Nonmetallic Organic Oxygen Containing Patents (Class 502/125)
  • Patent number: 5061666
    Abstract: A process for preparing a solid catalyst component which comprises halogenating a magnesium compound in the formula MgRR.sup.1.nCO.sub.2 l in which R and R.sup.1 are the same or different alkoxy or phenoxy groups and n is a number of from 0 to 2 with a halide of tetravalent titanium in the presence of dialkylester of a dihydric aromatic carboxylic acid and an inert hydrocarbon diluent by reacting at a temperature of from 120.degree. to 136.degree. C. and recovering the solid reaction product from the reaction mixture.
    Type: Grant
    Filed: April 24, 1990
    Date of Patent: October 29, 1991
    Assignee: Shell Research Limited
    Inventors: John C. Chadwick, Bart J. Ruisch
  • Patent number: 5059571
    Abstract: The invention concerns a catalytic composition resulting from placing at least one divalent nickel compound into contact with at least one hydrocarbylaluminum halide and at least one epoxy compound, in any order. It also concerns the use of the catalytic composition in a process of oligomerizing monoolefins.
    Type: Grant
    Filed: August 1, 1990
    Date of Patent: October 22, 1991
    Assignee: Institut Francais du Petrole
    Inventors: Yves Chauvin, Dominique Commereuc, Alain Forestiere, Gerard Leger
  • Patent number: 5057475
    Abstract: The invention is a supported catalyst system including an inert support material, a Group IV B transition metal component and an alumoxane component which may be employed to polymerize olefins to produce a high molecular weight polymer.
    Type: Grant
    Filed: September 13, 1990
    Date of Patent: October 15, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, Gary F. Licciardi
  • Patent number: 5055438
    Abstract: The invention is a polymerization catalyst system including an alumoxane and a Group IV B metallocene having a heteroatom ligand. The catalyst system can be employed to polymerize olefins to produce a high molecular weight polymer.
    Type: Grant
    Filed: June 4, 1990
    Date of Patent: October 8, 1991
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 5053467
    Abstract: A catalyst comprising (A) a solid catalyst component obained by reacting a homogeneous solution containing (i) at least one member selected from the group consisting of a combination of metallic magnesium and a hydroxyl organic compound, and an oxygen-containing organic compound of magnesium, (ii) an electron donor compound and (iii) an oxygen-containing organic compound of titanium with (iv) at least one aluminum halide compound and further reacting the obtained solid product with (v) an electron donor compound and (vi) a titanium halide compound, (B) at least one member selected from the group consisting of organic metal compounds of metals of the groups Ia, IIa, IIb, IIIb and IVb of the periodic table, and (C) an electron donor compound, is valuable as the catalyst for preparing a stereoregular polyolefin by homopolymerization or copolymerization of an .alpha.-olefin having at least 3 carbon atoms.
    Type: Grant
    Filed: May 14, 1990
    Date of Patent: October 1, 1991
    Assignee: Tosoh Corporation
    Inventors: Yozo Kondo, Mitsuhiro Mori, Toshikazu Chikusa
  • Patent number: 5045612
    Abstract: Olefins are polymerized under solution polymerization conditions in the presence of the solid catalytic product resulting from removing the liquid components from the product resulting from admixing in an inert diluent and in an atmosphere which excludes moisture and oxygen (A) at least one hydrocarbon soluble organomagnesium compound; (B) at least one organic hydroxyl-containing compound; (C) at least one reducing halide source; (D) at least one transition metal (Tm) alkoxide.
    Type: Grant
    Filed: April 18, 1990
    Date of Patent: September 3, 1991
    Assignee: The Dow Chemical Company
    Inventors: Joseph G. Schell, Jr., Larry A. Meiske, Gary R. Marchand
  • Patent number: 5037910
    Abstract: A method of manufacturing a polyolefin using a catalyst system of an ingredient (A) and ingredient (B), with ingredient A being obtained through successive reaction steps. Ingredient A is prepared by forming a mixture of (1) the combination of (a) metallic magnesium or an oxygen-containing organic compound of magnesium with (b) a mixture of a monohydroxylated organic compound and a polyhydroxylated organic compound, and (2) oxygen-containing organic compounds of titanium. The resulting solution is reacted in sequence with (3) at least one first halogenated aluminum compound, (4) at least one silicon compound and (5) at least one second halogenated aluminum compound. Compounds 3 and 5 are added at temperatures not exceeding about 25.degree. C. Ingredient B is an organometallic compound of metals from Group Ia, IIa, IIIa or IVa of the Periodic Table. The resulting free-flowing polyolefin is characterized by a large average particle size and small amount of fine particles.
    Type: Grant
    Filed: October 17, 1989
    Date of Patent: August 6, 1991
    Assignee: Paxon Polymer Company, L.P.
    Inventors: Gregory A. Cook, Theodore R. Engelmann
  • Patent number: 5034484
    Abstract: The invention concerns:a catalytic solid containing magnesium, a halogen, titanium and silicon, this catalytic solid also containing aluminium and being microporous;a process for preparing this catalytic solid;use of this catalytic solid for polymerizing alpha-olefines.
    Type: Grant
    Filed: February 22, 1989
    Date of Patent: July 23, 1991
    Assignee: Solvay & Cie (Societe Anonyme)
    Inventors: Leopold Demiddeleer, Yvan Kempeneer, Laurence Desvachez
  • Patent number: 5034366
    Abstract: A vanadium-based catalyst is treated with a polysiloxane oil as a means of enhancing catalyst activity and polymer productivity.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: July 23, 1991
    Assignee: Union Carbide Chemicals and Plastics Technology Corporation
    Inventors: Frederick J. Karol, Sun-Chueh Kao
  • Patent number: 5034361
    Abstract: Normally sparingly soluble magnesium alkoxide is solubilized in alkanol by the additional presence of certain acidic materials. The resulting solution is used to produce a mixture of substantially spherical particles, substantially free of fines, containing an adduct magnesium alkoxide. The particles are converted by conventional methods to a procatalyst precursor of an olefin polymerization catalyst of good activity and good selectivity to stereoregular polymer whenever appropriate, which catalyst produces polymer product of good morphology.
    Type: Grant
    Filed: May 24, 1990
    Date of Patent: July 23, 1991
    Assignees: Shell Oil Company, Union Carbide Chemicals and Plastics Company, Inc.
    Inventors: Robert C. Job, Daniel P. Zilker, Jr., John C. Chadwick
  • Patent number: 5032562
    Abstract: There is disclosed a supported olefin polymerization catalyst composition comprising a precursor and a catalyst activator. The precursor comprises a magnesium compound, e.g., dibutylmagnesium, a cyclopentadienyl group-containing zirconium compound, and a titanium and/or a vanadium compound, e.g., TiCl.sub.4, and an organic compound, e.g., an alcohol. The catalyst activator is a mixture of a conventional Ziegler/Natta co-catalyst and a zirconium sites activator, e.g., methylaluminumoxane. The catalyst is used in the presence of small amounts of hydrogen to produce polymers having multimodal molecular weight distribution in a single reactor.
    Type: Grant
    Filed: December 27, 1989
    Date of Patent: July 16, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Frederick Y. Lo, Thomas E. Nowlin, Pradeep P. Shirodkar
  • Patent number: 5032563
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component used in the Ziegler-type catalyst. The solid catalyst component, Component (A), comprises Component (i) which is a solid catalyst component for a Ziegler-type catalyst comprising Ti, Mg and a halogen; Component (ii) a silicon compound of a formula:R.sup.1 R.sup.2.sub.3-n Si(OR.sup.3).sub.nwherein R.sup.1 -R.sup.3 are each hydrocarbyl group characterized by R.sup.1 which has a branched hydrocarbyl group;Component (iii) a halogen compound of W or Mo; and Component (iv) an organometal compound of a metal of Groups I to IV of the Periodic Table.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: July 16, 1991
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Mitsuyuki Matsuura, Toshihiko Sugano, Kazuo Nakamura
  • Patent number: 5030605
    Abstract: A vanadium-based catalyst is treated with certain alkylaluminum alkoxide compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: July 9, 1991
    Assignee: Union Carbide Chemicals and Plastics Technology Corporation
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 5028574
    Abstract: A catalyst and method is provided for the production of ultra-high molecular weight polymers characterized as having an inherent viscosity of above 12.0 by contacting ethylenically unsaturated monomers with a dual electron donor catalyst under polymerization conditions.
    Type: Grant
    Filed: March 14, 1990
    Date of Patent: July 2, 1991
    Assignee: Conoco Inc.
    Inventors: Donald E. Gessell, Donald P. Hosman
  • Patent number: 5026889
    Abstract: A catalyst system comprising(A) a halogen compound of trivalent titanium,(B) an organo-aluminum compound of the formula,R.sub.3-(m+n) AlY.sub.m X.sub.nwhereinY is a group having at least one of oxygen, nitrogen, sulfur and phosphorus atoms linked to the aluminum atom, R is a hydrogen atom, an alkyl having 1 to 18 carbon atoms, an alkenyl having 2 to 18 carbon atoms, a cycloalkyl having 3 to 18 carbon atoms, an aryl having 6 to 18 carbon atoms, or an aralkyl having 7 to 18 carbon atoms,X is a halogen atom, and m and n are numbers satisfying the equations, 0<m<1, 0.ltoreq.n<2, 0<m+n.ltoreq.2, and(C) an electron-donor, and a method for producing an olefin polymer which comprises polymerizing olefins using said catalyst system. According to this method, highly crystalline olefin polymers having a broad melecular weight distribution can be produced.
    Type: Grant
    Filed: December 21, 1988
    Date of Patent: June 25, 1991
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Akinobu Shiga, Yoshiharu Fukui, Toshio Sasaki, Masahisa Okawa, Hideaki Matsuura
  • Patent number: 5023223
    Abstract: A process for producing a highly stereospecific .alpha.-olefin polymer which comprises homopolymerizing or copolymerizing an .alpha.-olefin or copolymerizing an .alpha.-olefin with ethylene by the use of a catalyst system comprising:(A) a solid catalyst component containing a trivalent titanium compound obtained by reducing a titanium compound represented by the following general formula:Ti(OR.sup.1).sub.n X.sub.4-n(R.sup.1 represents a hydrocarbon group having 1 to 20 carbon atoms, X represents a halogen atom and n represents a number satisfying 0<n.ltoreq.
    Type: Grant
    Filed: December 11, 1989
    Date of Patent: June 11, 1991
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Takeshi Ebara, Toshio Sasaki, Kiyoshi Kawai
  • Patent number: 5021382
    Abstract: High density polymers of ethylene are produced in improved yields employing a solid Ziegler type transition metal-containing catalyst component and an organoaluminum cocatalyst in the presence of a small amount of an aliphatic diene having at least 4 carbon atoms and a terminal double bond. The amount of diene is from about 0.01 to about 3000 mole per gram atom of transistion metal in the catalyst component. The catalyst component variously may be pretreated with the diene before using the component for homopolymerization, may be prepolymerized with ethylene in the presence of the diene, may be prereduced in the presence of the diene, or the diene may be added to the polymerization reaction. Preferred dienes are .alpha.-.omega.-dienes.
    Type: Grant
    Filed: February 28, 1990
    Date of Patent: June 4, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Gerald D. Malpass, Jr.
  • Patent number: 5015612
    Abstract: An olefin polymerization catalyst component subjected to successive preliminary polymerization treatment using each of a straight chain alpha-olefin having 2 to 5 carbon atoms and 3-methyl-1-butene; an olefin polymerization catalyst using the olefin polymerization catalyst component; a process for polymerizing olefin(s) which comprises polymerizing or copolymerizing olefin(s) in the presence of the olefin polymerization catalyst; and a film and an injection-molded article of polypropylene which is prepared by the process are also provided.
    Type: Grant
    Filed: September 14, 1989
    Date of Patent: May 14, 1991
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Masao Nakano, Kenji Doi, Akinori Toyota
  • Patent number: 5013803
    Abstract: Disclosed is a homogeneous vanadium catalyst composition prepared by the reaction of an alkylaluminum dihalide with a solid reaction product produced by reacting (A) a silicon alkoxide, (B) a hydrocarbon soluble vanadium compound, and (C) a trialkylaluminum. The solid reaction product may be produced by complexing the (A) silicon alkoxide first with either the (B) vanadium compound or the (C) trialkylaluminum. The intermediate complex (I) of such reaction is then treated with the remaining reageant (either the vandium compound or the trialkylaluminum as the case may be) whereupon the solid reaction product (II) is formed. The solid reaction product (II) of the silicon alkoxide-vanadium compound/trialkylaluminum reaction is then reacted with (D) an alkylaluminum dihalide to produce a homogeneous hydrocarbon soluble product (III) which is highly active for catalyzing the polymerization of olefines to a polyolefin having a narrow molecular weight distribution.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: May 7, 1991
    Assignee: Exxon Chemical Patents, Inc.
    Inventor: Steven A. Best
  • Patent number: 5006620
    Abstract: Polymers of propene are prepared by means of a Ziegler-Natta catalyst system composed of (1) a titanium component based on a finely divided shape-dictating silica gel and containing titanium, magnesium, chlorine and a benzenecarboxylic acid derivative, (2) an aluminum component and (3) a silane component, the titanium component (1) being obtained by (1.1) first preparing (I) a carrier material from (Ia) a silica gel, (Ib) an organomagnesium compound (Ic) a gaseous chlorinating agent and (Id) a specific phthalic acid derivative by (1.1.1) first reacting (Ia) with (Ib), then (1.1.2) passing (Ic) into the product of (1.1.1) together with the phthalic acid derivative (Id) and isolating (I), (1.2) preparing a solid-phase intermediate from (I), (II) an alkanol and (III) titanium tetrachloride by (1.2.1) first reacting (I) with (II), then (1.2.2) introducing (III) into the product resulting from (1.2.1), then (1.3) extracting the solid-phase result from (1.
    Type: Grant
    Filed: August 30, 1989
    Date of Patent: April 9, 1991
    Inventors: Ralf Zolk, Juergen Kerth, Rainer Hemmerich
  • Patent number: 5006499
    Abstract: A process for the preparation of a solid catalyst of the Ziegler-Natta type comprises precipitating the solid catalyst in a liquid hydrocarbon medium by reacting (A) a solution of a soluble magnesium alkoxide and (B) a transition metal halide which is a halide of Ti (IV), a halide of V (IV) or a halide of VO (III) in the presence of (C) at least one transition metal alkoxide which is free from halogen and soluble in liquid hydrocarbon. The precipitated solid catalyst consists of spheroidal particles having a mean diameter by mass of from 10 to 70 microns and a narrow particle size distribution such that the ratio of mean diameter by mass to the mean diameter by number is greater than 1.2 and smaller than 2.0.
    Type: Grant
    Filed: November 21, 1988
    Date of Patent: April 9, 1991
    Assignee: BP Chemicals Limited
    Inventor: Eric Daire
  • Patent number: 5002916
    Abstract: Supported catalysts component for producing ethylene-propylene elastomers comprising a compound represented by the formula:(1) [V.sub.3 O(RCO.sub.2) (ED).sub.3 ].sub.2. V.sub.2 O.sub.2 X.sub.6, or(2) V.sub.3 O(RCO.sub.2).sub.6 (ED).sub.3wherein R is alkyl, cycloalkyl, aryl and haloalkyl,wherein R is alkyl, cycloalkyl, aryl and haloalkyl,ED is an electron donor selected from alkyl esters of aliphatic and aromatic carboxylic acid, aliphatic ketones, aliphatic amines, aliphatic alcohols, alkyl and cycloalkyl ethers, and mixtures thereof; andX is selected from Cl--, Br--, Fl-- or RCO.sub.2.sup.--.
    Type: Grant
    Filed: March 2, 1990
    Date of Patent: March 26, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Terry J. Burkhardt, William B. Brandley
  • Patent number: 4999327
    Abstract: A vanadium-based catalyst is treated with certain silicon-containing compounds as a means of narrowing and effectively regulating the molecular weight distribution of the polymers produced with the catalyst.
    Type: Grant
    Filed: December 30, 1988
    Date of Patent: March 12, 1991
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sun-Chueh Kao, Frederick J. Karol
  • Patent number: 4990478
    Abstract: An olefin polymerization catalyst system comprises a solid, hydrocarbon-insoluble, magnesium-containing, titanium-containing, electron donor-containing component; an alkyl aluminum compound; and organosilane compound selected from the group consisting of branched C.sub.3 -C.sub.10 alkyl-t-butoxydimethoxysilanes.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: February 5, 1991
    Assignee: Amoco Corporation
    Inventors: Charles R. Hoppin, Benjamin S. Tovrog
  • Patent number: 4990479
    Abstract: An olefin polymerization catalyst formed from (A) a solid titanium catalyst component containing magnesium, titanium and halogen as essential ingredients, (B) an organoaluminum compound, and (C) an organosilicon compound containing a cyclopentyl group, a cyclopentenyl group, a cyclopentadienyl group or a derivative derived from any of these groups.A polymerization process which comprises polymerizing or copolymerizing olefins in the presence of the olefin polymerization catalyst to form a homopolyolefin having a high stereoregularity or a copolyolefin having a narrow composition distribution.
    Type: Grant
    Filed: June 15, 1989
    Date of Patent: February 5, 1991
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Naoshi Ishimaru, Mamoru Kioka, Akinori Toyota
  • Patent number: 4990477
    Abstract: A catalyst component (X") obtained by treating an olefin polymerization catalyst (X) formed from (A) a solid titanium catalyst component comprising magnesium, titanium, halogen and an electron donor as essential ingredients, (B) an organoaluminum compound catalyst component, and as required, (C) an electron donor with an alpha-olefin by preliminarily polymerizing the alpha-olefin in an amount of 0.1 to 500 g per gram of the solid titanium catalyst component (A) in the presence of said catalyst (X), and contacting the treated catalyst (X') with at least 0.1 mole, per gram-atom of titaninum in the treated catalyst (X"), of oxygen. A process for producing the olefin polymerization catalyst component. A catalyst (Y) for olefin polymerization formed from [I] the above catalyst component (X"), [II] an organoaluminum compound catalyst component and as required [III] an electron donor. Also provided is a process for polymerizing olefins in the presence of the olefin polymerization catalyst (Y).
    Type: Grant
    Filed: September 13, 1989
    Date of Patent: February 5, 1991
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Masao Nakano, Akinori Toyota
  • Patent number: 4988656
    Abstract: A solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprises the product formed by (A) forming a solution of a magnesium-containing species from a magnesium carbonte or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing solution by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic ether; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor.
    Type: Grant
    Filed: May 12, 1989
    Date of Patent: January 29, 1991
    Assignee: Amoco Corporation
    Inventors: Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee, Bryce V. Johnson
  • Patent number: 4981826
    Abstract: Described is a magnesium-transition metal containing catalyst component, comprising a solid reaction product obtained by treating a solid support material in an inert solvent in any order with (A) a halogenated silane compound, (B) an alkoxy-containing magnesium compound, (C) and acyl halide, (D) at least one transition metal compound of a Group IVb-VIb or VIII metal, and optionally (E) treating the magnesium-transition metal containing product with an organometallic compound of a Group IIa, IIb, or IIIa metal. The magnesium-transition metal containing catalyst component, when employed with known Ziegler cocatalyst, provides a catalyst system which have very high catalytic activities for production of polyolefin of high bulk density. The polymerization kinetics of the catalyst system is controllable as a function of the reagent molar ratios selected for production of the magnesium-transition metal containing catalyst component.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: January 1, 1991
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Anthony N. Speca
  • Patent number: 4980329
    Abstract: Disclosed is a component for a catalyst for the polymerization of alpha-olefins to stereoregular polymers having narrow molecular weight distribution. The product is formed by the reaction of a solid catalyst-forming component comprising (1) a Ti compound having at least one Ti-halogen bond and (2) optionally, an electron-donor compound, supported on an anhydrous Mg dihalide in active form, with certain amounts of an organic compound (AH) containing at least one active hydrogen atom, in the presence of a liquid medium which is inert with respect to the Ti compound and the other components of the catalyst component, and which has a dielectric constant greater than 2 at 20.degree. C.Catalysts comprising the reaction product of the solid catalyst component prepared as above described, with an Al-alkyl compound and an electron-donor compound are also disclosed.
    Type: Grant
    Filed: May 15, 1989
    Date of Patent: December 25, 1990
    Assignee: Himont Incorporated
    Inventors: Pier C. Barbe, Enrico Albizzati, Umberto Giannini, Giovanni Baruzzi, Luciano Noristi
  • Patent number: 4980330
    Abstract: A catalyst for polymerizing olefins is the product resulting from mixing in an inert hydrocarbon diluent, a mixture of (A) an inorganic oxide, (B) an organomagnesium material, (C) an organic hydroxyl-containing material, (D) a reducing halide source, and (E) a transition metal compound.
    Type: Grant
    Filed: November 30, 1989
    Date of Patent: December 25, 1990
    Assignee: The Dow Chemical Company
    Inventors: Gary R. Marchand, Ricardo Fuentes, Jr., William M. Coleman, III
  • Patent number: 4970185
    Abstract: A process for the preparation of methanol by contacting CO and H.sub.2 with a novel catalytic system formed by combining (a) a nickel salt having a pK.sub.a <4.70, (b) an alcohol, and (c) a hydride of an alkali metal or of an alkaline earth metal.
    Type: Grant
    Filed: May 15, 1989
    Date of Patent: November 13, 1990
    Assignee: Shell Oil Company
    Inventors: Swan T. Sie, Eit Drent, Willem W. Jager
  • Patent number: 4970184
    Abstract: A catalyst for the copolymerization of ethylene by the gas-phase fluidized-bed method is prepared by a process in which a titanium-containing and magnesium-containing active component, reacted with an alcohol as a complexing agent, is applied to a finely divided silica from homogeneous solution, in the presence of a polysiloxane, by evaporating the solvent, and the resulting homogeneous catalyst intermediate is then preactivated by treatment with the alkylaluminum compound and the Lewis base in an inert hydrocarbon solution, and the copolymers prepared using the above catalyst are employed for the production of films exhibiting little blocking.
    Type: Grant
    Filed: May 3, 1989
    Date of Patent: November 13, 1990
    Assignee: BASF Aktiengesellschaft
    Inventors: Eckard Schauss, Heinz Vogt, Rainer Hemmerich, Guenther Schweier, Rudolf Mueller-Mall
  • Patent number: 4970186
    Abstract: A solid catalyst component prepared by admixing and reacting, with a reaction product which has been obtained by suspending diethoxymagnesium in an alkylbenzene and bringing the suspension into contact with titanium tetrachloride in an amount less than 1 in terms of volume ratio to the alkylbenzene, a phthaloyl dichloride at a temperature within the range between 80.degree. C. and 125.degree. C., washing the resultant solid substance with an alkylbenzene, and reacting the solid substance in the presence of an alkylbenzene with titanium tetrachloride in an amount less than 1 in terms of volume ratio to the alkylbenzene as well as an olefin polymerization catalyst which comprises (A) the above specified solid catalyst component, (B) a silicon compound of the general formula: SiR.sub.m (OR').sub.
    Type: Grant
    Filed: December 23, 1988
    Date of Patent: November 13, 1990
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Hirokazu Soga, Masuo Inoue
  • Patent number: 4970187
    Abstract: A method for producing a olefin polymer, which comprises polymerizing or copolymerizing olefins in the presence of a catalyst comprising:(A) a solid catalyst component obtained by thermally reacting (a.sub.1) a magnesium compound of the formula Mg(OR.sup.1).sub.n (OR.sup.2).sub.2-n wherein each of R.sup.1 and R.sup.2 which may be the same or different is an alkyl group, and aryl group or an aralkyl group, and n is 2.gtoreq.n.gtoreq.0, (a.sub.2) a titanium compound of the formula Ti(OR.sup.3).sub.4 wherein R.sup.3 is an alkyl group, an aryl group or an aralkyl group and (a.sub.3) a silicon compound of the formula Si(OR.sup.4).sub.4 wherein R.sup.4 is an alkyl group, an aryl group or an aralkyl group and contacting and treating (a) the resulting thermal reaction product with (b) a halogen-containing titanium compound and (c) an electron donative compound, and(B) an organometallic compound of a metal of Groups I-III of the Periodic Table.
    Type: Grant
    Filed: November 9, 1989
    Date of Patent: November 13, 1990
    Assignee: Mitsubishi Kasei Corporation
    Inventors: Yoshinori Suga, Eiji Tanaka, Yasuo Maruyama
  • Patent number: 4960743
    Abstract: A method for the production of a catalyst carrier for use in the polymerization of an olefin, which method comprises causing a magnesium-containing solid obtained by contact of (A) magnesium metal, (B) a halogenated hydrocarbon represented by the general formula, RX [wherein R stands for an alkyl, aryl, or cycloalkyl group having 1 to 20 carbon atoms and X stands for a halogen atom], and (C) a compound of the general formula, X.sub.n.sup.1 M(OR.sup.1).sub.m-n [wherein X.sup.1 stands for a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms, M stands for a boron, carbon, aluminum, silicon, or phosphorus atom, R.sup.1 stands for a hydrocarbon group having 1 to 20 carbon atoms, and m stands for the valency of said atom M, providing that m>n.gtoreq.0 is satisfied], to contact (D) a halogen-containing alcohol.
    Type: Grant
    Filed: November 18, 1988
    Date of Patent: October 2, 1990
    Assignee: Toa Nenryo Kogyo K.K.
    Inventors: Masahide Murata, Masafumi Imai, Hiroyuki Furuhashi, Kouji Maruyama, Hiroshi Ueno
  • Patent number: 4960741
    Abstract: A process of the Ziegler-Natta type is prepared using a preactivated support containing (A) from 80 to 95 mol % of magnesium chloride and (B) 5 to 20 mol % of at least one electron donor compound which contains no labile hydrogen and no ester function; the preactivated support consisting of spherical particles having a mass average diameter, Dm of 10 to 100 microns and a particle size distribution Dm/Dn of less than 2. The catalyst is prepared by (i) treating the preactivated support with at least one electron donor compound containing labile hydrogen, (ii) treating the resulting activated support with at least one ester of an aromatic acid, (iii) impregnating the treated support with titanium tetrachloride and (iv) after washing the impregnated catalyst activating it with titanium tetrachloride. The catalyst has a high titanium content and a high activity when used to polymerize olefins.
    Type: Grant
    Filed: February 22, 1989
    Date of Patent: October 2, 1990
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, Stylianos Sandis
  • Patent number: 4959336
    Abstract: A process is disclosed for improving the productivity of a polymerization catalyst formed from a magnesium ethoxide. The process comprises treating the magnesium ethoxide with a silane alkoxide at or above the temperature at which any alcohol which may be bound to the ethoxide dissociates from the alkoxide prior to subjecting the magnesium ethoxide to metathesis.
    Type: Grant
    Filed: April 7, 1989
    Date of Patent: September 25, 1990
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 4954470
    Abstract: A supported alpha-olefin polymerization catalyst composition is synthesized by reacting (1) a slurry of a solid catalyst carrier in a non-polar solvent, e.g., hexane, with a dialkyl organomagnesium composition; (2) contacting the slurry of step (1) with a chlorinated alcohol; (3) contacting the slurry of step (2) with at least one transition metal compound; (4) removing the non-polar solvent to obtain a dry-flowing powder; and, (5) activating the powder with an activator. The resulting catalyst composition has high polymerization activity in the polymerization of C.sub.2 -C.sub.10 alpha-olefins and exhibits very good higher (C.sub.3 -C.sub.10) alpha-olefin incorporation properties in the copolymerization of ethylene with the higher alpha-olefins.
    Type: Grant
    Filed: December 21, 1988
    Date of Patent: September 4, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Thomas E. Nowlin, Kenneth G. Schurzky
  • Patent number: 4954471
    Abstract: Disclosed is a homogeneous vanadium catalyst composition prepared by the reaction of an alkylaluminum dihalide with a solid reaction product produced by reacting (A) a silicon alkoxide, (B) a hydrocarbon soluble vanadium compound, and (C) a trialkylaluminum. The solid reaction product may be produced by complexing the (A) silicon alkoxide first with either the (B) vanadium compound or the (C) trialkylaluminum. The intermediate complex (I) of such reaction is then treated with the remaining reagent (either the vanadium compound or the trialkylaluminum as the case may be) whereupon the solid reaction product (II) is formed. The solid reaction product (II) of the silicon alkoxide-vanadium compound/trialkylaluminum reaction is then reacted with (D) an alkylaluminum dihalide to produce a homogeneous hydrocarbon soluble product (III) which is highly active for catalyzing the polymerization of olefins to a polyolefin having a narrow molecular weight distribution.
    Type: Grant
    Filed: November 28, 1988
    Date of Patent: September 4, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Steven A. Best
  • Patent number: 4952649
    Abstract: A solid titanium catalyst component (A) of a catalyst system useful in the polymerization of olefins or copolymerization of two or more olefins or one or more olefins and a diene is prepared by contacting a liquid hydrocarbon solution of (i) a magnesium compound, such as magnesium chloride, with (ii) a liquid titanium compound, such as TiCl.sub.4, or a solution of a titanium compound in a hydrocarbon solvent, to form a solid product. The solid product is formed in the presence of (D) an electron donor, e.g. methyl formate, acetic acid, acetic anhydride, acetone, methyl ether, butyl Cellosolve, dimethyl carbonate, methyl silicate. The solid product is also contacted with a polycarboxylic acid ester, e.g. diethyl methylsuccinate. The polymerization or copolymerization of the olefin is carried out in the presence of the solid titanium catalyst (A) and (B) an organometallic compound of a Group I to III metal and (C) an organic silicon compound having an Si--O--C bond.
    Type: Grant
    Filed: March 11, 1988
    Date of Patent: August 28, 1990
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Norio Kashiwa
  • Patent number: 4950630
    Abstract: A method for the production of a catalyst component for use in the polymerization of an olefin, which method comprises causing a magnesium-containing solid obtained by contact of (A) magnesium metal, (B) a halogenated hydrocarbon represented by the general formula, RX [wherein R stands for an alkyl, aryl, or cycloalkyl group having 1 to 20 carbon atoms and X stands for a halogen atom], and (C) a compound of the general formula, X.sub.n.sup.1 M(OR.sup.1).sub.m-n [wherein X.sup.1 stands for a hydrogen atom, a halogen atom, or a hydrocarbon group having 1 to 20 carbon atoms, M stands for a boron, carbon, aluminum, silicon, or phosphorus atom, R.sup.1 stands for a hydrocarbon group having 1 to 20 carbon atoms, and m stands for the valency of said atom M, providing that m>n.gtoreq.0 is satisfied], to contact (d) a halogen-containing alcohol and then contact (E) an electron donor type compound and (F) a titanium compound.
    Type: Grant
    Filed: November 18, 1988
    Date of Patent: August 21, 1990
    Assignee: Toa Nenryo Kogyo, K.K.
    Inventors: Masahide Murata, Masafumi Imai, Hiroyuki Furuhashi, Kouji Maruyama, Hiroshi Ueno
  • Patent number: 4948770
    Abstract: Disclosed is a method for making crystalline magnesium halide particles usable for preparing catalyst and usable in the polymerization of alpha olefins having the formula MgnEmXp * y ROH wherein y is a value greater than 0 and up to 12, and which comprises the steps of:contacting the components of a magnesium compound of the formula MgnEmXp, wherein Mg is the magnesium component, n is a value from 0.
    Type: Grant
    Filed: August 8, 1988
    Date of Patent: August 14, 1990
    Assignee: Shell Oil Company
    Inventor: Robert C. Job
  • Patent number: 4948771
    Abstract: A catalyst composition comprising:(i) a complex comprised of V.sub.2 X.sub.3 (ED).sub.m and AlCl.sub.2 R.sub.2 whereinX=Cl, Br, or I, or mixtures thereofED=an electron donor, which is an ether, a phosphine, a ketone, an isocyanide, or an ester, said electron donor having 2 to 20 carbon atomsR=an alkyl having up to 14 carbon atomsm=an integer from 3 to 6,said complex impregnated into an inorganic oxide support;(ii) sufficient trialkylaluminum compound adsorbed on the inorganic oxide support to provide a molar ratio of adsorbed trialkylaluminum compound to vanadium of about 2.5:1 to about 10:1;(iii) a halocarbon promoter; and(iv) a hydrocarbyl aluminum cocatalyst.
    Type: Grant
    Filed: December 7, 1988
    Date of Patent: August 14, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventor: Francis G. Stakem
  • Patent number: 4946816
    Abstract: In a solid hydrocarbon-insoluble, alpha-olefin polymerization catalyst component with superior activity, stereospecificity and morphology characteristics comprising the product formed by (A) forming a solution of a magnesium-containing species from a magnesium alkyl (or hydrocarbyl) carbonate or a magnesium carboxylate; (B) precipitating solid particles from such magnesium-containing toluene-based solvent by treatment with a transition metal halide and an organosilane; (C) reprecipitating such solid particles from a mixture containing a cyclic either; and (D) treating the reprecipitated particles with a transition metal compound and an electron donor, the morphology of such component is modified by incorporating a morphology-affecting amount of C.sub.8 -C.sub.10 aromatics within the toluene-based solvent in Step B, Step A, in Step C prior to addition of ether, or combinations thereof.
    Type: Grant
    Filed: August 21, 1989
    Date of Patent: August 7, 1990
    Assignee: Amoco Corporation
    Inventors: Steven A. Cohen, Gregory G. Arzoumanidis, Nicholas M. Karayannis, Habet M. Khelghatian, Sam S. Lee
  • Patent number: 4945076
    Abstract: The activity of olefin polymerization catalysts comprising a Group IVB transition metal compound and an aluminoxane can be improved by the addition of a hydroxysiloxane compound.
    Type: Grant
    Filed: July 28, 1989
    Date of Patent: July 31, 1990
    Assignee: Akzo America Inc.
    Inventors: Andrzej M. Piotrowski, Elliot I. Band
  • Patent number: 4945142
    Abstract: A catalyst and method is provided for the production of ultra-high molecular weight polymers characterized as having an inherent viscosity of above 12.0 by contacting ethylenically unsaturated monomers with a dual electron donor catalyst under polymerization conditions.
    Type: Grant
    Filed: November 14, 1988
    Date of Patent: July 31, 1990
    Assignee: Conoco Inc.
    Inventors: Donald E. Gessell, Donald P. Hosman
  • Patent number: 4940682
    Abstract: A solid catalyst component for olefin polymerization which comprises a catalyst component comprising at least titanium and chlorine fixed onto a porous substance of which the pore volume, at a pore radius in a range of from 200 to 2,000 .ANG., is 0.3 cc/g or more, said pore volume is 35% or more of the pore volume at a pore radius in a range of from 35 to 75,000 .ANG., the average particle diameter is from 5 to 300 .mu.m, the geometrical standard deviation of the particle size distribution is 2 or less and the solubility in toluene at 100.degree. C. is 30 wt. % or less.
    Type: Grant
    Filed: October 26, 1988
    Date of Patent: July 10, 1990
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshio Sasaki, Takeshi Ebara, Kiyoshi Kawai
  • Patent number: 4935394
    Abstract: This invention provides new supported catalyst compositions for the polymerization of 1-olefins, together with processes for preparing and using the catalysts. The catalyst compositions include two catalyst components. The first catalyst component is formed by reacting a halogen-containing compound of the formula: H.sub.a M.sup.1 X.sup.1.sub.b R.sup.1.sub.(c-b-a) wherein M.sup.1 is boron, carbon, silicon or mixtures thereof; X.sup.1 is Cl, Br or mixtures thereof; R.sup.1 is a hydrocarbyl or alkoxy radical; with a mixture produced by contacting a finely divided porous inorganic oxide support in an inert solvent with a solution made by combining a magnesium dihydrocarbyloxide dissolved in an inert solvent, and of the formula: Mg(OR.sup.2).sub.2 wherein R.sup.2 is a hydrocarbyl radical, with a transition metal hydrocarbyloxide of the formula: M.sup.2 (OR.sup.3).sub.y wherein M.sup.2 is a transition metal from Group IVB, VB, and VIB of the Periodic Table; and R.sup.3 is a hydrocarbyl radical.
    Type: Grant
    Filed: August 19, 1988
    Date of Patent: June 19, 1990
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Main Chang
  • Patent number: 4927797
    Abstract: The present invention provides a catalyst system that exhibits unprecedented catalyst efficiencies and control of desired properties in the polymer product. The catalyst system includes a Toho-type, new generation titanium catalyst in combination with an electron donor described by the formula: ##STR1## wherein R.sub.1 is a bulky, basic alkyl or cycloalkyl group containing at least one secondary or tertiary carbon atom; R.sub.2 and R.sub.3 are alkyl or aryl groups; and R.sub.4 is an alkyl group with a primary carbon atom attached to the silicon atom. The system has a catalyst efficiency of at least about 30 kg/g-cat.2h as the Al/Si mole ratio varies from 20-200 in the system. The system easily achieves efficiencies over 60 kg/g-cat.2h. The system also exhibits good control over the xylene solubles, melt flow and molecular weight distribution of the polymer product.
    Type: Grant
    Filed: December 2, 1988
    Date of Patent: May 22, 1990
    Assignee: Fina Technology, Inc.
    Inventor: John A. Ewen
  • Patent number: 4918038
    Abstract: A process for the production of an ethylene homopolymer or copolymer comprising passing ethylene with or without at least one alpha-olefin comonomer having 3 or more carbon atoms into contact with a mixed catalyst system, under polymerization conditions, said mixed catalyst system comprising:(a) the reaction product of (i) a vanadium halide having the formula VX.sub.3 wherein X is chlorine, bromine, or iodine and each X is alike or different; (ii) a modifier having the formula BX.sub.3 or AlR.sub.(3-a) X.sub.a and (iii) an electron donor(b) one of the following:(i) a complex having the formula ZrMg.sub.b X.sub.c (ED).sub.d ; or(ii) a vanadium oxy compound having the formula VOX.sub.3, VOX.sub.2, VOX, or VO.sub.2 X wherein X is as defined above, or VO(OR).sub.3(c) a hydrocarbyl aluminum cocatalyst; and(d) a halocarbon promoter having the formula R.sub.e CX.sub.
    Type: Grant
    Filed: October 29, 1987
    Date of Patent: April 17, 1990
    Assignee: Union Carbide Chemicals and Plastics Company Inc.
    Inventors: Sari-Beth Samuels, Frederick J. Karol