Nonmetallic Organic Oxygen Containing Patents (Class 502/125)
  • Patent number: 4577001
    Abstract: Olefins are polymerized in the presence of catalysts prepared from titanium compounds prepared by reacting a titanium compound such as titanium tetraisopropoxide with a compound containing at least one aliphatic hydroxyl group.
    Type: Grant
    Filed: November 13, 1984
    Date of Patent: March 18, 1986
    Assignee: The Dow Chemical Company
    Inventors: William M. Coleman, III, Morris S. Edmondson
  • Patent number: 4565798
    Abstract: A process for polymerizing olefins in the presence of a catalyst composed of:(A) a catalyst component obtained by contacting with one another,(a) a magnesium alkoxide,(b) a silicon compound having a hydrogen-silicon bond,(c) an electron donor compound, and(d) a titanium compound(B) an organic compound of a metal of Groups I and III of the Periodic Table, and(C) an organo silicon compound represented by the formula R.sub.q.sup.9 SiX.sub.g.sup.2 (OR.sup.10).sub.k wherein R.sup.9 and R.sup.10 are the same or different hydrocarbon groups, X.sub.2 is a halogen atom, 0.ltoreq.q<4, 0.ltoreq.g<4, 0<k.ltoreq.4, and q+g+k=4.
    Type: Grant
    Filed: November 19, 1984
    Date of Patent: January 21, 1986
    Assignee: TOA Nenryo Kogyo Kabushiki Kaisha
    Inventors: Tadashi Yamamoto, Hiroyuki Furuhashi, Masafumi Imai, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4565796
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, a halogen, interhalogen compound or halosilane and titanium tetrachloride.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: January 21, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventor: Bradley P. Etherton
  • Patent number: 4565795
    Abstract: Polymerization of olefins in the presence of a catalyst system comprising a titanium-containing component A associated with a chemically treated silica-containing composition and a dihydrocarbylmagnesium compound and a cocatalyst component B comprising metal hydride or organometal compound derived from an element of Groups IA-IIIA of the Periodic Table.
    Type: Grant
    Filed: December 7, 1979
    Date of Patent: January 21, 1986
    Assignee: Phillips Petroleum Company
    Inventors: James N. Short, Max P. McDaniel
  • Patent number: 4565797
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a treated titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, a halogen, interhalogen compound or halosilane and titanium tetrachloride.
    Type: Grant
    Filed: August 3, 1984
    Date of Patent: January 21, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventors: Bradley P. Etherton, Malcolm J. Kaus
  • Patent number: 4564606
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride and Cl.sub.2, Br.sub.2 or an interhalogen.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: January 14, 1986
    Assignee: Exxon Research & Engineering Co.
    Inventor: Steven A. Best
  • Patent number: 4562173
    Abstract: A catalyst for the polymerization of olefins comprising:(A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium, (b) a carbonate of magnesium or a substance containing said carbonate, (c) diester of an aromatic dicarboxylic acid, and (d) a titanium halide of the general formula: TiX.sub.4, wherein X represents a halogen atom;(B) a silicon compound represented by the general formula: SiR.sub.m (OR').sub.4-m, wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O.ltoreq.m.ltoreq.4; and(C) an organoaluminium compound.Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art, and having high bulk density as well as uniform particle size and shape.
    Type: Grant
    Filed: November 28, 1984
    Date of Patent: December 31, 1985
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Kouhei Kimura, Atsushi Murai, Masuo Inoue, Katsuyoshi Miyoshi
  • Patent number: 4562168
    Abstract: A polymerization catalyst providing a good balance of productivity and polymer fines prepared by reacting a metal halide, such as MgCl.sub.2, with a titanium compound, such as Ti(OEt).sub.4, to form a first catalyst component; mixing a solution of said first catalyst component with an organoaluminum compound at a temperature in the range of -100.degree. to 70.degree. C.; then heating to a higher temperature in the range of 50.degree. C. to 110.degree. C. to form additional precipitate, and then reacting the resulting solid with a halogenating agent.
    Type: Grant
    Filed: May 17, 1984
    Date of Patent: December 31, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Clifford C. Lee
  • Patent number: 4558024
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, optionally an oxygen containing compound, titanium tetrachloride and a Group IIIa metal hydrocarbyl dihalide.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: December 10, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventor: Steven A. Best
  • Patent number: 4558025
    Abstract: Ethylene and alpha-olefins are homopolymerized or copolymerized with another olefin monomer in the presence of a catalyst system comprising an organo metal cocatalyst and a titanium-containing catalyst component, said titanium-containing catalyst component being obtained by reacting together a porous particulate material, an organic magnesium compound, an oxygen containing compound, an acyl halide and titanium tetrachloride and a Group IIIa hydrocarbyl metal dihalide.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: December 10, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventor: Steven A. Best
  • Patent number: 4556647
    Abstract: A process for producing a novel-highly active lanthanide containing catalyst comprising the product formed by admixing a lanthanide hydroxyhalide and an electron donor bidentate organic ligand chosen from among diamines, dihydric alcohols, and diketones with an organoaluminum cocatalyst component and its use in the polymerization of olefins, especially olefins such as ethylene and 1,3-butadiene.
    Type: Grant
    Filed: February 25, 1985
    Date of Patent: December 3, 1985
    Assignee: Phillips Petroleum Company
    Inventors: Gene H. C. Yeh, Joel L. Martin, Henry L. Hsieh
  • Patent number: 4555497
    Abstract: Novel titanium compounds or complexes are prepared by reacting a titanium compound such as titanium tetraisopropoxide with a mixture comprising (a) at least one compound containing at least one aromatic hydroxyl group and (b) at least one compound having at least one aliphatic hydroxyl group. These compounds and/or complexes are useful as the transition metal component in Ziegler-Natta catalysts.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: November 26, 1985
    Assignee: The Dow Chemical Company
    Inventors: William M. Coleman, III, Morris S. Edmondson
  • Patent number: 4555496
    Abstract: A method of producing a polymerization catalyst component suitable for use in the polymerization of alpha-olefins, which method comprises forming an active component by co-comminuting an inorganic Lewis acid, a first organic electron donor, a support base selected from the group consisting of the Group IIA and IIIA salts and the salts of the multivalent metals of the first transition series with the exception of copper, and a polymerization active tri-, tetra-, or penta- valent transition metal compound of a Group IVB-VIB metal, and heating the active component in an inert hydrocarbon solvent to produce the polymerization catalyst component. The active component can be heated in the inert hydrocarbon solvent in the presence of an additional polymerization active tri-, tetra-, or penta- valent transition metal compound of a group IVB-VIB metal. In addition, a second organic electron donor may be incorporated in the active component.
    Type: Grant
    Filed: May 31, 1984
    Date of Patent: November 26, 1985
    Assignee: Phillips Petroleum Company
    Inventors: Agapios Agapiou, John L. H. Allan, Felix I. Jacobson
  • Patent number: 4554333
    Abstract: Olefins are polymerized in the presence of catalysts prepared from titanium compounds prepared by reacting a titanium compound such as titanium tetraisopropoxide with a compound containing at least one aliphatic hydroxyl group.
    Type: Grant
    Filed: November 13, 1984
    Date of Patent: November 19, 1985
    Assignee: The Dow Chemical Company
    Inventors: William M. Coleman, III, Morris S. Edmondson
  • Patent number: 4552859
    Abstract: Isotactic index improvement is achieved for C.sub.3 and higher alpha olefins in systems containing a catalyst component comprising titanium supported on a magnesium halide support. The titanium component is formed by copulverizing the magnesium halide with one or more electron donors followed by treatment with liquid titanium halide. The improvement is achieved by using a dialkylaluminoxane component with the trialkylaluminum co-catalyst normally used. In slurry polymerizations, the isotactic index of the polymer has been improved.
    Type: Grant
    Filed: August 6, 1984
    Date of Patent: November 12, 1985
    Assignee: Stauffer Chemical Company
    Inventors: Elliot I. Band, Michael J. Breen
  • Patent number: 4552858
    Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having at least one hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halide of an element selected from the group consisting of elements of Groups IIIa, IVa, and Va of the Periodic Table of elements.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: November 12, 1985
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4551439
    Abstract: A solid catalyst component for olefin polymerization having a high polymerization activity and affording a highly stereoregular polymer having a good particulate form, and a process for producing the same are provided, which component indispensably contains Mg, Ti, Al, halogen and alkoxy group; has two absorption peaks (absorbances A.sub.1 and A.sub.2) at specified wavenumbers within a specified region of spectra according to infrared spectrophotometry, A.sub.1 /A.sub.2 and A.sub.1 /A.sub.3 (A.sub.
    Type: Grant
    Filed: February 11, 1985
    Date of Patent: November 5, 1985
    Assignee: Chisso Corporation
    Inventors: Masato Harada, Shinya Miya, Sadahiko Yamada, Makoto Iijima
  • Patent number: 4551440
    Abstract: A titanium-containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyl oxide with a silicon compound having a hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product with an organoaluminum compound and further with a titanium compound.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: November 5, 1985
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno
  • Patent number: 4550094
    Abstract: A solid catalyst component for olefin polymerization comprising a hydrocarbon-insoluble product(III) obtained by reacting(A) a silicon compound selected from the group consisting of(1) silicon compounds represented by the general formula R.sup.1.sub.a R.sup.2.sub.b R.sup.3.sub.c Si, wherein R.sup.1, R.sup.2 and R.sup.3 are each an alkyl, cycloalkyl, aralkyl, aryl, alkoxy, aryloxy, or hydroxyl group or a halogen or hydrogen atom; and a, b and c are numbers defined by the formulas 0.ltoreq.a,b,c,.ltoreq.
    Type: Grant
    Filed: February 9, 1983
    Date of Patent: October 29, 1985
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Katsumi Hanji, Kiyoshi Kawai
  • Patent number: 4550095
    Abstract: A titanium halide containing catalyst component for polymerization of olefins which is prepared by reacting a magnesium hydrocarbyloxide with a silicon compound having a hydrogen-silicon bond, contacting the reaction product with an electron donor compound, contacting the resulting contact product two or more times with a titanium halide and between one of the multiple titanium halide contacts, contacting the titanium halide contacted solid with a halogenated hydrocarbon.
    Type: Grant
    Filed: August 20, 1984
    Date of Patent: October 29, 1985
    Assignee: Toa Nenryo Kogyo Kabushiki Kaisha
    Inventors: Masafumi Imai, Tadashi Yamamoto, Hiroyuki Furuhashi, Hiroshi Ueno, Naomi Inaba
  • Patent number: 4547476
    Abstract: A catalyst for the polymerization of olefins comprising:(A) a catalyst component obtained by a process comprising contacting (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium, (c) mono or diester of an aromatic dicarboxylic acid, (d) a halogenated hydrocarbon and (e) a titanium halide of the general formula: TiX.sub.4, wherein X represents a halogen atom;(B) a silicon compound represented by the general formula: SiR.sub.m (OR').sub.4-m, wherein R is hydrogen, alkyl group or aryl group, R' is alkyl group or aryl group, and m is represented as O.ltoreq.m.ltoreq.4; and(C) an organoaluminum compound.Polymerization of olefins by use of the catalyst provides such advantages as high polymerization activity per unit weight of the catalyst component, prolonged polymerization activity, high yield of stereoregular polymer, and a produced polymer free of such an estereal odor as in the prior art.
    Type: Grant
    Filed: May 23, 1984
    Date of Patent: October 15, 1985
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Hirokazu Soga, Masuo Inoue, Katsuyoshi Miyoshi
  • Patent number: 4546092
    Abstract: A process is disclosed for preparing a titanium catalyst component useful for homopolymerizing 1-alkenes and for copolymerizing 1-alkenes with each other and/or with ethylene, consisting essentially in grinding a titanium halide compound/electron-donor complex with a magnesium aluminum halide obtained by precipitation from an organic solvent.In the process the ground product is first washed with a washing liquid containing a solvent for the aluminum halide/electron-donor complex which forms during the grinding process and by preference at least one alcohol, the molar ratio between alcohol and titanium in the ground product ranging between 50:1 and 1:20, and then the washed product is exposed to a liquid titanium halide compound.With this procedure, it is possible to obtain a titanium component which imparts to the polymerization catalyst an excellent stereospecificity along with a very high activity, and with which it is possible to obtain polymers, e.g.
    Type: Grant
    Filed: August 23, 1983
    Date of Patent: October 8, 1985
    Assignee: Stamicarbon B.V., Licensing Subsidiary of DSM
    Inventors: Jacobus A. Loontjens, Bernardus J. Muskens
  • Patent number: 4544647
    Abstract: A catalyst for polymerizing olefins is the product resulting from mixing in an inert hydrocarbon diluent a mixture of (A) an organomagnesium material, (B) an organic hydroxyl-containing material, (C) a reducing halide source and (D) a transition metal compound.
    Type: Grant
    Filed: March 6, 1984
    Date of Patent: October 1, 1985
    Assignee: The Dow Chemical Company
    Inventors: Ricardo Fuentes, Jr., Calvin P. Esneault
  • Patent number: 4544717
    Abstract: Polymerization catalysts, particularly catalysts for the polymerization of olefins, are disclosed. The catalysts are prepared by mixing(A) an organometallic compound or hydride of a metal belonging to Groups I to III of the Mendelyeev Periodic Table; with(B) the product obtained by contacting (1) an addition product obtained by reacting a di-, tri-, or tetravalent titanium compound with an electron-donor compound, with (2) an anhydrous magnesium halide, in particular anhydrous MgCl.sub.2 or MgBr.sub.2, which is either preactivated or mixed with the Ti compound under conditions which result in its activation; or by contacting (A) with(B') the product obtained by contacting a di-, tri-, or tetravalent Ti compound with an electron-donor compound and a support consisting of an anhydrous Mg halide, in particular MgCl.sub.2 or anhydrous MgBr.sub.2, which is either preactivated or mixed with the Ti compound and electron-donor under conditions such that the Mg halide is activated.
    Type: Grant
    Filed: May 22, 1980
    Date of Patent: October 1, 1985
    Assignee: Montecatini Edison S.p.A.
    Inventors: Adolfe Mayr, Ermanno Susa, Antonio Leccese, Velmore Davoli, Ettoro Giachetti
  • Patent number: 4540679
    Abstract: Composition comprising a transition metal component and magnesium hydrocarbyl carbonate. Composition can be prepared by reacting suspension of magnesium alcoholate with carbon dioxide to form a magnesium hydrocarbyl carbonate and reacting magnesium hydrocarbyl carbonate with transition metal component. When the suspending liquid comprises an alcohol, the magnesium hydrocarbyl carbonate dissolves and is subsequently precipitated with an antisolvent comprising metal alkyl or transition metal halide. When the suspending liquid is substantially free of alcohol, the magnesium hydrocarbyl carbonate suspension is reacted with metal alkyl and transition metal compound.
    Type: Grant
    Filed: March 23, 1984
    Date of Patent: September 10, 1985
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Sam S. Lee
  • Patent number: 4540680
    Abstract: An intermetallic compound comprising the reaction product of a transition metal and a reducing metal of a higher oxidation potential than the transition metal obtained by the reaction of a polymeric transition metal oxide alkoxide and the reducing metal in the presence of dicarbonyl compound; and catalyst components and systems for the polymerization of alpha olefins.
    Type: Grant
    Filed: February 8, 1984
    Date of Patent: September 10, 1985
    Assignee: National Distillers and Chemical Corporation
    Inventor: Anthony N. Speca
  • Patent number: 4537868
    Abstract: A catalyst for the polymerization of ethylene comprising at least one halogenated compound of a transition metal of Groups IV to VI of the Periodic System and at least one aromatic silicon compound having the formula .phi..sub.n Si(OH).sub.4-n, in which .phi. is a substituted or unsubstituted aromatic or polyaromatic ring compound having from 6 to 15 carbon atoms and 1.ltoreq.n.ltoreq.3, said silicon compound being present in a molar ratio of between 0.2 and 2 inclusive with respect to said transition metal. Polymerization of ethylene may be carried out under a pressure of between 200 to 2500 bars and at a temperature of between 170.degree. and 300.degree. C. with the catalyst of this invention.
    Type: Grant
    Filed: March 28, 1984
    Date of Patent: August 27, 1985
    Assignee: Societe Chimique des Charbonnages S.A.
    Inventors: Karel Bujadoux, Jean-Marie Neyer
  • Patent number: 4535068
    Abstract: A highly active and stereoselective olefin polymerization catalyst component is obtained by halogenating a magnesium compound of the formula MgR'R" wherein R' is an alkoxide or aryloxide group and R" is an alkoxide or aryloxide group or halogen, with a halide of tetravalent titanium in the presence of a halohydrocarbon, and contacting the halogenated product with an acid halide and a tetravalent titanium compound.
    Type: Grant
    Filed: October 5, 1984
    Date of Patent: August 13, 1985
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 4533705
    Abstract: A process for producing .alpha.-olefin polymers having high crystallinity and good particle form, with a high yield is provided. The polymerization therefor is carried out in the presence of a preactivated catalyst suitable particularly to gas phase polymerization or gas phase polymerization following slurry or bulk polymerization.The catalyst is prepared by reacting a reduction solid prepared by reducing TiCl.sub.4 with an organoaluminum compound, with an electron donor and an electron acceptor to obtain a solid product, andcombining this solid product with an organoaluminum compound, an .alpha.-olefin and a reaction product of an organoaluminum compound with an electron donor.
    Type: Grant
    Filed: July 21, 1983
    Date of Patent: August 6, 1985
    Assignee: Chisso Corporation
    Inventors: Akihiro Sato, Kazutsune Kikuta, Toshihiro Uwai, Kenji Matsuda, Nobutaka Hattori
  • Patent number: 4530913
    Abstract: A catalyst and method in which the catalyst is used with an aluminum cocatalyst in the polymerization and copolymerization of 1-olefins and is prepared by reacting a monofunctional organic silicon compound with silica, alumina, or the like followed by reacting the product of this reaction with a Group IIA organometallic compound or complex, then reacting this product with a halide or alkoxide of a metal of Group IVB or Group VB or mixtures thereof. If desired, the halide or alkoxide may be first reacted with the silicon compound reaction product before the reacting with the organometallic compound or complex.
    Type: Grant
    Filed: January 16, 1980
    Date of Patent: July 23, 1985
    Assignee: Chemplex Company
    Inventors: Thomas J. Pullukat, Raymond E. Hoff
  • Patent number: 4530912
    Abstract: A catalyst and method in which the catalyst is used in association with an aluminum cocatalyst in the polymerization and copolymerization of 1-olefins. The catalyst is prepared by reacting certain multifunctional organic silicon compounds (silanes) with silica, alumina or the like having surface hydroxyl groups, or a mixture thereof, in which the silicon compound reacts with these surface hydroxyl groups, followed by reacting the product of this with a halide or alkoxide of a Group IVB or VB transition metal such as titanium, vanadium, zirconium or mixtures of these and finally reacting this product with a Group IIA organometallic compound or compounds such as magnesium and calcium. The Group IIA organometallic compound can also be added before these transition metal compounds.
    Type: Grant
    Filed: June 4, 1981
    Date of Patent: July 23, 1985
    Assignee: Chemplex Company
    Inventors: Thomas J. Pullukat, Raymond E. Hoff
  • Patent number: 4529780
    Abstract: An improved method for the preparation of homopolymers and copolymers of alpha olefins by means of a catalyst system comprising a titanium halide, an aluminum alkyl, and a phenolic compound which has a tendency to crystallize at low temperatures in the reactor feed system is disclosed. The improvement comprises prereacting a portion of the aluminum alkyl with the phenolic compound such that the components remain catalytically inactive and then activating the catalyst by adding the remainder of the aluminum alkyl to prereacted components in situ in the polymerization reactor, thereby preventing the crystallization of the phenolic compound at low temperatures in the feed system for the reactor.
    Type: Grant
    Filed: November 19, 1981
    Date of Patent: July 16, 1985
    Assignee: Northern Petrochemical Company
    Inventor: Rolf F. Foerster
  • Patent number: 4529716
    Abstract: Catalyst components for the stereoregular polymerization of alpha-olefins, comprising a Ti halide and an electron-donor compound supported on an anhydrous magnesium dihalide and obtained by means of non-extractive treatments, with liquids having a dielectric constant at 20.degree. C. equal to or higher than 2, of compositions comprising an anhydrous Mg dihalide, the crystallites of which have an average size lower than 300 .ANG..The present invention refers to new catalyst components and the catalysts obtained therefrom for the polymerization of alpha-olefins Ch.sub.2 .dbd.CHR, wherein R is an alkyl radical with 1-4 C atoms or an aryl radical, and of mixtures of said alpha-olefins with minor amounts of ethylene.
    Type: Grant
    Filed: September 9, 1983
    Date of Patent: July 16, 1985
    Assignee: Montedison S.p.A.
    Inventors: Viviano Banzi, Pier C. Barbe, Luciano Noristi
  • Patent number: 4526941
    Abstract: A process for polymerizing an .alpha.-olefin which comprises contacting the .alpha.-olefin at a temperature of about 10.degree. C. to about 100.degree. C. with a catalyst comprising a slurry component (A) and an organometallic component (B), the component (A) being obtained, without intermediate or final solids separation, by reacting (1) a slurry reaction mixture produced by reacting one mol of (i) a hydrocarbon-soluble organomagnesium component of the general formulaM.alpha.Mg.beta.R.sub.p.sup.1 R.sub.q.sup.2 X.sub.r Y.sub.sor of the reaction product of M.alpha.Mg.beta.R.sub.p.sup.1 R.sub.q.sup.2 X.sub.r Y.sub.s with at least one electron donor selected from the group consisting of ethers, thioethers, ketones, aldehydes, carboxylic acids or derivatives thereof, alcohols, thioalcohols and amines, with 0.1 to 10 mols of (ii) a chlorosilane compound of the formulaH.sub.a SiCl.sub.b R.sub.4-(a+b).sup.10at a temperature of about 20.degree. C. to about 150.degree. C.
    Type: Grant
    Filed: September 23, 1983
    Date of Patent: July 2, 1985
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Hisaya Sakurai, Tadashi Ikegami, Masayoshi Miya, Katsuhiko Takaya
  • Patent number: 4526882
    Abstract: A comminuted, supported polymerization catalyst for alpha-olefins comprises (A) an organoaluminum compound and (B) a solid titanium-containing component formed by at least one halogen-containing compound of titanium(IV); (b) at least one electron donor; and (c) at least one hydrocarbon-insoluble magnesium-containing compound; and (2) retreating such comminuted product with (a) at least one halogen-containing compound of titanium(IV); and (b) a mixture containing ethylbenzoate and a substituted alkyl aromatic acid ester in which the substituent group has a negative Hammett constant; and optionally, at least one chlorocarbon and/or at least one haloalkylchlorosilane.
    Type: Grant
    Filed: October 24, 1983
    Date of Patent: July 2, 1985
    Assignee: Standard Oil Company (Indiana)
    Inventors: Bryce V. Johnson, Nicholas M. Karayannis, John S. Skryantz
  • Patent number: 4525555
    Abstract: Provided is a process for preparing a polyolefin, characterized by polymerizing at least one .alpha.-olefin in the presence of a catalyst which comprises the combination of:[I] a solid catalyst component comprising a solid substance obtained by contacting the following components (1) through (3) with one another and (4) a titanium compound supported on said solid substance:(1) a magnesium halide,(2) a compound represented by the general formula ##STR1## wherein R.sup.1, R.sup.2 and R.sup.3 are each a hydrocarbon radical having 1 to 24 carbon atoms, an alkoxy group, hydrogen, or a halogen atom, R.sup.4 is a hydrocarbon radical having 1 to 24 carbon atoms and n is 1.ltoreq.n.ltoreq.30, and(3) at least one compound selected from the group consisting of:(a) compounds represented by the general formula ##STR2## wherein R is hydrogen, a halogen atom, or a hydrocarbon radical having 1 to 24 carbon atoms, and r, p and q are integers satisfying the following conditions:1.ltoreq.r.ltoreq.3, 0.ltoreq.p<6, 0.ltoreq.
    Type: Grant
    Filed: December 15, 1983
    Date of Patent: June 25, 1985
    Assignee: Nippon Oil Company, Limited
    Inventors: Yoshio Tajima, Mituji Miyoshi, Shoji Sugita, Kiyoshi Kawabe, Kazuo Matsuura
  • Patent number: 4525467
    Abstract: A aliphatic hydrocarbon soluble mixed aluminum hydrocarbyl-Lewis base co-catalyst composition comprising (i) at least two different classes of aluminum hydrocarbyls the first being an aluminum hydrocarbyl halide, the second being an aluminum hydrocarbyl hydride and/or aluminum trialkyl and (ii) at least one Lewis base represented by the formula: ##STR1## wherein each Y can be -OR', -NR.sub.2 ' and R' with the proviso that at least two be -OR' or -NR.sub.2 ', Z is an alkylene radical forming a 5 or 6 membered ring with the carbonyldioxy group or Z is alkyl substituted alkylene group wherein the alkyl radical can have from 1 to 8 carbon atoms, R is an aryl, allyl or alkyl group having 1 to 20 carbon atoms and R' is an alkyl, cycloalkyl, aryl or aralkyl radical having from 1 to 20 carbon atoms.The co-catalyst is employed with a titanium halide catalyst for the polymerization of olefins to obtain a advantageous balance of catalytic activity and polymer product stereoregularity.
    Type: Grant
    Filed: January 16, 1984
    Date of Patent: June 25, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventors: Terrence Huff, Eugene E. Poirot
  • Patent number: 4525469
    Abstract: A catalyst composition for the polymerization or copolymerization of olefins composed of(A) a titanium component (a-1) or (a-2),(a-1) a highly active titanium component containing titanium, magnesium and halogen as essential ingredients, or(a-2) a highly active titanium catalyst component obtained by treating component (a-1) with an organic compound containing active hydrogen bonded to oxygen, and(B) an organoaluminum compound component, wherein(i) when component (A) is the component (a-1), component (b) is an organoaluminum compound component obtained by treating a halogen-containing organoaluminum compound having a halogen/Al atomic ratio of at least 1 but less than 2 with a compound selected from the group consisting of water and organic compounds having active hydrogen bonded to oxygen, and(ii) when component (A) is the component (a-2), the component (B) is a halogen-containing organoaluminum compound having a halogen/Al atomic ratio of at least 1 but less than 2, and the ratio of the amount (x) of the or
    Type: Grant
    Filed: October 25, 1983
    Date of Patent: June 25, 1985
    Assignee: Mitsui Petrochemical Industries Ltd.
    Inventors: Takashi Ueda, Norio Kashiwa
  • Patent number: 4525552
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of a catalyst system comprising the combination of at least one organometallic compound with a transition metal compound supported on a solid carrier, said solid carrier being obtained by the reaction of (a) a magnesium halide, (b) a compound represented by the formula: Al(OR).sub.n X.sub.3-n, where R is a hydrocarbon residual group having 1 to 24 carbon atoms, X is a hydrogen atom, and n is 0<n.ltoreq.3, and (c) a compound represented by the formula: Si(OR').sub.m X.sub.4-m, where R' is a hydrocarbon residual group having 1 to 20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4. The resulting polymers are characterized by a large bulk density and a narrow range of molecular weight distribution.
    Type: Grant
    Filed: February 8, 1984
    Date of Patent: June 25, 1985
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura, Mitsuji Miyoshi
  • Patent number: 4522930
    Abstract: Catalysts for the polymerization of alpha-olefins, which comprise the product of the reaction between:(a) a metalorganic compound of Al;(b) an electron-donor compound reactive towards MgCl.sub.2 but which is not completely complexed with AlEt.sub.3, at the equivalent point of a potentiometric titration under standard conditions;(c) a solid comprising a halogenated Ti compound and an electron-donor belonging to particular classes of compounds and being extractable with AlEt.sub.3 for at least 70% by mols from the solid, the surface area of which after extraction is higher than 20 m.sup.2 /g.The present invention refers to new supported components of catalysts for the polymerization of olefins CH.sub.2 .dbd.CHR, in which R is an alkyl with 1-14 carbon atoms or an aryl, and of mixtures of such olefins with each other and/or with ethylene, and to the catalysts obtained from such components.
    Type: Grant
    Filed: February 10, 1983
    Date of Patent: June 11, 1985
    Assignees: Montedison S.p.A., Mitsui Petrochemical Ind.
    Inventors: Enrico Albizzati, Sandro Parodi, Pier C. Barbe
  • Patent number: 4518752
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of an improved catalyst comprising a solid catalyst component and an organometal compound, said solid catalyst component being obtained by the reaction of: (a) a magnesium halide, (b) a compound represented by the formula: Me(OR).sub.n X.sub.z-n where Me is any of the Group I-VIII elements of the Periodic Table, excluding Al, Si, Ti and V, R is a hydrocarbon residual group having 1-24 carbon atoms, X is a halogen atom, z represents the valence of Me and n is 0<n.ltoreq.z, and (c) a compound represented by the formula: Si(OR').sub.m X.sub.4-m where R' is a hydrocarbon residual group having 1-20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4, and (d) a titanium compound and/or a vanadium compound. The resulting polymers are characterized by a large bulk density, a narrow range of molecular weight distribution, and small amounts of hexane extraction.
    Type: Grant
    Filed: November 15, 1983
    Date of Patent: May 21, 1985
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura
  • Patent number: 4518706
    Abstract: A method is provided for preparing hydrocarbon soluble magnesium siloxide supports comprising contacting such supports with sufficient aluminum alkoxide or organic ethers to render the supports hydrocarbon soluble. Thereafter the supports are contacted with a transition metal compound and halogenated to obtain polymerization catalysts.
    Type: Grant
    Filed: August 18, 1983
    Date of Patent: May 21, 1985
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Donald E. Gessell
  • Patent number: 4517307
    Abstract: Components of catalysts for the polymerization of ethylene and of mixtures thereof with other olefins, in the form of emulsions or dispersions, in an inert liquid medium or in an inert gas phase of a liquid phase, comprising a compound of a metal of Groups IV to VI inclusive, of the Mendelyeev Periodic System, or a composition containing such a compound of the Mendelyeev Periodic System, which compound or composition is immiscible with aliphatic hydrocarbons, or which components are obtained from emulsions or dispersions, in an inert liquid medium or in gas phase, of a precursor of the catalyst component which, in the liquid state, is immiscible with the aliphatic hydrocarbons.An object of this invention is to provide new catalyst components for use in the polymerization of ethylene and of mixtures thereof with olefins and the catalysts obtained therefrom.
    Type: Grant
    Filed: December 22, 1982
    Date of Patent: May 14, 1985
    Assignee: Montedison S.p.A.
    Inventors: Illaro Cuffiani, Paolo Longi, Umberto Zucchini, Gianni Pennini
  • Patent number: 4514513
    Abstract: A preactivated catalyst for producing .alpha.-olefin polymers is provided, which is obtained by the steps which comprises:reacting an organoaluminum compound (O-Al.sub.1) with an electron donor (ED.sub.1) to obtain a reaction product (I);reacting (I) with TiCl.sub.4 to obtain a solid product (II);reacting (II) with an electron donor (ED.sub.2) and an electron acceptor to obtain a solid product (III);combining (III) with an organoaluminum compound (O-Al.sub.2) and a reaction product (RP) of an organoaluminum (O-Al.sub.3) with an electron donor (ED.sub.3) (III), (O-Al.sub.2) and (PP) being referred to as catalyst components), and in this combination, subjecting a part or the whole of the catalyst components to polymerization treatment with an .alpha.-olefin at least in the presence of (III) and said (O-Al.sub.2) to obtain a preliminarily activated catalyst; andpolymerizing an .alpha.-olefin in the presence of the catalyst.
    Type: Grant
    Filed: April 12, 1984
    Date of Patent: April 30, 1985
    Assignee: Chisso Corporation
    Inventors: Akihiro Sato, Kazutsune Kikuta, Kenji Matsuda, Toshihiro Uwai, Tohru Hanari
  • Patent number: 4508844
    Abstract: A catalyst component useful for (co)polymerizing ethylene under high temperatures and pressures comprising the reaction product obtained by treating a magnesium halide supported titanium halide precursor with transition-metal halide or oxyhalide, thoroughly washing the solid reaction product therefrom and prepolymerizing the washed solid product with an alpha-olefin having from 4-12 carbon atoms.
    Type: Grant
    Filed: August 4, 1983
    Date of Patent: April 2, 1985
    Assignee: Exxon Research & Engineering Co.
    Inventor: Agapios K. Agapiou
  • Patent number: 4508842
    Abstract: An ethylene polymerization catalyst comprising a supported precursor of vanadium trihalide/electron donor complex and alkylaluminum or boron halides, when combined with alkylaluminum cocatalyst and alkyl halide promoter provides enhanced polymerization and productivity plus superior polyethylene.
    Type: Grant
    Filed: March 29, 1983
    Date of Patent: April 2, 1985
    Assignee: Union Carbide Corporation
    Inventors: Debra L. Beran, Kevin J. Cann, Robert J. Jorgensen, Frederick J. Karol, Norma J. Maraschin, Arthur E. Marcinkowsky
  • Patent number: 4507448
    Abstract: A process for the homopolymerization or copolymerization of olefins is disclosed, which is carried out in the presence of a catalyst system comprising the combination of at least one organometallic compound with a component resulting from the reaction of (a) a magnesium halide, (b) a compound represented by the formula, Al(OR).sub.n X.sub.3-n, where R is a hydrocarbon residual group having 1 to 20 carbon atoms, X is a hydrogen atom, and n is 0.ltoreq.n.ltoreq.3, (c) a compound represented by the formula, Si(OR').sub.m X.sub.4-m, where R' is a hydrocarbon residual group having 1 to 20 carbon atoms, X is a halogen atom, and m is 0.ltoreq.m.ltoreq.4, and (d) a titanium compound and/or a vanadium compound. The resulting polymers have a large bulk density and a narrow range of molecular weight distribution.
    Type: Grant
    Filed: May 4, 1982
    Date of Patent: March 26, 1985
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Nobuyuki Kuroda, Toru Nakamura, Yutaka Shikatani, Kazuo Matsuura, Mitsuji Miyoshi
  • Patent number: 4506029
    Abstract: A catalytic component for polymerizing olefins comprises a solid support containing magnesium-halogen or manganese-halogen bonds, a transition metal halide of a metal selected from Groups IVB and VB of the periodic table, and electron donors. This catalytic component is obtainable by steps comprising:(a) contacting a mixture comprising a magnesium halide or manganese halide and at least one electron donor with a Ti(OR).sub.4 compound to form a solution, where R is a hydrocarbyl or halogenated hydrocarbyl moiety containing 1 to 20 carbon atoms or a halogen, and(b) reacting the solution with a reagent comprising a transition metal halide selected from Groups IVB and VB of the periodic table,whereby, with a suitable cocatalyst, polyolefin is formed with high activity, showing a high Isotactic Index, and with a narrow range of particle size distribution.
    Type: Grant
    Filed: December 20, 1982
    Date of Patent: March 19, 1985
    Assignee: Stauffer Chemical Company
    Inventor: Elliot I. Band
  • Patent number: 4496660
    Abstract: A catalyst for polymerizing olefins is the reaction product of (A) the reaction product of (1) the reaction product of (a) an alkyl magnesium compound such as dibutylmagnesium, with (b) an oxygen-containing and/or nitrogen-containing compound such as n-propyl alcohol, or isopropylamine, with (2) a halide source such as titanium tetrachloride or silicon tetrachloride; and (B) a transition metal compound such as titanium tetrachloride and (C) a reducing agent such as triisobutylaluminum.Also disclosed is a non-transition metal containing catalyst support for use in preparing olefin polymerization catalysts.The polymers which are produced in the presence of this catalyst and a cocatalyst such as triethylaluminum have a low catalyst support to transition metal ratio and therefore, the catalyst efficiency based on quantity of polymer per quantity of total catalyst is very high resulting in a polymer having good color and very little, if any, corrosion.
    Type: Grant
    Filed: October 1, 1980
    Date of Patent: January 29, 1985
    Assignee: The Dow Chemical Company
    Inventors: Donald E. Gessell, Ronald L. Gibbs, Ricardo Fuentes, Jr.
  • Patent number: 4492768
    Abstract: A catalyst and its method of preparation and use involving reacting a magnesium dihalide, an alkoxytitanium compound and water, followed by reaction with an organoaluminum compound and then with a halide ion exchanging source.
    Type: Grant
    Filed: August 19, 1983
    Date of Patent: January 8, 1985
    Assignee: Phillips Petroleum Company
    Inventor: Gil R. Hawley