Nonmetallic Organic Oxygen Containing Patents (Class 502/125)
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Patent number: 4719193Abstract: Ethylene polymers are obtained in enhanced yield in a process for homopolymerizing ethylene or copolymerizing ethylene with an alpha-olefin having 3 to 8 carbon atoms employing a catalyst system comprising (a) a solid titanium (III)-containing precursor, and (b) an organoaluminum activator, by heating the titanium (III)-containing precursor, prior to activating with the organoaluminum activator, at a temperature of 140.degree.-200.degree. C. for a sufficient time to reduce the electron donor level of the precursor from at least about 20 percent to about 80 percent over the electron donor level achieved by drying to constant weight.Type: GrantFiled: September 30, 1986Date of Patent: January 12, 1988Assignee: Union Carbide CorporationInventors: Isaac J. Levine, Frederick J. Karol
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Patent number: 4710482Abstract: Olefin polymerization catalyst components having improved activity and morphological properties are disclosed and claimed. In particular, the components are prepared by reacting a magnesium compound of the formula [Mg.sub.4 (OR).sub.6 (R'OH).sub.10 ]X where "X" is a counter ion having a total charge of -2 and R and R', which may be the same or different, are selected from alkyl groups of 1 to 4 carbon atoms, with a halogenated tetravalent titanium component, a halohydrocarbon component and an electron donor.Type: GrantFiled: June 18, 1986Date of Patent: December 1, 1987Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 4703026Abstract: Disclosed is a catalyst component for polymerization of an olefin, which consists essentially of a contact reaction product of (A) a solid composition obtained by mixing and contacting a precipitating agent with a contact reaction product between a magnesium dihalide and a titanium tetraalkoxide and/or a polymer thereof, the addition of the precipitating agent being carried out with stirring at a stirring intensity lower than a level (2nf) two times the floatation limit stirring intensity (nf) of the reaction system, with (B) a liquid titanium compound and/or a halogen compound of silicon.This catalyst component has a high activity and provides a polymer in which the particle size is relatively large and the particle size distribution is sharply controlled.Type: GrantFiled: June 11, 1986Date of Patent: October 27, 1987Assignee: Mitsubishi Petrochemical Company LimitedInventors: Mitsuyuki Matsuura, Takashi Fujita
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Patent number: 4698323Abstract: The transition metal component of a Ziegler-Natta type catalyst is prepared by the reaction of a magnesium alkoxy alkoxide with titanium tetrachloride. The transition metal component is combined with an aluminum compound to prepare a catalyst for the polymerization of olefins.Type: GrantFiled: September 29, 1986Date of Patent: October 6, 1987Assignee: Stauffer Chemical CompanyInventors: Elliot I. Band, William E. Summers, III
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Patent number: 4695614Abstract: A process for producing an olefin copolymer rubber by slurry-polymerizing ethylene, at least one .alpha.-olefin and at least one non-conjugated diene in a poor solvent for the copolymer in the presence of a catalyst consisting of an organometallic compound (the first component) and a transition metal compound (the second component), characterized by using, an organoaluminum compound as the first component of the catalyst, and using, as the second component, a modified vanadium compound obtained by contacting a vanadium compound with at least one compound selected from the group consisting of the compounds represented by the following formulas: ##STR1## wherein R is a hydrocarbon group of 1 to 20 carbon atoms and X.sub.1, X.sub.2 and X.sub.3 are independently halogen atoms or alkoxyl groups. This process can prevent a gel from being formed during polymerization.Type: GrantFiled: April 7, 1986Date of Patent: September 22, 1987Assignee: Japan Synthetic Rubber Co., Ltd.Inventors: Yoshihide Yamazaki, Kazumi Uchimura, Satoshi Yamashita, Mikio Takeuchi
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Patent number: 4695557Abstract: A catalyst for polymerization of olefins which comprises a vanadium compound of the formula: ##STR1## (where R.sup.1 is an alkyl group or aryl group having 1 to 8 carbon atoms; and R.sup.2 is an alkyl group or aryl group having from 1 to 8 carbon atoms, or hydrogen)and the organoaluminum compound of the formula R.sub.2 AlX (where R is a hydrocarbon group having 1 to 8 carbon atoms, and X is a halogen atom).Type: GrantFiled: June 17, 1986Date of Patent: September 22, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Shigeo Suzuki, Yoshiharu Doi, Kazuo Soga
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Patent number: 4693990Abstract: A titamium containing catalyst component for olefin polymerizations which comprises contacting (a) a metal oxide, (b) a dihydrocarbyl magnesium, and (c) a hydrocarbyloxy group-containing compound with one another, contacting the thus obtained contact product with (d) a halogen-containing alcohol, and finally contacting the thus obtained contact product with (e) an electron donor compound and (f) a titanium compound.Type: GrantFiled: July 3, 1986Date of Patent: September 15, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Furuhashi Hiroyuki, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
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Patent number: 4686199Abstract: A process for producing a catalyst component for polymerization of olefins which comprises contacting (a) a metal oxide with (b) a magnesium alkoxide, contacting the resulting contact product with (c) a halogen-containing compound, and finally contacting the resulting contact product with (d) a titanium compound.Type: GrantFiled: November 27, 1985Date of Patent: August 11, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Mamoru Tachikawa, Masato Sakuma, Satoshi Ueki, Chihiro Imai, Tokuo Makishima
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Patent number: 4683215Abstract: A process for removing one or more contaminants of the formula TiCl.sub.3 OR, in which R is an alkyl or aryl group, from a liquid phase comprising TiCl.sub.4, characterized in that the contaminants are reacted with an organic acid halide ##STR1## in which R' is an aryl or alkyl group, to precipitate an addition complex of the formula ##STR2## in which n is a number of from 0.3 to 3.0, and the addition complex is separated from the liquid phase.Type: GrantFiled: May 8, 1986Date of Patent: July 28, 1987Assignee: Shell Oil CompanyInventors: Jean L. Bilhou, Brian L. Goodall
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Patent number: 4678768Abstract: A catalyst component for polymerization of olefins which is prepared by contacting a product obtained by contacting (A) a magnesium alkoxide, (B) a silicon compound having the hydrogen-silicon bond, and (C) a titanium compound with one another, with (D) (a) a hydrocarbon, (b) a halogenated hydrocarbon, and/or (c) a halide of an element selected from the elements of Groups IIIa, IVa, and Va of the Periodic Table.Type: GrantFiled: June 21, 1985Date of Patent: July 7, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Makoto Miyazaki, Masami Kizaki, Yukio Nagashima, Yuichi Shimbori
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Patent number: 4677088Abstract: An aromatic hydrocarbon modified soluble mixed aluminum hydrocarbyl-Lewis base co-catalyst composition comprising (i) at least two different classes of aluminum hydrocarbyls the first being an aluminum hydrocarbyl halide, the second being an aluminum hydrocarbyl hydride and/or aluminum trialkyl and (ii) at least one Lewis base represented by the formula: ##STR1## wherein each Y can be --OR', --NR.sub.2 and R' with the proviso that at least two be --OR' or --NR.sub.2, Z is an alkylene radical forming a 5 or 6 membered ring with the carbonyldioxy group or Z is alkyl substituted alkylene group wherein the alkyl radical can have from 1 to 8 carbon atoms, R is an aryl, allyl or alkyl group having from 1 to 20 carbon atoms and R' is an alkyl, cycloalkyl, aryl or aralkyl radical having from 1 to 20 carbon atoms.The co-catalyst is employed with a titanium halide catalyst for the polymerization of olefins to obtain a advantageous balance of catalytic activity and polymer product stereoregularity.Type: GrantFiled: May 30, 1986Date of Patent: June 30, 1987Assignee: Exxon Chemical Patents Inc.Inventors: Terrence Huff, Arthur W. Langer, Jr.
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Patent number: 4673662Abstract: The present invention relates to catalysts which can be used for the polymerization and copolymerization of propylene with other alpha-olefins, characterized in that they comprise a support containing essentially magnesium chloride and possibly a chlorinated aluminium derivative, and occurring in the form of spheroidal particles having a mean diameter by mass comprised between 10 and 100 microns and a particle size distribution such that the ratio of the mean diameter by mass to the means diameter by number is less than or equal to 3, which support has been treated by an electron donor compound chosen from among the aromatic ethers and aromatic acid esters and which when impregnated with titanium tetrachloride comprises 0.5 to 3% of atoms of titanium per atom of magnesium, and process for utilizing the said catalyst.Type: GrantFiled: January 15, 1985Date of Patent: June 16, 1987Assignee: BP Chemicals LimitedInventor: Jean C. Bailly
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Patent number: 4673719Abstract: In a process for producing olefin polymers or copolymers which comprises polymerizing olefins or copolymerizing olefins with each other or with dienes in the presence of [A] a solid titanium catalyst component containing magnesium, titanium and halogen as essential ingredients and [B] an organometallic compound of a metal selected from the group consisting of metals of Groups I to III of the periodic table; the improvement wherein said catalyst component [A] is obtained by contacting (i) a magnesium compound in the liquid state with (ii) a titanium compound in the liquid state to form a solid product or first preparing a liquid mixture of the magnesium compound (i) and the titanium compound (ii) and then forming a solid product therefrom, said reaction of forming the solid product being carried out in the presence of at least one electron donor (iii) selected from the group consisting of aliphatic carboxylic acids with 1 to 6 carbon atoms, aryloxy group-containing alcohols, alkylene glycol diethers, aluminumType: GrantFiled: December 20, 1983Date of Patent: June 16, 1987Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Norio Kashiwa
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Patent number: 4668650Abstract: A catalyst composition for polymerizing alpha-olefins is prepared by treating a carrier containing OH groups with a liquid solution containing an excess of an organomagnesium composition with respect to the OH groups and contacting the thus-formed magnesium-containing carrier with a hydrocarbyl alcohol and at least one transition metal compound. Prior to contacting the magnesium-containing carrier with the alcohol, most of the liquid must be removed therefrom, so that it comprises not more than about 6% of the liquid. The amount of the transition metal compound is such that the molar ratio thereof to magnesium in the reaction mixture is about 0.3 to about 0.9. Also disclosed is a process for polymerizing alpha-olefins in the presence of the catalyst of the invention.Type: GrantFiled: January 3, 1986Date of Patent: May 26, 1987Assignee: Mobil Oil CorporationInventors: Frederick Y. Lo, Thomas E. Nowlin, Margaret M. Wu
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Patent number: 4663299Abstract: A process for preparing spherical particles of a compound with the general formula Mg(OR).sub.2-a (OR').sub.a is disclosed. In the process R is an alkyl group with from 2 to 8 carbon atoms, R' is an alkyl group with from 1 to 7 carbon atoms and a is a number of from 0 to 0.5. The process comprises preparing a homogeneous solution of a compound Mg(OR).sub.2 in an aliphatic alcohol with the general formula R'OH, spray-drying the solution at a temperature of from 15.degree. to 85.degree. C., suspending the spray-dried solid particles in an aliphatic alcohol with the formula ROH in which R is the same alkyl group as present in the said compound Mg(OR).sub.2, heating the suspension in order to remove an alcohol with the formula R'OH from the liquid phase by distillation and separating the solid particles from the liquid phase.Type: GrantFiled: July 14, 1986Date of Patent: May 5, 1987Assignee: Shell Oil CompanyInventors: John C. Chadwick, Jacob C. v. d. Sar
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Patent number: 4661465Abstract: A method for preparing Ziegler catalysts is disclosed wherein a mixture (A) containing the product resulting from mixing in an inert hydrocarbon diluent (1) a hydrocarbon soluble magnesium alkyl compound in said hydrocarbon solvent, (2) an aliphatic alcohol or carbon dioxide and (3) a titanium compound is reacted with (B) a reducing halide source in said hydrocarbon solvent. Components (A) and (B) are mixed at a constant initial temperature. When the magnesium concentration in component (A) and the metal concentration in component (B) are relatively low, the resultant polymer has a relatively narrow particle size distribution whereas when said concentration is relatively high, the resultant polymer has a relatively broad particle size distribution. When the ratio of the number of moles of aliphatic alcohol:total number of hydrocarbyl groups attached to the metal atom in component (1) is relatively low, the resultant polymer has a relatively small average particle size.Type: GrantFiled: August 7, 1986Date of Patent: April 28, 1987Assignee: The Dow Chemical CompanyInventors: Ricardo Fuentes, Jr., Gary R. Marchand, Larry A. Meiske
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Patent number: 4659792Abstract: A process for producing a polymer or copolymer of 4-methyl-1-pentene, which comprises polymerizing 4-methyl-1-pentene or copolymerizing 4-methyl-1-pentene with up to about 20 mole % of an olefin having 2 to 20 carbon atoms in the presence of a catalyst comprising(A) a solid highly active titanium catalyst component composed of magnesium, titanium, halogen and a diester of a dicarboxylic acid,(B) an organoaluminum compound, and(C) an organosilicon compound represented by the following formulaR.sup.1.sub.3 Si(OR.sup.2)wherein each of R.sup.1 and R.sup.2 represents a hydrocarbon group with 1 to 5 carbon atoms, and the three R.sup.Type: GrantFiled: December 23, 1985Date of Patent: April 21, 1987Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Norio Kashiwa, Kunisuke Fukui
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Patent number: 4657996Abstract: A process for producing polyethylene comprises polymerizing ethylene or copolymerizing ethylene with other .alpha.-olefin in the presence of a catalyst system obtained by bringing the following components (I) to (III) in contact with one another:(I) a reaction product (B) obtained by reacting an intermediate reaction product (A) obtained by a reaction of a hydropolysiloxane with a Grignard reagent, with at least one nucleophilic reagent selected from an aldehyde, a ketone and an alcohol,(II) a transition metal compound, and(III) at least one organic aluminum compound.Type: GrantFiled: February 27, 1986Date of Patent: April 14, 1987Assignee: Nissan Chemical Industries Ltd.Inventors: Takeshi Iwabuchi, Masao Kawahara, Sakae Kamiyama, Terumi Sato
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Patent number: 4656151Abstract: An intermetallic compound is disclosed formed by(a) mixing a compound having the structural formula R(R')Mg where R and R' are the same or different and are hydrocarbyl of 1 to 10 carbon atoms with a compound having the structural formula R.sup.1.sub.m Si(OR.sup.2).sub.n X.sub.4-(m+n) where R.sup.1 and R.sup.Type: GrantFiled: July 15, 1985Date of Patent: April 7, 1987Assignee: National Distillers and Chemical CorporationInventors: Javan Shelly, Louis J. Rekers
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Patent number: 4654318Abstract: A process for preparing a catalyst component for the polymerization of olefins which comprises the steps of contacting (a) a magnesium dialkoxide soluble in an inert solvent, (b) a silicon compound having the hydrogen-silicon bond, and (c) an electron donor compound with one another in the presence of an inert solvent, and contacting the resulting reaction product with (d) a titanium compound.Type: GrantFiled: February 26, 1985Date of Patent: March 31, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Tadashi Yamamoto, Masafumi Imai, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
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Patent number: 4652541Abstract: A catalyst component for polymerization of olefins which is prepared by reacting a magnesium alkoxide with a silicon compound having at least one hydrogen-silicon bond, contacting the reaction product with a carboxylic acid halide and/or carboxylic acid anhydride, and contacting the resulting contact product with a titanium compound.Type: GrantFiled: August 20, 1984Date of Patent: March 24, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
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Patent number: 4647550Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting a contact reaction product of (a) a metal oxide, (b) an organic magnesium compound, and (c) an alkoxy group-containing compound held in contact with (d) a titanium compound.Type: GrantFiled: July 31, 1985Date of Patent: March 3, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Tadanao Kohora, Satoshi Ueki, Mamoru Tachikawa, Chihiro Imai, Tokuo Makishima, deceased
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Patent number: 4640907Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride and a Group IIIa hydrocarbyl metal dihalide and prepolymerizing the solid with a minor amount of ethylene.Type: GrantFiled: August 6, 1984Date of Patent: February 3, 1987Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4639428Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride, a Group IIIa hydrocarbyl metal dihalide and Cl.sub.2, Br.sub.2, an interhalogen or mixtures thereof.Type: GrantFiled: August 6, 1984Date of Patent: January 27, 1987Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4636486Abstract: Polymerization catalysts, particularly catalysts for the polymerization of olefins, are disclosed. The catalysts are prepared by mixing(A) an organometallic compound or hydride of a metal belonging to Groups I to III of the Mendelyeev Periodic Table; with(B) the product obtained by contacting (1) an addition product obtained by reacting a di-, tri-, or tetravalent titanium compound with an electron-donor compound, with (2) an anhydrous magnesium halide, in particular anhydrous MgCl.sub.2 or MgBr.sub.2, which is either preactivated or mixed with the Ti compound under conditions which result in its activation; or by contacting (A) with(B') the product obtained by contacting a di-, tri, or tetravalent Ti compound with an electron-donor compound and a support consisting of an anhydrous Mg halide, in particular MgCl.sub.2 or anhydrous MgBr.sub.2, which is either preactivated or mixed with the Ti compound and electron-donor under conditions such that the Mg halide is activated.Type: GrantFiled: July 30, 1985Date of Patent: January 13, 1987Assignee: Montecatini Edison S.p.A.Inventors: Adolfo Mayr, Ermanno Susa, Antonio Leccese, Velmore Davoli, Ettore Giachetti
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Patent number: 4634687Abstract: A cocatalyst employed with a titanium-containing catalyst, said titanium-containing catalyst comprising titanium atoms, halogen atoms, and an electron donor compound, said cocatalyst comprising(a) an organoaluminum compound represented by the formula R.sup.1 R.sup.2 R.sup.3 (wherein R.sup.1, R.sup.2, and R.sup.3 which may be the same or different, each denote a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group, or a hydrogen atom;(b) an organoaluminum compound represented by the formula R.sub.3-n.sup.4 AlX.sub.n (wherein R.sup.4 denotes a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group; X denotes a halogen atom; and n.gtoreq.1),(c) an electron donor compound containing a nitrogen atom, sulfur atom, oxygen atom, or phosphorus atom, and(d) an aromatic carboxylic acid ester.The catalyst is useful for the polymerization of olefins.Type: GrantFiled: December 19, 1985Date of Patent: January 6, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Masami Kizaki, Makoto Miyazaki, Naomi Inaba
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Patent number: 4632912Abstract: Ziegler-Natta catalysts which are polymer supported compounds or complexes of elements of the d-block transition metals, lanthanide or actinide series are disclosed. An example of the polymer support is chloromethylated polystyrene-divinyl benzene copolymer covalently bonded to catechol. An example of the compound or complex of an element of the transition metal, lanthanide or actinide series is that which results when catechol which is covalently bonded to the polymer is contacted with titanium tetraisopropoxide. These catalysts are useful in preparing polymers with reduced halide content which reduces corrosion in polymer processing equipment.Type: GrantFiled: December 10, 1985Date of Patent: December 30, 1986Assignee: The Dow Chemical CompanyInventors: Stephen A. Bedell, William R. Howell, Jr., William M. Coleman, III
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Patent number: 4626519Abstract: A highly active catalyst suitable for the polymerization of olefins and its use are disclosed, said catalyst being prepared by(1) co-comminuting an aluminum halide; at least one electron donor; a Group IVB-VIB transition metal compound; and a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper to produce a coground solid;(2) extracting said coground solid with an organic liquid; and(3) separating the solid from the liquid under such conditions that at least 5 weight percent of the aluminum in the coground solid is removed.Type: GrantFiled: September 6, 1985Date of Patent: December 2, 1986Assignee: Phillips Petroleum CompanyInventors: Nemesio D. Miro, Floyd E. Farha, Charles E. Capshew
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Patent number: 4623707Abstract: .alpha.-Olefins are polymerized in the presence of Ziegler-Natta catalysts which are polymer supported compounds or complexes of elements of the d-block transition metals, lanthanide or actinide series. An example of the polymer support is chloromethylated polystyrene-divinyl benzene copolymer covalently bonded to catechol. An example of the compound or complex of an element of the transition metal, lanthanide or actinide series is that which results when catechol which is covalently bonded to the polymer is contacted with titanium tetraisopropoxide.Type: GrantFiled: December 10, 1985Date of Patent: November 18, 1986Assignee: The Dow Chemical CompanyInventors: Stephen A. Bedell, William M. Coleman, III, William R. Howell, Jr.
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Patent number: 4622309Abstract: Novel titanium compounds or complexes are prepared by reacting a titanium compound such as titanium tetraisopropoxide with a compound containing at least one aliphatic hydroxyl group. These compounds and/or complexes are useful as the transition metal component in supported Ziegler-Natta catalysts.Type: GrantFiled: October 28, 1985Date of Patent: November 11, 1986Assignee: The Dow Chemical CompanyInventors: William M. Coleman, III, Morris S. Edmondson
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Patent number: 4619981Abstract: Provided is an olefin polymerization catalyst comprising the combination of:[I] a solid catalyst component comprising a solid material obtained by contacting the following components (1) to (4) and a titanium compound (5) supported on said solid material:(1) a magnesium halide,(2) a compound represented by the general formula ##STR1## wherein R.sup.1, R.sup.2 and R.sup.3 are each a hydrocarbon radical having 1 to 24 carbon atoms, alkoxy, hydrogen, or halogen, R.sup.4 is a hydrocarbon radical having 1 to 24 carbon atoms and n is 1.ltoreq.n.ltoreq.30,(3) a compound represented by the general formula ##STR2## wherein R.sup.5 is hydrogen, halogen, or a hydrocarbon radical having 1 to 24 carbon atoms, R6 is a hydrocarbon radical having 1 to 24 carbon atoms, and r, p and q are integers selected from the following ranges: 1.ltoreq.r.ltoreq.3, 0.ltoreq.p<6, 0.ltoreq.q<6, provided 1.ltoreq.r+p+q<6, and(4) a compound represented by the general formula R.sup.7 -O-R.sup.8 wherein R.sup.7 and R.sup.Type: GrantFiled: August 12, 1985Date of Patent: October 28, 1986Assignee: Nippon Oil Company, LimitedInventors: Yoshio Tajima, Yoshiharu Iwasaki, Kiyoshi Kawabe, Wataru Uchida, Shoji Sugita, Kazuo Matsuura, Mituji Miyoshi
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Patent number: 4618595Abstract: A catalyst, a process of forming the catalyst, and polymerizing at least one alpha-olefin with the catalyst, said catalyst produced by precipitating a composition from a solution of a metal halide, for example, magnesium dihalide, and a transition metal compound, for example, titanium tetraalkoxide, in the presence of a particulate diluent, for example, polymeric fibrils, with an agent selected from among specified organometallic compounds, metal halides and oxygen-containing metal halides, hydrogen halides and organic acid halides. The composition is preferably further treated with a halide ion exchanging source, for example, titanium tetrahalide to form a particularly active catalyst. The catalyst is preferably used in combination with a cocatalyst comprising a metal hydride or organometallic compound selected from an element of Periodic Groups IA, IIA and IIIA.Type: GrantFiled: June 5, 1985Date of Patent: October 21, 1986Assignee: Phillips Petrolem CompanyInventor: Richard E. Dietz
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Patent number: 4618596Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting in the presence of a porous particulate material, a halogen, an organic magnesium compound, an oxygen-containing compound, titanium tetrachloride and treating the solids with an organometallic compound of a Group IIa, IIb or IIIa metal.Type: GrantFiled: July 26, 1985Date of Patent: October 21, 1986Assignee: Exxon Chemical Patents Inc.Inventors: Agapios K. Agapiou, Michael E. Muhle, Myron B. Kurtzman
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Patent number: 4617284Abstract: A catalyst component for polymerization of olefins, which consists essentially of a particulate contact reaction product of an average particle size of 10 to 100 microns, obtained by contacting the surfaces of particles of a product of contact reaction with a magnesium halide and an alkoxy group-containing compound of a metal of Group I, II, III or IV of the Periodic Table with an alcohol compound and contacting the resulting contact reaction product with a liquid titanium halide. This catalyst component has a high activity and provides a polymer having a relatively large particle size and a narrow particle size distribution.Type: GrantFiled: May 28, 1985Date of Patent: October 14, 1986Assignee: Mitsubishi Petrochemical Company, LimitedInventors: Mitsuyuki Matsuura, Takashi Fujita, Yoshio Sakamoto
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Patent number: 4617285Abstract: Catalyst components for the polymerization of olefins and in particular of ethylene and of mixtures thereof with alpha-olefins comprising a tetravalent titanium halide supported on Ti trichloride or tribromide having a surface area greater than 50 m.sup.2 /g are disclosed, as are catalysts prepared from said components.Type: GrantFiled: March 19, 1985Date of Patent: October 14, 1986Assignee: Montedison S.p.A.Inventor: Enrico Albizzati
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Patent number: 4613581Abstract: A solid titanium containing catalyst component for use in olefin polymerization said component prepared by contacting a magnesium alkoxide, a halogenated hydrocarbon, an electron donor and a titanium compound with one another. In preferred embodiments, the magnesium alkoxide is first contacted with a magnesium halide. The solid titanium containing compound can be treated with an organoaluminum compound.Type: GrantFiled: August 23, 1985Date of Patent: September 23, 1986Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Kouji Maruyama, Takeshi Nomura, Hiroshi Ueno, Naomi Inaba
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Patent number: 4613579Abstract: A catalyst component for the polymerization of olefins which is prepared by contacting a reaction product of dihydrocarbyl magnesium and a halogen-containing alcohol held in contact with a titanium compound.Type: GrantFiled: July 31, 1985Date of Patent: September 23, 1986Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Hiroyuki Furuhashi, Tadashi Yamamoto, Masafumi Imai, Hiroshi Ueno
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Patent number: 4610974Abstract: Lewis base-bridged intermetallic compounds comprising the reaction product of a transition metal alkoxide with a reducing metal having a higher oxidation potential than the transition metal in the presence of a Lewis base and said reaction product being associated by coordinate covalent bridges formed from the Lewis base and composed of donor atoms selected from the group consisting of oxygen, nitrogen, sulfur and phosphorous; and catalyst components and systems for the polymerization of alpha olefins.Type: GrantFiled: April 22, 1985Date of Patent: September 9, 1986Assignee: National Distillers and Chemical CorporationInventor: Anthony N. Speca
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Patent number: 4604374Abstract: A catalyst for polymerizing olefins is the product resulting from heating in an inert hydrocarbon diluent a mixture of (A) an organomagnesium material, (B) an epihalohydrin, (C) a reducing halide source and (D) a transition metal compound.Type: GrantFiled: September 20, 1982Date of Patent: August 5, 1986Assignee: The Dow Chemical CompanyInventor: Gary K. Lund
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Patent number: 4601994Abstract: Supported Ti.sup.III catalysts are prepared by contacting a slurry of a solid inorganic support such as magnesium chloride in a hydrocarbon medium such as Isopar.RTM. E containing a tetravalent titanium compound containing at least two halogen atoms such as titanium tetrachloride with hydroquinone or a substituted hydroquinone.Type: GrantFiled: June 21, 1985Date of Patent: July 22, 1986Assignee: The Dow Chemical CompanyInventor: William M. Coleman, III
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Patent number: 4600757Abstract: A process for the preparation of polyisoprene by polymerizing isoprene in the presence of a beta-TiCl.sub.3 containing catalyst is disclosed thereby an activator is prepared by reacting a hydrocarbylaluminum compound and a hydroxy-aromatic compound, having at both ortho-places with respect to the hydroxy-group a secondary or tertiary alkyl-group.Type: GrantFiled: April 18, 1985Date of Patent: July 15, 1986Assignee: Shell Oil CompanyInventors: John C. Chadwick, Brian L. Goodall
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Patent number: 4591577Abstract: A solid catalyst component for .alpha.-olefin polymerization which, when produced, causes any troubles due to its small particle size and when used, yields a spherical polymer of a suitably less particle size and a high bulk density with a slightest quantity of atactic polymer and affording a very good dispersibility of powdery additives therein in spite of its narrow particle size distribution, and a process for producing the same, are provided, which solid catalyst component comprises Ti and Cl as active ingredients, having an average particle diameter of 2 to 10.mu., a specific surface area of 100 m.sup.2 /g or more and a diffraction line corresponding to a distance between lattices of 4.80 to 5.10 .ANG. by way of X-ray diffraction; and which process is characterized in that when TiCl.sub.4 is reduced with a reducing agent comprising an organoaluminum compound to produce a solid intermediate, there is employed an agitation intensity defined by definite values of agitation power and baffle ratio.Type: GrantFiled: June 4, 1985Date of Patent: May 27, 1986Assignee: Chisso CorporationInventors: Akihiro Sato, Masami Tachibana, Hiroshi Shimizu, Toshihiro Uwai
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Patent number: 4588703Abstract: An olefin polymerization catalyst prepared by reacting a metal dihalide and a transition metal, then reacting that component with a precipitating agent, and then reacting the resulting solid with an activating component, wherein multiple activation steps are used so that it is possible to obtain a given level of activity with less activating component.Type: GrantFiled: July 18, 1984Date of Patent: May 13, 1986Assignee: Phillips Petroleum CompanyInventors: Kiplin D. Cowan, Dale E. Pierce, Oscar D. Nowlin
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Patent number: 4582816Abstract: Method for the production of milled supports useful for the preparation of mono-1-olefin polymerization catalysts is provided by comminuting Mg(O)mX.sub.2 -m or Mn(O)mX.sub.2 -m, and high density ethylene polymer, optionally in the presence of an aromatic phenol and/or an aluminum halide to produce a composite catalyst support prior to further comminution with a tetravalent titanium halide to produce a first catalyst component and finally admixture of the first catalyst component with an organoaluminum catalyst compound. Polymerization process employing the novel catalyst system thus produced is also provided.Type: GrantFiled: February 21, 1985Date of Patent: April 15, 1986Assignee: Phillips Petroleum CompanyInventor: Nemesio D. Miro
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Patent number: 4581342Abstract: A solid-hydrocarbon insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics, comprises the product formed by (a) complexing a magnesium alkyl composition with an ortho disubstituted hindered aromatic acid ester; (b) reacting the resulting complex with a compatible precipitation agent to form a solid component; and (c) reacting the resulting solid with a titanium(IV) compound and an electron donor compound in a suitable diluent.Type: GrantFiled: November 26, 1984Date of Patent: April 8, 1986Assignee: Standard Oil Company (Indiana)Inventors: Bryce V. Johnson, Nicholas M. Karayannis, Charles R. Hoppin, Linda Ornellas
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Patent number: 4581426Abstract: Stereospecific polymerization of .alpha.-olefins is carried out with use of a catalyst comprising an activated titanium component obtained by treating copulverized products of magnesium halide, an organosilicon compound having at least one alkoxyl group and a halogenated hydrocarbon with titanium halide, an organoaluminum compound and an electron donative compound.Type: GrantFiled: April 12, 1985Date of Patent: April 8, 1986Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Tadashi Asanuma, Tetsunosuke Shiomura
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Patent number: 4579834Abstract: A vanadium-containing catalyst component useful for the polymerization of olefins to polyolefins having a high molecular weight and a broad molecular weight distribution comprising polymerizing the polyolefins in the presence of a catalyst comprising (A) a vanadium-containing catalyst component obtained by contacting an inert support material with a dihydrocarbyl magnesium compound, optionally an oxygen-containing compound, a vanadium compound, a Group III metal halide, and (B) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: April 1, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4579919Abstract: .alpha.-Monoolefins are polymerized using a catalyst system which comprises (1) a titanium component obtained by first (1.a) preparing an intermediate from (1.a.1) titanium tetrachloride, (1.a.2) a modifier and (1.a.3) a magnesium alcoholate, and the (1.b) preparing the titanium component from (1.b.1) titanium tetrachloride, (1.b.2) the intermediate from (1.a) and, if required, (1.b.3) a further modifier, (2) an alkylaluminum and (3) a cocatalyst. In this process, (i) the titanium component (1) used is obtained by first (1.1) preparing a first intermediate from (1.1.1) titanium tetrachloride, (1.1.2) a modifier obtained from (1.1.2.1) a titanate and (1.1.2.2) a phthaloyl dichloride, and (1.1.3) a magnesium alcoholate, then (1.2) preparing a second intermediate from (1.2.1) titanium tetrachloride, (1.2.2) the intermediate from (1.1) and, if required, (1.2.3) a phthaloyl dichloride as a further modifier, and finally (1.3) preparing the titanium component from (1.3.1) titanium tetrachloride and (1.3.Type: GrantFiled: November 20, 1984Date of Patent: April 1, 1986Assignee: BASF AktiengesellschaftInventors: Gerhard Staiger, Wolfgang Gruber
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Patent number: 4579835Abstract: A vanadium containing catalyst component useful for polymerizing olefins to polyolefins having a high molecular weight and broad molecular weight distribution comprising polymerizing the olefins in the presence of a catalyst comprising (a) a vanadium containing catalyst component obtained by contacting an inert support material with an organoaluminum compound, an acyl halide and a vanadium compound, and (b) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: April 1, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best
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Patent number: 4578374Abstract: A vanadium-containing catalyst component useful for the polymerization of olefins to polyolefins having a high molecular weight and a broad molecular weight distribution comprising polymerizing the polyolefins in the presence of a catalyst comprising (A) a vanadium-containing catalyst component obtained by contacting an inert support material with a dihydrocarbyl magnesium compound, optionally an oxygen-containing compound, a vanadium compound, a Group III metal halide, and (B) an aluminum alkyl cocatalyst.Type: GrantFiled: December 12, 1984Date of Patent: March 25, 1986Assignee: Exxon Research & Engineering Co.Inventor: Steven A. Best