Abstract: A process for forming fusible links in an integrated circuit includes forming the fusible link in the last metallization layer. The process can be employed in the fabrication of integrated circuits employing copper metallization and low k dielectric materials. The fusible link is formed in the last metallization layer and may be formed simultaneously with the bonding pad areas.

Abstract: A fuse configuration for a semiconductor apparatus is described. The fuse configuration has a semiconductor material disposed underneath the fuse and is made porous by implantation and subsequent etching, so that it provides a thermal insulation. The thermal insulation protects the semiconductor body when the fuse is blown due to a decreased energy requirement for blowing the fuse.

Abstract: An integrated circuit structure for MOS-type devices comprising a silicon substrate of a first conductivity type; a first gate insulating regions selectively placed over the silicon substrate of the first conductivity type; a first polycrystalline silicon layer selectively placed over the silicon substrate of the first conductivity type; a second gate insulating regions selectively placed over the first gate insulating regions and the first polycrystalline silicon layer; a second polycrystalline silicon layer selectively placed over the second gate insulating regions; first buried silicon regions of a second conductivity type, buried within the silicon substrate of the first conductivity type, placed under the first polycrystalline silicon layer and in contact therewith; and second buried silicon regions of the second conductivity type, buried within the silicon substrate of the first conductivity type, placed under the second gate insulating regions, under the second polycrystalline silicon layer and insulat

Abstract: A fusible link for a semiconductor device comprises an insulating substrate and a conductive line pair on the surface of the insulating substrate, with the conductive line pair having spaced ends. A polymer is disposed over the insulating substrate and between the conductive line pair ends. The polymer is capable of being changed from a non-conductive to a conductive state upon exposure to an energy beam. Preferably, the polymer comprises a polyimide, more preferably, a polymer/onium salt mixture, most preferably, a polyaniline polymer doped with a triphenylsufonium salt. The link may further comprise a low k nanopore/nanofoam dielectric material adjacent the conductive line ends.

Abstract: The semiconductor device includes a semiconductor substrate, an insulating layer on the semiconductor substrate wherein a groove is patterned to a predetermined depth in an upper surface of the insulating layer, a fuse layer at sidewalls and on a bottom of the groove, and a wire connected electrically to the fuse layer.

Abstract: A process for creating a fuse structure opening in a stack of materials comprised with overlying dielectric layers, and comprised with an underlying polysilicon layer, to expose a conductive fuse structure, has been developed. The process initiates with a dry etching procedure used to create an initial fuse structure opening in the dielectric layers, using a photoresist shape as an etch mask. Subsequent removal of the photoresist shape results in the completion of the fuse structure opening via in situ etching of the polysilicon layer exposed in the initial fuse structure opening. The isotropic wet etch procedure used for photoresist removal and in situ patterning of polysilicon, avoids polysilicon spacer formation on the sides of the conductive fuse structure, which would have been present with the use of an all dry etch procedure. In addition the wet etch procedure selectively terminates on a thin silicon oxide layer, located on the underlying conductive fuse structure.

Abstract: Disclosed is a method for producing a circuit structure having an insulator layer comprising a porous silicon oxide thin film, which comprises (1) forming a preliminary insulator layer comprising a silicon oxide-organic polymer composite thin film formed on a substrate, which silicon oxide-organic polymer composite thin film comprises a silicon oxide having an organic polymer dispersed therein, (2) forming, in the preliminary insulator layer, a groove which defines a pattern for a circuit, (3) forming, in the groove, a metal layer which functions as a circuit, and (4) removing the organic polymer from the preliminary insulator layer to render the preliminary insulator layer porous, thereby converting the preliminary insulator layer to an insulator layer comprising a porous silicon oxide thin film. By the method of the present invention, the capacitance between mutually adjacent circuit lines (line-to-line capacitance) in the circuit structure can be lowered.

Abstract: A method of forming metal fuses. A conductive layer is formed in a substrate. A dielectric layer is formed over the substrate. The dielectric layer has an opening that exposes a portion of the conductive layer. A metallic layer is formed over the dielectric layer. The metallic layer is patterned to form a metal fuse and a bonding pad. The bonding pad is electrically connected to the conductive layer via the opening. Both the metal fuse and the bonding pad have undercut sidewalls. Spacers are formed on the undercut sidewalls of the metal fuse and the bonding pad. Finally, a passivation layer that exposes the metal fuse and the bonding pad is formed over the substrate.

Abstract: An integrated circuit fuse is formed on a substrate by etching a polysilicon, metal or alloy layer deposited thereon to include a central region, at the end of which are zones with electrical contacts. The central region has at least two first electrically parallel arms. A zone of intersection of the first two arms forms a point for focusing a fusing current which facilitates the fusing of the fuse by increasing local current density flowing through the integrated circuit.

Abstract: A process of making an interconnection structure of Cu FBEOL semiconductor devices that does not rely upon Al-wirebond pads which require additional patterning steps (for Al-via to Cu, Al-pad), comprising:

Abstract: A mostly copper-containing interconnect (126) overlies a semiconductor device substrate (100), and a transitional metallurgy structure (312, 508, 716, 806) that includes an aluminum-containing film (200, 506, 702, 802) contacts a portion of the mostly copper-containing interconnect. In one embodiment, the transitional metallurgy is formed over a portion of a bond pad (128). In an alternative embodiment, the transitional metallurgy includes an energy alterable fuse portion (710) that electrically contacts two conductive regions (712 and 714), and in yet another embodiment, the transitional metallurgy is formed over a copper-containing edge seal portion (809).

Abstract: A method for manufacturing a programmable chalcogenide fuse within a semiconductor device is disclosed. A resistor is initially formed on a substrate. Then, a chalcogenide fuse is formed on top of the resistor. Finally, a conductive layer is deposited on top of the chalcogenide fuse for providing electrical conduction to the chalcogenide fuse.

Abstract: A method of forming aluminum guard structures in copper interconnect structures, used to protect the copper interconnect structures from a laser write procedure, performed to an adjacent copper fuse element, has been developed. The method features forming guard structure openings in an upper level of the copper interconnect structures, in a region adjacent to a copper fuse element. Deposition and patterning of an aluminum layer result in the formation of aluminum guard structures, located in the guard structure openings. The aluminum guard structures protect the copper interconnect structures from the oxidizing and corrosive effects of oxygen, fluorine and water ions, which are generated during a laser write procedure, performed to the adjacent copper fuse element.

Abstract: A method of forming an electrical metal fuse comprising the following steps. A substrate is provided. A first patterned dielectric layer is formed over the substrate. The first patterned dielectric layer having at least one first opening exposing at least a portion of the substrate. A first planarized structure is formed within the at least one first opening. A second patterned dielectric layer is formed over the first planarized structure. The second patterned dielectric layer having a second opening exposing at least a portion of the first planarized structure. A second planarized structure is formed within the second opening whereby the first planarized structure and the second planarized structure comprise the electrical metal fuse. The electrical metal fuse having a middle portion, having a thickness and a width, between two end portions each having a thickness and a width. The thickness and width of the middle portion being less than the respective thickness and width of the end portions.

Abstract: The present invention discloses a method for fabricating a semiconductor device. In a process for forming a contact plug, a pad polycrystalline silicon layer pattern is formed at the presumed contact region, and a contact plug is formed according to a selective epitaxial growth (SEG) method using the pad polycrystalline silicon layer pattern as a seed. Accordingly, a higher contact plug is formed by improving a growth rate of the SEG process, and thus a succeeding process can be easily performed. In the SEG process, a contact property is improved by compensating for a semiconductor substrate damaged in a process for forming an insulating film spacer at the sidewalls of a gate electrode. As a result, the property and yield of the semiconductor device are remarkably improved.

Abstract: The semiconductor device includes a semiconductor substrate, an insulating layer on the semiconductor substrate wherein a groove is patterned to a predetermined depth in an upper surface of the insulating layer, a fuse layer at sidewalls and on a bottom of the groove, and a wire connected electrically to the fuse layer.

Abstract: A process for simultaneously forming a first opening to a copper contact structure, and a deeper, second opening, overlying a fuse structure, has been developed. The process features the use of a barrier metal shape, located on a recessed copper contact structure, providing the needed etch stop during a dry etching procedure used to define a first opening in a composite insulator layer. The low etch rate exhibited by the barrier metal shape, in this dry etching environment provides protection of the recessed copper contact structure during the extended dry etching procedure, which is employed to form a deeper, second opening, in thicker dielectric layers, in a region overlying the fuse structure.

Abstract: A semiconductor fuse structure having a conductive fuse material abutting a first and second conductive line is provided. The fuse of the present invention does not substantially damage the surrounding semiconductor material therefore it can be used with a wide variety of materials including porous, mechanically fragile, low dielectric constant materials and high conductive metals like Cu. Methods of fabricating such a semiconductor fuse structure are also provided herein.

Abstract: A fusible link device and a method of making same. The fusible link device comprising a poly layer having a center undoped portion and two doped end portions. The center undoped portion having a first resistance and the two doped end portions each having a second resistance that is lower than the first resistance. A silicide layer is formed over the poly layer with the silicide layer having a third resistance lower than the second resistance. The silicide layer agglomerating to form an electrical discontinuity within a discontinuity area in response to a predetermined programming potential being applied across the silicide layer, such that the resistance of the fusible link device can be selectively increased. The agglomeration of the silicide layer occurring over the center undoped portion of the poly layer. Contacts are electrically coupled to the two doped poly layer end portions for receiving the programming potential.

Abstract: In a semiconductor device having a fuse and an etching stopper film covering the fuse, an optical window exposing the etching stopper film and a contact hole exposing a conductor pattern are formed simultaneously. By applying a dry etching process further to the etching stopper film, an insulation film covering the fuse is exposed in the optical window.

Abstract: An improved fuse structure in an integrated circuit (IC) structure is made by forming a gate stack comprised of layers of polysilicon and a silicide. Subsequent to the formation of the silicide layer, an etch stop silicon nitride layer is deposited over the silicide layer. The silicon nitride layer is patterned to expose the silicide layer. A soft passivation layer is deposited over the exposed silicide layer. The soft passivation layer has a low thermal conductivity which confines energy in the silicide layer, minimizing the current needed to program the fuse. The inherent ductility of the soft passivation layer prevents the generation of cracks in the surrounding layers.

Abstract: A fuse for semiconductor devices, in accordance with the present invention, includes a cathode formed from a first material, an anode formed from a second material and a fuse link connecting the cathode and the anode and formed from the second material. The second material is more susceptible to material migration than the first material when the fuse is electrically active such that material migration is enhanced in the second material.

Abstract: The present invention relates to a laser fuse. The laser fuse comprises an element comprising a heat conductive material. The fuse also includes an absorption element comprising a material with an adjustable capacity for heat or light absorption that overlays the heat conductive element. The fuse also includes an outer insulating element that overlays and encloses the heat conductive element and the absorption element.

Abstract: A transient fuse (102) and antenna (110) for detecting charge-induced plasma damage in a device (112). When the transient fuse (102) is placed between the antenna (110) and the device (112), only charge-induced damage during a metal clear portion of an etch occurs in device (112). When the transient fuse (102) is placed between ground and both the device (112) and the antenna (110), charge-induced damage occurring during an overetch portion of the etch can be detected in the device (112).

Abstract: In an integrated circuit structure, the improvement comprising a self-passivating Cu-laser fuse characterized by resistance to oxidation and corrosion and improved adhesion in the interface between Cu and metallization lines and Cu and a dielectric cap subsequent to blowing the fuse by an energizing laser, the fuse comprising:

Abstract: Provided are a self-aligned semiconductor fuse structure, a method of making such a fuse structure, and apparatuses incorporating such a fuse structure. The fuse break point, that point at which the electrical link of which the fuse is part is severed by a laser beam, is self-aligned by the use of photolithographically patterned anti-reflective dielectric coatings. The self-alignment allows the size location of the break point to be less sensitive to the laser beam size and alignment. This has several advantages including allowing photolithographic control and effective size reduction of the laser spot irradiating the fuse material and surrounding structure. This permits reduced fuse pitch, increasing density and the efficiency of use of chip area, and results in reduced thermal exposure, which causes less damage to chip. In addition, laser alignment is less critical and therefore less timely, which increases throughput in fabrication.

Abstract: Useful to inhibit reverse engineering, semiconductor devices and methods therefore include formation of two active regions over a substrate region in the semiconductor device. According to an example embodiment, a dopable link, or region, between two heavily doped regions can be doped to achieve a first polarity type, with the two heavily doped regions of the opposite polarity. If dictated by design requirements, the dopable region is adapted to conductively link the two heavily doped regions. A dielectric is formed over the dopable region and extends over a portion of each of the two heavily doped regions to inhibit silicide formation over edges of the dopable region. In connection with a salicide process, a silicide is then formed adjacent the dielectric and formed over another portion of the two heavily doped regions.

Abstract: A metal silicide fuse for a semiconductor device. The fuse includes a conductive region positioned adjacent a common well of a first conductivity type, a terminal region positioned adjacent a well of a second conductivity type, and a narrowed region located between the terminal region and the conductive region and positioned adjacent a boundary between the two wells. Upon applying at least a programming current to the fuse, the fuse “blows” at the narrowed region. The diodes between wells of different conductivity types wells and the Schottky diode or diodes between the remaining portions of the fuse and wells adjacent thereto control the flow of current through the remainder of the fuse and through the associated wells of the semiconductor device. When the fuse has been “blown,” the diodes and Schottky diodes prevent current of a normal operating voltage from flowing through the wells of the semiconductor device.

Abstract: In a semiconductor device having a fuse and an etching stopper film covering the fuse, an optical window exposing the etching stopper film and a contact hole exposing a conductor pattern are formed simultaneously. By applying a dry etching process further to the etching stopper film, an insulation film covering the fuse is exposed in the optical window.

Abstract: A method of fabricating a semiconductor device has the steps of: forming a sacrificial layer having a first trench for exposing a first predetermined area of the substrate on the ESD protecting device region; forming a first impurity layer of a second conductivity type in the first predetermined area of the substrate on the ESD protecting region; patterning the sacrificial layer to form a second trench for exposing a second predetermined area of the substrate on the internal circuit device region and a third trench for exposing a third predetermined area of the substrate on the ESD protecting device region; forming a gate insulating layer on the exposed substrate, and then filling the first trench, the second trench and the third trench with a conductive layer which serves as a dummy gate electrode of the ESD protecting device, a gate electrode of the internal circuit device and a gate electrode of the ESD protecting device respectively; removing the sacrificial layer and then forming a second impurity layer

Abstract: A method is proposed for use to break integrally-connected electrically-conductive traces on a circuited substrate used in TFBGA (Thin & Fine Ball Grid Array) semiconductor packaging technology, so as to make the electrically-conductive traces open-circuited for the implementation of open-circuited testing on the electrically-conductive traces on the substrate. The proposed method is characterized in the forming of a resistively-enlarged point at the terminal of each electrically-conductive trace on the substrate, which can be melted away while leaving each electrically-conductive trace intact simply by applying an electrical current of an adequate magnitude to pass through each electrically-conductive trace. As each electrically-conductive trace is open-circuited, an open-circuited testing procedure can be then performed on the electrically-conductive on the substrate.

Abstract: A semiconductor device with repair fuses is provided, which decrease the fuse pitch and the fuse occupation area without short circuit among the adjoining repair fuses and damage to the semiconductor device itself.

Abstract: A novel fuse structure for a semiconductor integrated circuit device and the method of manufacturing the semiconductor integrated circuit device is disclosed. The fuse structure is comprised of a first interconnection metal layer formed on a semiconductor substrate; an inter-metal dielectric layer formed on the first interconnection metal layer having a via exposing the first interconnection metal layer; a via plug filling up the via; a metal layer for a fuse and a second interconnection metal layer consecutively deposited on the via plug and the inter-metal dielectric layer; and an opening area exposing the metal layer for a fuse is positioned more than twice the thickness of the second interconnection metal layer from the via. With the present invention, a contact failure which can result from a damage to via plug in a subsequent stripping step can be prevented.

Abstract: A semiconductor device having a fuse includes a first insulating layer that has a predetermined metal wire, a second insulating layer that has a heat blocking layer being positioned over the predetermined metal wire, and an upper layer. The upper layer includes a deposition structure having a fuse metal layer and a wiring metal layer. The fuse metal layer has a fuse pattern that is used as a fuse and is exposed via a fuse window in the upper layer. The fuse pattern is electrically connected to the wiring metal layer. The semiconductor device is designed so that the heat blocking layer is larger than the fuse window and is positioned under the fuse metal layer. The semiconductor device is further constructed with the fuse metal layer being formed on the metal wire, thereby preventing limitations in the layout arrangement or in the fabrication process in order to achieve a high degree of integration. A method of manufacturing the above semiconductor device is also described.

Abstract: There is described a semiconductor device having a copper fuse which prevents damage to a silicon substrate beneath the copper fuse, which would otherwise be caused by a laser beam radiated to blow the copper fuse. A light absorbing layer is formed on the copper fuse layer from material whose light absorption coefficient is greater than that of a copper wiring layer. Light absorbed by the light absorbing layer is transmitted, through heat conduction, to the copper wiring layer beneath the light absorbing layer and further to a barrier metal layer beneath the copper wiring layer. Even when the widely-used conventional laser beam of infrared wavelength is used, the copper fuse can be blown. Since a guard layer is formed below the fuse layer, there can be prevented damage to the silicon substrate, which would otherwise be caused by exposure to the laser beam of visible wavelength.

Abstract: A method of forming nano-scale features with conventional multilayer structures, and nano-scale features formed thereby. The method generally entails forming a multilayer structure that includes a polycrystalline layer and at least one constraining layer. The multilayer structure is patterned to form first and second structures, each of which includes the polycrystalline and constraining layers. At least the first structure is then locally heated, during which time the constraining layer restricts the thermal expansion of the polycrystalline layer of the first structure. As a result, stresses are induced in the polycrystalline layer of the first structure, causing substantially two-dimensional grain growth from the edge of the first structure. Sufficient grain growth occurs to produce a third structure which, based on the grain size of the polycrystalline layer, will be a nano-scale structure.

Abstract: In the fuse element structure of the semiconductor device, the first insulating film region is provided in a groove-like manner in the semiconductor substrate. Further, the fuse element is formed on the first insulating film region, and the second insulating film region is formed on the region on the fuse element and the first insulating film. The metal plug is connected to the fuse element, and the surface thereof is exposed to the surface of the second insulating film region. With this structure, the meltdown of the fuse by the laser blow is facilitated, and the area of the fuse is reduced. Thus, as the downsizing of the element is further advanced, it is possible to provide a fuse element structure capable of melting down a fuse without causing an affect on another fuse adjacent to the melted-down fuse with the scattering pieces thereof.

Abstract: A method of forming pad openings and fuse openings over a wafer. A wafer having pads and fuses thereon is provided. A passivation layer and a photoresist layer are sequentially formed over the wafer. A photo-exposure and development operation is conducted to remove the photoresist layer above the pads. An etching operation is conducted to remove the passivation layer above the pads as well as the photoresist layer and a portion of the passivation layer above the fuses. Finally, the photoresist layer is removed.

Abstract: A method of making a fuse and a fuse, together with systems and integrated circuits where the fuse provides benefits, are described. A fuse comprising a conductive material is formed on a substrate. A series of dielectric layers having a composite thickness is formed on the substrate and the fuse. The series of dielectric layers serves to insulate a series of conductive layers from each other. The conductive layers are disposed above portions of the substrate. An opening is formed extending through a passivation layer and the series of dielectric layers. The opening exposes a portion of the fuse. Another dielectric layer is formed on the fuse and the fuse may thereafter be programmed by directing a laser beam onto the fuse through the opening.

Abstract: The semiconductor device comprises: an insulation film 72 having a contact hole 74 which reaches a substrate 10 formed in; an interconnection layer 78 connected to the substrate 10 through the contact hole 74; a blocking layer 80 formed of the same conducting layer as the interconnection layer 78; an insulation film 82 formed on the insulation film 72; and fuses 88 formed on the insulation film 82 in a region where the blocking layer formed. This structure of the semiconductor device makes it possible that the blocking layer 80 for restraining the laser ablation to be formed without complicating the conventional semiconductor device fabrication steps.

Abstract: An electrically activated fuse with a high melting point heater element in series with a low melting point fusible link. The heater element has a higher resistivity and larger cross-sectional area than the fusible link in order to withstand heat that the heater element generates bringing the fusible link to its melting point. Fuse dimensions (width and length) are each between 0.1 and 2.0 microns, with a thermal mass of the heater element being sufficient to melt the fusible link.

Abstract: A sacrificial conductive path formed in an integrated circuit to temporarily couple together semiconductor structures of the integrated circuit. The sacrificial conductive path includes a sacrificial area that severs the electrical continuity when it is removed. The sacrificial conductive path may be used to protect the gate oxide of a capacitive structure from charge related damage during a plasma etch step. The sacrificial structure temporarily couples the conductive layer of the capacitor structure to the substrate to discharge any charge accumulation. The sacrificial area will be removed prior to operation of the integrated device to sever the connection between the gate and the substrate. The sacrificial conductive path may be formed by an interconnect, and the sacrificial area removed by a plasma etch step. The sacrificial conductive path may also be formed by a semiconductor fuse having a sacrificial area that is removed by laser trimming.

Abstract: A fuse for use in an integrated circuit includes a dielectric layer into which a trench or void is etched defined by a top opening and a bottom floor. The trench includes at least one undercut which forms an overhang in the dielectric layer partially shielding the bottom floor. A second or barrier layer deposited onto the dielectric layer is interrupted or non-continuous at the undercut. A third, or electrically conductive layer, is electrically continuous over the fuse. A weak spot in the third layer exists in the lack of structural support by the second layer at the interruption. A further weak spot in the third layer exists in the electrical isolation of the conductor layer, i.e. no leakage current through the barrier layer, at the interruption.

Abstract: A defect removable semiconductor element and the manufacturing method thereof are provided with a protective layer covering fuses exposed at a part of the redundancy memory cell region, the layer being thinner than the one covering the main memory cell region, so that a predetermined fuse is cut off for removing a defect without damaging adjacent fuses even if the amount of energy of laser beam to be applied is greater and the size of the spot to be focused is bigger, thereby improving operational conditions in the energy of the laser beam to be applied and the size of a spot to be focused and the operational reliability in removing a defect.

Abstract: A fuse link redundancy structure to implement redundant circuits within an integrated circuit has an insulating layer over a conductive layer of the fuse link is sufficiently thin and transparent to allow destruction of the conductive layer by an intense laser light. The redundancy structure has a fusible link formed of a layer of a conductive material deposited upon an insulating layer such as field oxide on the semiconductor substrate and connected between the redundant circuits and other circuits present on the integrated circuit. The layer of conductive material is either formed of a metal such as Aluminum or Tungsten, a heavily doped polycrystalline silicon, or an alloy of a metal such as Tungsten and a heavily doped polycrystalline silicon. A hard mask layer is placed upon the layer of conductive material during transistor processing to protect the layer of conductive material during formation of self-aligned sources and drains of transistors of the integrated circuit.

Abstract: The present invention is directed to a method of forming an insulative layer over a fuse link in a semiconductor device that is sufficiently thick to encapsulate the fuse link during laser opening, thereby preventing vaporized metal from re-depositing on the fuse link. The layer is also sufficiently thin to allow the laser to penetrate the insulative layer during laser opening of the fuse. A primary dielectric layer is formed over a metal fuse link, the primary dielectric having a predetermined deposition thickness over the fuse link. The primary dielectric layer is then covered with an etch interrupting layer. The etch interrupting layer is covered with a secondary dielectric layer and a portion of the secondary dielectric layer is then removed, resulting in an interlayer dielectric (ILD) stack formed from the etch interrupting layer and the remaining secondary dielectric layer. The ILD has a selected thickness that is greater than the thickness of the primary dielectric layer.

Abstract: The present invention discloses a semiconductor device and its manufacture by which damages, such as cracks, generated by the heat of melting of a fuse that is employed for isolating a circuit from the other circuits, can be blocked from propagating into other parts of the semiconductor device. A lower protective film formed on an oxide film provided on a substrate, has a width larger than that of the fuse, and blocks the propagation of damages generated at melting of the fuse. A first insulating film formed on the oxide film so as to cover the lower protective film, has two grooves reaching the lower protective film that is formed so as to surround the fuse. The fuse is formed in the region between the two grooves formed in the first insulating film. A second insulating film is formed on the first insulating film so as to cover the fuse, and has grooves connected to the grooves formed in the first insulating film.

Abstract: Integrated circuitry fuse forming methods, integrated circuity programming methods, and related integrated circuitry are described. In one implementation, a first layer comprising a first conductive material is formed over a substrate. A second layer comprising a second conductive material different from the first conductive material is formed over the first layer and in conductive connection therewith. A fuse area is formed by removing at least a portion of one of the first and second layers. In a preferred aspect, an assembly of layers comprising one layer disposed intermediate two conductive layers is provided. At least a portion of the one layer is removed from between the two layers to provide a void therebetween. In another aspect, programming circuitry is provided over a substrate upon which the assembly of layers is provided.

Abstract: The present invention provides a fuse of a semiconductor device and a method of forming a fuse of a semiconductor device. The method of the invention includes forming an underlying metal conductor on a semiconductor substrate, forming an insulating film over the underlying metal conductor, and selectively etching regions of the insulating film. One of the regions of the insulating film is etched to form a via contact region exposing the underlying metal conductor. A second region is etched to form a groove in the insulating film for the fuse metal. Metal is buried within the second etched region of the insulating film and the via contact region to respectively form a fuse metal pattern and a via contact metal layer. The fuse metal pattern can be formed from copper and/or tungsten.

Abstract: An electrically activated fuse with a high melting point heater element in series with a low melting point fusible link. The heater element has a higher resistivity and larger cross-sectional area than the fusible link in order to withstand heat that the heater element generates bringing the fusible link to its melting point. Fuse dimensions (width and length) are each between 0.1 and 2.0 microns, with a thermal mass of the heater element being sufficient to melt the fusible link.