The average distance between the extended-chain crystals adjacent to each other is 1.5 ?m or more and less than 11 ?m, and the average distance between the folded-chain crystals adjacent to each other is 0.3 ?m or more and less than 0.9 ?m. A heat resistant porous film may be laminated on the polyolefin porous film. The heat resistant porous film includes a resin having heat resistance or a melting point higher than a melting point of the polyolefin porous film.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: August 19, 2014
    Assignee: Panasonic Corporation
    Inventors: Yasushi Nakagiri, Yasuyuki Shibano, Norihiro Yamamoto
  • Publication number: 20140227603
    Abstract: An adhesive resin composition for a secondary battery for bonding a separator for a secondary battery and an electrode for a secondary battery, wherein the composition comprises an adhesive resin, the adhesive resin contains the following (A) and (B), and the phase composed of (A) and (B) has a core shell heterophase structure and/or a sea-island heterophase structure: (A) a resin having a glass transition temperature of ?30° C. to +20° C., (B) a resin having a glass transition temperature 20° C. to 200° C. higher than the glass transition temperature of (A).
    Type: Application
    Filed: September 24, 2012
    Publication date: August 14, 2014
    Inventor: Toshihiko Ogata
  • Patent number: 8801984
    Abstract: The present invention relates to a multi-layered microporous polyolefin film for a battery separator and a method for preparing the same. The microporous multi-layered film of the present invention has a characteristics to have both the low shutdown temperature conferred by the polyethylene and the high melt fracture temperature conferred by the polypropylene and heat-resistant filler. In addition, it has the high strength and stability conferred by the micropores prepared under wet process and the high permeability and high strength conferred by the macropores prepared under dry process. Therefore, this multi-layered film can be used effectively to manufacture a secondary battery with high capacity and high power.
    Type: Grant
    Filed: July 15, 2011
    Date of Patent: August 12, 2014
    Assignee: SK Innovation Co., Ltd.
    Inventors: Jang-Weon Rhee, Inhwa Jung, Gwigwon Kang, Youngkeun Lee
  • Patent number: 8802295
    Abstract: Described is an electrode comprising and preferably consisting of electronically active material (EAM) in nanoparticulate form and a matrix, said matrix consisting of a pyrolization product with therein incorporated graphene flakes and optionally an ionic lithium source. Also described are methods for producing a particle based, especially a fiber based, electrode material comprising a matrix formed from pyrolized material incorporating graphene flakes and rechargeable batteries comprising such electrodes.
    Type: Grant
    Filed: October 20, 2011
    Date of Patent: August 12, 2014
    Assignee: Belenos Clean Power Holding AG
    Inventors: Reinhard Nesper, Tommy Kaspar, Yoann Mettan
  • Publication number: 20140220410
    Abstract: A battery cell separator includes a body having front and rear sides for being stacked against respective battery cells. The body has a cross-section between the front and rear sides. The cross-section may have a saw-wave pattern, a square-wave pattern, or a sine-wave pattern.
    Type: Application
    Filed: April 10, 2014
    Publication date: August 7, 2014
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Patrick Daniel MAGUIRE, Saravanan PARAMASIVAM, James George GEBBIE
  • Patent number: 8795900
    Abstract: Single-layer or multilayer, biaxially oriented, microporous foil having a shut-off function, which comprises propylene homopolymer and propylene block copolymer, polyethylene and ?-nucleating agent.
    Type: Grant
    Filed: December 5, 2009
    Date of Patent: August 5, 2014
    Assignee: Treofan Germany GmbH & Co. KG
    Inventors: Bertram Schmitz, Detlef Busch
  • Publication number: 20140212728
    Abstract: Slurry for secondary batteries used for manufacturing a porous membrane superior in a thermal shrinkage resistance. Said slurry for secondary batteries comprises non-conductive particles and a water-soluble polymer, wherein the water-soluble polymer is a maleimide-maleic acid copolymer including a structural unit (a) shown by the below general formula (I) and a structural unit (b) shown by the below general formula (II); in which “R1” is hydrogen or a substitution group selected from the group consisting of an alkyl group having a carbon number of 1 to 6, a cycloalkyl group having a carbon number of 3 to 12, a phenyl group and a hydroxyphenyl group, and “X” is a residual group of maleic acid which may be neutralized with an ion other than hydrogen ion, dehydrated or esterified.
    Type: Application
    Filed: September 6, 2012
    Publication date: July 31, 2014
    Applicant: ZEON CORPORATION
    Inventors: Takuya Kaneda, Junnosuke Akiike
  • Publication number: 20140212766
    Abstract: The invention herein described is the use of a block copolymer/homopolymer blend for creating nanoporous materials for transport applications. Specifically, this is demonstrated by using the block copolymer poly(styrene-block-ethylene-block-styrene) (SES) and blending it with homopolymer polystyrene (PS). After blending the polymers, a film is cast, and the film is submerged in tetrahydrofuran, which removes the PS. This creates a nanoporous polymer film, whereby the holes are lined with PS. Control of morphology of the system is achieved by manipulating the amount of PS added and the relative size of the PS added. The porous nature of these films was demonstrated by measuring the ionic conductivity in a traditional battery electrolyte, 1M LiPF6 in EC/DEC (1:1 v/v) using AC impedance spectroscopy and comparing these results to commercially available battery separators.
    Type: Application
    Filed: March 22, 2012
    Publication date: July 31, 2014
    Applicant: The Regents of the Univeristy of California
    Inventors: David Wong, Nitash Pervez Balsara
  • Patent number: 8771859
    Abstract: A separator for batteries according to the present invention includes a multilayer porous film having a resin porous film containing a thermoplastic resin as a main component and a heat resistant porous layer containing heat resistant particles as a main component, and the heat resistant porous layer has a thickness of 1 to 15 ?m, and the 180° peel strength between the resin porous film and the heat resistant porous layer is 0.6 N/cm or more.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: July 8, 2014
    Assignee: Hitachi Maxell, Ltd.
    Inventors: Nobuaki Matsumoto, Hideaki Katayama, Yoshinori Sato
  • Patent number: 8771880
    Abstract: Object of the invention is to provide a binder for a separator which can be comprised by a non-aqueous electrolyte battery with improved battery properties and heat resistance; the separator comprising the binder; and the non-aqueous electrolyte battery comprising the separator. More specifically, provided is a binder for a separator of a non-aqueous electrolyte battery, the separator comprising a 2-cyanoethyl group-containing polymer having bis-cyanoethyl ether content of 0.5% by weight or less as an impurity.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: July 8, 2014
    Assignees: Shin-Etsu Chemical Co., Ltd., Matsugaki Chemical Industries Co., Ltd.
    Inventors: Ikuo Fukui, Kazuhisa Hayakawa, Soji Tanioka, Masahiro Ohgata, Masaaki Kajitani
  • Publication number: 20140186715
    Abstract: A method for manufacturing a polyolefin-based porous separator includes forming a sheet containing a polyolefin-based resin and a diluent, extracting the diluent from the sheet by using an extracting apparatus, and forming a separator by drying the extracted sheet using a drying apparatus provided with an inlet. The shortest distance between an outlet of the extracting apparatus and an inlet of the drying apparatus may be 100 mm or less.
    Type: Application
    Filed: December 28, 2013
    Publication date: July 3, 2014
    Inventors: Jung Seong LEE, Kee Wook KIM, Sang Ho LEE, Yong Bae LEE, Jung Sue JANG, Jun Ho CHUNG, Jae Hyun CHO
  • Patent number: 8765308
    Abstract: The present invention relates to a porous membrane containing cellulose fibers, wherein the cellulose fibers contain 5% by weight or more of cellulose fibers with a diameter of 1 ?m or more, relative to the total weight of the cellulose fibers, the mode diameter (maximal frequency) of the pore distribution determined by the mercury penetration method is less than 0.3 ?m, the air resistance per thickness of 10 ?m is from 20 to 600 seconds, and the porous membrane has a volume resistivity of 1500 ?·cm or less determined by alternate current with a frequency of 20 kHz in which the porous membrane is impregnated with 1 mol/LiPF6/propylene carbonate solution. The porous membrane according to the present invention can provide a separator for electrochemical devices with superior properties at a reasonable cost.
    Type: Grant
    Filed: October 12, 2012
    Date of Patent: July 1, 2014
    Assignee: Tokushu Tokai Paper Co., Ltd.
    Inventors: Yoshiharu Machii, Satoshi Nemoto, Yohta Mori
  • Patent number: 8765023
    Abstract: The present invention relates to a composition for preparing a separator for an electrochemical device, a method preparing a separator for an electrochemical device, and an electrochemical device having a separator prepared therefrom, more particularly, a composition for preparing a separator for an electrochemical device, comprising a polyolefin, a first diluent, and a second diluent, wherein an interaction energy between the first diluent and the second diluent is in the range of 2 to 3.5 cal/cm3, a method preparing a separator for an electrochemical device using the composition, and an electrochemical device having a separator prepared therefrom. In accordance with the present invention, the pore size of a polyolefin separator can be suitably controlled into a size desired by a user, and the high-temperature stability and mechanical property of the separator can be remarkably improved, thereby enhancing the life time and stability of an electrochemical device having the same.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: July 1, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Bong-Tae Kim, Heon-Sik Song, Cheon-Il Park
  • Patent number: 8758925
    Abstract: Provided is a battery system in which an interior part of a battery structure includes phase-change particles including a capsule and phase-change materials. The phase-change materials have a high latent heat of phase change at a specific temperature, and are encapsulated in the capsule. The capsule is made of an inert material. The battery system in accordance with the present invention can prolong a service life of the battery by inhibiting temperature elevation inside the battery under normal operating conditions without substantial effects on size, shape and performance of the battery, and further, can inhibit the risk of explosion resulting from a sharp increase in temperature inside the battery under abnormal operating conditions, thereby contributing to battery safety.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: June 24, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Seungdon Choi, Hong-Kyu Park
  • Publication number: 20140162110
    Abstract: A single fiber layer structure of micron or nano fibers, and a multi-layer structure of micron and nano fibers are provided. The single fiber layer structure of micron fibers comprises a web of micron fibers and an impregnating resin, and has a pore size of 1 nm-500 nm. The web of micron fibers is formed by plural interweaved micron fibers (D?1 ?m). The single fiber layer structure of nano fibers comprises a web of nano fibers formed by plural interweaved nano fibers (D<1 ?m). The multi-layer structure of micron and nano fibers comprises a web of interweaved micron fibers, a web of nano fibers formed by plural nano fibers interweaved on the web of micron fibers, a mixture layer formed by parts of the interweaved nano and micron fibers, and a resin at least impregnating the mixture layer and parts of the micron fibers of the web of micron fibers.
    Type: Application
    Filed: December 4, 2013
    Publication date: June 12, 2014
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Wan-Shu CHEN, Shu-Hui CHENG, Jung-Ching HSING, Tzu-Hsien HAN, Ming-Lung LEE