And Compound Containing Silicon-hydrogen Or Silicon-carbon Bond Patents (Class 502/116)
  • Patent number: 6037296
    Abstract: The invention relates to a catalyst component which is a tract product of reagents comprising silica which has a pore volume which exceeds 2.9 cc/gram and an average pore diameter which exceed 400 Angstroms;a metallocene of a first transition metal, activated by an alumoxane,a contact product of dialkylmagnesium and trialkylsilanol,a second transition metal source which exhibits a hydrogen response which is different from that of the metallocenean olefin of 4 to 20 carbon atoms. This catalyst component is activated by an aluminum alkyl activator.
    Type: Grant
    Filed: April 24, 1998
    Date of Patent: March 14, 2000
    Assignee: Mobil Oil Corporation
    Inventors: John T. T. Hsieh, Sandra D. Schregenberger
  • Patent number: 5985784
    Abstract: A highly effective catalyst system for the polymerization or copolymerization of olefins comprises at least one metallocene as transition-metal compound and at least one aluminum compound of the formula II ##STR1## and/or of the formula (III) ##STR2## where, in the formulae (II) and (III), the radicals R.sup.14 may be identical or different and are an alkyl group, an aryl group, benzyl or hydrogen, and p is an integer from 2 to 50, and at least one aluminum compound of the formula IV ##STR3## where R.sup.15, R.sup.16 and R.sup.17 are identical or different and are a hydrogen atom, an alkyl group, an alkylsilyl group, an alkoxy group, an aryl group, an aryloxy group, an alkenyl group, an arylalkyl group, an alkylaryl group, an arylalkenyl group, a halogen atom or a radical of the formula --OSiR.sup.15 R.sup.16 R.sup.17 where R.sup.15, R.sup.16 and R.sup.17 are as defined in the description.
    Type: Grant
    Filed: February 4, 1998
    Date of Patent: November 16, 1999
    Assignee: Targor GmbH
    Inventors: Andreas Winter, Volker Dolle, Walter Spaleck
  • Patent number: 5965478
    Abstract: A solid catalyst component for polymerization of olefins prepared by reacting a titanium halide, a diester of aromatic dicarboxylic acid and a dialkoxymagnesium having a bulk density of at least 0.25 g/ml and an average particle size of 1 to 100 .mu.m. The average rate of temperature rise from the temperature at which the titanium halide is allowed to come in contact with the dialkoxymagnesium to the temperature at which the reaction is initiated is in a range of from 0.5 to 20.degree. C./min. Such catalyst can further comprise an organic aluminum compound and an organic silicon compound. The use of said catalyst makes it possible to efficiently obtain a polyolefin having a high stereoregularity, a high bulk density and excellent particle properties.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: October 12, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Kenji Goto, Motoki Hosaka, Akira Saito, Tetsuo Ohtsuka
  • Patent number: 5945366
    Abstract: A solid catalyst component (A1) for polymerization of olefins prepared by contact with a solid component (d) obtained by allowing (1) a solid component (a) obtained by allowing (i) a dialkoxymagnesium or diaryloxymagnesium, (ii) a titanium compound and (iii) a diester of aromatic dicarboxylic acid to come in contact with one another and (2) a solid component (b) obtained by allowing (i) a dialkoxymagnesium or diaryloxymagnesium, (ii) a titanium compound, (iii) a diester of aromatic dicarboxylic acid and (iv) a polysiloxane to come in contact with one another, to come in contact with each other, or a solid catalyst component (A2) for polymerization of olefins prepared by allowing said solid component (a) and (3) a solid component (d) obtained by allowing (i) a dialkoxymagnesium or diaryloxymagnesium, (ii) a titanium compound, (iii) a diester of aromatic dicarboxylic acid, (iv) a polysiloxane and (v) an aluminum compound to come in contact with one another, to come in contact with each other.
    Type: Grant
    Filed: April 21, 1997
    Date of Patent: August 31, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Takuo Kataoka, Hidetoshi Umebayashi, Kenji Goto
  • Patent number: 5932510
    Abstract: The present invention provides a solid catalyst component (A) obtained by allowing a dialkoxymagnesium or diaryloxymagnesium, a titanium compound, a diester of phthalic acid and a cyclic or chain polysiloxane to come in contact with one another.Further, the present invention provides a catalyst for polymerization of olefins prepared from the foregoing solid catalyst component (A), an organic aluminum compound and an organic silicon compound.
    Type: Grant
    Filed: May 1, 1997
    Date of Patent: August 3, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Motoki Hosaka, Kenji Goto, Takuo Kataoka, Hayashi Ogawa
  • Patent number: 5919723
    Abstract: A supported catalyst for the (co)polymerization of alpha-olefins is obtained by putting the following products in contact with each other:(A) a metallocene derivative of a metal selected from the group consisting of transition metals and lanthanides, which is in itself capable of promoting the polymerization of alpha-olefins in the presence of or also without suitable activators;(B) an active support containing magnesium, halogen, titanium and smaller quantities of tin;(C) an organometal derivative of aluminium of which at least 50% of the aluminium atoms are bound to at least one alkyl carbon atom.Components (A) and (B) are preferably interacted first to obtain a supported metallocene derivative, which is then put in contact with (C) to obtain the desired catalyst. Alternatively, (B) and (C) are interacted and subsequently put in contact with (A).
    Type: Grant
    Filed: December 30, 1996
    Date of Patent: July 6, 1999
    Assignee: Enichem S.p.A.
    Inventors: Federico Milani, Antonio Labianco, Bruno Pivotto
  • Patent number: 5891817
    Abstract: The present invention provides a catalyst system that exhibits unprecedented catalyst efficiencies and control of desired properties in the polymer product. The catalyst system includes a new generation titanium catalyst in combination with an electron donor described by the formula: ##STR1## wherein R.sub.1 is an alkyl group containing a primary carbon atom attached to the silicon atom; R.sub.2 and R.sub.3 are alkyl or aryl groups; and R.sub.4 is an alkyl group with a primary carbon atom attached to the silicon atom; R.sub.1 and R.sub.4 are the same or different. R.sub.1 and R.sub.4 are preferably chosen from the group consisting of n-propyl, n-butyl and methyl; most preferably n-propyl and n-butyl with R.sub.1 and R.sub.4 being the same or, alternatively, most preferably, R.sub.1 is methyl and R.sub.4 is C.sub.3 or higher. The system has a catalyst efficiency of over 30 kg/g-cat.multidot.h as the Si/Ti mole ratio varies from 4-20 in the system. The system easily achieves efficiencies over 30 kg/g-cat.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 6, 1999
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David John Rauscher
  • Patent number: 5885920
    Abstract: A process for producing a catalyst carrier for an olefin polymerization comprising:(i) passing a mixture to be emulsified comprised of (A) a halogenated magnesium adduct and (B) a dispersion medium through an emulsifying apparatus comprised of (1) a conduit for passage of the mixture to be emulsified, (2) a vibrator element disposed in the conduit and vibrating in the axial direction of the conduit, and (3) a vibration device for giving the vibration movement to the vibrator element; and(ii) quenching the resultant mixture.
    Type: Grant
    Filed: November 22, 1995
    Date of Patent: March 23, 1999
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Hirotoshi Takahashi, Yasushi Kuroda, Shinya Waki, Hisayoshi Yanagihara, Koichi Sekiya
  • Patent number: 5858903
    Abstract: Catalysts consisting ofA) an alcoholate of the rare earths, a carboxylate of the rare earths, a complex compound of the rare earths with diketones and/or an addition compound of the halides of the rare earths with an oxygen or nitrogen donor compound,B) an aluminium trialkyl, a dialkyl aluminium hydride and/or an alumoxane,C) another Lewis acid andD) an inert, particulate inorganic solid with a specific surface of greater than 10 m.sup.2 /g (BET) and a pore volume of 0.3 to 15 ml/gare eminently suitable for the polymerization of conjugated dienes, more particularly butadiene, in the gas phase.
    Type: Grant
    Filed: September 18, 1997
    Date of Patent: January 12, 1999
    Assignee: Bayer AG
    Inventors: Gerd Sylvester, Hugo Vernaleken
  • Patent number: 5854164
    Abstract: A solid catalyst component (A) for olefin polymerization comprising Mg, Ti, a halogen and a cyclic organic nitrogen compound (C), a solid catalyst comprising the solid catalyst component and an organoaluminum compound, and a process for producing an olefin polymer with the catalyst.According to the present invention, there can be provided an olefin polymerization catalyst having a high catalyst activity per titanium enough to make the removal of catalyst residues unnecessary and a process for producing an olefin polymer having a low content of low molecular weight component with the catalyst.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: December 29, 1998
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hiroyuki Shiraishi, Eiji Nakaishi, Takahiro Hino, Akio Imai
  • Patent number: 5824618
    Abstract: A catalyst component is disclosed for use in the homo- or copolymerization of olefinic hydrocarbons. The catalyst component is comprised of a first compound of the formula M.sup.1 (OR.sup.1).sub.p R.sup.2.sub.q X.sup.1.sub.4-p-q, M.sup.1 being titanium a second compound of the formula M.sup.2 (OR.sup.3).sub.m R.sup.4.sub.n X.sup.2.sub.z-m-n, with M.sup.2 being a metal of Groups Ia-IIIa or IIb of the Periodic Table, and a third compound which is an organocyclic compound having two or more conjugated double bonds. A process is also disclosed for the production of hydrocarbon polymers in which the above catalyst component is combined with a modified organoaluminum compound to form a catalyst composition capable of providing controlled molecular weight, wide distribution thereof and other desirable qualities in the polymer product.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: October 20, 1998
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Yoshio Tajima, Naoki Kataoka, Yosuke Numao, Takashi Seki, Kazuo Matsuura
  • Patent number: 5798314
    Abstract: A supported catalyst component for an olefin polymerization catalyst consisting essentially of a solid particulate support and a magnesium halide; and an olefin polymerization catalyst consisting essentially of a solid particulate support and a magnesium halide, a Group 4 or 5 transition metal compound, and a Group 2 or 13 organometallic compound, and wherein a majority of particles of the solid particulate support are in the form of an agglomerate of subparticles.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: August 25, 1998
    Assignee: The Dow Chemical Company
    Inventors: Lee Spencer, Marc A. Springs
  • Patent number: 5773537
    Abstract: Catalyst systems of the Ziegler-Natta type contain, as active componentsa) a titanium-containing solid component in whose preparation a titanium compound, a compound of magnesium, a halogenating agent and an electron donor component are used,b) an aluminum compound andc) as a further electron donor component, an organosilicon compound of the formula (I)R.sup.1 R.sup.2 Si(OR.sup.3).sub.2 (I)where R.sup.1 is C.sup.1 -C.sub.10 -alkyl or C.sub.3 -C.sub.8 -cycloalkyl, excluding sec-butyl, R.sup.2 is sec-butyl and R.sup.3 is C.sub.1 -C.sub.8 -alkyl. The catalyst systems are particularly suitable for the preparation of polymers of C.sub.2 -C.sub.10 -alk-1-enes.
    Type: Grant
    Filed: December 28, 1995
    Date of Patent: June 30, 1998
    Assignee: BASF Aktiengesellschaft
    Inventors: Patrik Mueller, Klaus-Dieter Hungenberg, Juergen Kerth, Ralf Zolk
  • Patent number: 5773535
    Abstract: Catalyst systems of the Ziegler-Natta type comprising as active constituentsa) a titanium-containing solid component prepared using a titanium compound, a compound of magnesium, a halogenating agent and an electron donor component,b) an aluminum compound andc) as further electron donor component, an organosilicon compound of the formula (I)R.sup.1 R.sup.2 si(OR.sup.3).sub.2 (I)in whichR.sup.1 is a C.sub.1 -C.sub.10 -alkyl radical or a C.sub.3 -C.sub.8 -cycloalkyl radical, R.sup.2 is a 2,4,4,6,6-pentamethylheptyl radical andR.sup.3 is a C.sub.1 -C.sub.8 -alkyl radical,are particularly suitable for the preparation of polymers of C.sub.2 -C.sub.10 -alk-1-enes.
    Type: Grant
    Filed: March 10, 1997
    Date of Patent: June 30, 1998
    Assignee: BASF Aktiengesellschaft
    Inventors: Holger Friedrich, Stephan Huffer, Roland Hingmann
  • Patent number: 5744414
    Abstract: The present invention relates to a process for the preparation of a solid catalytic component of a catalyst of Ziegler-Natta type, comprising contacting (i) at least one compound (A) of a transition metal (TM) with (ii) a solid product (B) comprising a magnesium compound and having a reducing power for the transition metal (TM), in the presence of (iii) at least one olefin under conditions such that the olefin at least partially polymerizes during the contacting. The solid catalytic component is particularly useful for producing ethylene (co-)polymers in a gas phase process and for improving the statistical distribution of the comonomer in the copolymer structure.
    Type: Grant
    Filed: June 28, 1994
    Date of Patent: April 28, 1998
    Assignee: BP Chemicals Limited
    Inventor: Charles Jenny
  • Patent number: 5744678
    Abstract: An oligomerization catalyst according to the invention comprises a nickel compound (A); an organophosphoric compound (B); an organoaluminum compound (C); and a compound of the group consisting of carbon-halogen bond-containing compounds, oxoacid and salts thereof, sulfonic acid and derivatives thereof, and compounds of any of the formulae QX.sup.4.sub.n, QR.sub.n, QR'.sub.n, QX.sup.4.sub.1 R.sub.m, QX.sup.4.sub.1 R'.sub.m, QR.sub.1 R'.sub.m, Q.sup.1 (BR.sub.4).sub.p and R"(BR.sub.4) wherein Q is an element of the group consisting of Mg, Ti, Zr, B and Sn, Q.sup.1 is an element of the group consisting of Li, Na, K, Ca and Zn, X.sup.4 is a halogen or hydrogen atom, R is a C.sub.1 -C.sub.12 hydrocarbon group, R' is a C.sub.1 -C.sub.12 oxygen-containing hydrocarbon group, R" is a C.sub.1 -C.sub.20 hydrocarbon group or an ammonium group, n is a valence of Q, l, m is a natural member that satisfied n=l+m, and p is a valence of Q.sup.1. This catalyst is useful for the production of alpha-olefinic oligomers.
    Type: Grant
    Filed: November 1, 1996
    Date of Patent: April 28, 1998
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Fuyuki Aida, Takashi Nakano, Yoshio Tajima, Kazuo Matsuura
  • Patent number: 5693583
    Abstract: A catalyst composition for copolymerizing ethylene and alpha-olefins is prepared by treating a silica carrier, in a non-polar hydrocarbon solvent, with a dialkyl magnesium compound, a halogen-containing compound and titanium tetrachloride, to form a catalyst precursor and activating the precursor with dimethylaluminum chloride.Also disclosed is a process for copolymerizing ethylene and alpha-olefins in the presence of the catalyst of the invention. The polymer products have multimodal molecular weight distributions unlike unimodal molecular weight distributions of polymers prepared with similar catalyst precursors but activated with different alkylaluminum activators, e.g., triethylaluminum or trimethylaluminum.
    Type: Grant
    Filed: February 11, 1997
    Date of Patent: December 2, 1997
    Assignee: Mobil Oil Corporation
    Inventors: Robert O. Hagerty, Per K. Husby, Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin
  • Patent number: 5684173
    Abstract: An organosilicon compound represented by formula (I) ##STR1## wherein R.sup.1 and R.sup.2 which may be the same or different, each represents an alkyl group having 1 to 3 carbon atoms. The organosilicon compound is used as en effective electron donor ingredient of a Ziegler-Natta catalyst for olefin polymerization.
    Type: Grant
    Filed: January 31, 1995
    Date of Patent: November 4, 1997
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Motoki Hosaka, Kenji Goto, Masahiko Matsuo
  • Patent number: 5670439
    Abstract: A vanadium-containing catalyst system particularly suited to the polymerization of olefin polymers. The catalyst system includes a supported, first catalyst component prepared by contacting silica with hexaalkyldisilazane and thereupon with (1) a compound or complex which includes at least one carbon to magnesium covalent bond and (2) a compound which includes at least one carbon to Group 13 metal covalent bond. The sequence of contact of the silica with compound or complex (1) and compound (2) is optional. However, unless the compound or complex (1) and the compound (2) contact the silica simultaneously, the product of this contact is next contacted with whichever of compound (1) or (2) does not initially contact the silica. The product of the step of contacting with compounds (1) and (2) is washed and then contacted with a vanadium compound which includes at least one halogen atom. Finally, the product of the vanadium compound contacting step is contacted with an alcohol.
    Type: Grant
    Filed: January 5, 1996
    Date of Patent: September 23, 1997
    Assignee: Quantum Chemical Corporation
    Inventors: Linda N. Winslow, Raghu K. Menon
  • Patent number: 5661095
    Abstract: A catalyst component useful in the polymerization of olefins which includes a support formed of a copolymer of an olefin and a silane monomer having at least one unsaturated hydrocaryl substitutent. A process for making the catalyst component as well as a catalyst composition which includes the catalyst component is also set forth.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: August 26, 1997
    Assignee: Quantum Chemical Corporation
    Inventors: Craig C. Meverden, Emory A. Ford
  • Patent number: 5661097
    Abstract: A supported catalyst component for an olefin polymerization catalyst comprising a solid particulate support, a magnesium halide, and optionally a Group 4 or 5 transition metal compound, a Group 2 or 13 organometal compound, and an electron donor, wherein a majority of particles of the solid particulate support is in the form of an agglomerate of subparticles. A process for preparing this supported catalyst component. A catalyst composition comprising this catalyst component and a cocatalyst. An olefin polymerization process using such a catalyst composition.
    Type: Grant
    Filed: August 12, 1994
    Date of Patent: August 26, 1997
    Assignee: The Dow Chemical Company
    Inventors: Lee Spencer, Marc A. Springs
  • Patent number: 5644008
    Abstract: Olefin is polymerized using a catalyst comprising a solid catalyst component and an organometallic compound, the solid catalyst component being prepared by reacting 1 a reaction product obtained by reacting the reaction product of Si oxide and/or Al oxide and Ti compound or both Ti compound and V compound (Ti.V component) with organic Al compound, with 2 a reaction product obtained by the reaction of Mg halide, a compound of the general formula Me(OR).sub.n X.sub.z-n and Ti.V component (optional component), and further reacting the reaction product of the above 1 and 2 with 3 a compound of the general formula R.sub.p Si(OR).sub.q X.sub.4-p-q.
    Type: Grant
    Filed: October 23, 1995
    Date of Patent: July 1, 1997
    Assignee: Nippon Oil Company, Limited
    Inventors: Akira Sano, Takeichi Shiraishi, Hiroyuki Shimizu, Kunihiro Suzuki, Kazuo Matsuura
  • Patent number: 5629390
    Abstract: A method for producing a polyolefin in the presence of a catalyst comprising a transition metal compound and an organometallic compound, wherein a catalyst system is used which comprises: (A) a solid catalyst component prepared by reacting a uniform solution containing (I) at least one member selected from the group consisting of metal magnesium and a hydroxylated organic compound, and oxygen-containing organic compounds of magnesium, (II) an electron donative compound and (III) an oxygen-containing organic compound of titanium, with (IV) at least one aluminum halide compound to obtain a solid product, adding to this solid product (V) at least one compound selected from the group consisting of oxygen-containing organic compounds of one or more transition metals of Group IVa of the Periodic Table, and then treating the mixture with (VI) an aluminum halide compound, and (B) at least one catalyst component selected from the group consisting of organoaluminum compounds.
    Type: Grant
    Filed: May 16, 1996
    Date of Patent: May 13, 1997
    Assignee: Tosoh Corporation
    Inventors: Sadaki Nishimura, Yutaka Naito, Toshikazu Chikusa, Mitsuhiro Mori, Yozo Kondo
  • Patent number: 5610246
    Abstract: A new catalyst useful in the polymerization of at least one olefin is disclosed. The catalyst comprises the product obtained by contacting silica, in random order, with (1) at least one hydrocarbon soluble magnesium-containing compound; and (2) a first modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides and mixtures thereof followed by a second modifying compound selected from the group consisting of halides having the structural formula SiH.sub.r X.sup.2.sub.s, where X.sup.2 is halogen; r is an integer of 1 to 3; and s is an integer of 1 to 3 with the proviso that the sum of r and s is 4, a hydrogen halide and mixtures thereof. The product of this step is contacted with a first titanium-containing compound having the structural formula Ti(OR).sub.m X.sub.n, where R is hydrocarbyl or cresyl; X is halogen; m is an integer of 1 to 4; and n is 0 or an integer of 1 to 3, with the proviso that the sum of m and n is 4.
    Type: Grant
    Filed: February 5, 1996
    Date of Patent: March 11, 1997
    Assignee: Quantum Chemical Corporation
    Inventors: Charles K. Buehler, Albert P. Masino
  • Patent number: 5608018
    Abstract: An .alpha.-olefin polymerization catalyst system having so high a catalytic activity and stereoregularity that the catalyst residue and amorphous polymer need not be removed and a process for producing an.alpha.-olefin polymer using the catalyst system, said catalyst system consisting essentially of:(A) a trivalent titanium compound-containing solid catalyst component prepared by reducing a titanium compound, represented by the general formula Ti(OR.sup.1).sub.a X.sub.4-a in which R.sup.1 represents a hydrocarbon group having 1 to 20 carbon atoms; X represents a halogen atom; and a represents a numeral satisfying 0<a.ltoreq.
    Type: Grant
    Filed: November 30, 1994
    Date of Patent: March 4, 1997
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Takeshi Ebara, Teruyosi Kiyota, Akio Imai
  • Patent number: 5607655
    Abstract: A generally dipyramidal-shaped catalyst precursor is prepared by dissolving magnesium dichloride and a suitable alcohol in a suitable solvent and then cooling to obtain a precipitate of the desired shape. The use of the precursor to prepare catalysts and the use of the catalysts to prepare polymers is also disclosed.
    Type: Grant
    Filed: March 6, 1995
    Date of Patent: March 4, 1997
    Assignee: Phillips Petroleum Company
    Inventors: Joel L. Martin, Gil R. Hawley
  • Patent number: 5604171
    Abstract: Catalytic composition which may be used for the polymerization of alpha-olefins, comprising:(a) a solid catalyst comprising on titanium trichloride (TiCl.sub.3),(b) a non-halogen-containing cocatalyst comprising at least one non-halogen-containing organoaluminium compound,characterized in that the non-halogen-containing cocatalyst additionally contains at least one aminoalane containing no active hydrogen.Such a catalytic system may additionally contain a tertiary constituent chosen from oxygenated organosilicon compounds.
    Type: Grant
    Filed: November 4, 1994
    Date of Patent: February 18, 1997
    Assignee: Solvay (Societe Anonyme)
    Inventors: Herve Collette, Sabine Pamart
  • Patent number: 5550094
    Abstract: A catalyst composition for copolymerizing ethylene with alpha-olefins is prepared by supporting a magnesium compound and a titanium compound on a solid, inert porous carrier, and activating the precursor with a mixture of dimethylaluminum chloride and a trialkylaluminum compound. Products with a bimodal molecular weight distribution are produced which are free of alpha-olefin oligomers.
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: August 27, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Ahmed H. Ali, Vaseem Firdaus, Tomas A. Geoghegan, Yury V. Kissin, Robert I. Mink
  • Patent number: 5547912
    Abstract: A solid catalyst component for polymerizing olefins, which can provide a streoregular polymer having a low density of 0.900 to 0.906 g/ml at a high yield and a low RDS and which can prepare the polymer containing less fine powders. The solid catalyst component is prepared using substances (a) to (d) and optionally substance (e):(a) a dialkoxymagnesium represented by Mg(OR.sup.1).sub.2, wherein R represents a straight chain or branched chain alkyl group or an aryl group;(b) an aluminium compound represented by Al(OR.sup.2).sub.n X.sup.1.sub.3-n, wherein R.sup.2 represents a straight chain or branched chain alkyl group; X.sup.1 represents a halogen atom, and n is 0 or an integer of 1 to 3;(c) titanium tetrachloride;(d) a diester of dicarboxylic acid; and(e) a dimethyl polysiloxane.
    Type: Grant
    Filed: January 31, 1995
    Date of Patent: August 20, 1996
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Takuo Kataoka, Kenji Goto
  • Patent number: 5534472
    Abstract: A vanadium-containing catalyst system particularly suited to the polymerization of blow moldable olefin polymers. The catalyst system includes a supported, first catalyst component prepared by contacting preheated silica, with (1) a compound or complex which includes at least one carbon to magnesium covalent bond and (2) a compound which includes at least one carbon to Group III metal covalent bond. The sequence of contact of the silica with compound or complex (1) and compound (2) is optional. However, unless the compound or complex (1) and the compound (2) contact the silica simultaneously, the product of this contact is next contacted with whichever of compound (1) or (2) does not initially contact the silica. The product of the step of contacting with compounds (1) and (2) is contacted with a vanadium compound which includes at least one halogen atom. Finally, the product of the vanadium compound contacting step is contacted with an alcohol.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: July 9, 1996
    Assignee: Quantum Chemical Corporation
    Inventors: Linda N. Winslow, Douglas D. Klendworth, Raghu Menon, Michael W. Lynch, Garry L. Fields, Kenneth W. Johnson
  • Patent number: 5506184
    Abstract: A catalyst composition for olefin polymerization and copolymerization which contains a transition metal complex with a bidentate or a tridentate ligand and a cocatalyst mixture containing dialkylaluminum halide and dialkylmagnesium.The transition metal complexes with bidentate ligands L have the empirical formula LMX.sub.2, LMXY or L.sub.2 M where M is Ti, V, Zr or Hf; X is an alkoxy group, an aryloxy group, or a halogen atom; Y is a mono- or double-bonded ligand different from X.The bidentate L ligands are described by general formulasZ--R--Z OR Z--R--W--R--Zwhere R is an alkylene group, a cycloalkylene group, an arylene group (unsubstituted or alkyl-substituted) or an alkylarylene group; W is CH.sub.2, O, S, N--R', or SiR'.sub.2 where R' is an alkyl or an aryl group; and Z is an oxygen atom, a sulfur atom, an N--H group or a C(.dbd.O)--O group.
    Type: Grant
    Filed: June 22, 1994
    Date of Patent: April 9, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Yury V. Kissin, Robert I. Mink
  • Patent number: 5498770
    Abstract: A catalyst for the polymerization of olefins comprising (A) a solid catalyst component essentially containing magnesium, titanium, an electron donor compound, and a halogen which is prepared by contacting a magnesium compound, a titanium halide compound, and an electron donor compound, (B) an organoaluminum compound, and (C) an organosilicon compound and a process for polymerizing an olefin using the same are disclosed, the organosilicon compound (C) being represented by formula (I): ##STR1## wherein R.sup.1 and R.sup.2, which may be the same or different, each represents an alkyl group having from 1 to 3 carbon atoms; R.sup.3 and R.sup.4, which may be the same or different, each represents an alkyl group having from 1 to 3 carbon atoms, or a halogen atom; and m and n each represents 0 or an integer of 1 or 2. A polyolefin having high stereoregularity and broad molecular weight distribution can be obtained in high yield.
    Type: Grant
    Filed: September 20, 1994
    Date of Patent: March 12, 1996
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Motoki Hosaka, Kenji Goto, Masahiko Matsuo
  • Patent number: 5496782
    Abstract: Catalyst system comprising an ionic metallocene derived from a transition metal, a catalytic solid containing an element of group IVB, magnesium and a halogen, and an aluminium derivative.Process for preparing this catalyst system, according to which a mixture of a neutral metallocene and of the catalytic solid is prepared, the mixture thus obtained is placed in contact with an aluminium derivative and an ionizing agent is added to it.Process for (co)polymerization of an olefin, according to which a mixture of the neutral metallocene and of the catalytic solid is prepared, the mixture thus obtained is placed in contact with an aluminium derivative and the olefin, and the ionizing agent is added to it.
    Type: Grant
    Filed: December 8, 1993
    Date of Patent: March 5, 1996
    Assignee: Solvay (Socie/ te/ Anonyme)
    Inventor: Nicola Zandona
  • Patent number: 5494872
    Abstract: A novel catalyst and solid catalyst component useful for preparing polyolefins having a broad molecular weight distribution and high stereoregularity.
    Type: Grant
    Filed: July 27, 1994
    Date of Patent: February 27, 1996
    Assignee: Toho Titanium Company, Ltd.
    Inventors: Motoki Hosaka, Minoru Terano, Kazuhiro Ishii
  • Patent number: 5489634
    Abstract: A method for producing a stereospecific polyolefin in the presence of a catalyst comprising a transition metal compound and an organometallic compound, wherein a catalyst system is used which comprises (A) a solid catalyst component prepared by reacting a homogeneous solution containing (i) at least one member selected from the group consisting of metal magnesium and a hydroxylated organic compound, and oxygen-containing organic compounds of magnesium, (ii) an oxygen-containing organic compound of aluminum and (iii) an oxygen-containing organic compound of titanium, with (iv) at least one aluminum halide compound to obtain a solid product, and further reacting to this solid product, (v) an electron-donative compound and (vi) a titanium halide compound, (B) at least one member selected from the group consisting of organometallic compounds of Groups IA, IIA, IIB, IIIB and IVB of the Periodic Table, and (C) an oxygen-containing organic compound of silicon which has no aromatic substituent and which has at least
    Type: Grant
    Filed: July 27, 1994
    Date of Patent: February 6, 1996
    Assignee: Tosoh Corporation
    Inventors: Daiji Hara, Morihiko Sato, Mitsuhiro Mori
  • Patent number: 5488022
    Abstract: A catalyst component for olefin polymerization which comprises an intimate mixture of: Component (A1) which is a solid component for Ziegler catalysts comprising titanium, magnesium and a halogen as essential components in a particulate form; and Component (A2) which is a compound selected from the group consisting of inorganic oxides, inorganic carbonates, inorganic sulfates and physical or chemical mixtures thereof in a particulate form; wherein Component (A2) is employed in a weight ratio to Component (A1) from 0.001 to 0.5 and has an average particle diameter smaller than that of Component (A1). The catalyst component may be of a structure such that the particulate inorganic material, Component (A2), adhere to or cover particles of a solid component of a Ziegler catalyst, whereby fluidity of the Ziegler catalyst component is improved.
    Type: Grant
    Filed: October 22, 1993
    Date of Patent: January 30, 1996
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Tadashi Takahashi, Takashi Fujita, Kazuo Nakamura, Seiichi Tsukamoto
  • Patent number: 5468704
    Abstract: Disclosed is a catalyst for the polymerization of olefins, which includes the product of the reaction between an Al-alkyl compound and a solid catalyst component containing a magnesium halide in active form, a titanium compound and an electron-donor selected from the 1,3-diketones of formula: ##STR1## wherein the radicals R are the same or different, the radicals R.sup.I are the same or different, and R and R.sup.I are C.sub.1 -C.sub.20 alkyl, C.sub.3 -C.sub.20 cycloalkyl, C.sub.6 -C.sub.12 aryl, C.sub.7 -C.sub.20 arylalkyl or alkylaryl radicals or hydrogen, with the proviso that at least one of the R radicals is not hydrogen and can be bonded with the other R radical to form a cyclic structure, and at least one of the R.sup.I radicals, which are not bonded to one another to form a cyclic structure, is a branched alkyl, cycloalkyl or aryl radical, or is bonded to one or both R radicals to form a cyclic structure.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: November 21, 1995
    Assignee: Montell North America Inc.
    Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Raimondo Scordamaglia, Luisa Barino
  • Patent number: 5461018
    Abstract: The present invention relates to a procatalyst composition for the polymerization of alpha-olefines, which has been prepared in steps, in which is arranged a carrier agent based on at least one inorganic oxide, having few or no hydroxyl groups on its surface, and the carier agent is reacted with the magnesium compound and one or more transition metal compounds of the groups IVB and VB of the periodic table.
    Type: Grant
    Filed: March 16, 1994
    Date of Patent: October 24, 1995
    Assignee: Borealis Holding A/S
    Inventors: Sirpa Ala-Huikku, Marjaana Lommi, Eero Iiskola
  • Patent number: 5461017
    Abstract: An improved catalyst for the polymerization of olefins comprising at least one metallocene and at least one aluminoxane co-catalyst supported on a substrate comprising a cross-linked polymeric, porous, resin wherein at least one of the monomers in the resin has at least one pendant functional group which is not reactive under the conditions of the formation of the substrate, and therefore survives the copolymerization which forms the substrate. One specific cross-linked resin is a copolymer of styrene, divinyl benzene and acetoxy styrene.
    Type: Grant
    Filed: March 4, 1994
    Date of Patent: October 24, 1995
    Assignee: Mobil Oil Corporation
    Inventors: Allan B. Furtek, Ronald S. Shinomoto
  • Patent number: 5424263
    Abstract: A catalyst component useful in the polymerization of olefins is disclosed. The catalyst component comprises the product obtained by steps of (a) contacting silica with at least one hydrocarbon soluble magnesium-containing compound; (b) contacting the product of step (a) with component (1), a heterocyclic fused ring compound substituted with at least one oxygen atom, and component (2), a modifying compound selected from the group consisting of silicon halides, boron halides, aluminum halides, alkyl silicon halides and mixtures thereof, with the proviso that components (1) and (2) be present such that the molar ratio of component (2) to component (1) is at least about 4:1; and (c) contacting the product of step (b) with a titanium-containing compound having the structural formula TiX.sub.m (OR).sub.n, where X is halogen; R is hydrocarbyl; m is an integer of 1 to 4; and n is 0 or an integer of 1 to 3 with the proviso that the sum of m and n is 4.
    Type: Grant
    Filed: April 23, 1993
    Date of Patent: June 13, 1995
    Assignee: Quantum Chemical Corporation
    Inventor: Charles K. Buehler
  • Patent number: 5413979
    Abstract: The invention relates to a method for the preparation of a solid procatalyst composition for a catalyst system intended for the polymerization of olefins, wherein a magnesium halide, such as magnesium chloride, is dissolved and/or slurried in a mono-carboxylic acid alkyl ester, such as ethyl acetate, is impregnated into a support material, dried, treated with an organometallic compound or a silicon compound and thereafter with a transition metal compound. The invention also relates to such a procatalyst composition and its use together with a cocatalyst for the polymerization of olefins. According to the invention it has been possible to increase the activity of the catalyst composition by using a silanated support material, such as silanated silica, which is then treated with an organometallic or silicon compound before treatment with a transition metal compound. The silanated silica is preferably a silicon dioxide which has been heat-treated at 1000.degree.-200.degree.
    Type: Grant
    Filed: June 16, 1992
    Date of Patent: May 9, 1995
    Assignee: Borealis Holding A/S
    Inventors: Arja Kostiainen, Bill Gustafsson, Pekka Sormunen
  • Patent number: 5349033
    Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.
    Type: Grant
    Filed: September 7, 1993
    Date of Patent: September 20, 1994
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Gerhard Thum
  • Patent number: 5346872
    Abstract: The present invention relates to a novel catalyst component for ethylene polymerization comprising vanadium and titanium. Moreover, when the vanadium/titanium containing catalyst of the present invention is employed with an aluminum-containing cocatalyst enhanced activity as well as melt index is obtained.The present invention is directed to a novel halosilane cocatalyst component which, when used in conjunction with an aluminum containing cocatalyst, is effective in increasing the activity of a silica supported titanium/vanadium containing solid catalyst component in the polymerization of ethylene and/or .alpha.-olefins. In addition to the increased catalytic activity, the polymers produced by the present invention exhibit improved melt index values compared with melt index values typically obtained using prior art catalyst systems. Thus, the catalyst system of the instant invention represent an advancement in the art in view of the combination of increased activity, i.e.
    Type: Grant
    Filed: January 29, 1993
    Date of Patent: September 13, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Raghu Menon, Albert P. Masino, Mark K. Reinking
  • Patent number: 5344803
    Abstract: The present invention is directed to a novel halosilane cocatalyst component which, when used in conjunction with an aluminum containing cocatalyst, is effective in increasing the activity of a supported magnesium/titanium containing catalyst in the polymerization of ethylene and .alpha.-olefins. In addition to the increased catalytic activity, the polymers produced by the present invention are characterized as having an unexpected enhancement in the polymer melt index. Thus, the catalyst system of the instant invention represents an advancement in the art in view of the combination of increased activity, i.e., yield of polymer produced, and physical properties of the polyolefin product.In another aspect of the present invention, a process for polymerizing .alpha.-olefins is disclosed.
    Type: Grant
    Filed: January 29, 1993
    Date of Patent: September 6, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Raghu Menon, Albert P. Masino, Mark K. Reinking
  • Patent number: 5334567
    Abstract: The present invention is directed to a novel halosilane cocatalyst component which may be used in conjunction with an aluminum-containing cocatalyst to provide enhanced catalytic activity of a vanadium based solid catalyst component in the polymerization of .alpha.-olefins. In addition to the enhancement in the catalytic activity obtaining using the present catalyst system, the resultant polymer produced by the present invention exhibits improved physical properties compared with polymers produced by prior art vanadium based catalyst systems. Thus, the catalyst system of the instant invention represents an advance in the art in view of the combination of increased catalytic activity, i.e. yield of polymer produced, and enhanced physical properties of the polyolefin produced.In accordance with the present invention, a catalyst system is provided which comprises a solid catalyst component and a halosilane cocatalyst component.
    Type: Grant
    Filed: January 29, 1993
    Date of Patent: August 2, 1994
    Assignee: Quantum Chemical Corporation
    Inventors: Raghu Menon, Albert P. Masino, Mark K. Reinking
  • Patent number: 5330951
    Abstract: The catalyst of the invention is useful in preparing high density polymers of controlled molecular weight distribution.A supported alpha-olefin polymerization catalyst composition of this invention is prepared in a multi-step process. In the first step, a mixture of a solid, porous carrier having reactive --OH groups and a non-polar solvent is contacted with at least one organomagnesium compound of the formulaR.sub.m Mg R'.sub.n (I)where R and R' are the same or different C.sub.4 -C.sub.12 alkyl groups, m and n are each 0, 1 or 2, providing that m+n equals the valence of Mg. Subsequently, the mixture of the first step is contacted with 1-butanol.
    Type: Grant
    Filed: December 9, 1992
    Date of Patent: July 19, 1994
    Assignee: Mobil Oil Corporation
    Inventors: Robert I. Mink, Thomas E. Nowlin
  • Patent number: 5320995
    Abstract: A catalyst for the polymerization of olefins, containing magnesium, chlorine, aluminium and at least one transition metal, in a dispersed or emulsified form within an inert diluent, is obtained by:contacting, in an inert diluent, a magnesium dialkyl and aluminium trichloride, in a molar ratio equal or almost equal to 2/1, at a temperature lower than 105.degree. C. to obtain a catalyst precursor in a suspended form, or at a temperature higher than 105.degree. C. to form a catalyst precursor in the form of a colloidal emulsion, in the diluent used; andcontacting said suspended or emulsified precursor with at least one compound of a transition metal to form a catalyst in the form of a suspension or emulsion respectively.
    Type: Grant
    Filed: October 5, 1992
    Date of Patent: June 14, 1994
    Assignee: ECP Enichem Polimeri S.r.l.
    Inventors: Luciano Luciani, Mario Polesello, Federico Milani, Renzo Invernizzi, Giovanni Soverini
  • Patent number: 5278118
    Abstract: Catalysts for the preparation of copolymers of ethylene and/or alpha-olefins and optionally dienes, are obtained by reacting an Al-alkyl with a solid catalytic component comprising:(A) a magnesium compound containing at least an Mg-halogen bond;(B) a halogenated compound of at least partly trivalent Ti or V, containing at least a Ti--OR or V--OR bond, wherein the Mg/Ti(V), halogen/Ti(V), halogen/Mg and OR/Ti(V) atomic ratios are within determined ranges; and(C) an electron-donor compound.Elastomeric copolymers endowed with improved tension set values are obtained with said catalysts.
    Type: Grant
    Filed: April 8, 1992
    Date of Patent: January 11, 1994
    Assignee: Ausimont, S.p.A.
    Inventors: Illaro Cuffiana, Roberto Fabbri, Gian F. Margelli, Umberto Zucchini
  • Patent number: 5270275
    Abstract: A solid component of catalyst for the (co)polymerization of ethylene, including magnesium, halogen and titanium, is prepared:(i) by dissolving a magnesium dialkyl, a silicon halide and at times also an alkyl halide, in an inert organic solvent and maintaining contact until a granular solid precipitates;(ii) putting this granular solid in contact and making it react with a titanium halide, alkoxide or halogen-alkoxide, to produce a solid component of catalyst; and(iii) activating this solid component of catalyst by contact with aluminium alkyl halide, if a titanium alkoxide or halogen-alkoxide has been used in phase (ii).
    Type: Grant
    Filed: October 9, 1991
    Date of Patent: December 14, 1993
    Assignee: Ecp Enichem Polimeri S.R.L.
    Inventors: Luciano Luciani, Federico Milani, Maddalena Pondrelli, Italo Borghi, Renzo Invernizzi
  • Patent number: 5258345
    Abstract: The invention relates to catalysts which produce linear low density polyethylene with a bimodal molecular weight distribution, particularly those containing a high molecular weight fraction. The catalysts are formed by contacting a carrier with an organomagnesium compound to incorporate magnesium into the carrier, and subsequently contacting the carrier containing the incorporated magnesium with a silicon compound and subsequently with a transition metal source; the transition metal containing intermediate is again treated with an organomagesium compound to form a catalyst precursor, and the catalyst precursor is activated with dimethylaluminum chloride.
    Type: Grant
    Filed: November 20, 1992
    Date of Patent: November 2, 1993
    Assignee: Mobil Oil Corporation
    Inventors: Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin