Enclosed Cavity Patents (Class 438/422)
  • Patent number: 6940146
    Abstract: An interconnect is formed on the substrate. The conductive structure at least includes a first conductive structure and a second conductive structure, which have a gap region in-between. The substrate is exposed at the gap region. A first structured dielectric layer is formed over the substrate to cover the first and the second conductive structures. The first structured dielectric layer also has a void at the gap region between the first and the second conductive structures. The void significantly extends to the whole gap region. The first structured dielectric layer also has an indent region above the void. An anti-etch layer fills the indent region of the first structured dielectric layer. As a result, the first structured dielectric layer has a substantially planar surface. A second structured dielectric layer is formed on the first structured dielectric layer and the anti-etch layer.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: September 6, 2005
    Assignee: United Microelectronics Corp.
    Inventors: Ellis Lee, Tsing-Fong Hwang
  • Patent number: 6924222
    Abstract: An inter-layer dielectric structure and method of making such structure are disclosed. A composite dielectric layer comprising a porous matrix, as well as a porogen in certain variations, is formed adjacent a sacrificial dielectric layer. Subsequent to other processing treatments, a portion of the sacrificial dielectric layer is decomposed and removed through a portion of the porous matrix using supercritical carbon dioxide leaving voids in positions previously occupied by portions of the sacrificial dielectric layer. The resultant structure has a desirably low k value as a result of the voids and materials comprising the porous matrix and other structures. The composite dielectric layer may be used in concert with other dielectric layers of varying porosity, dimensions, and material properties to provide varied mechanical and electrical performance profiles.
    Type: Grant
    Filed: November 21, 2002
    Date of Patent: August 2, 2005
    Assignee: Intel Corporation
    Inventors: Michael D. Goodner, Jihperng Leu
  • Patent number: 6921704
    Abstract: A method of forming a silicon-on-insulator semiconductor device including providing a substrate and forming a trench in the substrate, wherein the trench includes opposing side walls extending upwardly from a base of the trench. The method also includes depositing at least two insulating layers into the trench to form a shallow trench isolation structure, wherein an innermost of the insulating layers substantially conforms to the base and the two side walls of the trench and an outermost of the insulating layers spans the side walls of the trench so that a gap is formed between the insulating layers in the trench. The gap creates compressive forces within the shallow trench isolation structure, which in turn creates tensile stress within the surrounding substrate to enhance mobility of the device.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: July 26, 2005
    Assignee: Advanced Micro Devices, Inc.
    Inventors: David Wu, Akif Sultan, Bin Yu
  • Patent number: 6916724
    Abstract: A semiconductor device featuring higher integration and higher speed at the same time, and a manufacturing method for the same are provided. The semiconductor device is constructed by a semiconductor substrate on which a plurality of elements making up, for example, a logic type device, have been formed, a first interlayer insulating film serving as a first insulating film formed on the semiconductor substrate, a plurality of groove patterns provided in the first interlayer insulating film, lower interconnections formed by embedding electroconductive films, which are composed of an electroconductive material, including copper (Cu) or the like, in the groove patterns, and first porous portions that are selectively provided in the portions of the first interlayer insulating film having the lower interconnections formed therein, the portions being in contact with the lower interconnections.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: July 12, 2005
    Assignee: Oki Electric Industry Co., Ltd.
    Inventor: Toru Yoshie
  • Patent number: 6916735
    Abstract: A temporary support layer 2 is formed on a semiconductor substrate 1, and the temporary support layer 2 is provided with a hole 4 that reaches the semiconductor substrate 1. The hole 4 is filled in with a conductor material 5, and by pressurizing the conductor material 5, the conductor material 5 and the semiconductor substrate 1 are pressure-bonded. Thereby, an aerial wiring structure whose bonding strength is improved and that has excellent self-sustainability can be obtained.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: July 12, 2005
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takao Fujikawa, Tetsuya Yoshikawa
  • Patent number: 6913946
    Abstract: A method of making a semiconductor device comprising: providing a semiconductor substrate having a plurality of discrete devices formed therein, and a plurality of metal layers and support layers, the support layers comprising an uppermost support layer and other support layers, and wherein each metal layer has an associated support layer having at least a portion underlying the metal layer, and wherein the plurality of metal layers includes an uppermost metal layer including a sealing pad having an opening therethrough, and a passivation layer having at least one opening therein exposing a portion of the sealing pad including the opening therethrough, and the uppermost support layer having a portion exposed through the opening in the sealing pad; exposing the uppermost support layer to an etching material through the opening in the sealing pad and etching away the support layers; and sealing the opening in the sealing pad.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: July 5, 2005
    Assignee: Aptos Corporation
    Inventor: Charles Lin
  • Patent number: 6908825
    Abstract: The invention relates to a method of making an integrated circuit inductor that comprises a silicon substrate and an oxide layer on the silicon substrate. In one aspect, the method comprises depositing an inductive loop on the oxide layer, and making a plurality of apertures in the oxide layer beneath the inductive loop. The method also comprises providing a plurality of bridges adjacent the apertures and provided by portions of the oxide layer between an inner region within the inductive loop and an outer region of the oxide layer without the inductive loop, the inductive loop being supported on the bridges. The method comprises forming a trench in the silicon substrate beneath the bridges, to provide an air gap between the inductive loop and the silicon substrate.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: June 21, 2005
    Assignee: Institute of Microelectronics
    Inventors: Shuming Xu, Hanhua Feng, Pang Dow Foo, Bai Xu, Uppili Sridhar
  • Patent number: 6908829
    Abstract: A method of forming an air gap intermetal layer dielectric (ILD) to reduce capacitive coupling between electrical conductors in proximity. The method entails forming first and second electrical conductors over a substrate, wherein the electrical conductors are laterally spaced apart by a gap. Then, forming a gap bridging dielectric layer that extends over the first electrical conductor, the gap, and the second electrical conductor. In order to form a bridge from one electrical conductor to the other electrical conductor, the gap bridging dielectric materials should have poor gap filling characteristics. This can be attained by selecting and/or modifying a dielectric material to have a sufficiently high molecular weight and/or surface tension characteristic such that the material does not substantially sink into the gap. An example of such a material is a spin-on-polymer with a surfactant and/or other additives.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: June 21, 2005
    Assignee: Intel Corporation
    Inventors: Makarem A. Hussein, Peter Moon, Jim Powers, Kevin P. O'Brien
  • Patent number: 6905970
    Abstract: A method for making a thin film bulk acoustic-wave resonator (FBAR). First, define the cavity area on a substrate. Secondly, partially etch the patterned cavity area as a presacrificial layer. Thirdly, modify the nature of the presacrificial layer as a sacrificial layer, for example, using oxidization. Fourthly, polish the upper surface of the substrate and form the FBAR structure. Finally, remove the sacrificial layer to form the reflection cavity.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: June 14, 2005
    Assignee: Industrial Technology Research Institute
    Inventors: Tai-Kang Shing, Chih-Chen Lee, Chien-Hsiung Tai
  • Patent number: 6905938
    Abstract: The present invention provides a method for forming low dielectric constant inter-metal dielectric layer. The method includes providing a semiconductor substrate and forming a first dielectric layer on the semiconductor substrate. Conductor structures are formed in the first dielectric layer. The partial first dielectric layer is removed by using the conductor structures as etching mask. A second dielectric layer is formed between the conductor structures, which has a dielectric constant smaller than the first dielectric layer. The second dielectric layer also alternatively has air voids contained therein to reduce dielectric constant.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: June 14, 2005
    Assignee: United Microelectronics Corp.
    Inventors: Ming-Sheng Yang, Chih-Chien Liu
  • Patent number: 6893170
    Abstract: An electro-optic module with an optical coupling efficiency, the module comprising a receptacle assembly, wherein an end of the receptacle assembly is capable of receiving a light guiding element and wherein an opposite end of the receptacle assembly is capable of receiving an optical lens assembly positioned therein the receptacle assembly. An optoelectric package which includes an optoelectronic device is capable of being affixed to the opposite end of the receptacle assembly wherein an optical axis extends from the end to the opposite end of the receptacle assembly such that the light guiding element and the optoelectric device are in communication through a lens included in the optical lens assembly. The optical lens assembly is held fixedly in place against an inward periphery of the receptacle assembly such that a distance between the lens and the optoelectronic device can be adjusted to adjust the optical coupling efficiency.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: May 17, 2005
    Inventors: Phillip J. Edwards, Bradley S. Levin, Oliver W. Northrup, Michael M. O'Toole, Joseph John Vandenberg
  • Patent number: 6890830
    Abstract: A semiconductor device of this invention includes a first interconnect pattern formed on a semiconductor substrate and a second interconnect pattern formed above the first interconnect pattern with an interlayer insulating film sandwiched therebetween. The first interconnect pattern includes a dummy pattern insulated from the first interconnect pattern, and the dummy pattern includes a plurality of fine patterns adjacent to each other and air gaps formed between the adjacent fine patterns.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: May 10, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Eiji Tamaoka, Hideo Nakagawa
  • Patent number: 6887766
    Abstract: A semiconductor device having an interlayer insulation film with a low capacitance and a method of fabricating the same are disclosed. An example semiconductor device having a multi-layered metal wire structure includes first and second interlayer insulation films provided between lower metal wire layers and upper metal wire layers. The example semiconductor device also includes air gaps formed in the first interlayer insulation film at an interlevel between the upper and lower metal wire layers and via holes connecting the upper and lower metal wire layers.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: May 3, 2005
    Assignee: ANAM Semiconductor Inc.
    Inventor: Kwan-Ju Koh
  • Patent number: 6875633
    Abstract: A process for producing an adhered SOI substrate without causing cracking and peeling of a single-crystal silicon thin film. The process consists of selectively forming a porous silicon layer in a single-crystal semiconductor substrate, adding hydrogen into the single-crystal semiconductor substrate to form a hydrogen-added layer, adhering the single-crystal semiconductor substrate to a supporting substrate, separating the single-crystal semiconductor substrate at the hydrogen-added layer by thermal annealing, performing thermal annealing again to stabilize the adhering interface, and selectively removing the porous silicon layer to give single-crystal silicon layer divided into islands.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: April 5, 2005
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Takeshi Fukunaga
  • Patent number: 6846736
    Abstract: An integrated circuit having at least one electrical interconnect for connecting at least two components and a process for forming the same are disclosed. At least two opposing, contoured, merging dielectric surfaces define at least one elongated passageway which has at least one opening. A conductive material then substantially fills the at least one opening and at least one elongated passageway to form at least one electrical interconnect guided by the at least one elongated passageway and extended through the layer of dielectric material along the length to electrically connect at least two of the components of the integrated circuit.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: January 25, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Philip J. Ireland
  • Patent number: 6838355
    Abstract: A method for forming back-end-of-line (BEOL) interconnect structures in disclosed. The method and resulting structure includes etchback for low-k dielectric materials. Specifically, a low dielectric constant material is integrated into a dual or single damascene wiring structure which contains a dielectric material having relatively high dielectric constant (i.e., 4.0 or higher). The damascene structure comprises the higher dielectric constant material immediately adjacent to the metal interconnects, thus benefiting from the mechanical characteristics of these materials, while incorporating the lower dielectric constant material in other areas of the interconnect level.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: January 4, 2005
    Assignee: International Business Machines Corporation
    Inventors: Anthony K. Stamper, Edward C. Cooney, III, Jeffrey P. Gambino, Timothy J. Dalton, John A. Fitzsimmons, Lee M. Nicholson
  • Patent number: 6835631
    Abstract: A method of enhancing inductor performance comprising the following steps. A structure having a first oxide layer formed thereover is provided. A lower low-k dielectric layer is formed over the first oxide layer. A second oxide layer is formed over the lower low-k dielectric layer. The second oxide layer is patterned to form at least one hole there through exposing a portion of the lower low-k dielectric layer. Etching through the exposed portion of the lower low-k dielectric layer and into the lower low-k dielectric layer to from at least one respective air gap within the etched lower low-k dielectric layer. An upper low-k dielectric layer is formed over the patterned second oxide layer. At least one inductor is formed within the upper low-k dielectric layer and over the at least one air gap whereby the performance of the inductor is enhanced.
    Type: Grant
    Filed: November 20, 2003
    Date of Patent: December 28, 2004
    Assignee: Chartered Semiconductor Manufacturing Ltd
    Inventors: Zheng Jia Zhen, Sanford Chu, Ng Chit Hwei, Lap Chan, Purakh Raj Verma
  • Patent number: 6828206
    Abstract: In a method for fabricating a semiconductor device, a silicide material is formed at least on the surface of an area to be silicided. Then, a first RTA (Rapid Thermal Annealing) process is performed to form a first-reacted silicide region. Next, a supplemental silicon layer is formed over the entire surface; and a second RTA process is performed to form a second-reacted suicide region.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: December 7, 2004
    Assignee: Oki Electric Industry Co., Ltd.
    Inventor: Jun Kanamori
  • Patent number: 6825127
    Abstract: In a method of fabricating a microstructure for micro-fluidics applications, a mechanically stable support layer is formed over a layer of etchable material. An anisotropic etch is preformed through a mask to form a pattern of holes extending through the support layer into said etchable material. An isotropic etch is performed through each said hole to form a corresponding cavity in the etchable material under each hole and extending under the support layer. A further layer of depositable material is formed over the support layer until portions of the depositable layer overhanging each said hole meet and thereby close the cavity formed under each hole. The invention permits the formation of micro-channels and filters of varying configuration.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: November 30, 2004
    Assignee: Zarlink Semiconductor Inc.
    Inventors: Luc Ouellet, Heather Tyler
  • Patent number: 6815282
    Abstract: Silicon on insulator (SOI) field effect transistors (FET) with a shared body contact, a SRAM cell and array including the SOI FETs and the method of forming the SOI FETs. The SRAM cell has a hybrid SOI/bulk structure wherein the source/drain diffusions do not penetrate to the underlying insulator layer, resulting in a FET in the surface of an SOI layer with a body or substrate contact formed at a shared contact. FETs are formed on SOI silicon islands located on a BOX layer and isolated by shallow trench isolation (STI). NFET islands in the SRAM cells include a body contact to a P-type diffusion in the NFET island. Each NFET in the SRAM cells include at least one shallow source/drain diffusion that is shallower than the island thickness. A path remains under the shallow diffusions between NFET channels and the body contact. The P-type body contact diffusion is a deep diffusion, the full thickness of the island. Bit line diffusions shared by SRAM cells on adjacent wordlines may be deep diffusions.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: November 9, 2004
    Assignee: International Business Machines Corp.
    Inventors: William R. Dachtera, Rajiv V. Joshi, Werner A. Rausch
  • Publication number: 20040217447
    Abstract: A process is presented for realizing buried microchannels (10) in an integrated structure (1) comprising a monocrystalline silicon substrate (2). The process forms in the substrate (2) at least one trench (4). A microchannel (10) is obtained starting from a small surface port of the trench (4) by anisotropic etching of the trench. The microchannel (10) is then completely buried in the substrate (2) by growing a microcrystalline structure to enclose the small surface port.
    Type: Application
    Filed: December 2, 2003
    Publication date: November 4, 2004
    Applicant: STMicroelectronics, S.r.I
    Inventors: Alessio M. D'arrigo Guiseppe, Rosario C. Spinella, Guiseppe Arena, Simona Lorenti
  • Patent number: 6812160
    Abstract: Methods of forming insulating materials between conductive elements include forming a material adjacent a conductive electrical component comprising: partially vaporizing a mass to form a matrix adjacent the conductive electrical component, the matrix having at least one void within it. Other methods include forming a material between a pair of conductive electrical components comprising: forming a pair of conductive electrical components within a mass and separated by an expanse of the mass; forming at least one support member within the expanse of the mass, the support member not comprising a conductive interconnect; and vaporizing the expanse of the mass to a degree effective to form at least one void between the support member and each of the pair of conductive electrical components. Some embodiments include an insulating material adjacent a conductive electrical component, such material comprising a matrix and at least one void within the matrix.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: November 2, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Werner Juengling, Kirk D. Prall, Ravi Iyer, Gurtej S. Sandhu, Guy Blalock
  • Patent number: 6812113
    Abstract: The device and process include the deposition of polycrystalline germanium in the interconnect spaces between conductive metal elements. The device and process further include the removal of the germanium in order to form air-filled interconnect spaces.
    Type: Grant
    Filed: October 4, 1999
    Date of Patent: November 2, 2004
    Assignee: STMicroelectronics SA
    Inventors: Jerome Alieu, Christophe Lair, Michel Haond
  • Patent number: 6809005
    Abstract: The present invention provides methods of producing trench structures having substantially void-free filler material therein. The fillers may be grown from a liner material such as polysilicon formed along the sidewalls of the trench. Previously formed voids may be healed by exposing the voids and growing epitaxial silicon.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: October 26, 2004
    Assignees: Infineon Technologies AG, International Business Machines Corporation
    Inventors: Rajiv Ranade, Gangadhara S. Mathad, Kevin K. Chan, Subhash B. Kulkarni
  • Patent number: 6794266
    Abstract: A method for forming a trench isolation structure. First, a substrate having at least one trench is provided. The trench is filled with a spin on glass (SOG) layer. Subsequently, a baking is performed on the SOG layer. The SOG layer is etched back to a predetermined depth. Next, a curing is performed on the remaining SOG layer. Finally, an insulating layer is formed on the remaining SOG layer to fill the trench completely.
    Type: Grant
    Filed: December 27, 2002
    Date of Patent: September 21, 2004
    Assignee: Nanya Technology Corporation
    Inventors: Shing-Yih Shih, Chien-Mao Liao, Chang Rong Wu
  • Patent number: 6790760
    Abstract: A method of manufacturing an integrated circuit package such as a BGA package for use with an integrated circuit chip. The integrated circuit package has a substrate formed with a cavity that exposes a lower conductive level in the package so that connections between the integrated circuit chip and the lower conductive level may be formed to reduce the through holes formed in the substrate. As a result, additional signal line interconnections may be included in the substrate circuit package and/or the size of the integrated circuit chip may be decreased. Each of these may be implemented for enhanced electrical performance. The multiple wire bonding tiers in the substrate may also provide greater wire separation that eases wire bonding and subsequent encapsulation processes.
    Type: Grant
    Filed: July 21, 2000
    Date of Patent: September 14, 2004
    Assignee: Agere Systems Inc.
    Inventors: Charles Cohn, Donald Earl Hawk, Jr.
  • Patent number: 6791155
    Abstract: A shallow trench isolation (STI) structure in a semiconductor substrate and a method for forming the same are provided. A trench is formed in a semiconductor substrate. A first dielectric layer is formed on sidewalls of the trench. The first dielectric layer is formed thicker at a top portion of the sidewalls than a bottom portion of the sidewalls and leaving an entrance of the trench open to expose the trench. A second dielectric layer is conformally formed on the first dielectric layer to close the entrance, thus forming a void buried within the trench. Thus, the stress between the trench dielectric layer and the surrounding silicon substrate during thermal cycling can be substantially reduced.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: September 14, 2004
    Assignee: Integrated Device Technology, Inc.
    Inventors: Guo-Qiang (Patrick) Lo, Brian Schorr, Gary Foley, Shih-Ked Lee
  • Patent number: 6790710
    Abstract: In one aspect, the present invention features a method of manufacturing an integrated circuit package including providing a substrate having a first surface, a second surface opposite the first surface, a cavity through the substrate between the first and second surfaces and a conductive via extending through the substrate and electrically connecting the first surface of the substrate with the second surface of the substrate, applying a strip to the second surface of the substrate, mounting a semiconductor die on the strip, at least a portion of the semiconductor die being disposed inside the cavity, encapsulating in a molding material at least a portion of the first surface of the substrate, and removing the strip from the substrate.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: September 14, 2004
    Assignee: ASAT Limited
    Inventors: Neil Robert McLellan, Chun Ho Fan, Edward G. Combs, Tsang Kwok Cheung, Chow Lap Keung, Sadak Thamby Labeeb
  • Patent number: 6790745
    Abstract: A method for manufacturing a semiconductor device comprising of the steps of creating an oxide layer on a first surface of an epitaxial layer having damage layer located at a predetermined depth from the first surface, the damaged layer being in parallel alignment with the first surface. Then, using the oxide layer as a masked, etch the epitaxial layer to create a plurality of pillars, the plurality of pillars being enclosed in a first area of the top surface of the epitaxial layer, the first area having a predefine perimeter and the plurality of pillars being separated from each other by inner trenches and from the perimeter by a perimeter trench, the inner trenches and perimeter trench extend from the first surface to at least the predetermined depth of damaged layer. Form an oxide layer that coats the pillars, fills the perimeter trench and coats the sides and bottoms of the inner trenches prior to removing the oxide layer from at least the sidewalls and bottom of the inner trenches.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: September 14, 2004
    Assignee: JBCR Innovations
    Inventor: Richard A. Blanchard
  • Patent number: 6784051
    Abstract: The present invention provides a method for fabricating a semiconductor device capable of preventing a pattern at an edge area of a wafer from being lifted and acting as a particle source. The present invention includes the steps of: preparing a wafer having a first area and a second area, wherein the first area has lower topology than the second area; forming a target layer on the wafer; and patterning the target layer through a photolithography process so to form a number of first patterns in a line shape at the second area and to form a number of second patterns in a closed loop shape at the first area.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: August 31, 2004
    Assignee: Hynix Semiconductor Inc.
    Inventor: Sung-Kwon Lee
  • Patent number: 6780755
    Abstract: A method of forming a multilevel conductor structure for ULSI circuits is provided. The structure includes a substrate having a plurality of dielectric supports extending from the substrate to support conductor layers. A removable material is deposited progressively on the substrate. An insulating ‘dome’ is formed over the conductor envelope and the material. Openings are provided through the dome for removing the material. The evacuated ‘dome envelope’ is filled with a near-unity dielectric constant gas or liquid at or above atmospheric pressure to enhance heat removal. The openings are sealed to provide a dielectric medium around the conductors within the envelope. Metal conductors within the envelope electrically connect active devices to other active regions as well as to the external environment.
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: August 24, 2004
    Assignee: University of South Florida
    Inventor: Thomas E. Wade
  • Patent number: 6774059
    Abstract: A new method of creating a relatively thick layer of PE silicon nitride. A conventional method of creating a layer of silicon nitride applies a one-step process for the creation thereof. Film stress increases as the thickness of the created layer of PE silicon nitride increases. A new method is provided for the creation of a crack-resistant layer of PE silicon nitride by providing a multi-step process. The main processing step comprises the creation of a relatively thick, compressive film of PE silicon nitride, over the surface of this relatively thick layer of PE silicon nitride is created a relatively thin (between about 150 and 500 Angstrom) layer of tensile stress PE silicon nitride. This process can be repeated to create a layer of PE silicon nitride of increasing thickness.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: August 10, 2004
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Poyo Chuang, Chyi-Tsong Ni
  • Patent number: 6750116
    Abstract: The present invention provides a method for making an asymmetric inner structure in a contact or trench having a first sidewall, second sidewall, and a bottom in a semiconductor layer. A conformal dielectric layer is deposited on the interior surface of the contact or trench covering the first sidewall, second sidewall, and the bottom. A title angle ion implantation process is carried out to implant ions into the dielectric layer on the first sidewall and the bottom, but not the dielectric layer on the second sidewall. Thereafter, the doped dielectric layer on the first sidewall and the bottom is selectively etched away and leaving the un-doped dielectric layer on the second sidewall intact.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: June 15, 2004
    Assignee: Nanya Technology Corp.
    Inventor: Yinan Chen
  • Patent number: 6730571
    Abstract: In accordance with the objectives of the invention a new method is provided for creating air gaps in a layer of IMD. First and second layers of dielectric are successively deposited over a surface; the surface contains metal lines running in an Y-direction. Trenches are etched in the first and second layer of dielectric in an X and Y-direction respectively. The trenches are filled with a layer of nitride and polished. A thin layer of oxide is deposited over the surface of the second layer of dielectric. Openings are created through the thin layer of oxide that align with the points of intersect of the nitride in the trenches in the layers of dielectric. The nitride is removed from the trenches by a wet etch, thereby opening trenches in the layers of dielectric with both sets of trenches being interconnected. The openings in the thin layer of oxide are closed, leaving a network of trenches containing air in the two layers of dielectric.
    Type: Grant
    Filed: October 14, 1999
    Date of Patent: May 4, 2004
    Assignee: Chartered Semiconductor Manufacturing Ltd.
    Inventors: Lap Chan, Cher Liang Cha, Kheng Chok Tee
  • Publication number: 20040061196
    Abstract: In the fabrication of integrated circuits, one specific technique for making surfaces flat is chemical-mechanical planarization. However, this technique is quite time consuming and expensive, particularly as applied to the numerous intermetal dielectric layers—the insulative layers sandwiched between layers of metal wiring—in integrated circuits. Accordingly, the inventor devised several methods for making nearly planar intermetal dielectric layers without the use of chemical-mechanical planarization and methods of modifying metal layout patterns to facilitate formation of dielectric layers with more uniform thickness. These methods of modifying metal layouts and making dielectric layers can be used in sequence to yield nearly planar intermetal dielectric layers with more uniform thickness.
    Type: Application
    Filed: September 30, 2003
    Publication date: April 1, 2004
    Applicant: Micron Technology, Inc.
    Inventor: Werner Juengling
  • Publication number: 20040058506
    Abstract: A semiconductor device comprises a semiconductor substrate having a cavity region inside; a first insulation film formed on the inner wall of the cavity region; a first electrode formed on the inner wall of the first insulation film in the cavity region, and having a hollow cavity inside; a semiconductor region overlying the cavity region and including first semiconductor regions of a first conductivity type and second semiconductor regions of a second conductivity type which are adjacent to each other, said semiconductor region having a bottom surface on which the first electrode is formed via the first insulation film; a second insulation film covering the top surface of the semiconductor region; and a second electrode formed on the semiconductor region via the second insulation film and electrically insulated from the semiconductor region and the first electrode.
    Type: Application
    Filed: August 8, 2003
    Publication date: March 25, 2004
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventor: Yoshiaki Fukuzumi
  • Patent number: 6670257
    Abstract: A method of forming buried cavities in a wafer of monocrystalline semiconductor material with at least one cavity formed in a substrate of monocrystalline semiconductor material by timed TMAH etching silicon; covering the cavity with a material inhibiting epitaxial growth; and growing a monocrystalline epitaxial layer above the substrate and the cavities. Thereby, the cavity is completely surrounded by monocrystalline material. Starting from this wafer, it is possible to form a thin membrane. The original wafer must have a plurality of elongate cavities or channels, parallel and adjacent to one another. Trenches are then excavated in the epitaxial layer as far as the channels, and the dividers between the channels are removed by timed TMAH etching.
    Type: Grant
    Filed: April 7, 2000
    Date of Patent: December 30, 2003
    Assignee: STMicroelectronics S.r.l.
    Inventors: Gabriele Barlocchi, Flavio Villa
  • Patent number: 6656782
    Abstract: The source, drain and channel regions are produced in a silicon layer, completely isolated vertically from a carrier substrate by an insulating layer, and are bounded laterally by a lateral isolation region of the shallow trench type.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: December 2, 2003
    Assignee: STMicroelectronics SA
    Inventors: Thomas Skotnicki, Stéphane Monfray, Alexandre Villaret
  • Patent number: 6629425
    Abstract: A cooling mechanism within an integrated circuit includes an internal pump for circulating thermally conductive fluid within closed loop channels. The cooling channels are embedded within an integrated circuit die, such as in interlevel dielectric layers between metal levels. The channels are formed by engineering deposition of a layer to line trenches and form continuous voids along the trenches. Exemplary heat pumps comprise cavities, formed in communication with the channels, covered by piezoelectric actuators. Preferably, the actuators are wired to act in sequence as a peristaltic pump, circulating the fluid within the channels. The channels are positioned to carry heat from active devices within the integrated circuit, and a heat sink carries heat from the die.
    Type: Grant
    Filed: July 23, 2001
    Date of Patent: October 7, 2003
    Assignee: Micron Technology, Inc.
    Inventor: Venkateshwaran Vaiyapuri
  • Publication number: 20030181018
    Abstract: Systems, devices and methods are provided to improve performance of integrated circuits by providing a low-k insulator. One aspect is an integrated circuit insulator structure. One embodiment includes a solid structure of an insulator material, and a precisely determined arrangement of at least one void formed within the solid structure which lowers an effective dielectric constant of the insulator structure. One aspect is a method of forming a low-k insulator structure. In one embodiment, an insulator material is deposited, and a predetermined arrangement of at least one hole is formed in a surface of the insulator material. The insulator material is annealed such that the low-k dielectric material undergoes a surface transformation to transform the arrangement of at least one hole into predetermined arrangement of at least one empty space below the surface of the insulator material.
    Type: Application
    Filed: March 25, 2002
    Publication date: September 25, 2003
    Applicant: Micron Technology, Inc.
    Inventors: Joseph E. Geusic, Paul A. Farrar, Arup Bhattacharyya
  • Patent number: 6624040
    Abstract: A method for fabricating an increased capacitance metal-insulator-metal capacitor using an integrated copper dual damascene process is described. A first dual damascene opening and a pair of second dual damascene openings are provided in a first dielectric layer overlying a substrate. The first and second dual damascene openings are filled with a first copper layer wherein the filled first dual damascene opening forms a logic interconnect and the filled pair of second dual damascene openings forms a pair of capacitor electrodes. The first dielectric layer is etched away between the pair of capacitor electrodes leaving a space between the pair of capacitor electrodes. The space between the pair of capacitor electrodes is filled with a high dielectric constant material to complete fabrication of a vertical MIM capacitor in the fabrication of an integrated circuit device. The fabrication of the capacitor can begin at any metal layer.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: September 23, 2003
    Assignee: Chartered Semiconductor Manufacturing Ltd.
    Inventors: Chit Hwei Ng, Chaw Sing Ho, John E. Martin
  • Patent number: 6620703
    Abstract: Isolation characteristics of an isolation trench can be enhanced. Elements to be isolated by an isolation trench (STI 2) are formed in active semiconductor regions shown by arrows 30 and 31 on a semiconductor substrate 1. The STI 2 is filled with SiOF.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: September 16, 2003
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Tatsuya Kunikiyo
  • Patent number: 6607952
    Abstract: A method of manufacturing a semiconductor device, includes the steps of forming a disposable gate on a semiconductor substrate in a region where a gate electrode is to be formed, forming a sidewall spacer on a sidewall of the disposable gate, forming a source and drain in the semiconductor substrate using the disposable gate and the sidewall spacer as a mask, forming an interlevel insulating film on the semiconductor substrate so as to cover the disposable gate, planarizing an upper surface of the interlevel insulating film to expose upper surfaces of the disposable gate and the sidewall spacer, removing the disposable gate to form a trench portion having a side surface formed from the sidewall spacer and a bottom surface formed from the semiconductor substrate, depositing a gate insulating film on the semiconductor substrate so as to cover the bottom surface and side surface of the trench portion, forming a gate electrode buried in the trench portion, and removing the sidewall spacer and the gate insulating
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: August 19, 2003
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Atsushi Yagishita, Kazuaki Nakajima
  • Publication number: 20030153116
    Abstract: This invention comprises a process for fabricating a MEMS microstructure in a sealed cavity wherein the etchant entry holes are created as a by-product of the fabrication process without an additional step to etch holes in the cap layer. The process involves extending the layers of sacrificial material past the horizontal boundaries of the cap layer. The cap layer is supported by pillars formed by a deposition in holes etched through the sacrificial layers, and the etchant entry holes are formed when the excess sacrificial material is etched away, leaving voids between the pillars supporting the cap.
    Type: Application
    Filed: December 13, 2002
    Publication date: August 14, 2003
    Inventors: L. Richard Carley, Suresh Santhanam, Hsu Yu-Nu
  • Patent number: 6596606
    Abstract: A method of forming a semiconductor structure which includes a raised source, a raised drain, a gate located between the source and the drain, a first capping layer in communication with at least a portion of the gate and the source, a second capping layer in communication with at least a portion of the gate and the drain, a first portion of a gate oxide region in communication with at least a portion of the gate and the source, a second portion of a gate oxide region in communication with at least a portion of the gate and the drain. The source, the gate, the first capping layer, and the first portion of a gate oxide region define a first gap. The drain, the gate, the second capping layer, and the second portion of a gate oxide region define a second gap. The structure also includes a first junction area located beneath the first gap, the gate and the source and a second junction area located beneath the second gap, the gate and the drain.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: July 22, 2003
    Assignee: Micron Technology, Inc.
    Inventors: Fernando Gonzalez, Chandra Mouli
  • Patent number: 6589861
    Abstract: A method for fabricating a semiconductor device includes sequentially forming a stopping layer, an intermetal dielectric, and a capping layer on an interlayer dielectric, selectively removing the capping layer, the intermetal dielectric, and the stopping layer to partially expose a surface of the interlayer dielectric to form a hole, selectively removing a side of the intermetal dielectric within the hole, depositing a metal film on an entire surface including the hole to form an air gap in a portion where the side of the intermetal dielectric is removed, and planarizing an entire surface of the metal film to expose a surface of the capping layer to form a plurality of metal lines.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: July 8, 2003
    Assignee: Hynix Semiconductor Inc.
    Inventors: Chang Heon Park, Yun Seok Cho
  • Patent number: 6570217
    Abstract: To provide a cavity in the portion of the silicon substrate which lies beneath the channel region of the MOS transistor.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: May 27, 2003
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tsutomu Sato, Ichiro Mizushima, Yoshitaka Tsunashima, Toshihiko Iinuma, Kiyotaka Miyano
  • Publication number: 20030087505
    Abstract: Embodiments of the invention include a method and adaptor apparatus for optically connecting optical fibers of a standard ferrule based parallel multi-mode fiber format plug with photonic devices of a connector sleeve arranged in accordance with a miniature form factor format. The adaptor includes an adaptor jacket having a first end that is optically connected to a second end. The first end is configured to receive a connector plug having optical fibers arranged in a standard ferrule based parallel multi-mode fiber format. The second end is formatted for connection with a miniature form factor connector sleeve having an optical subassembly fitted thereon. Thus, the photonic devices of an optical subassembly arranged in the miniature form factor format can be optically coupled, via the adaptor jacket, to corresponding optical fibers of the connector plug arranged in a standard ferrule based parallel multi-mode fiber format.
    Type: Application
    Filed: January 7, 2002
    Publication date: May 8, 2003
    Inventor: Peter Deane
  • Publication number: 20030049914
    Abstract: A method creates structured cavities with submicrometer dimensions in a cavity layer of a semiconductor device. A processing material that incorporates a swelling agent is deposited on ridges of a working layer that is constructed of ridges and trenches. The processing material expands over the trenches during swelling; and covered cavities thus emerge from the trenches.
    Type: Application
    Filed: August 29, 2002
    Publication date: March 13, 2003
    Inventors: Rainer Leuschner, Egon Mergenthaler
  • Patent number: 6531376
    Abstract: A method of making a semiconductor device (10) having a low permittivity region (24) includes forming a first layer (30/42) over a surface of a trench (20), and etching through an opening (70) in the first layer that is smaller than a width (W2) of the trench to remove a first material (38) from the trench. A second material (44) is deposited to plug the opening to seal an air pocket (40) in the trench. The low permittivity region features air pockets with a high volume because the small size of the opening allows the second material to plug the trench without accumulating significantly in the trench.
    Type: Grant
    Filed: April 17, 2002
    Date of Patent: March 11, 2003
    Assignee: Semiconductor Components Industries LLC
    Inventors: Weizhong Cai, Chandrasekhara Sudhama, Yujing Wu, Keith Kamekona