And Additional Al Or Si Containing Component Patents (Class 502/63)
- And rare earth metal (Sc, Y or Lanthanide)containing (Class 502/65)
- And Group VIII (Iron Group or Platinum Group) metal containing (Class 502/66)
- Mixed zeolites (Class 502/67)
- Mixed with clay (Class 502/68)
- Heterogeneous arrangement (Class 502/69)
- Gelling in presence of zeolite (Class 502/70)
- ZSM Type (Class 502/71)
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Patent number: 8802582Abstract: A catalyst and a method for selectively reducing nitrogen oxides (“NOx”) with ammonia are provided. The catalyst includes a first component comprising a zeolite or mixture of zeolites selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-18, ZSM-23, MCM-zeolites, mordenite, faujasite, ferrierite, zeolite beta, and mixtures thereof; a second component comprising at least one member selected from the group consisting of cerium, iron, copper, gallium, manganese, chromium, cobalt, molybdenum, tin, rhenium, tantalum, osmium, barium, boron, calcium, strontium, potassium, vanadium, nickel, tungsten, an actinide, mixtures of actinides, a lanthanide, mixtures of lanthanides, and mixtures thereof; optionally an oxygen storage material and optionally an inorganic oxide. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at high temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of low levels of nitrogen oxides in exhaust streams.Type: GrantFiled: March 29, 2007Date of Patent: August 12, 2014Assignee: Catalytic Solutions, Inc.Inventors: Rajashekharam Malyala, Svetlana Iretskaya, Stephen J. Golden
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Publication number: 20140221193Abstract: The present invention relates to an aqueous gas-converting catalyst composition comprising: an active component; a support; an inorganic binder; at least one accelerator selected from the group consisting of cobalt oxide, molybdenum oxide, nickel oxide, calcium oxide, barium oxide, strontium oxide, magnesium oxide, zirconium oxide, manganese oxide and barium titania; and at least one stabilizer selected from the group consisting of magnesium oxide, zirconium oxide, stabilized zirconia, and hydrotalcite. The catalyst according to the present invention can effectively capture and separate carbon dioxide due to the excellent physical properties thereof such as packing density and abrasion resistance, and high CO conversion. Also, according to the present invention, mass production is facilitated by applying a spraying technique, and overall costs are lowered because of high yield.Type: ApplicationFiled: June 11, 2012Publication date: August 7, 2014Applicant: KOREA ELECTRIC POWER CORPORATIONInventors: Joong Beom Lee, Chong Kul Ryu, Tae Hyoung Eom, Dong Hyeok Choi, Jeom In Baek, Seong Jeagarl, Seok Ran Yang
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Patent number: 8795513Abstract: Provided is a catalyst for hydrocracking of heavy oil which is excellent in both functions of cracking activity and desulfurization activity with respect to heavy oil by striking a balance between the cracking activity and desulfurization activity and which includes a support including a crystalline aluminosilicate and a porous inorganic oxide excluding the crystalline aluminosilicate, with an active metal being supported on the support, in which (a) the support includes the crystalline aluminosilicate in an amount of 45% by mass or greater and smaller than 60% by mass and the porous inorganic oxide excluding the crystalline aluminosilicate in an amount of greater than 40% by mass and 55% by mass or smaller, based on the sum of an amount of the crystalline aluminosilicate and an amount of the porous inorganic oxide excluding the crystalline aluminosilicate, (b) the active metal is at least one kind of metal selected from metals belonging to Groups 6, 8, 9, and 10 of the Periodic Table, and (c) the catalyst foType: GrantFiled: August 2, 2010Date of Patent: August 5, 2014Assignee: JGC Catalysts and Chemicals Ltd.Inventors: Kazuhiro Inamura, Akira Iino, Nobuyuki Takahashi, Yoji Sunagawa, Mitsunori Watabe, Yuichi Yamahata, Shinya Eura, Yuji Shirahama
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Patent number: 8791040Abstract: A method of making a catalyst containing nanosize zeolite particles supported on a support material is disclosed. A process for making styrene or ethylbenzene by reacting toluene with a C1 source over a catalyst containing nanosize zeolite particles supported on a support material is disclosed.Type: GrantFiled: November 3, 2010Date of Patent: July 29, 2014Assignee: Fina Technology, Inc.Inventors: Sivadinarayana Chinta, Joseph L. Thorman
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Patent number: 8791039Abstract: An agglomerated zeolite adsorbent which comprises 95-99.5 mass % of X zeolite and 0.5-5.0 mass % of binder, wherein the exchangeable cationic sites of said X zeolite are occupied by Group IIA metal and/or K, the total pore volume of said adsorbent is no less than 0.26 mL/g as measured by mercury porosimetry, the volume of pores with pore diameters from 100 to 500 nm is at least 60% based on the total pore volume. During shaping, a pore-forming agent is added to this adsorbent, and then the adsorbent is alkali treated for in-situ crystallization, followed by ion exchange. Said adsorbent has high adsorption capacity, fast mass transfer rate and good mechanical strength. Said adsorbent is suitable for liquid phase adsorptive separation of para-xylene from C8 aromatic hydrocarbons and is also suitable for adsorptive separation of other alkyl aromatic hydrocarbons isomers.Type: GrantFiled: January 24, 2009Date of Patent: July 29, 2014Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Huiguo Wang, Jianfeng Ma, Dehua Wang, Zhuo Yu
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Patent number: 8785707Abstract: A catalyst that comprises at least one binder and at least one crystallized material with hierarchized and organized porosity in the fields of microporosity and mesoporosity is described, whereby said crystallized material consists of at least two elementary spherical particles, each of said particles comprising a mesostructured silicon-oxide-based matrix that has a mesopore diameter of between 1.5 and 30 nm and that has microporous and crystallized walls with a thickness of between 1 and 60 nm, whereby said elementary spherical particles have a maximum diameter of 200 microns. Said catalyst is used in a process for oligomerization of an olefinic feedstock that contains hydrocarbon molecules that have 2 to 12 carbon atoms per molecule.Type: GrantFiled: April 28, 2009Date of Patent: July 22, 2014Assignee: IFP Energies NouvellesInventors: Amandine Cabiac, Alexandra Chaumonnot, Laurent Simon
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Patent number: 8771639Abstract: The present invention relates to a method for preparing composites of substrate-molecular sieve, in particular, to a method for preparing a composite of substrate-molecular sieve, which comprises applying a physical pressure to molecular sieve crystals against a substrate to form a chemical bond between the molecular sieve crystal and the substrate. The present invention requiring no solvents, reactors and other equipments enables molecular sieve crystals to be stably attached to the surface of substrates through various chemical bonds, particularly ionic present invention ensures the synthesis of substrate-molecular sieve composites with enhanced attachment rate, degree of lateral close packing (DCP) and attachment strength in more time-saving and energy-saving manners. The present method works well for molecular sieve crystals with lager sizes (e.g., more than 3 ?m) with no generation of parasitic crystals.Type: GrantFiled: January 4, 2008Date of Patent: July 8, 2014Assignee: Industry-University Cooperation Foundation Sogang UniversityInventors: Kyung Byung Yoon, Jin Seok Lee, Jae Hyun Kim, Young Ju Lee, Nak Cheon Jeong
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Patent number: 8772564Abstract: This invention relates to a method wherein a high-purity paraxylene can be produced efficiently by using a catalyst having a molecular sieving action (or shape selectivity) and being excellent in the catalytic activity without isomerization and adsorption-separation steps. More particularly, it relates to a method of producing a high-purity paraxylene, characterized in that MFI type zeolite having a primary particle size of not more than 100 ?m, a structure defining agent and silica material having an average particle size of not less than 10 nm but less than 1.0 ?m are used as a starting material, and a synthetic zeolite catalyst produced by subjecting the MFI type zeolite to a coating treatment with an aqueous solution obtained by mixing so as to satisfy X×Y<0.05 (wherein X is a concentration of the silica material (mol %) and Y is a concentration of the structure defining agent (mol %)) is used in the alkylation or disproportionation of at least one of benzene and toluene as a starting material.Type: GrantFiled: September 29, 2009Date of Patent: July 8, 2014Assignee: JX Nippon Oil & Energy CorporationInventors: Koichi Matsushita, Chikanori Nakaoka, Norikazu Nishiyama
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Patent number: 8765624Abstract: A coating suspension for coating catalyst substrates comprises at least two different particulate metal and/or semi-metal oxides with a sedimentation mass (MS), characterized in that the sedimentation mass (MS) of the particulate metal and/or semi-metal oxide with the smallest sedimentation mass is between 70% and 100% of the sedimentation mass of the particulate metal and/or semi-metal oxide with the largest sedimentation mass. Further, a method for producing a coating suspension, the use of the coating suspension to coat a catalyst substrate, as well as a catalyst produced using the coating suspension are disclosed.Type: GrantFiled: May 25, 2012Date of Patent: July 1, 2014Assignee: Sued-Chemie IP GmbH & Co. KGInventors: Ulrich Meyer, Olaf Helmer, Sascha Podehl
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Patent number: 8753535Abstract: A solid shaped composite adsorbent for reducing deactivated catalyst residues and contaminants from a post polyolefin solution polymerization mixture is disclosed. The composite adsorbent comprises 70-90 wt % of an alumina component; 30-10 wt % of a clay component; and 0.5-3.5 wt % of at least one alkali metal component selected from the group consisting of elements in Group 1A of the modern periodic table.Type: GrantFiled: January 11, 2011Date of Patent: June 17, 2014Assignee: Reliance Industries Ltd, Reliance Technology GroupInventors: Prakash Kumar, Manoj Kumar Srivastava, Kalpana Gopalakrishnan, Vijay Kumar Kaushik, Vijayalakshmi Ravi Puranik
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Patent number: 8754247Abstract: A catalyst is described which comprises at least one IZM-2 zeolite and at least one matrix, said zeolite having a chemical composition expressed as the anhydrous base in terms of moles of oxides by the following general formula: XO2: aY2O3: bMnO, in which X represents at least one tetravalent element, Y represents at least one trivalent element and M is at least one alkali metal and/or alkaline-earth metal, a and b respectively representing the number of moles of Y2O3 and MnO; and a is in the range 0.001 to 0.5, b is in the range 0 to 1 and n is in the range 1 to 2. Said catalyst is used in various processes for the transformation of hydrocarbon feeds.Type: GrantFiled: July 21, 2009Date of Patent: June 17, 2014Assignee: IFP Energies nouvellesInventors: Amandine Cabiac, Nicolas Cadran, Emmanuelle Guillon, Vincent Lecocq, Sylvie Maury
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Patent number: 8748333Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.Type: GrantFiled: July 10, 2013Date of Patent: June 10, 2014Assignee: UOP LLCInventors: Laszlo T. Nemeth, Feng Xu
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Patent number: 8751169Abstract: A method for identifying the source of vermiculite insulation in situ using a portable spectrometer with a light-emitting contact probe and a personal computer. Identification is accomplished using NIR reflectance spectroscopy and absorption band depth ratios to differentiate between vermiculite sources and to test for the presence of amphibole, talc, or serpentine contaminants in vermiculite insulation.Type: GrantFiled: September 28, 2011Date of Patent: June 10, 2014Assignee: The United States of America, as represented by the Secretary of the Department of the InteriorInventors: Gregg A. Swayze, Heather A. Lowers, Roger N. Clark
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Patent number: 8742189Abstract: The present invention relates to a catalyst for dehydroaromatizing C1-C4-aliphatics, said catalyst being obtainable by twice treating a zeolite from the group of MFI and MWW with NH4-containing mixtures, in each case with subsequent drying and calcination. The catalyst comprises molybdenum and, if appropriate, as further elements, Cu, Ni, Fe, Co, Mn, Cr, Nb, Ta, Zr, V, Zn and/or Ga. The present invention further provides a process for dehydroaromatizing a mixture comprising C1-C4-aliphatics by conversion in the presence of the catalyst.Type: GrantFiled: April 8, 2009Date of Patent: June 3, 2014Assignee: BASF SEInventors: Frank Kiesslich, Joana Coelho Tsou, Bilge Yilmaz, Sebastian Ahrens, Thomas Heidemann, Veronika Will, Christian Bechtold
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Patent number: 8734743Abstract: Described is a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer provided on the substrate, the first washcoat layer comprising a nitrogen oxide storage material, a second washcoat layer provided on the first washcoat layer, the second washcoat layer comprising a hydrocarbon trap material, wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing selective catalytic reduction, preferably wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing a reaction wherein nitrogen oxide is reduced to N2, said catalyst further comprising a nitrogen oxide conversion material which is either comprised in the second washcoat layer and/or in a washcoat layer provided between the first washcoat layer and the second washcoat layer.Type: GrantFiled: June 9, 2011Date of Patent: May 27, 2014Assignee: BASF SEInventors: Torsten W. Müller-Stach, Susanne Stiebels, Edith Schneider, Torsten Neubauer
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Patent number: 8728969Abstract: A process for obtaining a catalyst composite comprising the following steps: a). selecting a molecular sieve having pores of 10-or more-membered rings b). contacting the molecular sieve with a metal silicate different from said molecular sieve comprising at least one alkaline earth metal and one or more of the following metals: Ga, Al, Ce, In, Cs, Sc, Sn, Li, Zn, Co, Mo, Mn, Ni, Fe, Cu, Cr, Ti and V, such that the composite comprises at least 0.1 wt % of silicate.Type: GrantFiled: January 23, 2009Date of Patent: May 20, 2014Assignee: Total Research & Technology FeluyInventors: Nikolai Nesterenko, Walter Vermeiren, Sander Van Donk
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Patent number: 8722560Abstract: A subject for the invention is to provide a highly heat-resistant SCR catalyst which has an NOx reduction percentage of 40% or higher at 200° C. after a hydrothermal durability treatment. The invention relates to use of ?-type zeolite which has an SiO2/Al2O3 molar ratio of 20 or higher but less than 30 and a crystallite diameter before a hydrothermal durability treatment of 20 nm or larger, shows a change in crystallite through the hydrothermal durability treatment of less than 10%, and has a fluorine content lower than 0.1%. The ?-type zeolite can be crystallized from a liquid reaction mixture containing a secondary and/or a tertiary alkylamine having 5 or more carbon atoms.Type: GrantFiled: August 17, 2009Date of Patent: May 13, 2014Assignee: Tosoh CorporationInventors: Yasuyuki Takamitsu, Yukio Ito
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Patent number: 8715487Abstract: This invention relates to the composition, method of making and use of a fluidized catalytic cracking (“FCC”) catalyst that is comprised of a new Y zeolite which exhibits an exceptionally low small mesoporous peak around the 40 ? (angstrom) range as determined by nitrogen adsorption measurements. FCC catalysts made from this new zeolite exhibit improved rates of heavy oil cracking heavy oil bottoms conversions and gasoline conversions. The fluidized catalytic cracking catalysts herein are particularly useful in fluidized catalytic cracking (“FCC”) processes for conversion of heavy hydrocarbon feedstocks such as gas oils and vacuum tower bottoms.Type: GrantFiled: February 17, 2011Date of Patent: May 6, 2014Assignee: ExxonMobil Research and Engineering CompanyInventors: Jianxin Jason Wu, William A. Wachter, Colin L. Beswick, Edward Thomas Habib, Jr., Terry G. Roberie, Ruizhong Hu
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Patent number: 8703635Abstract: This disclosure relates to a catalyst composition comprising (a) MCM-22 family material; and (b) a binder comprising at least 1 wt. % of a titanium compound based on the weight of said catalyst composition, wherein said titanium compound was anatase and rutile phases.Type: GrantFiled: June 4, 2013Date of Patent: April 22, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Christine N. Elia, Frederick Y. Lo, Jeffrey T. Elks, Darryl D. Lacy, Mohan Kalyanaraman
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Patent number: 8685875Abstract: Methods for enhancing the mesoporosity of a zeolite-containing material. Such methods may comprise contacting a composite shaped article containing at least one zeolite and at least one non-zeolitic material with at least one pH controlling agent and at least one surfactant. Such methods may be performed under conditions sufficient to increase the pore volume of at least one 10 angstrom subset of mesoporosity.Type: GrantFiled: October 19, 2010Date of Patent: April 1, 2014Assignee: Rive Technology, Inc.Inventors: Javier Garcia-Martinez, Lawrence B. Dight, Barry K. Speronello
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Patent number: 8680355Abstract: A novel olefin production process of the invention can be established as an industrial and practical process of producing an olefin with high selectivity by directly reacting a ketone and hydrogen in a single reaction step. In particular, a novel olefin production process is provided in which propylene is obtained with high selectivity by directly reacting acetone and hydrogen. An olefin production process of the invention includes reacting a ketone and hydrogen at a reaction temperature in the range of 50 to 300° C. in the presence of a Cu-containing hydrogenation catalyst and a solid acid substance.Type: GrantFiled: October 22, 2009Date of Patent: March 25, 2014Assignee: Mitsui Chemcials, Inc.Inventors: Tsuneyuki Ohkubo, Kenji Fujiwara, Terunori Fujita
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Patent number: 8673803Abstract: An alkaline-earth metal compound-containing zeolite catalyst composed of a composite material comprising at least a first component, a second component, and a third component. The first component is composed of at least one of zeolites selected from a group consisting of proton-type zeolites and ammonium type zeolites. The second component is composed of at least one of alkaline-earth metal compounds. The third component is composed of at least one selected from a group consisting of aluminum oxides, aluminum hydroxides, silicon oxides, silicon hydroxides, and clay minerals. The first component has a molar ratio of Si/Al of 10 or more and 300 or less. Content of the second component relative to the first component is 0.3 mass % or more and less than 10 mass % as alkaline-earth metal. Content of the third component relative to the first component is 15 mass % or more and 200 mass % or less.Type: GrantFiled: October 18, 2012Date of Patent: March 18, 2014Assignee: JGC CorporationInventors: Chizu Inaki, Hirofumi Ito, Kazunori Honda, Koji Oyama, Atsushi Okita
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Patent number: 8658553Abstract: A catalytic composition for transalkylation of aromatic hydrocarbons which contains a zeolite and an inorganic binder and has an extra-zeolitic porosity higher than or equal to 0.7 cc/g for a fraction of pores of which at least 30% have a diameter greater than 100 nanometers. A catalytic composition having a crushing strength not lower than 1.7 kg/mm and an apparent density not higher than 0.5 g/cc. A process for transalkylating polyalkylated aromatic hydrocarbons using a catalytic composition.Type: GrantFiled: April 24, 2012Date of Patent: February 25, 2014Assignee: Polimeri Europa S.p.A.Inventors: Elena Bencini, Gianni Girotti
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Patent number: 8642493Abstract: [Task] To improve activity of a lower hydrocarbon aromatization catalyst and the catalyst stability. [Solving Means] In a method for producing a lower hydrocarbon aromatization catalyst to produce an aromatic compound by a catalytic reaction using a lower hydrocarbon as a raw material, the catalyst includes a metallosilicate on which molybdenum is supported, a silane in 0.75 weight % or more relative to the metallosilicate component is supported, and the catalyst is prepared by conducting a compressive shaping without adding an inorganic binder that binds particles of the catalyst. As a result, the lower hydrocarbon aromatization catalyst maintains a sufficient shape-retaining property even by a compressive shaping in a binderless manner. Stability of the catalyst and activity of the catalyst improve by subjecting the lower hydrocarbon aromatization catalyst to a compressive shaping in a binderless manner. Its advantageous effect is conspicuous when the amount of addition in terms of silicon oxide is 0.Type: GrantFiled: September 29, 2009Date of Patent: February 4, 2014Assignee: Meidensha CorporationInventor: Yuji Ogawa
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Patent number: 8629073Abstract: A catalyst is described which comprises at least one IZM-2 zeolite, at least one matrix and at least one metal selected from metals from groups VIII, VIB and VIIB, said zeolite having a chemical composition expressed as the anhydrous base in terms of moles of oxides by the following general formula: XO2:aY2O3:bM2/nO, in which X represents at least one tetravalent element, Y represents at least one trivalent element and M is at least one alkali metal and/or alkaline-earth metal with valency n, a and b respectively representing the number of moles of Y2O3 and M2/nO; and a is in the range 0.001 to 0.5 and b is in the range 0 to 1.Type: GrantFiled: July 21, 2009Date of Patent: January 14, 2014Assignee: IFP Energies NouvellesInventors: Emmanuelle Guillon, Nicolas Cadran, Sylvie Maury, Amandine Cabiac
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Patent number: 8623508Abstract: Material with hierarchical and organized porosity in the microporosity and mesoporosity domains, consisting of at least two elementary spherical particles, each one of said particles comprising a matrix based on silicon oxide, mesostructured, having a mesopore diameter ranging between 1.5 and 30 nm and exhibiting microporous and crystallized walls of thickness ranging between 1 and 60 nm, said elementary spherical particles having a maximum diameter of 200 microns. The preparation of said material is also described.Type: GrantFiled: August 29, 2008Date of Patent: January 7, 2014Assignee: IFPInventors: Alexandra Chaumonnot, Stephanie Pega, Clement Sanchez, Cedric Boissiere
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Patent number: 8617513Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.Type: GrantFiled: July 20, 2009Date of Patent: December 31, 2013Assignee: Massachusetts Institute of TechnologyInventors: Jackie Y. Ying, Javier García-Martínez
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Publication number: 20130341563Abstract: A solid shaped composite adsorbent for reducing deactivated catalyst residues and contaminants from a post polyolefin solution polymerization mixture is disclosed. The composite adsorbent comprises 70-90 wt % of an alumina component; 30-10 wt % of a clay component; and 0.5-3.5 wt % of at least one alkali metal component selected from the group consisting of elements in Group 1A of the modern periodic table.Type: ApplicationFiled: January 11, 2011Publication date: December 26, 2013Inventors: Prakash Kumar, Manoj Kumar Srivastava, Kalpana Gopalakrishnan, Vijay Kumar Kaushik, Vijayalakshmi Ravi Puranik
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Patent number: 8614160Abstract: Catalyst compositions comprising a siliceous zeolite component, either in separately formed catalyst particles or dispersed in the same binder or matrix as other zeolites of the compositions, are described. The catalyst compositions, for example as blends of three different bound zeolite catalysts, are particularly useful in fluid catalytic cracking (FCC) processes due to the reductions in coke and dry gas yields that allow FCC throughput, which is normally constrained by gas handling and/or catalyst regeneration capacity, to be increased.Type: GrantFiled: February 8, 2012Date of Patent: December 24, 2013Assignee: UOP LLCInventors: Lawrence L. Upson, Laszlo T. Nemeth
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Patent number: 8609567Abstract: A catalyst is present for use in an olefin cracking process. The catalyst is a zeolite that has been loaded with an alkaline earth metal. The alkaline earth metal loaded catalyst has an increased steaming tolerance and increases the useful life of the catalyst during the cracking process and the regeneration cycle.Type: GrantFiled: December 16, 2009Date of Patent: December 17, 2013Assignee: UOP LLCInventors: Timur V. Voskoboynikov, Aleksey Y. Pelekh, John J. Senetar
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Patent number: 8609568Abstract: The catalyst for oxidative dehydrogenation of propane to propylene includes vanadium and aluminum incorporated into the framework of a mesoporous support, viz., MCM-41, to form V—Al-MCM-41, and nickel impregnated onto the walls of the mesoporous support. Nickel loading is preferably in the range of 5 to 15% by weight of the catalyst. A process for the production of propylene from propane includes steps of placing the catalyst in a fixed bed reactor, introducing a flow of feedstock in a propane:oxygen:nitrogen ratio of about 6:6:88 by volume, maintaining the reactor at atmospheric pressure and in a temperature range of about 400 to 550° C., collecting the product, and separating propylene from the product. The process achieves propane conversion between about 6 to 22%, and a selectivity for propylene between about 22 and 70%, depending upon percent nickel content and temperature of the reaction.Type: GrantFiled: October 4, 2010Date of Patent: December 17, 2013Assignee: King Fahd University of Petroleum and MineralsInventors: Shakeel Ahmed, Faizur Rahman, Uwais Baduruthamal
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Patent number: 8603932Abstract: This invention is directed to hydrocracking catalysts and hydrocracking processes employing a magnesium aluminosilicate clay. The magnesium aluminosilicate clay has a characteristic 29Si NMR spectrum. The magnesium aluminosilicate clay is the product of a series of specific reaction steps. Briefly, the magnesium aluminosilicate clay employed in the catalyst and process of the present invention is made by combining a silicon component, an aluminum component, and a magnesium component, under aqueous conditions and at an acidic pH, to form a first reaction mixture and subsequently the pH of the first reaction mixture is adjusted to greater than about 7.5 to form a second reaction mixture. The second reaction mixture is allowed to react under conditions sufficient to form the magnesium aluminosilicate clay. The resulting magnesium aluminosilicate clay combines high surface area and activity for use in hydrocracking catalysts and processes.Type: GrantFiled: January 5, 2012Date of Patent: December 10, 2013Assignee: Chevron U.S.A. Inc.Inventors: Theodorus Maesen, Alexander E. Kuperman, Darren P. Fong
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Patent number: 8586496Abstract: A method is described for preparing a molecular sieve-containing catalyst for use in a catalytic process conducted in a stirred tank reactor. The method comprises providing a mixture comprising a molecular sieve crystal and forming the mixture into catalyst particles having an average cross-sectional dimension of between about 0.01 mm and about 3.0 mm. The mixture may include a binder and the catalyst particles are then calcined to remove water therefrom and, after calcination and prior to loading the catalyst particles into a reactor for conducting the catalytic process, the catalyst particles are coated with a paraffin inert to the conditions employed in the catalytic process.Type: GrantFiled: June 19, 2009Date of Patent: November 19, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Carolyn B. Duncan, Jon E. R. Stanat, Daria N. Lissy, Jane C. Cheng
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Patent number: 8580702Abstract: The present invention discloses a catalyst for toluene shape selective disproportionation, comprising: a) 45 to 95 wt % of ZSM-5 molecular sieve having an average particle size of from 0.3 to 6 ?m and a molar ratio of SiO2 to Al2O3 of from 20 to 120; b) 0.01 to 30 wt % of at least one metal selected from the group consisting of Group IIB metals, Group IIIB metals, rare earth elements and Group VIII metals other than nickel, or oxide(s) thereof; c) 0 to 20 wt % of at least one metal selected from the group consisting of Group VA metals, Group VIB metals and alkaline earth metals, or oxide(s) thereof; d) 1 to 25 wt % of a silica inert surface coating derived from an organopolysiloxane; and e) 1 to 50 wt % of a binder. The present invention further discloses a process for shape selectively disproportionating toluene into p-xylene, comprising contacting a reaction stream containing toluene with the catalyst for toluene shape selective disproportionation under toluene disproportionation conditions.Type: GrantFiled: November 2, 2007Date of Patent: November 12, 2013Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Zaiku Xie, Dejin Kong, Zhirong Zhu, Wei Li, Qingling Chen, Rong Zhang
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Patent number: 8575055Abstract: Surface-modified zeolites and methods for preparing surface-modified zeolites are provided. A hybrid polymer formed from a silicon alkoxide and a metal alkoxide, a co-monomer, or both, is contacted with a zeolite suspension. The zeolite suspension comprises a sodium-, an ammonium-, or a hydrogen-form zeolite and a solvent. The hybrid polymer and zeolite suspension are contacted under conditions sufficient to deposit hybrid polymer on external surfaces of the zeolite to form a treated zeolite. Solvent is removed therefrom. The treated zeolite is dried and calcinated to form a dried and calcinated treated zeolite. Forming of the zeolite suspension and the contacting, removing, drying, and calcinating steps are provided in one selectivation sequence to produce a surface-modified zeolite from the ammonium-form zeolite and the hydrogen-form zeolite. If the dried and calcinated treated zeolite is a sodium-form zeolite, the sodium is exchanged with ammonium and then additionally dried and calcinated.Type: GrantFiled: March 30, 2010Date of Patent: November 5, 2013Assignee: UOP LLCInventors: Laszlo Nemeth, Feng Xu
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Patent number: 8568882Abstract: A mesostructured material is described, which consists of at least two elementary spherical particles, each one of said particles comprising a mesostructured matrix based on aluminium oxide, said matrix having a pore diameter ranging between 1.5 and 30 nm, and an aluminium oxide content representing more than 46 wt. % of the mass of said matrix, which has amorphous walls of thickness ranging between 1 and 30 nm, said elementary spherical particles having a diameter D greater than 10 ?m and less than or equal to 100 ?m (10<D(?m)?100). Said mesostructured matrix can also contain silicon oxide. Each spherical particle of the mesostructured material can also contain zeolite nanocrystals so as to form a mixed porosity material of both mesostructured and zeolitic nature. The preparation of said material is also described.Type: GrantFiled: February 26, 2009Date of Patent: October 29, 2013Assignee: IFP Energies NouvellesInventors: Alexandra Chaumonnot, Aurelie Coupe, Clement Sanchez, Cedric Boissiere, Michel Martin
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Patent number: 8563135Abstract: A mesostructured aluminosilicate material is described, which consists of at least two elementary spherical particles, each one of said spherical particles consisting of a matrix based on silicon oxide and aluminium oxide, said matrix having a pore diameter ranging between 1.5 and 30 nm, a Si/Al molar ratio at least equal to 1 and amorphous walls of thickness ranging between 1 and 30 nm, said elementary spherical particles having a diameter D such that 10<D(?m)?100. A method of preparing said material and its application in the spheres of refining and petrochemistry are also described.Type: GrantFiled: February 26, 2009Date of Patent: October 22, 2013Assignee: IFP Energies NouvellesInventors: Alexandra Chaumonnot, Aurelie Coupe, Clement Sanchez, Cedric Boissiere, Michel Martin
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Patent number: 8551901Abstract: A nitrogen-oxide-removing catalyst includes ? zeolite bearing a rare earth metal oxide, and titanium dioxide bearing a rare earth metal oxide; includes ?-zeolite bearing a rare earth metal oxide and iron oxide or iron hydroxide, and titanium dioxide bearing a rare earth metal oxide and iron oxide or iron hydroxide; or includes a carrier made of a ceramic or metallic material, and a layer of the nitrogen-oxide-removing catalyst supported on the carrier.Type: GrantFiled: November 6, 2008Date of Patent: October 8, 2013Assignee: Mitsui Mining & Smelting Co., Ltd.Inventor: Kiyoshi Shinoda
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Patent number: 8546286Abstract: In a process for producing a metal containing catalyst composition suitable for effecting hydrocarbon hydrogenation and/or dehydrogenation reactions, a catalyst support comprising a porous crystalline material combined with an amorphous binder is treated with an anchoring material capable of bonding to the surface of the support and to a metal component. In addition, a precursor to the metal component is deposited on the surface of the catalyst support and then the treated catalyst support having the precursor deposited thereon is subjected to conditions effective to convert the precursor to the metal component and to cause the anchoring material to bond to the surface of the support and to the metal component.Type: GrantFiled: December 15, 2009Date of Patent: October 1, 2013Assignee: ExxonMobil Research and Engineering CompanyInventors: Stephen J. McCarthy, Jean W. Beeckman
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Patent number: 8530368Abstract: The disclosed invention relates to a blended hydrous kaolin clay product comprising a platy coarse kaolin clay and a fine, hydrous kaolin clay. The blended kaolin clay product is suitable for use as a raw material component in the formation of cordierite products.Type: GrantFiled: February 18, 2010Date of Patent: September 10, 2013Assignee: BASF CorporationInventors: Sharad Mathur, Michael B. Sigman
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Patent number: 8524624Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.Type: GrantFiled: August 8, 2011Date of Patent: September 3, 2013Assignee: Massachusetts Institute of TechnologyInventor: Javier Garcia-Martinez
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Patent number: 8518847Abstract: A aromatic alkylation catalyst, processes for producing the catalyst, and aromatic alkylation processes employing the catalysts are disclosed. The catalyst comprises a UZM-8 zeolite and nitrogen, and the catalyst has a nitrogen to zeolite aluminum molar ratio of at least about 0.015. In an exemplary alkylation process, the catalyst provides improved product yield.Type: GrantFiled: September 10, 2010Date of Patent: August 27, 2013Assignee: UOP LLCInventors: Deng-Yang Jan, James A. Johnson, Robert J. Schmidt, Mathias P. Koljack
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Patent number: 8518239Abstract: This invention is directed to hydrocracking catalysts and hydrocracking processes employing a magnesium aluminosilicate clay. The magnesium aluminosilicate clay has a characteristic 29Si NMR spectrum. The magnesium aluminosilicate clay is the product of a series of specific reaction steps. Briefly, the magnesium aluminosilicate clay employed in the catalyst and process of the present invention is made by combining a silicon component, an aluminum component, and a magnesium component, under aqueous conditions and at an acidic pH, to form a first reaction mixture and subsequently the pH of the first reaction mixture is adjusted to greater than about 7.5 to form a second reaction mixture. The second reaction mixture is allowed to react under conditions sufficient to form the magnesium aluminosilicate clay. The resulting magnesium aluminosilicate clay combines high surface area and activity for use in hydrocracking catalysts and processes.Type: GrantFiled: October 3, 2008Date of Patent: August 27, 2013Assignee: Chevron U.S.A. Inc.Inventors: Theodorus Maesen, Alexander E. Kuperman, Darren P. Fong
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Patent number: 8518242Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.Type: GrantFiled: May 26, 2011Date of Patent: August 27, 2013Assignee: UOP LLCInventors: Antoine Negiz, Hui Wang
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Publication number: 20130211147Abstract: A catalyst and process for synthesis of dimethyl ether from synthesis gas are disclosed. The catalyst and process allow dimethyl ether synthesis at low pressures (below 20 bars) at a conversion rate close to the expected equilibrium rate. The catalyst is a combination of a methanol synthesis catalyst and a methanol dehydration catalyst, wherein the dehydration catalyst is a mixture of dehydration agents which allow optimum production of dimethyl ether.Type: ApplicationFiled: August 6, 2012Publication date: August 15, 2013Inventors: MICHAEL CHEIKY, Rajashekharam Malyala
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Patent number: 8507403Abstract: A process is described for producing a powder batch comprises a plurality of particles, wherein the particles include (a) a first catalytically active component comprising at least one transition metal or a compound thereof; (b) a second component different from said first component and capable of removing oxygen from, or releasing oxygen to, an exhaust gas stream; and (c) a third component different from said first and second components and comprising a refractory support. The process comprises providing a precursor medium comprising a liquid vehicle and a precursor to al least one of said components (a) to (c) and heating droplets of said precursor medium carried in a gas stream to remove at least part of the liquid vehicle and chemically convert said precursor to said at least one component.Type: GrantFiled: June 27, 2008Date of Patent: August 13, 2013Assignee: Cabot CorporationInventors: Miodrag Oljaca, Toivo T. Kodas, Ranko P. Bontchev, Klaus Kunze, Kenneth C. Koehlert
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Patent number: 8507404Abstract: Provided are improved regenerable SOx trap formulations for on-board vehicle applications. The regenerable sulfur trap formulations reduce the rate of sulfur poisoning of a downstream nitrogen storage reduction (NSR) catalyst trap in exhaust gas cleaning systems for combustion engines by adsorbing SOx as metal sulfate under lean exhaust conditions and desorbing the accumulated SOx under rich exhaust conditions. The regenerable sulfur oxides trap catalyst compositions include a metal (M) oxide, wherein M is selected from Cu, Fe, Mn, Ag, Co and combinations thereof and a metal (M)-La—Zr oxide, wherein M is selected from Cu, Fe, Mn, Ag, Co and combinations thereof. In addition, provided are improved exhaust gas cleaning systems and methods for treating exhaust gas from a combustion source that include a hydrogen generation system, a regenerable sulfur oxides trap, and a regenerable nitrogen storage reduction (NSR) catalyst trap.Type: GrantFiled: April 10, 2008Date of Patent: August 13, 2013Assignee: ExxonMobil Research and Engineering CompanyInventors: El-Mekki El-Malki, Walter Weissman, Paul J. Polini
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Patent number: 8497223Abstract: A process for production of a DDR-type zeolite membrane, which comprises: both a seed crystal-forming step of immersing a porous substrate in a seed crystal-forming raw material solution which contains a DDR-type zeolite powder dispersed therein and performing hydrothermal synthesis to form plural DDR-type zeolite crystal particles on surface of the porous substrate, and a membrane-forming step of immersing the resulting porous substrate with DDR-type zeolite crystal particles on the surface in a membrane-forming raw material solution which is free from DDR-type zeolite powder and performing hydrothermal synthesis to form a DDR-type zeolite membrane on the surface of the porous substrate. According to the process, a dense DDR-type zeolite membrane can be formed, and the vessel used in the synthesis can be prevented from being damaged.Type: GrantFiled: August 22, 2011Date of Patent: July 30, 2013Assignee: NGK Insulators, Ltd.Inventors: Makiko Niino, Kenji Yajima
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Patent number: 8481443Abstract: In a process for producing xylene by transalkylation of a C9+aromatic hydrocarbon feedstock with a C6 and/or C7 aromatic hydrocarbon, the C9+aromatic hydrocarbon feedstock, at least one C6 and/or C7 aromatic hydrocarbon and hydrogen are contacted with a first catalyst under conditions effective to dealkylate aromatic hydrocarbons in the feedstock containing C2+alkyl groups and to saturate C2+olefins formed so as to produce a first effluent. At least a portion of the first effluent is then contacted with a second catalyst under conditions effective to transalkylate C9+aromatic hydrocarbons with said at least one C6-C7 aromatic hydrocarbon to form a second effluent comprising xylene.Type: GrantFiled: April 18, 2012Date of Patent: July 9, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Doron Levin, April D. Ross, James H. Beech, Jr.
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Patent number: 8470726Abstract: A catalyst is presented for use in the production of linear alkylbenzenes. The catalyst includes two zeolites combined to improve the quality of the linear alkylbenzenes. The catalyst includes a first zeolite that is UZM-8 and a second zeolite that is a low silica to alumina ratio zeolite. The second zeolite is also cation exchanged with a rare earth elements to provide a zeolite that increases the alkylation of benzene while reducing the amount of skeletal isomerization.Type: GrantFiled: December 16, 2009Date of Patent: June 25, 2013Assignee: UOP LLCInventors: Mark G. Riley, Deng-Yang Jan, Stephen W. Sohn, Jaime G. Moscoso