Including Recrystallization Step Patents (Class 438/166)
  • Publication number: 20130126880
    Abstract: A method of forming polysilicon, a thin film transistor (TFT) using the polysilicon, and a method of fabricating the TFT are disclosed. The method of forming the polysilicon comprises: forming an insulating layer on a substrate; forming a first electrode and a second electrode on the insulating layer; forming at least one heater layer on the insulating layer so as to connect the first electrode and the second electrode; forming an amorphous material layer containing silicon on the heater layer(s); forming a through-hole under the heater layer(s) by etching the insulating layer; and crystallizing the amorphous material layer into a polysilicon layer by applying a voltage between the first electrode and the second electrode so as to heat the heater layer(s).
    Type: Application
    Filed: December 13, 2012
    Publication date: May 23, 2013
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventor: Sumsung Electronics Co., Ltd.
  • Patent number: 8445333
    Abstract: A method of forming polysilicon, a thin film transistor (TFT) using the polysilicon, and a method of fabricating the TFT are disclosed. The method of forming the polysilicon comprises: forming an insulating layer on a substrate; forming a first electrode and a second electrode on the insulating layer; forming at least one heater layer on the insulating layer so as to connect the first electrode and the second electrode; forming an amorphous material layer containing silicon on the heater layer(s); forming a through-hole under the heater layer(s) by etching the insulating layer; and crystallizing the amorphous material layer into a polysilicon layer by applying a voltage between the first electrode and the second electrode so as to heat the heater layer(s).
    Type: Grant
    Filed: February 2, 2011
    Date of Patent: May 21, 2013
    Assignee: Samsung Electronics Co., Ltd
    Inventors: Jun-Hee Choi, Andrei Zoulkarneev
  • Patent number: 8445332
    Abstract: A method of fabricating a single crystal silicon rod may include forming an insulation layer on a substrate, forming a hole in the insulation layer, selectively growing silicon in the hole, forming a silicon layer on the hole and on the insulation layer, forming a rod pattern on the silicon layer in a direction that is non-radial with respect to the hole, and melting the silicon layer and crystallizing the silicon layer by illuminating a laser beam on the silicon layer where the rod pattern is formed to generate a nucleation site at a position corresponding to the hole. According to the method, a single crystal silicon rod having no defects may be formed.
    Type: Grant
    Filed: October 19, 2007
    Date of Patent: May 21, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Wenxu Xianyu, Young-soo Park, Hans S. Cho, Huaxiang Yin, Hyuck Lim
  • Patent number: 8445909
    Abstract: Provided are a sensor array substrate and a method of fabricating the same. The sensor array substrate includes: a substrate in which a switching element region and a sensor region that senses light are defined; a first semiconductor layer which is formed in the sensor region; a first gate electrode which is formed on the first semiconductor layer and overlaps the first semiconductor layer; a second gate electrode which is formed in the switching element region; a second semiconductor layer which is formed on the second gate electrode and overlaps the second gate electrode; and a light-blocking pattern which is formed on the second semiconductor layer and overlaps the second semiconductor layer, wherein the first semiconductor layer and the second semiconductor layer are disposed on different layers, and the second gate electrode and the light-blocking pattern are electrically connected to each other.
    Type: Grant
    Filed: May 6, 2011
    Date of Patent: May 21, 2013
    Assignee: Samsung Display Co., Ltd.
    Inventors: Kyung-Sook Jeon, Jun-Ho Song, Sang-Youn Han, Sung-Hoon Yang, Dae-Cheol Kim, Ki-Hun Jeong, Mi-Seon Seo
  • Patent number: 8426296
    Abstract: The disclosed subject matter relates to systems and methods for preparing epitaxially textured polycrystalline films. In one or more embodiments, the method for making a textured thin film includes providing a precursor film on a substrate, the film includes crystal grains having a surface texture and a non-uniform degree of texture throughout the thickness of the film, wherein at least a portion of the this substrate is transparent to laser irradiation; and irradiating the textured precursor film through the substrate using a pulsed laser crystallization technique at least partially melt the film wherein the irradiated film crystallizes upon cooling to form crystal grains having a uniform degree of texture.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: April 23, 2013
    Assignee: The Trustees of Columbia University in the City of New York
    Inventor: James S. Im
  • Patent number: 8426264
    Abstract: In a lateral bipolar transistor including an emitter, a base and a collector which are formed in a semiconductor thin film formed on an insulating substrate, the semiconductor thin film is a semiconductor thin film which is crystallized in a predetermined direction. In addition, in a MOS-bipolar hybrid transistor formed in a semiconductor thin film formed on an insulating substrate, the semiconductor thin film is a semiconductor thin film which is crystallized in a predetermined direction.
    Type: Grant
    Filed: May 31, 2011
    Date of Patent: April 23, 2013
    Assignee: Sharp Kabushiki Kaisha
    Inventor: Genshiro Kawachi
  • Patent number: 8420512
    Abstract: A method for manufacturing a semiconductor device according to the invention irradiates a first pulse laser beam with an irradiation energy density of 1.0 J/cm2 or higher to blow off particles on the surface of wafer in activating an impurity layer positioned at a shallow location from the surface of wafer such as p+-type collector layer in an FS-type IGBT or in an NPT-type IGBT. By irradiating a second laser beam, region, on which particles were, is activated in the same manner as the region, on which particles are not, and p+-type collector layer is formed uniformly. The manufacturing method according to the invention facilitates preventing nonuniform laser beam irradiation from causing in laser annealing and preventing defective devices from causing.
    Type: Grant
    Filed: December 11, 2009
    Date of Patent: April 16, 2013
    Assignee: Fuji Electric Co., Ltd.
    Inventor: Haruo Nakazawa
  • Patent number: 8420461
    Abstract: To provide a manufacturing method for a field-effect transistor, such as a thin-film transistor, enabling reductions in the number patterning steps and the number of photomasks and improvements in the throughput and the yield. In the method, an oxide film is formed by processing the surface of a crystalline semiconductor with ozone water or hydrogen peroxide water. Using the oxide film thus formed as an etch stop, a gate electrode, a source electrode, and a drain electrode of the field-effect transistor are simultaneously formed from a same starting film in one patterning step by use of one photomask. After forming the gate electrode, the source electrode, and the drain electrode, heating is performed thereon at 800° C. or higher for a predetermined time. Thereby, the contact resistances between the source electrode and the crystalline semiconductor and between the drain electrode and the crystalline semiconductor are reduced, whereby improving the electrical conductivity.
    Type: Grant
    Filed: May 7, 2010
    Date of Patent: April 16, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Tatsuya Arao
  • Patent number: 8420513
    Abstract: A thin film transistor (TFT), including a crystalline semiconductor pattern on a substrate, a gate insulating layer on the crystalline semiconductor pattern, the gate insulating layer having two first source/drain contact holes and a semiconductor pattern access hole therein, a gate electrode on the gate insulating layer, the gate electrode being between the two first source/drain contact holes, an interlayer insulating layer covering the gate electrode, the interlayer insulating layer having two second source/drain contact holes therein, and source and drain electrodes on the interlayer insulating layer, each of the source and drain electrodes being insulated from the gate electrode, and having a portion connected to the crystalline semiconductor pattern through the first and second source/drain contact holes.
    Type: Grant
    Filed: March 14, 2012
    Date of Patent: April 16, 2013
    Assignee: Samsung Display Co., Ltd.
    Inventors: Ji-Su Ahn, Eui-Hoon Hwang, Cheol-Ho Yu, Kwang-Nam Kim, Sung-Chul Kim
  • Patent number: 8421080
    Abstract: A thin-film transistor array device includes: a driving TFT including a first crystalline semiconductor film including crystal grains having a first average grain size; and a switching TFT including a second crystalline semiconductor film including crystal grains having a second average grain size that is smaller than the first average grain size. The first crystalline semiconductor film and the second crystalline semiconductor film are formed at the same time by irradiating a noncrystalline semiconductor film using a laser beam having a Gaussian light intensity distribution such that a temperature of the noncrystalline semiconductor film is within a range of 600° C. to 1100° C., and the first crystalline semiconductor film is formed such that the temperature of the noncrystalline semiconductor film is within a temperature range of 1100° C. to 1414° C. due to latent heat generated by the laser irradiation.
    Type: Grant
    Filed: October 17, 2011
    Date of Patent: April 16, 2013
    Assignees: Panasonic Corporation, Panasonic Liquid Crystal Display Co., Ltd.
    Inventors: Tohru Saitoh, Tomoya Kato
  • Patent number: 8420979
    Abstract: A method and an apparatus for laser beam processing of an element (12) that has a total transmittance for light of at least 10?5, comprising a laser unit (1) for generating a laser beam on one side of the to-be-processed element (12), an illumination unit (7), an imaging system (10) comprising a sensor unit on the one side of the to-be-processed element (12), the sensor unit recording residual light that results from light of the illumination unit (7), a scanning unit (2) for adjusting the laser beam processing position, and a control unit. The control unit is operatively connected to the laser unit (1), the imaging system (10) and the scanning unit (2), and the illumination unit (7) is positioned on the other side of the to-be-processed element (12) in relation to the laser unit (1). Since the to-be-processed element (12) allows light to pass through an otherwise opaque or almost opaque layer, a good contrast is obtained that is used to determine the position of the laser beam with high precision.
    Type: Grant
    Filed: July 24, 2007
    Date of Patent: April 16, 2013
    Assignee: Flisom AG
    Inventors: Felix Budde, Thomas Studer, Marc Kaelin, Dominik Rudmann
  • Patent number: 8415208
    Abstract: The present invention provides a peeling off method without giving damage to the peeled off layer, and aims at being capable of peeling off not only a peeled off layer having a small area but also a peeled off layer having a large area over the entire surface at excellent yield ratio. The metal layer or nitride layer 11 is provided on the substrate, and further, the oxide layer 12 being contact with the foregoing metal layer or nitride layer 11 is provided, and furthermore, if the lamination film formation or the heat processing of 500° C. or more in temperature is carried out, it can be easily and clearly separated in the layer or on the interface with the oxide layer 12 by the physical means.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: April 9, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Toru Takayama, Junya Maruyama, Mayumi Mizukami, Shunpei Yamazaki
  • Patent number: 8415672
    Abstract: This invention provides a transistor with an etching stop layer and a manufacturing method thereof. The transistor structure includes a substrate, a crystalline semiconductor layer, an etching stop structure, an ohmic contact layer, a source, a drain, a gate insulating layer, and a gate. The manufacturing method is performed by patterning the ohmic contact layer and the crystalline semiconductor layer at the same time with the same mask; and patterning the ohmic contact layer and the source/drain layer at the same time with another the same mask.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: April 9, 2013
    Assignee: AU Optronics Corporation
    Inventors: Chin-Wei Hu, Ching-Sang Chuang, Chia-Yu Chen
  • Patent number: 8409940
    Abstract: A silicon crystallization method renders it is possible to form alignment key without additional photolithography, and to adjust a substrate to a correct position by sensing a deviation of the substrate when the substrate is loaded. The silicon crystallization method includes aligning the substrate by sensing a fixed substrate with a sensing device, and moving and/or rotating a stage, wherein the sensing device faces toward an edge of the substrate to directly sense the edge of the substrate; forming alignment keys on predetermined portions of a non-display area of the substrate by correspondingly placing a mask for formation of an alignment key above the substrate; and crystallizing an amorphous silicon by correspondingly providing a mask for crystallization above the substrate.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: April 2, 2013
    Assignee: LG Display Co., Ltd.
    Inventors: Yun Ho Jung, Young Joo Kim
  • Patent number: 8411713
    Abstract: A process and system for processing a thin film sample are provided. In particular, a beam generator can be controlled to emit at least one beam pulse. The beam pulse is then masked to produce at least one masked beam pulse, which is used to irradiate at least one portion of the thin film sample. With the at least one masked beam pulse, the portion of the film sample is irradiated with sufficient intensity for such portion to later crystallize. This portion of the film sample is allowed to crystallize so as to be composed of a first area and a second area. Upon the crystallization thereof, the first area includes a first set of grains, and the second area includes a second set of grains whose at least one characteristic is different from at least one characteristic of the second set of grains. The first area surrounds the second area, and is configured to allow an active region of a thin-film transistor (“TFT”) to be provided at a distance therefrom.
    Type: Grant
    Filed: September 9, 2009
    Date of Patent: April 2, 2013
    Assignee: The Trustees of Columbia University in the city of New York
    Inventor: James S. Im
  • Patent number: 8404498
    Abstract: A method of forming a semiconductor thin film includes: a step of forming an amorphous semiconductor thin film over a transparent substrate; a step of forming a crystalline semiconductor thin film by irradiating the amorphous semiconductor thin film with laser light to provide heat treatment and thereby crystallizing the amorphous semiconductor thin film; and an inspection step of inspecting the crystalline semiconductor thin film. The inspection step includes a step of obtaining a transmission image of the crystalline semiconductor thin film by irradiating the crystalline semiconductor thin film with light from a rear side of the transparent substrate and taking an image, and a screening step of performing screening of the crystalline semiconductor thin film based on the obtained transmission image.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: March 26, 2013
    Assignee: Sony Corporation
    Inventors: Hirohisa Amago, Nobuhiko Umezu
  • Patent number: 8404529
    Abstract: A thin film transistor for an organic light emitting diode includes a substrate including a pixel portion and an interconnection portion, a buffer layer on the substrate, a gate electrode and a gate interconnection on the buffer layer, wherein the gate electrode is located at the pixel portion and the gate interconnection is located at the interconnection portion, a gate insulating layer on the substrate, a semiconductor layer on the gate electrode, source and drain electrodes electrically connected to the semiconductor layer, and a metal pattern on the gate interconnection.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: March 26, 2013
    Assignee: Samsung Display Co., Ltd.
    Inventors: Ji-Su Ahn, Sung-Chul Kim, Beong-Ju Kim
  • Publication number: 20130071974
    Abstract: High throughput systems and processes for recrystallizing thin film semiconductors that have been deposited at low temperatures on a substrate are provided. A thin film semiconductor workpiece is irradiated with a laser beam to melt and recrystallize target areas of the surface exposed to the laser beam. The laser beam is shaped into one or more pulses. The beam pulses have suitable dimensions and orientations to pattern the laser beam radiation so that the areas targeted by the beam have dimensions and orientations that are conductive to semiconductor recrystallization. The workpiece is mechanically translated along linear paths relative to the laser beam to process the entire surface of the workpiece at high speeds. Position sensitive triggering of a laser can be used to generate laser beam pulses to melt and recrystallize semiconductor material at precise locations on the surface of the workpiece while it is translated on a motorized stage.
    Type: Application
    Filed: August 23, 2012
    Publication date: March 21, 2013
    Applicant: Columbia University
    Inventor: James S. Im
  • Patent number: 8399313
    Abstract: A gate electrode is formed by forming a first conductive layer containing aluminum as its main component over a substrate, forming a second conductive layer made from a material different from that used for forming the first conductive layer over the first conductive layer; and patterning the first conductive layer and the second conductive layer. Further, the first conductive layer includes one or more selected from carbon, chromium, tantalum, tungsten, molybdenum, titanium, silicon, and nickel. And the second conductive layer includes one or more selected from chromium, tantalum, tungsten, molybdenum, titanium, silicon, and nickel, or nitride of these materials.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: March 19, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Kengo Akimoto, Hotaka Maruyama
  • Patent number: 8399882
    Abstract: Transistors and methods of manufacturing the same. A transistor may be an oxide thin film transistor (TFT) with a self-aligned top gate structure. The transistor may include a gate insulating layer between a channel region and a gate electrode that extends from two sides of the gate electrode. The gate insulating layer may cover at least a portion of source and drain regions.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: March 19, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sang-hun Jeon, I-hun Song, Chang-jung Kim, Sung-ho Park
  • Patent number: 8394684
    Abstract: Techniques are discloses to apply an external stress onto the source/drain semiconductor fin sidewall areas and latch the same onto the semiconductor fin before releasing the sidewalls for subsequent salicidation and contact formation. In particular, the present disclosure provides methods in which selected portions of a semiconductor are subjected to an amorphizing ion implantation which disorients the crystal structure of the selected portions of the semiconductor fins, relative to portions of the semiconductor fin that is beneath a gate stack and encapsulated with various liners. At least one stress liner is formed and then stress memorization occurs by performing a stress latching annealing. During this anneal, recrystallization of the disoriented crystal structure occurs. The at least one stress liner is removed and thereafter merging of the semiconductor fins in the source/drain regions is performed.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: March 12, 2013
    Assignee: International Business Machines Corporation
    Inventors: Sivananda K. Kanakasabapathy, Hemanth Jagannathan, Sanjay Mehta
  • Patent number: 8389344
    Abstract: Provided is a method of manufacturing an oxide semiconductor thin film transistor using a transparent oxide semiconductor as a material for a channel. The method of manufacturing the oxide semiconductor thin film transistor includes forming a passivation layer on a channel layer and performing an annealing process for one hour or more at a temperature of about 100° C. or above.
    Type: Grant
    Filed: February 26, 2010
    Date of Patent: March 5, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jisim Jung, Youngsoo Park, Sangyoon Lee, Changjung Kim, Taesang Kim, Jangyeon Kwon, Kyungseok Son
  • Publication number: 20130049004
    Abstract: A method of manufacturing a thin-film transistor array includes: forming a gate insulating layer on gate electrodes; forming an amorphous silicon layer on the gate insulating layer; generating a crystalline silicon layer by crystallizing the amorphous silicon layer; and forming source electrodes and drain electrodes. The thicknesses of the gate insulating layer on the gate electrode is within a range in which there is a positive correlation between light absorbances of the amorphous silicon layer above the gate electrodes for the laser light and equivalent oxide thicknesses of the gate insulating layer on the gate electrodes. The thicknesses of the amorphous silicon layer above the gate electrodes is within a range in which variation of the light absorbances according to variation of the thicknesses of the amorphous silicon layer is within a predetermined range from a first standard.
    Type: Application
    Filed: April 4, 2012
    Publication date: February 28, 2013
    Applicant: PANASONIC CORPORATION
    Inventor: Yuta SUGAWARA
  • Patent number: 8383452
    Abstract: In one embodiment, a method for manufacturing a semiconductor device is disclosed. The method can include depositing a first amorphous film having a first impurity, depositing a third amorphous lower-layer film on the first amorphous film, forming microcrystals on the third amorphous lower-layer film, depositing a third amorphous upper-layer film on the third amorphous lower-layer film to cover the microcrystals, depositing a second amorphous film having a second impurity on the third amorphous upper-layer film, and radiating microwaves to crystallize the third amorphous lower-layer film and the third amorphous upper-layer film to form a third crystal layer, and crystallize the first amorphous film and the second amorphous film to form a first crystal layer and a second crystal layer.
    Type: Grant
    Filed: January 31, 2011
    Date of Patent: February 26, 2013
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tomonori Aoyama, Kiyotaka Miyano, Yusuke Oshiki
  • Patent number: 8373165
    Abstract: A method of fabricating a semiconductor integrated circuit includes forming a first dielectric layer on a semiconductor substrate, patterning the first dielectric layer to form a first patterned dielectric layer, forming a non-single crystal seed layer on the first patterned dielectric layer, removing a portion of the seed layer to form a patterned seed layer, forming a second dielectric layer on the first patterned dielectric layer and the patterned seed layer, removing portions of the second dielectric layer to form a second patterned dielectric layer, irradiating the patterned seed layer to single-crystallize the patterned seed layer, removing portions of the first patterned dielectric layer and the second patterned dielectric layer such that the single-crystallized seed layer protrudes in the vertical direction with respect to the first and/or the second patterned dielectric layer, and forming a gate electrode in contact with the single-crystal active pattern.
    Type: Grant
    Filed: January 5, 2012
    Date of Patent: February 12, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Yong-hoon Son, Si-young Choi, Jong-wook Lee
  • Patent number: 8372762
    Abstract: In a manufacturing process of a semiconductor device, a manufacturing technique and a manufacturing apparatus of a semiconductor device which simplify a lithography step using a photoresist is provided, so that the manufacturing cost is reduced, and the throughput is improved. An irradiated object, in which a light absorbing layer and an insulating layer are stacked over a substrate, is irradiated with a multi-mode laser beam and a single-mode laser beam so that both the laser beams overlap with each other, and an opening is formed by ablation in part of the irradiated object the irradiation of which is performed so that both the laser beams overlap with each other.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: February 12, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Hirotada Oishi, Koichiro Tanaka
  • Patent number: 8367486
    Abstract: It is an object to reduce characteristic variation among transistors and reduce contact resistance between an oxide semiconductor layer and a source electrode layer and a drain electrode layer, in a transistor where the oxide semiconductor layer is used as a channel layer. In a transistor where an oxide semiconductor is used as a channel layer, at least an amorphous structure is included in a region of an oxide semiconductor layer between a source electrode layer and a drain electrode layer, where a channel is to be formed, and a crystal structure is included in a region of the oxide semiconductor layer which is electrically connected to an external portion such as the source electrode layer and the drain electrode layer.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: February 5, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Junichiro Sakata
  • Patent number: 8367527
    Abstract: A method of fabricating a polycrystalline silicon thin that includes a metal layer forming operation of forming a metal layer on an insulating substrate, a first silicon layer forming operation of stacking a silicon layer on the metal layer formed in the metal layer forming operation, a first annealing operation of forming a silicide layer using by moving catalyst metal atoms from the metal layer to the silicon layer using an annealing process, a second silicon layer forming operation of stacking an amorphous silicon layer on the silicide layer, and a crystallization operation of crystallizing the amorphous silicon layer into crystalline silicon through the medium of particles of the silicide layer.
    Type: Grant
    Filed: November 21, 2011
    Date of Patent: February 5, 2013
    Assignee: Nokord Co., Ltd.
    Inventors: Won Tae Lee, Han Sick Cho, Hyung Su Kim
  • Patent number: 8357596
    Abstract: A method of crystallizing a silicon layer and a method of manufacturing a TFT, the method of crystallizing a silicon layer including forming a catalyst metal layer on a substrate; forming a catalyst metal capping pattern on the catalyst metal layer; forming a second amorphous silicon layer on the catalyst metal capping pattern; and heat-treating the second amorphous silicon layer to form a polycrystalline silicon layer.
    Type: Grant
    Filed: May 31, 2011
    Date of Patent: January 22, 2013
    Assignee: Samsung Display Co., Ltd.
    Inventors: Seung-Kyu Park, Ki-Yong Lee, Jin-Wook Seo, Min-Jae Jeong, Yun-Mo Chung, Yong-Duck Son, Byung-Soo So, Byoung-Keon Park, Kil-Won Lee, Dong-Hyun Lee, Jong-Ryuk Park, Tak-Young Lee, Jae-Wan Jung
  • Patent number: 8357939
    Abstract: A silicon wafer includes BMDs with a diagonal length of from 10 nm to 50 nm, and has a density of BMD which exists at a depth of 50 ?m and deeper from the surface of the silicon wafer which is greater than or equal to 1×1011/cm3, and a ratio of the {111} plane of the BMD to the total planes surrounding the BMD, as an indication of the morphology of the BMD, is less than or equal to 0.3.
    Type: Grant
    Filed: November 30, 2010
    Date of Patent: January 22, 2013
    Assignee: Siltronic AG
    Inventor: Katsuhiko Nakai
  • Publication number: 20130017630
    Abstract: Provided are a crystallization apparatus and method, which prevent cracks from being generated, a method of manufacturing a thin film transistor (TFT), and a method of manufacturing an organic light emitting display apparatus. The crystallization apparatus includes a chamber for receiving a substrate, a first flash lamp and a second flash lamp, which are disposed facing each other within the chamber, wherein amorphous silicon layers are disposed on a first surface of the substrate facing the first flash lamp and a second surface of the substrate facing the second flash lamp, respectively.
    Type: Application
    Filed: September 13, 2012
    Publication date: January 17, 2013
    Applicant: Samsung Display Co., Ltd.
    Inventors: Jin Seong-Hyun, Chang Young-Jin, Oh Jae-Hwan, Lee Won-Kyu
  • Patent number: 8349714
    Abstract: It is an object of the present invention to align the plane orientations of crystal grains of a semiconductor film crystallized by irradiation with a linear laser beam with a width of less than or equal to 5 ?m. By performing irradiation with the linear laser beam condensed by an aspheric cylindrical lens or a gradient index lens to completely melt the semiconductor film and scanning the linear laser beam, the completely melted semiconductor film is made to grow laterally. Because the linear beam is very narrow, the width of the semiconductor which is in a liquid state is also narrow, so the occurrence of turbulent flow in the liquid semiconductor is suppressed. Therefore, growth directions of adjacent crystal grains do not become disordered due to turbulent flow and are unformalized, and thus the plane orientations of the laterally grown crystal grains can be aligned.
    Type: Grant
    Filed: January 10, 2008
    Date of Patent: January 8, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Koichiro Tanaka, Tomoaki Moriwaka, Takatsugu Omata, Junpei Momo
  • Patent number: 8349671
    Abstract: The present invention provides a method for manufacturing a highly reliable semiconductor device with a small amount of leakage current. In a method for manufacturing a thin film transistor, etching is conducted using a resist mask to form a back channel portion in the thin film transistor, the resist mask is removed, a part of the back channel is etched to remove etching residue and the like left over the back channel portion, whereby leakage current caused by the residue and the like can be reduced. The etching step of the back channel portion can be conducted by dry etching using non-bias.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: January 8, 2013
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Hidekazu Miyairi, Shinya Sasagawa, Akihiro Ishizuka
  • Publication number: 20130001580
    Abstract: A thin film transistor includes an active layer on a substrate and crystallized through growth of crystals due to an action of metal catalysts, a gate insulating layer pattern on a part of the active layer; a gate electrode on a part of the gate insulating layer pattern; an anti-etching layer pattern formed on the gate insulating layer pattern to cover the gate electrode, the anti-etching layer pattern being coextensive with the gate insulating layer pattern; a source electrode and a drain electrode on the active layer and the anti-etching layer pattern; and gettering layer patterns between the active layer and the anti-etching layer pattern and between the source electrode and the drain electrode to eliminate the metal catalysts used for crystallization of the active layer, the gettering layer patterns being coextensive with the source electrode and drain electrode.
    Type: Application
    Filed: April 26, 2012
    Publication date: January 3, 2013
    Inventors: Yong-Duck SON, Ki-Yong LEE, Jin-Wook SEO, Min-Jae JEONG, Tak-Young LEE
  • Publication number: 20120329218
    Abstract: The present disclosure provides a method for manufacturing a semiconductor field effect transistor, comprising: forming a semiconductor substrate having a local Silicon-on-Insulator (SOI) structure, which comprises a local buried isolation dielectric layer; forming a fin on a silicon substrate above the local buried isolation dielectric layer; forming a gate stack structure on a top and on side faces of the fin; forming source/drain structures in the fin at both sides of the gate stack structure; and metallizing. The present disclosure uses a conventional top-to-bottom process based on quasi-plane, which has a good compatibility with CMOS planar processes. Also, the method can suppress short channel effects and help to reduce the dimensions of MOSFETs.
    Type: Application
    Filed: November 18, 2011
    Publication date: December 27, 2012
    Inventors: Huajie Zhou, Qiuxia Xu
  • Publication number: 20120326157
    Abstract: A method of manufacturing a TFT, including forming a buffer layer, an amorphous silicon layer, an insulating layer, and a first conductive layer on a substrate, forming a polycrystalline silicon layer by crystallizing the amorphous silicon layer, forming a semiconductor layer, a gate insulating layer, and a gate electrode that have a predetermined shape by simultaneously patterning the polycrystalline silicon layer, the insulating layer, and the first conductive layer, wherein the polycrystalline silicon layer is further etched to produce an undercut recessed a distance compared to sidewalls of the insulating layer and the first conductive layer, forming source and drain regions within the semiconductor layer by doping corresponding portions of the semiconductor layer, forming an interlayer insulating layer on the gate electrode, the interlayer insulating layer covering the gate insulating layer and forming source and drain electrodes that are electrically connected to source and drain regions respectively.
    Type: Application
    Filed: December 7, 2011
    Publication date: December 27, 2012
    Applicant: SAMSUNG MOBILE DISPLAY CO., LTD.
    Inventors: Byoung-Keon Park, Jong-Ryuk Park, Tak-Young Lee, Jin-Wook Seo, Ki-Yong Lee
  • Publication number: 20120313168
    Abstract: An extremely-thin silicon-on-insulator transistor includes a buried oxide layer above a substrate. The buried oxide layer, for example, has a thickness that is less than 50 nm. A silicon layer is above the buried oxide layer. A gate stack is on the silicon layer includes at least a gate dielectric formed on the silicon layer and a gate conductor formed on the gate dielectric. A gate spacer has a first part on the silicon layer and a second part adjacent to the gate stack. A first raised source/drain region and a second raised source/drain region each have a first part that includes a portion of the silicon layer and a second part adjacent to the gate spacer. At least one embedded stressor is formed at least partially within the substrate that imparts a predetermined stress on a silicon channel region formed within the silicon layer.
    Type: Application
    Filed: June 8, 2011
    Publication date: December 13, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo CHENG, Bruce B. DORIS, Ali KHAKIFIROOZ, Pranita KULKARNI, Ghavam G. SHAHIDI
  • Patent number: 8329506
    Abstract: It is an object to provide an oxide semiconductor which is suitable for use in a semiconductor device. Alternatively, it is another object to provide a semiconductor device using the oxide semiconductor. Provided is a semiconductor device including an In—Ga—Zn—O based oxide semiconductor layer in a channel formation region of a transistor. In the semiconductor device, the In—Ga—Zn—O based oxide semiconductor layer has a structure in which crystal grains represented by InGaO3(ZnO)m (m=1) are included in an amorphous structure represented by InGaO3(ZnO)m (m>0).
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: December 11, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Kengo Akimoto, Junichiro Sakata, Takuya Hirohashi, Masahiro Takahashi, Hideyuki Kishida, Akiharu Miyanaga
  • Publication number: 20120305930
    Abstract: A semiconductor device of the present invention includes an n-channel first thin film transistor and a p-channel second thin film transistor on one and the same substrate. The first thin film transistor has a first semiconductor layer (27), and the second thin film transistor has a second semiconductor layer (22). The first semiconductor layer (27) and the second semiconductor layer (22) are formed from one and the same film. Each of the first semiconductor layer (27) and the second semiconductor layer (22) has a slope portion (27e, 22e) positioned in the periphery and a main portion (27m, 22m) which is a portion excluding the slope portion. A p-type impurity is introduced into only a part of the slope portion (27e) of the first semiconductor layer with higher density than the main portion (27m) of the first semiconductor layer, the main portion (22m) of the second semiconductor layer, and the slope portion (22e) of the second semiconductor layer.
    Type: Application
    Filed: February 1, 2011
    Publication date: December 6, 2012
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Naoki Makita, Hiroki Mori, Masaki Saitoh
  • Publication number: 20120305921
    Abstract: A thin film transistor may include a substrate, a buffer layer on the substrate, a semiconductor layer formed on the buffer layer, a gate insulating pattern on the semiconductor layer, a gate electrode on the gate insulating pattern, an interlayer insulating layer covering the gate electrode and the gate insulating pattern, the interlayer insulating layer having a contact hole and an opening extending therethrough, the contact hole exposing a source area and a drain area of the semiconductor layer, and the opening exposing a channel area of the semiconductor layer, and a source electrode and a drain electrode formed on the interlayer insulating layer, the source electrode being connected with the source area and the drain electrode being connected with the drain area of the semiconductor layer.
    Type: Application
    Filed: April 18, 2012
    Publication date: December 6, 2012
    Inventors: Byoung-Keon PARK, Jong-Ryuk Park, Tak-Young Lee, Jin-Wook Seo, Ki-Yong Lee, Heung-Yeol Na
  • Patent number: 8324530
    Abstract: A method for heating a wafer that has at least one layer to be heated and a sub-layer. The method includes applying at least one light flux pulse to the wafer for heating the at least one layer in a manner such that the absorption coefficient of the flux by the layer is low as long as the temperature of the layer to be heated is in the low temperature range (PBT) but the absorption coefficient increases significantly when the temperature of the layer enters a high temperature range (PHT). Also, a sub-layer is selected such that the absorption coefficient of the applied light flux at the selected wavelength is high in the low temperature range (PBT) and the temperature enters the high temperature range (PHT) when the sub-layer is subjected to the light flux. The application of the light flux achieves improved heating of the wafer.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: December 4, 2012
    Assignee: Soitec
    Inventor: Michel Bruel
  • Patent number: 8324047
    Abstract: In a specific embodiment, the present invention provides an integrated circuit device. The device includes a base substrate having a surface region and an interlayer dielectric material overlying the surface region. The device also has a thickness of single crystal silicon material overlying the interlayer dielectric material. In one or more embodiments, the thickness of single crystal silicon material has a front region and a backside region. The front region faces the interlayer dielectric material. In a preferred embodiment, the device has a plurality of transistor devices spatially arranged in the thickness of silicon crystal silicon material. Each of the transistor devices has a gate structure within a region of the interlayer dielectric material. The device also has an enclosure housing configured to form a cavity between the backside region of the thickness of silicon material and an upper inside region of the enclosure housing.
    Type: Grant
    Filed: November 13, 2010
    Date of Patent: December 4, 2012
    Assignee: MCube Inc.
    Inventor: Xiao “Charles” Yang
  • Publication number: 20120299007
    Abstract: There is provided a thin film transistor including an active layer on a substrate (the active layer including polysilicon and a metal catalyst dispersed in the polysilicon, a source area, a drain area, and a channel area), a gate electrode disposed on the channel area of the active layer, a source electrode electrically connected to the source area, and a drain electrode electrically connected to the drain area, wherein the gate electrode, the source area, and the drain area of the active layer include metal ions, the source area and the drain area are separate from each other, and the channel is disposed between the source area and the drain area.
    Type: Application
    Filed: April 18, 2012
    Publication date: November 29, 2012
    Inventors: Yun-Mo CHUNG, Jin-Wook SEO, Tak-Young LEE
  • Patent number: 8318554
    Abstract: In forming a thin film transistor, to form a film superior in quality to a film formed by a conventional CVD method and to form a film equal or superior in quality to a film formed by a thermal oxidation method at a temperature which does not affect a substrate. Plasma oxidation or plasma nitridation with a low electron temperature and a high electron density is performed to at least one of a glass substrate, a semiconductor film containing amorphous silicon formed into a predetermined pattern, a gate electrode and a wire pulled from the gate electrode, an insulating film to be a gate insulating film, and a protective film with a temperature of the glass substrate set at a temperature 100° C. or more lower than a strain point of the glass substrate.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: November 27, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Yasuyuki Arai, Shunpei Yamazaki
  • Patent number: 8318555
    Abstract: A method for producing a hybrid substrate includes preparing a first substrate including a mixed layer and an underlying electrically insulating continuous layer, the mixed layer made up of first single-crystal areas and second adjacent amorphous areas, the second areas making up at least part of the free surface of the first substrate. A second substrate is bonded to the first substrate, the second substrate including on the surface thereof, a reference layer with a predetermined crystallographic orientation. The first substrate is bonded to the second substrate by hydrophobic molecular bonding of at least the amorphous areas. A recrystallization of at least part of the amorphous areas to solid phase is carried out according to the crystallographic orientation of the reference layer, and the two substrates are separated at the bonding interface.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: November 27, 2012
    Assignee: Commissariat a l'Energie Atomique et aux Energies Alternatives
    Inventors: Thomas Signamarcheix, Franck Fournel, Laurent Clavelier, Chrystel Deguet
  • Patent number: 8313989
    Abstract: To provide an SOI substrate having a high mechanical strength, and a method for manufacturing the SOI substrate, a single crystal semiconductor substrate is irradiated with accelerated ions so that an embrittled region is formed in a region at a predetermined depth from a surface of the single crystal semiconductor substrate; the single crystal semiconductor substrate is bonded to a base substrate with an insulating layer interposed therebetween; the single crystal semiconductor substrate is heated to be separated along the embrittled region, so that a semiconductor layer is provided over the base substrate with the insulating layer interposed therebetween; and a surface of the semiconductor layer is irradiated with a laser beam so that at least a superficial part of the semiconductor layer is melted, whereby at least one of nitrogen, oxygen, and carbon is solid-dissolved in the semiconductor layer.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: November 20, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Hideto Ohnuma, Eiji Higa
  • Patent number: 8309474
    Abstract: Systems and methods for performing ultrafast laser annealing in a manner that reduces pattern density effects in integrated circuit manufacturing are disclosed. The method includes scanning at least one first laser beam over the patterned surface of a substrate. The at least one first laser beam is configured to heat the patterned surface to a non-melt temperature Tnonmelt that is within about 400° C. of the melt temperature Tmelt. The method also includes scanning at least one second laser beam over the patterned surface and relative to the first laser beam. The at least one second laser beam is pulsed and is configured to heat the patterned surface from the non-melt temperature provided by the at least one first laser beam up to the melt temperature.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: November 13, 2012
    Assignee: Ultratech, Inc.
    Inventors: Yun Wang, Andrew M. Hawryluk
  • Patent number: 8304313
    Abstract: It is an object of the present invention to provide laser irradiation apparatus and method which can decrease the proportion of the microcrystal region in the whole irradiated region and can irradiate a semiconductor film homogeneously with a laser beam. A low-intensity part of a laser beam emitted from a laser oscillator is blocked by a slit, the laser beam is deflected by a mirror, and the beam is shaped into a desired size by using two convex cylindrical lenses. Then, the laser beam is delivered to the irradiation surface.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: November 6, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Koichiro Tanaka, Atsuo Isobe, Yoshiaki Yamamoto
  • Patent number: 8297991
    Abstract: The present invention provides a highly controllable device for exposure from the back side and an exposure method, and also provides a method of manufacturing a semiconductor device using the same. The present invention involves exposure with the use of the back side exposure device of which a reflecting means is disposed on the front side of a substrate, apart from a photosensitive thin film surface by a distance X (X=0.1 ?m to 1000 ?m), and formation of a photosensitive thin film pattern in a self alignment manner, with good controllability, at a position a distance Y away from the end of a pattern. The invention fabricates a TFT using that method.
    Type: Grant
    Filed: July 10, 2008
    Date of Patent: October 30, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Hiroki Adachi
  • Patent number: 8293626
    Abstract: It is an object to provide a homogeneous semiconductor film in which variation in the size of crystal grains is reduced. Alternatively, it is an object to provide a homogeneous semiconductor film and to achieve cost reduction. By introducing a glass substrate over which an amorphous semiconductor film is formed into a treatment atmosphere set at more than or equal to a temperature that is needed for crystallization, rapid heating due to heat conduction from the treatment atmosphere is performed so that the amorphous semiconductor film is crystallized. More specifically, for example, after the temperature of the treatment atmosphere is increased in advance to a temperature that is needed for crystallization, the substrate over which the semiconductor film is formed is put into the treatment atmosphere.
    Type: Grant
    Filed: September 2, 2009
    Date of Patent: October 23, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Hideto Ohnuma, Naoki Okuno