Silicon Oxide Or Glass Patents (Class 438/743)
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Patent number: 12224178Abstract: A method of manufacturing a semiconductor includes: providing a stacked structure comprising a first oxide layer, a second oxide layer, and a metal layer stacked between the first oxide layer and the second oxide layer; patterning the second oxide layer; forming a mask layer on the patterned second oxide layer; introducing a gas mixture to the stacked structure; and performing a pulsing plasma process to the stacked structure through the mask layer to form at least one via running through the first oxide layer, the metal layer, and the second oxide layer.Type: GrantFiled: October 17, 2023Date of Patent: February 11, 2025Assignee: NANYA TECHNOLOGY CORPORATIONInventor: Zhi-Xuan Shen
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Patent number: 12172934Abstract: A method for forming a high temperature coating includes applying carbon powder to a surface of a carbon/carbon (C/C) composite substrate to force the carbon powder into one or more surface voids of the surface of the C/C composite substrate. The carbon powder has a substantially same composition and morphology as a surface portion of the C/C composite substrate. The method includes applying a metal slurry to the surface of the C/C composite substrate following the application of the carbon powder and reacting a metal of the metal slurry with carbon of the carbon powder and carbon of the surface portion of the C/C composite substrate to form a metal-rich antioxidant layer of a metal carbide on the C/C composite substrate.Type: GrantFiled: June 3, 2021Date of Patent: December 24, 2024Assignee: Honeywell International Inc.Inventors: Bahram Jadidian, Mehrad Mehr
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Patent number: 12031910Abstract: Implementations disclosed describe a system including a light source, an optical sensor, and a processing device. The light source directs, during a first time, a probe light into a processing chamber through a window. The light source ceases, during a second time, directing the probe light into the processing chamber through the window. The optical sensor detects, during the first time, a first intensity of a first light. The first light includes a portion of the probe light reflected from the window and a light transmitted from an environment of the processing chamber through the window. The optical sensor detects, during the second time, a second intensity of a second light. The second light includes the light transmitted from the environment of the processing chamber through the window. The processing device determines, using the first intensity and the second intensity, a transmission coefficient of the window.Type: GrantFiled: September 15, 2021Date of Patent: July 9, 2024Assignee: Applied Materials, Inc.Inventors: Patrick Tae, Zhaozhao Zhu, Blake W. Erickson, Chunlei Zhang
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Patent number: 11915968Abstract: The present disclosure relates to a semiconductor structure and a method for manufacturing the same. The method includes: providing a base, at least one shallow trench isolating structure being formed in the base and several active regions arranged at an interval being isolated by the shallow trench isolating structure in the base; forming a first trench in the base, a part of the active regions being exposed in the first trench; forming a first conducting structure in the first trench; forming a first dielectric layer on the base; forming a second trench in the first dielectric layer, the first conducting structure being exposed in the second trench and a width of a top of the second trench being greater than a width of a top of the first trench; and forming a second conducting structure in the second trench.Type: GrantFiled: February 15, 2022Date of Patent: February 27, 2024Assignee: CHANGXIN MEMORY TECHNOLOGIES, INC.Inventor: Wenli Chen
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Patent number: 11908731Abstract: A structure includes a dielectric layer, and a metal line in the dielectric layer. The metal line has a first straight edge and a second straight edge extending in a lengthwise direction of the metal line. The first straight edge and the second straight edge are parallel to each other. A via is underlying and joined to the metal line. The via has a third straight edge underlying and vertically aligned to the first straight edge, and a first curved edge and a second curved edge connecting to opposite ends of the third straight edge.Type: GrantFiled: July 9, 2021Date of Patent: February 20, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Yu-Tse Lai, Ya Hui Chang
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Patent number: 11817322Abstract: A method of manufacturing a semiconductor, comprising: providing a stacked structure comprising a first oxide layer, a second oxide layer, and a metal layer stacked between the first oxide layer and the second oxide layer; forming a mask layer on the second oxide layer; introducing a gas mixture to the stacked structure, wherein the gas mixture comprises at least two hydrocarbon compounds and oxygen; and performing a pulsing plasma process to the stacked structure through the mask layer to pattern the second oxide layer and expose the metal layer through the patterned second oxide layer.Type: GrantFiled: October 28, 2021Date of Patent: November 14, 2023Assignee: NANYA TECHNOLOGY CORPORATIONInventor: Zhi-Xuan Shen
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Patent number: 11776912Abstract: A method for preparing a semiconductor device structure is provided. The method includes forming a first conductive layer over a semiconductor substrate, and forming a first dielectric layer over the first conductive layer. The first conductive layer includes copper. The method also includes etching the first dielectric layer to form a first opening exposing the first conductive layer, and forming a first lining layer and a first conductive plug in the first opening. The first lining layer includes manganese, the first conductive plug includes copper, and the first conductive plug is surrounded by the first lining layer. The method further includes forming a second conductive layer over the first dielectric layer, the first lining layer and the first conductive layer. The second conductive layer includes copper.Type: GrantFiled: February 23, 2022Date of Patent: October 3, 2023Assignee: NANYA TECHNOLOGY CORPORATIONInventor: Kuo-Hui Su
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Patent number: 11749555Abstract: Embodiments of the disclosure relate to an apparatus and method for processing semiconductor substrates. In one embodiment, a processing system is disclosed. The processing system includes an outer chamber that surrounds an inner chamber. The inner chamber includes a substrate support upon which a substrate is positioned during processing. The inner chamber is configured to have an internal volume that, when isolated from an internal volume of the outer chamber, is changeable such that the pressure within the internal volume of the inner chamber may be varied.Type: GrantFiled: December 6, 2019Date of Patent: September 5, 2023Assignee: Applied Materials, Inc.Inventors: Sultan Malik, Srinivas D. Nemani, Qiwei Liang, Adib M. Khan
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Patent number: 11610979Abstract: A method includes etching a silicon layer in a wafer to form a first trench in a first device region and a second trench in a second device region, performing a pre-clean process on the silicon layer, performing a baking process on the wafer, and performing an epitaxy process to form a first silicon germanium region and a second silicon germanium region in the first trench and the second trench, respectively. The first silicon germanium region and the second silicon germanium region have a loading in a range between about 5 nm and about 30 nm.Type: GrantFiled: January 13, 2021Date of Patent: March 21, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventor: Shahaji B. More
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Patent number: 11538691Abstract: A method for the dry removal of a material on a microelectronic workpiece is described. The method includes receiving a workpiece having a surface exposing a target layer composed of silicon and either (1) organic material or (2) both oxygen and nitrogen, and selectively removing at least a portion of the target layer from the workpiece. The selective removal includes exposing the surface of the workpiece to a chemical environment containing N, H, and F at a first setpoint temperature to chemically alter a surface region of the target layer, and then, elevating the temperature of the workpiece to a second setpoint temperature to remove the chemically treated surface region of the target layer.Type: GrantFiled: March 31, 2021Date of Patent: December 27, 2022Assignee: TOKYO ELECTRON LIMITEDInventors: Subhadeep Kal, Nihar Mohanty, Angelique D. Raley, Aelan Mosden, Scott W. Lefevre
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Patent number: 11456177Abstract: A method of manufacturing a semiconductor device is provided. A precursor structure is formed, in which the precursor structure includes a patterned substrate having at least one trench therein, an oxide layer covering the patterned substrate, and a nitride layer on the oxide layer and exposing a portion of the oxide layer in the trench. A first barrier layer and a first gate structure is formed on the oxide layer. A portion of the first barrier layer is removed with an etchant including CF4, C2F6, C3F8, C4F8, F2, NF3, SF6, CHF3, HF, COF2, ClF3 or H2O2 to expose a sidewall of the oxide layer. A second barrier layer is formed on the first gate structure and the oxide layer. A portion of the second barrier layer is removed with the etchant. A second gate structure is formed on the second barrier layer.Type: GrantFiled: September 22, 2020Date of Patent: September 27, 2022Assignee: NANYA TECHNOLOGY CORPORATIONInventors: Jen-I Lai, Chun-Heng Wu, Rou-Wei Wang
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Patent number: 9040430Abstract: A method for stripping an organic mask above a porous low-k dielectric film is provided. A steady state flow of a stripping gas, comprising CO2 and CH4 is provided. The stripping gas is formed into a plasma, wherein the plasma strips at least half the organic mask and protects the porous low-k dielectric film, for a duration of providing the steady state flow of the stripping gas.Type: GrantFiled: June 27, 2013Date of Patent: May 26, 2015Assignee: Lam Research CorporationInventors: John M. Nagarah, Gerardo Delgadino
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Patent number: 9006106Abstract: Methods of removing metal hardmasks in the presence of ultra low-k dielectric films are described. In an example, a method of patterning a low-k dielectric film includes forming a pattern in a metal nitride hardmask layer formed above a low-k dielectric film formed above a substrate. The method also includes etching, using the metal nitride hardmask layer as a mask, the pattern at least partially into the low-k dielectric film, the etching involving using a plasma etch based on SiFx. The etching also involves forming an SiOx passivation layer at least on sidewalls of the low-k dielectric film formed during the etching. The method also includes removing the metal nitride hardmask layer by a dry etch process, where the SiOx passivation layer protects the low-k dielectric film during the removing.Type: GrantFiled: May 8, 2013Date of Patent: April 14, 2015Assignee: Applied Materials, Inc.Inventors: Chia-Ling Kao, Kwang-soo Kim, Sean S. Kang, Srinivas D. Nemani
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Patent number: 8921232Abstract: A method of taper-etching a layer to be etched that is made of a dielectric material and has a top surface. The method includes the steps of: forming an etching mask with an opening on the top surface of the layer to be etched; and taper-etching a portion of the layer to be etched, the portion being exposed from the opening, by reactive ion etching so that a groove having two wall faces intersecting at a predetermined angle is formed in the layer to be etched. The step of taper-etching employs an etching gas containing a first gas contributing to the etching of the layer to be etched and a second gas contributing to the deposition of a sidewall protective film, and changes, during the step, the ratio of the flow rate of the second gas to the flow rate of the first gas so that the ratio increases.Type: GrantFiled: February 25, 2014Date of Patent: December 30, 2014Inventors: Hironori Araki, Yoshitaka Sasaki, Hiroyuki Ito, Shigeki Tanemura
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Patent number: 8906729Abstract: The invention relates to a micro-device with a cavity, the micro-device comprising a substrate, the method comprising steps of: A) providing the substrate, having a surface and comprising a sacrificial oxide region at the surface; B) covering the sacrificial oxide region with a porous layer being permeable to a vapor HF etchant, and C) selectively etching the sacrificial oxide region through the porous layer using the vapor HF etchant to obtain the cavity. This method may be used in the manufacture of various micro-devices with a cavity, i.e. MEMS devices, and in particular in the encapsulation part thereof, and semiconductor devices, and in particular the BEOL-part thereof.Type: GrantFiled: November 9, 2012Date of Patent: December 9, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Greja Johanna Adriana Maria Verheijden, Roel Daamen, Gerhard Koops
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Patent number: 8896129Abstract: A semiconductor device includes a substrate including a circuit region where a circuit element is formed, a multilayer wiring layer that is formed on the substrate and composed of a plurality of wiring layers and a plurality of via layers that are laminated, and an electrode pad that is formed on the multilayer wiring layer. An interlayer insulating film is formed in a region of a first wiring layer that is a top layer of the plurality of wiring layers, in the region the electrode pad and the first circuit region overlapping each other in a planar view of the electrode pad.Type: GrantFiled: February 15, 2013Date of Patent: November 25, 2014Assignee: Renesas Electronics CorporationInventors: Ryo Mori, Kazuki Fukuoka, Naozumi Morino, Yoshinori Deguchi
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Patent number: 8895449Abstract: A method of selectively removing fluorocarbon layers from overlying low-k dielectric material is described. These protective plasma treatments (PPT) are delicate alternatives to traditional post-etch treatments (PET). The method includes sequential exposure to (1) a local plasma formed from a silicon-fluorine precursor followed by (2) an exposure to plasma effluents formed in a remote plasma from a fluorine-containing precursor. The remote plasma etch (2) has been found to be highly selective of the residual material following the local plasma silicon-fluorine exposure. The sequential process (1)-(2) avoids exposing the low-k dielectric material to oxygen which would undesirably increase its dielectric constant.Type: GrantFiled: August 14, 2013Date of Patent: November 25, 2014Assignee: Applied Materials, Inc.Inventors: Lina Zhu, Sean S. Kang, Srinivas D. Nemani, Chia-Ling Kao
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Patent number: 8884405Abstract: An integrated circuit includes a substrate and passivation layers. The passivation layers include a bottom dielectric layer formed over the substrate for passivation, a doped dielectric layer formed over the bottom dielectric layer for passivation, and a top dielectric layer formed over the doped dielectric layer for passivation.Type: GrantFiled: June 29, 2012Date of Patent: November 11, 2014Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Cheng-Chi Chuang, Kun-Ming Huang, Hsuan-Hui Hung, Ming-Yi Lin
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Patent number: 8853094Abstract: A method for manufacturing a semiconductor structure comprising complementary bipolar transistors, wherein for manufacture of a PNP-type structure, an emitter layer having a surface oxide layer is present on top of an NPN-type structure, the emitter layer comprising lateral and vertical surfaces, and wherein for removal of the oxide layer, an ion etching step is applied, wherein for the on etching step a plasma for providing ions is generated in a vacuum chamber by RF coupling and the generated ions are accelerated by an acceleration voltage between the plasma and a wafer comprising the semiconductor structure, and wherein the plasma generation and the ion acceleration are controlled independently from each other.Type: GrantFiled: February 21, 2012Date of Patent: October 7, 2014Assignee: Texas Instruments Deutschland GmbHInventors: Thomas Scharnagl, Berthold Staufer
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Patent number: 8846542Abstract: The invention includes methods for selectively etching insulative material supports relative to conductive material. The invention can include methods for selectively etching silicon nitride relative to metal nitride. The metal nitride can be in the form of containers over a semiconductor substrate, with such containers having upwardly-extending openings with lateral widths of less than or equal to about 4000 angstroms; and the silicon nitride can be in the form of a layer extending between the containers. The selective etching can comprise exposure of at least some of the silicon nitride and the containers to Cl2 to remove the exposed silicon nitride, while not removing at least the majority of the metal nitride from the containers. In subsequent processing, the containers can be incorporated into capacitors.Type: GrantFiled: February 13, 2014Date of Patent: September 30, 2014Assignee: Micron Technology, Inc.Inventors: Kevin R. Shea, Thomas M. Graettinger
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Publication number: 20140273496Abstract: Methods of removing metal hardmasks in the presence of ultra low-k dielectric films are described. In an example, a method of patterning a low-k dielectric film includes forming a pattern in a metal nitride hardmask layer formed above a low-k dielectric film formed above a substrate. The method also includes etching, using the metal nitride hardmask layer as a mask, the pattern at least partially into the low-k dielectric film, the etching involving using a plasma etch based on SiFx. The etching also involves forming an SiOx passivation layer at least on sidewalls of the low-k dielectric film formed during the etching. The method also includes removing the metal nitride hardmask layer by a dry etch process, where the SiOx passivation layer protects the low-k dielectric film during the removing.Type: ApplicationFiled: May 8, 2013Publication date: September 18, 2014Inventors: Chia-Ling Kao, Kwang-soo Kim, Sean S. Kang, Srinivas D. Nemani
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Patent number: 8808564Abstract: Embodiments described herein generally relate to methods for manufacturing flash memory devices. In one embodiment, a method for removing native oxides from a substrate is provided. The method includes transferring a substrate having an oxide layer disposed thereon into a first processing chamber, exposing the substrate to a plasma generated from a cleaning gas mixture, wherein the cleaning gas mixture comprises a hydrogen-containing gas and a fluorine-containing gas, heating the substrate to a temperature sufficient to remove the oxide layer from the substrate, transferring the substrate from the first processing chamber to a second processing chamber without breaking vacuum, and flowing a plasma containing substantially nitrogen-containing radicals into the second processing chamber to expose the substrate to nitrogen containing radicals.Type: GrantFiled: November 8, 2012Date of Patent: August 19, 2014Assignee: Applied Materials, Inc.Inventors: Matthew S. Rogers, Christopher S. Olsen
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Patent number: 8747684Abstract: A method and apparatus for plasma etching a workpiece, such as a semiconductor wafer, including a thin film stack having a top film disposed over a bottom film with an intervening middle film there between. Etch selectivity between the top and bottom films may be as low as between 1:1 and 2:1 and a first carbon-lean gas chemistry is used to etch through the top film, a second carbon-lean gas chemistry is used to etch through the middle film, and the bottom film is etched through by alternating between depositing a polymer passivation on the top film using a carbon-rich gas chemistry and an etching of the bottom film with a third carbon-lean gas chemistry, which may be the same as the first carbon-lean gas chemistry.Type: GrantFiled: August 20, 2010Date of Patent: June 10, 2014Assignee: Applied Materials, Inc.Inventors: Sunil Srinivasan, Jinhan Choi, Anisul H. Khan
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Patent number: 8748322Abstract: A method of etching silicon oxide from a trench is described which allows more homogeneous etch rates across a varying pattern on a patterned substrate. The method also provides a more rectilinear profile following the etch process. Methods include a sequential exposure of gapfill silicon oxide. The gapfill silicon oxide is exposed to a local plasma treatment prior to a remote-plasma dry etch which may produce salt by-product on the surface. The local plasma treatment has been found to condition the gapfill silicon oxide such that the etch process proceeds at a more even rate within each trench and across multiple trenches. The salt by-product may be removed by raising the temperature in a subsequent sublimation step.Type: GrantFiled: July 16, 2013Date of Patent: June 10, 2014Assignee: Applied Materials, Inc.Inventors: Nancy Fung, David T. Or, Qingjun Zhou, Lina Zhu, Jeremiah T. Pender, Srinivas D. Nemani, Sean S. Kang, Sergey G. Belostotskiy, Chinh Dinh
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Patent number: 8734660Abstract: An imaging structure such as a mask or reticle may be fabricated using a patterning layer on an imaging layer. The patterning layer may have substantially different etch properties than the imaging layer. A first etch process may be selective of the patterning layer with respect to a resist layer. A second etch process may be selective of the imaging layer with respect to the patterning layer.Type: GrantFiled: August 20, 2008Date of Patent: May 27, 2014Assignee: Intel CorporationInventors: Jian Ma, Phil Freiberger, Karmen Yung, Frederick Chen, Chaoyang Li, Steve Mak
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Patent number: 8728945Abstract: A method of uniformly shrinking hole and space geometries by forming sidewalls of an ALD film deposited at low temperature on a photolithographic pattern.Type: GrantFiled: November 3, 2011Date of Patent: May 20, 2014Assignee: Texas Instruments IncorporatedInventor: Steven Alan Lytle
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Patent number: 8691704Abstract: The invention includes methods for selectively etching insulative material supports relative to conductive material. The invention can include methods for selectively etching silicon nitride relative to metal nitride. The metal nitride can be in the form of containers over a semiconductor substrate, with such containers having upwardly-extending openings with lateral widths of less than or equal to about 4000 angstroms; and the silicon nitride can be in the form of a layer extending between the containers. The selective etching can comprise exposure of at least some of the silicon nitride and the containers to Cl2 to remove the exposed silicon nitride, while not removing at least the majority of the metal nitride from the containers. In subsequent processing, the containers can be incorporated into capacitors.Type: GrantFiled: May 29, 2013Date of Patent: April 8, 2014Assignee: Micron Technology, Inc.Inventors: Kevin R. Shea, Thomas M. Graettinger
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Patent number: 8642476Abstract: There is provided a method for manufacturing a SiC semiconductor device achieving improved performance. The method for manufacturing the SiC semiconductor device includes the following steps. That is, a SiC semiconductor is prepared which has a first surface having at least a portion into which impurities are implanted. By cleaning the first surface of the SiC semiconductor, a second surface is formed. On the second surface, a Si-containing film is formed. By oxidizing the Si-containing film, an oxide film constituting the SiC semiconductor device is formed.Type: GrantFiled: February 25, 2011Date of Patent: February 4, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Satomi Itoh, Hiromu Shiomi, Yasuo Namikawa, Keiji Wada, Mitsuru Shimazu, Toru Hiyoshi
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Patent number: 8642479Abstract: A method for forming an opening in a semiconductor device is provided, including: providing a semiconductor substrate with a silicon oxide layer, a polysilicon layer and a silicon nitride layer sequentially formed thereover; patterning the silicon nitride layer, forming a first opening in the silicon nitride layer, wherein the first opening exposes a top surface of the polysilicon layer; performing a first etching process, using gasous etchants including hydrogen bromide (HBr), oxygen (O2), and fluorocarbons (CxFy), forming a second opening in the polysilicon layer, wherein a sidewall of the polysilicon layer adjacent to the second opening is substantially perpendicular to a top surface of the silicon oxide layer, wherein x is between 1-5 and y is between 2-8; removing the silicon nitride layer; and performing a second etching process, forming a third opening in the silicon oxide layer exposed by the second opening.Type: GrantFiled: July 14, 2011Date of Patent: February 4, 2014Assignee: Nanya Technology CorporationInventors: Chih-Ching Lin, Yi-Nan Chen, Hsien-Wen Liu
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Patent number: 8592322Abstract: A method of fabricating openings is disclosed. First, a semiconductor substrate having a salicide region thereon is provided. An etch stop layer and at least a dielectric layer are disposed on the semiconductor substrate from bottom to top. Second, the dielectric layer and the etching stop layer are patterned to form a plurality of openings in the dielectric layer and in the etching stop layer so that the openings expose the salicide region. Then, a dielectric thin film covering the dielectric layer, sidewalls of the openings and the salicide region is formed. Later, the dielectric thin film disposed on the dielectric layer and on the salicide region is removed.Type: GrantFiled: June 28, 2012Date of Patent: November 26, 2013Assignee: United Microelectronics Corp.Inventors: Feng-Yi Chang, Pei-Yu Chou, Jiunn-Hsiung Liao, Chih-Wen Feng, Ying-Chih Lin, Po-Chao Tsao
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Patent number: 8580694Abstract: A method of patterning a hard mask layer for defining a deep trench is described. A substrate formed with an isolation structure therein is provided. A hard mask layer is formed over the substrate provided. A patterned photoresist layer is formed over the hard mask layer, having therein a deep-trench opening pattern over the isolation structure. An etching gas not containing hydrogen is used to etch the hard mask layer with the patterned photoresist layer as a mask and thereby transfer the deep-trench opening pattern to the hard mask layer.Type: GrantFiled: August 25, 2011Date of Patent: November 12, 2013Assignee: United Microelectronics Corp.Inventors: Sheng-Jie Hsu, Shin-He Siao
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Patent number: 8535551Abstract: A plasma etching method includes plasma-etching a silicon oxide layer through a mask using a process gas, the process gas containing oxygen gas and a fluorohydrocarbon shown by the formula (1), CxHyFz, wherein x is an integer from 4 to 6, y is an integer from 1 to 4, and z is a positive integer, provided that (y+z) is 2x or less. A contact hole having a very small diameter and a high aspect ratio can be formed in a substantially vertical shape without necking by plasma-etching the silicon oxide layer using a single process gas.Type: GrantFiled: September 26, 2008Date of Patent: September 17, 2013Assignee: Zeon CorporationInventors: Takefumi Suzuki, Tatsuya Sugimoto, Masahiro Nakamura
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Patent number: 8501629Abstract: A method of etching silicon-containing material is described and includes a SiConiâ„¢ etch having a greater or lesser flow ratio of hydrogen compared to fluorine than that found in the prior art. Modifying the flow rate ratios in this way has been found to reduce roughness of the post-etch surface and to reduce the difference in etch-rate between densely and sparsely patterned areas. Alternative means of reducing post-etch surface roughness include pulsing the flows of the precursors and/or the plasma power, maintaining a relatively high substrate temperature and performing the SiConiâ„¢ in multiple steps. Each of these approaches, either alone or in combination, serve to reduce the roughness of the etched surface by limiting solid residue grain size.Type: GrantFiled: December 23, 2009Date of Patent: August 6, 2013Assignee: Applied Materials, Inc.Inventors: Jing Tang, Nitin Ingle, Dongqing Yang
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Patent number: 8497211Abstract: A method of depositing a phosphosilicate glass (PSG) film on a substrate disposed in a substrate processing chamber includes depositing a first portion of the PSG film over the substrate using a high-density plasma process. Thereafter, a portion of the first portion of the PSG film may be etched back. The etch back process may include flowing a halogen precursor to the substrate processing chamber, forming a high-density plasma from the halogen precursor, and terminating flowing the halogen precursor after the etch back. The method also includes flowing a halogen scavenger to the substrate processing chamber to react with residual halogen in the substrate processing chamber, and exposing the first portion of the PSG film to a phosphorus-containing gas to provide a substantially uniform phosphorus concentration throughout the first portion of the PSG film.Type: GrantFiled: June 6, 2012Date of Patent: July 30, 2013Assignee: Applied Materials, Inc.Inventors: Young S. Lee, Anchuan Wang, Lan Chia Chan, Shankar Venkataraman
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Patent number: 8440568Abstract: The etching method includes etching the silicon oxide film by supplying a halogen-containing gas and a basic gas to the substrate so that the silicon oxide film is chemically reacted with the halogen-containing gas and the basic gas to generate a condensation layer; etching silicon by supplying a silicon etching gas, which includes at least one selected from the group consisting of an F2 gas, an XeF2 gas, and a ClF3 gas, to the substrate; and after the etching of the silicon oxide film and the etching of the silicon, heating and removing the condensation layer from the substrate.Type: GrantFiled: March 19, 2010Date of Patent: May 14, 2013Assignee: Tokyo Electron LimitedInventor: Hajime Ugajin
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Patent number: 8420547Abstract: A plasma processing method performed in a plasma processing apparatus including a processing chamber accommodating a substrate in which a plasma is generated; a mounting table mounting the substrate, which is provided in the processing chamber and to which a plasma attraction high frequency voltage is applied; and a facing electrode provided to face the mounting table in the processing chamber, to which a negative DC voltage is applied, the method including: applying a plasma attraction high frequency voltage to the mounting table for a predetermined period of time; and stopping the application of the plasma attraction high frequency voltage to the mounting table. In the plasma processing method, the application of the plasma attraction high frequency voltage and stopping thereof are alternately repeated.Type: GrantFiled: February 17, 2010Date of Patent: April 16, 2013Assignee: Tokyo Electron LimitedInventor: Yoshinobu Ooya
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Patent number: 8318605Abstract: Formation of BPSG surface defects upon exposure to atmosphere is prevented by a plasma treatment method for converting boron and/or phosphorus materials separated from silicon near the surface of the doped glass layer to gas phase compounds. The treatment plasma is generated from a treatment process gas containing one of (a) a fluorine compound or (b) a hydrogen compound.Type: GrantFiled: July 15, 2008Date of Patent: November 27, 2012Assignee: Applied Materials, Inc.Inventors: Chien-Teh Kao, Haichun Yang, Xinliang Lu, Mei Chang
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Patent number: 8314033Abstract: A significantly improved low-k dielectric patterning method is described herein using plasma comprising an oxygen radical source and a silicon source to remove the photo-resist layer.Type: GrantFiled: March 24, 2011Date of Patent: November 20, 2012Assignee: Applied Materials, Inc.Inventors: Yifeng Zhou, Srinivas D. Nemani, Khoi Doan, Jeremiah T. P. Pender
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Patent number: 8299564Abstract: Formation of transistors, such as, e.g., PMOS transistors, with diffusion regions having different depths for equalization of performance among transistors of an integrated circuit is described. Shallow-trench isolation structures are formed in a substrate formed at least in part of silicon for providing the transistors with at least substantially equivalent channel widths and lengths. A series of masks and etches is performed to form first recesses and second recesses defined in the silicon having different depths and respectively associated with first and second transistors. The second recesses are deeper than the first recesses. A silicon germanium film is formed in the first recesses and the second recesses. The silicon germanium film in the second recesses is thicker than the silicon germanium film in the first recesses, in order to increase performance of the second transistor so it is closer to the performance of the first transistor.Type: GrantFiled: September 14, 2009Date of Patent: October 30, 2012Assignee: Xilinx, Inc.Inventors: Yun Wu, Bei Zhu, Zhiyuan Wu, Michael J. Hart
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Patent number: 8282845Abstract: The present invention relates to a method for etching a feature in an etch layer that has a thickness of more than 2 micrometers from an initial contact face for the etchant to an opposite bottom face of the etch layer, at a lateral feature position in the etch layer and with a critical lateral extension at the bottom face. The method includes fabricating, at the lateral feature position on the substrate layer, a mask feature from a mask-layer material, the mask feature having the critical lateral extension. The etch layer is deposited to a thickness of more than 2 micrometers, on the mask feature and on the substrate layer, from an etch-layer material, which is selectively etchable relative to the mask-layer material. Then, the feature is etched in the etch layer at the first lateral position with a lateral extension larger than the critical lateral extension, using an etchant that selectively removes the etch layer-material relative to the mask-layer material.Type: GrantFiled: July 2, 2009Date of Patent: October 9, 2012Assignee: EPCOS AGInventors: Dirk Marteen Knotter, Arnoldus Den Dekker, Ronald Koster, Robertus T. F. Van Schaijk
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Patent number: 8236702Abstract: A semiconductor substrate having an etch stop layer and at least a dielectric layer disposed from bottom to top is provided. The dielectric layer and the etching stop layer is then patterned to form a plurality of openings exposing the semiconductor substrate. A dielectric thin film is subsequently formed to cover the dielectric layer, the sidewalls of the openings, and the semiconductor substrate. The dielectric thin film disposed on the dielectric layer and the semiconductor substrate is then removed while the dielectric thin film disposed on the sidewalls remains.Type: GrantFiled: March 5, 2008Date of Patent: August 7, 2012Assignee: United Microelectronics Corp.Inventors: Feng-Yi Chang, Pei-Yu Chou, Jiunn-Hsiung Liao, Chih-Wen Feng, Ying-Chih Lin, Po-Chao Tsao
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Publication number: 20120178263Abstract: [Problem] To provide a substrate processing apparatus capable of preventing adherence of hydrogen fluoride to an inner surface the like of a chamber. [Means for Solving] An apparatus housing and processing a substrate W in a chamber includes a hydrogen fluoride gas supply path 61 for supplying a hydrogen fluoride gas into a chamber 40, wherein a part or whole of an inner surface of the chamber 40 is formed of Al or Al alloy which has not been subjected to surface oxidation treatment. The chamber 40 includes a lid 52 closing an upper opening of a chamber main body 51, and at least an inner surface of the lid 52 is formed of the Al or Al alloy which has not been subjected to alumite treatment.Type: ApplicationFiled: March 19, 2012Publication date: July 12, 2012Applicant: Tokyo Electron LimitedInventors: Shigeki TOZAWA, Yusuke Muraki, Tadashi Ilno, Daisuke Hayashi
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Patent number: 8177990Abstract: Disclosed is a method of etching a substrate having a layered structure in which a photoresist mask with a pattern, a coating film made of silicon oxide, and an organic film are laminated in that order from the top. Before etching the coating film of silicon oxide, a deposit is deposited on the photoresist mask by using plasma generated from a hydrocarbon gas such as CH4 gas so as to narrow the size of openings in the pattern of the photoresist mask. The pattern of the photoresist mask is well transferred to the organic film through the coating film, and a pattern with openings having a high aspect ratio can be formed in the organic film and toppling of the pattern in the organic film can be prevented. The organic film with the transferred pattern is used as an etch mask for etching the underlying layer.Type: GrantFiled: March 29, 2007Date of Patent: May 15, 2012Assignee: Tokyo Electron LimitedInventors: Ryou Mochizuki, Jun Yashiro
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Patent number: 8153019Abstract: Methods for preventing isotropic removal of materials at corners formed by seams, keyholes, and other anomalies in films or other structures include use of etch blockers to cover or coat such corners. This covering or coating prevents exposure of the corners to isotropic etch solutions and cleaning solutions and, thus, prevents higher material removal rates at the corners than at smoother areas of the structure or film from which material is removed. Solutions, including wet etchants and cleaning solutions, that include at least one type of etch blocker are also disclosed, as are systems for preventing higher rates of material removal at corners formed by seams, crevices, or recesses in a film or other structure. Semiconductor device structures in which etch blockers are located so as to prevent isotropic etchants from removing material from corners of seams, crevices, or recesses in a surface of a film or other structure at undesirably high rates are also disclosed.Type: GrantFiled: August 6, 2007Date of Patent: April 10, 2012Assignee: Micron Technology, Inc.Inventors: Nishant Sinha, J. Neil Greeley
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Patent number: 8129242Abstract: A method of manufacturing a flash memory device having an enhanced gate coupling ratio includes steps of forming a first semiconductor layer on a substrate and forming a semiconductor spacer layer on top of the first semiconductor layer. The semiconductor spacer layer includes a plurality of recesses. The method provides a semiconductor spacer structure which functions to increase the contact area between a floating gate and a control gate of the flash memory device.Type: GrantFiled: May 12, 2006Date of Patent: March 6, 2012Assignee: MACRONIX International Co., Ltd.Inventors: Tian-Shuan Luo, Chun-Pei Wu
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Patent number: 8114781Abstract: A substrate processing method capable of selectively removing a nitride film. Oxygen plasma containing plasmarized oxygen gas is made to be in contact with a silicon nitride film, which is made of SiN, of a wafer to thereby cause the silicon nitride film to be changed to a silicon monoxide film. The silicon monoxide film is selectively etched by hydrofluoric acid generated from HF gas supplied toward the silicon monoxide film.Type: GrantFiled: June 27, 2007Date of Patent: February 14, 2012Assignee: Tokyo Electron LimitedInventors: Eiichi Nishimura, Koichi Yatsuda
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Patent number: 8076248Abstract: The invention includes methods for selectively etching insulative material supports relative to conductive material. The invention can include methods for selectively etching silicon nitride relative to metal nitride. The metal nitride can be in the form of containers over a semiconductor substrate, with such containers having upwardly-extending openings with lateral widths of less than or equal to about 4000 angstroms; and the silicon nitride can be in the form of a layer extending between the containers. The selective etching can comprise exposure of at least some of the silicon nitride and the containers to Cl2 to remove the exposed silicon nitride, while not removing at least the majority of the metal nitride from the containers. In subsequent processing, the containers can be incorporated into capacitors.Type: GrantFiled: January 6, 2010Date of Patent: December 13, 2011Assignee: Micron Technology, Inc.Inventors: Kevin R. Shea, Thomas M. Graettinger
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Patent number: 8062982Abstract: A high yield plasma etch process for an interlayer dielectric layer of a semiconductor device is provided, according to an embodiment of which a dielectric layer is etched with a nitrogen-containing plasma. In this way, the formation of polymers on a backside bevel of a substrate is avoided or substantially reduced. Remaining polymer at the backside bevel can be removed in situ by post-etch treatment. Further, a plasma etching device is provided comprising a chamber, a substrate receiving space for receiving a substrate, a plasma generator for generating a plasma in the chamber and a temperature conditioner for conditioning a temperature at an outer circumferential region of the substrate receiving space and thereby minimizing temperature gradients at a bevel of the wafer.Type: GrantFiled: October 5, 2007Date of Patent: November 22, 2011Assignee: Advanced Micro Devices, IncInventors: Daniel Fischer, Matthias Schaller, Matthias Lehr, Kornelia Dittmar
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Patent number: 8048689Abstract: Various semiconductor devices and methods of testing such devices are disclosed. In one aspect, a method of manufacturing is provided that includes forming a bore from a backside of a semiconductor chip through a buried insulating layer and to a semiconductor device layer of the semiconductor chip. A conductor structure is formed in the bore to establish an electrically conductive pathway between the semiconductor device layer and the conductor structure. The conductor structure may provide a diagnostic pathway.Type: GrantFiled: September 25, 2008Date of Patent: November 1, 2011Assignee: Globalfoundries Inc.Inventors: Liang Wang, Michael R. Bruce
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Patent number: 8012877Abstract: Exemplary embodiments provide a method for fabricating an integrated circuit (IC) device with reduced streak defects. In one embodiment, the IC device structure can be formed having a first pad oxide-based layer on a front side of a semiconductor substrate and having an oxide-nitride-based structure on a backside of the semiconductor substrate. The IC device structure can be etched to remove a nitride-related material from the backside oxide-nitride-based structure, and further to remove the first pad oxide-based layer from the front side of the semiconductor substrate. On the removed front side of the semiconductor substrate a second pad oxide-based layer can be formed, e.g., for forming an isolation structure for device component or circuitry isolation.Type: GrantFiled: November 19, 2008Date of Patent: September 6, 2011Assignee: Texas Instruments IncorporatedInventor: Scott Cuong Nguyen