Abstract: The present invention is directed to a process for the preparation of crystalline anionic clay-containing bodies from sources comprising a trivalent metal source and a divalent metal source comprising the steps of:

Abstract: The present invention relates to sulfur tolerant catalyst composites useful for reducing contaminants in exhaust gas streams, especially gaseous streams containing sulfur oxide contaminants. More specifically, the present invention is concerned with improved NOx trap catalysts for use in diesel engines as well as lean burn gasoline engines. The sulfur tolerant NOx trap catalyst composites comprise a platinum component, a support, a NOx sorbent component, and a spinel material prepared by calcining an anionic clay material represented by the formula MmNn(OH)(2m+2n)Aa.bH2O, wherein the formula is defined herein. The sulfur tolerant NOx trap catalyst composites are highly effective with a sulfur containing fuel by trapping sulfur oxide contaminants which tend to poison conventional NOx trap catalysts used to abate other pollutants in the stream.

Abstract: A process for the production of a bleaching clay product which includes the steps of selecting a naturally occurring hormite clay product, cleaning and crushing the clay product to form clay clumps less than 6 in. in diameter, aging the crushed hormite clay and activating the clay with extremely small amounts of acid, in the range of less than 1 percent, by weight. Also, an acceptable bleaching clay product can be produced without the addition of any acid to the aged hormite clay.

Abstract: The invention relates to high-activity catalysts for olefin polymerization, to efficient methods for producing them, and to efficient methods of using the catalysts for producing high-quality polyolefins. The olefin polymerization with the catalysts does not require a large amount of an organic aluminium compound, and the residual metal in the polyolefins produced is much reduced. The catalysts are characterized by containing a product as prepared by contacting any of clay, a clay mineral and an ion-exchanging layered compound, an organic silane compound, and water with each other, or by containing a silane compound-processed clay.

Abstract: A process for separating a compound from a mixture of different compounds is disclosed for compounds comprising at least two negatively charged groups connected by a linker group. The process comprises treating the mixture with a material comprising layers containing at least two different types of cation disposed in an ordered arrangement within each layer, such as layers of formula LiAl2(OH)6+, in order to separate the compound from the mixture by selective intercalation of the compound into the material.

Abstract: An economical and environment-friendly process for the synthesis of anionic clays with carbonate and/or hydroxide anions as the charge-balancing interlayer species is disclosed. The process involves reacting a slurry including an aluminum source and a magnesium source, the aluminum source including two types of aluminum-containing compounds, preferably aluminum trihydrate and/or thermally treated calcined aluminum trihydrate. There is no necessity to wash or filter the product. It can be spray dried directly to form microspheres or it can be extruded to form shaped bodies. The product can be combined with other ingredients in the manufacture of catalysts, absorbents, pharmaceuticals, cosmetics, detergents, and other commodity products.

Abstract: A bleaching clay having an enhanced bleaching performance in oils is produced by first beneficiating a raw clay to remove sand and thereafter conditioning and then concentrating the beneficiated clay with a pH modifier and a Lewis acid salt.

Abstract: A process for polymerizing cyclic ethers over a heterogeneous catalyst comprises using a heterogeneous catalyst comprising one or more pillared interlayered clays (PILCs).

Abstract: Pillared clay catalysts for converting heavy oil or residual feedstock into maximum ethylene, propylene and butylene products comprises 30-75 wt % special pillared clays prepared by aluminum pillaring agents of high alkaline degree, 10-40 wt % inorganic oxide bonding agents, 0-30 wt % ZRP series high silicon zeolites with pentasil structure or Y-type zeolites, 0-10 wt % modified compositions of Mg, Al, K, P, Sn and polyethylene gycol, or 0-50 wt % Kaolinite matrix. The catalysts are prepared by mixing slurries, spray drying to form microspheric shapes, pillaring reaction and adding modified components. The catalysts have high catalytic activities, good light olefin selectivities and attrition resistance index.

Abstract: An absorbing composition containing alumino silicate containing schistose particles having at least partially a layered structure with substantially parallel layers, whereby at least for 30 percent by weight of the alumino silicate containing schistose particles the distance between two structurally adjacent layers is greater than 5 &mgr;m, but less than 100 &mgr;m, wherein at least 25 percent by weight of the alumino silicate containing schistose particles consist of aluminum containing di-octahedric layers, wherein the particles are provided with metallic flakes, whereby these metallic flakes are at least partially bound onto and between two structurally adjacent layers of the alumino silicate containing schistose particles, and in which at least 50 percent by weight of these metallic flakes have a thickness of 2 to 5 &mgr;m, a maximum length or diameter between 6 and 60 &mgr;m, and a specific surface area greater than 100 m2/g.

Abstract: An olefin polymerization catalyst comprising the following components (A) and (B):

Abstract: The invention pertains to a catalyst at least comprising a hydrogenation metal component and a swelling synthetic clay consisting of elemental clay platelets, with the average diameter of the clay platelets not exceeding 1 micron and the average degree of stacking of the clay platelets not exceeding 20 platelets per stack. The catalyst is especially suitable for the hydroprocessing of hydrocarbon feeds, the term “hydroprocessing” encompassing all processes in which a hydrocarbon feed is treated with hydrogen. The clays which are suitable for use in the catalyst according to the invention may be prepared as described in Netherlands patent application No. 9401433.

Abstract: Economical and environment-friendly processes for the synthesis of anionic clays and anionic clay-like materials with acetate anions as the charge-balancing interlayer species are disclosed. The processes involve combining a slurry of a gibbsite or its thermally treated form with a slurry or solution of a magnesium source and magnesium acetate. The product is not washed, needs no filtration and exists in a close-to-neutral pH condition. The product can be spray dried directly to form microspheres, or it can be extruded to form shaped bodies. Because of the absence of foreign salts, the product can be combined with other ingredients in the manufacture of catalysts, absorbents, pharmaceuticals, cosmetics, detergents and other commodity products that contain anionic clays.

Abstract: The present invention relates to stevensite or kerolite type trioctahedral phyllosilicates 2:1 containing fluorine, fluorinated in synthesis in an acid medium and modified post-synthesis to bring about Si/Al and/or Mg/Al substitutions which impart acid properties to the solid. These phyllosilicates may be incorporated in the composition of catalysts used to convert hydrocarbons, in particular for hydrocracking.

Abstract: The present invention relates to trioctahedral phyllosilicates 2:1 of a stevensite or kerolite type containing fluorine, fluorinated in synthesis in an acid medium in the presence of hydrofluoric acid and/or another source of fluoride anions. The invention also relates to a method of preparation to obtain said phyllosilicate. The existence of gaps enables adjustable quantities of cations to be incorporated in the gaps and hence the exchange capacity of said solids to be modulated. These phyllosilicates, raw from synthesis or after post-synthesis modification, may be incorporated in the composition of catalysts used to convert hydrocarbons, in particular for hydrocracking.

Abstract: Provided area catalyst for polymerizing olefinic monomers, which comprises (a) a transition metal compound, (b) at least one member selected from clay, clay minerals and ion-exchanging layered compounds, (c) a silane compound, and optionally (d) an alkylating agent; a catalyst for polymerizing olefinic monomers, which comprises (a) a transition metal compound, (b) at least one member selected from clay, clay minerals and ion-exchanging layered compounds, (c) a silane compound, and optionally (e) an organic aluminum compound, and further optionally (d) an alkylating agent; and a method for producing olefinic polymers or styrenic polymers, which comprises homopolymerizing or copolymerizing olefinic or styrenic monomers in the presence of the catalyst for polymerizing olefinic monomers. The method does not require a large amount of aluminoxane, and the catalyst to be used therein has high polymerization activity.

Abstract: There is provided a granular absorbent based on calcium sulfate that may be used for absorbing oil and water-based liquids. The absorbent includes calcium sulfate obtained from gypsum, waste gypsum from wallboard, waste gypsum separated from wallboard, synthetic gypsum and mixtures thereof. The granular absorbent is ground and screened to a particle size between 4 mesh and about 100 mesh. In another aspect of the invention, an effective amount of a binder such as a clay, lignin or starch is added to the calcium sulfate to assist the calcium sulfate to pelletize and form granules. The granules are sized and dried. The granular absorbents are effective in absorbing oil or water and are easily disposed of. There is also disclosed processes for making the granular absorbents.

Abstract: A method for improving the adhesion properties of catalytic and adsorptive compositions to metal surfaces is disclosed.

Abstract: The invention relates to a method for producing sorbents on the basis of a cellulose-containing material and at least one smectic clay mineral capable of swelling, which form lumps when absorbing liquids. The method is characterized in that: (a) the cellulose-containing material and smectic clay mineral in fine particle form are intimately mixed together, whereby total water content of the components to be mixed is between approximately 25 and 40 weight percent, or is adjusted to be within this range by the addition of water (b) this mixture is compressed by means of a matrix press, and (c) the compressed moulded bodies emerging from the matrix press are cut substantially perpendicular to the direction of emergence and dried. The invention further relates to a sorbent obtained by the above procedure and its use.

Abstract: A process for the production of a bleaching clay product which includes the steps of selecting a naturally occurring hormite clay product, cleaning and crushing the clay product to form clay clumps less than 2 in. in diameter, aging the crushed hormite clay and activating the clay with extremely small amounts of acid, in the range of less than 1 percent, by weight. The process may also be conducted without an aging step. Also, an acceptable bleaching clay product can be produced without the addition of any acid to the aged hormite clay.

Abstract: An adsorptive monolith made by extruding a mixture of activated carbon, a ceramic forming material, a flux material, and water, drying the extruded monolith, and firing the dried monolith at a temperature and for a time period sufficient to react the ceramic material together and form a ceramic matrix. The extrudable mixture may also comprise a wet binder. The monolith has a shape with at least one passage therethrough and desirably has a plurality of passages therethrough to form a honeycomb. The monolith may be dried by vacuum drying, freeze drying, or control humidity drying. The monolith is useful for removing volatile organic compounds and other chemical agents such as ozone from fluid streams. Particularly useful applications include adsorptive filters for removing ozone from xerographic devices and other appropriate office machines and volatile organic compounds from automobile engine air intake systems.

Abstract: The useful life of SOx additives having a SO2→SO3 oxidation catalyst component and a SO3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.

Abstract: Maghnia or Mostaganem bentonites, are activated by contacting the Maghnia or Mostaganem bentonite with an acid solution of selected concentration and then drying the Maghnia or Mostaganem bentonite to form an activated bentonite catalyst. This activated bentonite catalyst may be used to polymerize a vinyl, acrylic, cyclic ether, aldehyde, lactone or olefin monomer. In a further embodiment, a perflourinated amine or diamine is synthesized by contacting a Maghnia or Mostaganem bentonite with an acid solution of selected concentration, drying the Maghnia or Mostaganem bentonite, and absorbing a secondary amine with the Maghnia or Mostaganem bentonite to form a perflouroamide iodide salt. The perflouramide idodide salt can then be extracted with a polar solvent and neutralized by the use of a basic solution.

Abstract: The invention relates to a synthetic magnesium silicate having a layered crystalline structure, to a process for its preparation and to its use.

Abstract: A catalyst for polymerization of olefins or styrenes, which is prepared by contacting (A) a transition metal compound, (B) at least one material selected from the group consisting of oxygen-containing compounds and compounds which react with a transition metal compound to form an ionic complex, and optionally (C) an alkylating agent with each other, and contacting these materials (A), (B) and (C) with an adsorbing substance (D), during or after the contact of materials (A), (B) and (C) with each other, followed by removing the adsorbing substance (D) from the contacted materials (A), (B) and (C).

Abstract: The invention relates to a process for the preparation of acylferrocenes from a ferrocene using a montmorillonite or a metal ion exchanged K10 montnorillonite clay catalyst.

Abstract: The invention concerns a catalyst comprising at least one matrix, at least one dioctahedral 2:1 phyllosilicate which is optionally synthesized in a fluorine-containing medium and optionally bridged, at least one metal selected from elements from group VIB and/or group VIII of the periodic table, boron and/or silicon, optionally phosphorous, optionally at least one group VIIA element, and optionally at least one group VIIB element. The invention also concerns the use of the catalyst for hydrocracking hydrocarbon-containing feeds.

Abstract: A composition, a process for producing the composition, and a hydrocarbon conversion process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C6 to C8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The composition comprises a silylated catalyst which comprises a zeolite, a clay or silica, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay or silica and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; (2) heating the clay-bound zeolite to produce a modified zeolite; and (3) silylating the modified zeolite with a silylating agent. The hydrocarbon conversion process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C6 to C8 aromatic hydrocarbon.

Abstract: Provided are an industrially advantageous process for producing a polymer of polyvinyl ether at a temperature of not lower than a room temperature for short time, and a catalyst used for the process. The above process is characterized by using an acid clay mineral subjected to acid treatment as a catalyst to polymerize vinyl ether.

Abstract: A novel high stability catalyst composition comprising a mixture of zeolite and zinc spinel that has been treated with a reducing gas under high temperature conditions, a method of making such high stability catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.

Abstract: A process for the preparation of an amorphous alumino-silicate derivative which involves reacting a solid corresponding starting material with MOH where M is alkali metal or ammonium cation. The solid corresponding starting material may be selected from montmorillonite, kaolin, natural zeolite (e.g., clinoliptolite/heulandite) as well as illite, palygorskite and saponite and additional reactant MX wherein X is halide may be utilized in conjunction with MOH. The invention also includes alumino-silicate derivatives of the general formula MpAlqSi2Or(OH)sXt.uH2O as well as alumino-silicate derivatives of the general formula MpAlqSi2Or(OH)s.uH2O.

Abstract: The formation of new materials in the form of alumino-silicate derivatives from 2:1 layer clay materials which are obtained by the chemical modification of 2:1 layer clay minerals by reaction with a salt having the formula MX wherein M is ammonium ion or alkali metal cation and X is a halide. The new materials have the following characteristics: (a) an amorphous x-ray diffraction signal manifest as a broad hump using x-ray powder diffraction between 22° and 32° 2&thgr; using CuK&agr; radiation; and (b) the presence of primarily tetrahedrally coordinated aluminum.

Abstract: This invention pertains to the use of a catalyst that contains at least one dioctahedral phyllosilicate 2:1, which is preferably synthesized in a fluoride medium in the presence of HF acid and/or another source of fluoride anions, whose reticulate distance is equal to at least 20×10−10 m (2 nm) and which includes pillars that are based on at least one oxide from the elements of groups IVB, VB, VIB, VIII, IB, IIB, IIA, IVA, or any combination of these oxides, and preferably selected from the group composed of SiO2, Al2O3, TiO2, ZrO2, and V2O5, or any combination of the latter and at least one element from group VIII, in a process for isomerization of a feedstock that contains mainly normal paraffins that carry 5 to 10 carbon atoms per molecule.

Abstract: Synthetic clay minerals are made up of elementary three-layer platelets consisting of a central layer of octahedrally oxygen-surrounded metal ions (octahedron layer), which layer is surrounded by two tetrahedrally surrounded, silicon atom-containing layers (tetrahedron layers), a number of such elementary platelets being optionally stacked. The dimensions of the clay platelets vary from 0.01 &mgr;m to 1 &mgr;m, the number of the stacked elementary three-layer platelets varies from on average one platelet to twenty platelets, while in the octahedron layer at most 30 at. % of the metal ions has been replaced by ions of a lower valency and in the tetrahedron layers at most 15 at. % of the silicon ions has been replaced by ions of a lower valency, such a replacement having taken place in at least one of these layers and these layers having a deficiency of positive charge because of the replacement.

Abstract: Oxychlorination catalyst is produced by mixing together wet support material, copper chloride or precursor thereof, to form a paste, wherein the wet support material is wet clay, wet silica, wet silica gel, wet alumina, wet diatomaceous earth, or a mixture of two or more thereof; removing water from the paste to produce a substantially dry mixture; and calcining the substantially dry mixture at elevated temperatures to produce a calcined mixture wherein alkali metal chloride or precursor thereof is mixed with the wet support material or an aqueous solution of alkali metal chloride or precursor thereof is applied to the paste, the substantially dry mixture, or the calcined mixture and the water of the aqueous solution is substantially removed. Preferably wet attapulgus clay, cupric chloride, and potassium chloride are mixed to form the paste.

Abstract: A catalyst for removing olefins from aromatic compounds or mixtures of aromatic compounds wherein the catalyst is a naturally acidic smectite clay containing exchangeable cations wherein the naturally acidic smectite clay has a cation exchange capacity of 40 to 80 meq./100 g. and wherein the exchangeable cations include 5 to 70 meq./100 g. of Al.sup.3+ cations, a process for the preparation of this catalyst including treating a naturally acidic smectite clay with an aluminum salt solution wherein the salt solution includes Al.sup.3+ ions at a concentration of at least 10 meq./100 g. of the catalyst, and a process for the removal of olefins from aromatic compounds or mixtures of aromatic compounds using the above-described catalyst.

Abstract: The invention relates to dioctahedral phyllosilicates 2:1 whose basal spacing is at least equal to 2.0.times.10.sup.-9 m and which in the interlayer space comprise pillars based on at least one of the compounds that is selected from the group that is formed by SiO.sub.2, Al.sub.2 O.sub.3, TiO.sub.2, ZrO.sub.2, V.sub.2 O.sub.5, or any combination of the latter. Preferably, they contain fluorine. The invention also relates to a process for their preparation that includes treatment with a surfactant, followed by treatment with a primary or secondary amine and at least one alkoxide of an element that is selected from the group that is formed by the elements Si, Al, Zr, Ti and V. The invention also relates to a catalyst that comprises said phyllosilicate, at least one matrix, and optionally a zeolite Y. The invention also relates to a process for converting hydrocarbons with this catalyst, and in particular a hydrocracking process.

Abstract: A catalyst is described on the basis of acid-activated smectitic clay minerals for removing olefins from aromatic compounds or mixtures of aromatic compounds which is characterized in that the acid-activated clay mineral contains at least 5 milli-equivalents/100 g of exchangeable Al.sup.3+ cations.

Abstract: A method for producing an attapulgite clay (Fuller's Earth) that significantly removes other types of clays and minerals, resulting in improved performance. A unique dispersant is used that will fully disperse the individual attapulgite particles in water such that the particles remain in suspension, and said dispersant will not fully disperse other clay and mineral species, which then can be easily separated through various techniques. The attapulgite clay may be recovered from the dispersion and dried in such a manner to produce a finely sized powder from ore, without the need for any grinding or milling operation. The dried attapulgite clay with adsorbed dispersant is redispersed in water and retain thixotropic properties.

Abstract: A chemically modified mica composite formed by heating a trioctahedral mica in an aqueous solution of sodium chloride having a concentration of at least 1 mole/liter at a temperature greater than 180 degrees Centigrade for at least 20 hours, thereby replacing exchangeable ions in the mica with sodium. Formation is accomplished at temperatures and pressures which are easily accessed by industrial equipment. The reagent employed is inexpensive and non-hazardous, and generates a precipitate which is readily separated from the modified mica.

Abstract: Catalysts for olefin polymerization which consist essentially of a transition metal compound, a modified clay compound and an organic aluminum compound, wherein the modified clay compound comprises a reaction product of a clay mineral and a proton acid salt of a specific amine compound, as well as a method of polymerizing olefins using such catalysts. It is possible thereby to obtain olefin polymers with high productivity and low ash content.

Abstract: Zeolite/clay/phosphate catalysts can be prepared by a process wherein a composition of zeolite-clay-phosphate is brought to a pH level of about 7.0 to about 14.0. The resulting slurry is then age reacted for about 0.5 to about 24 hours. Thereafter the slurry is dried to produce a zeolite/clay/phosphate catalyst particles that are particularly characterized by their high levels of zeolite stability.

Abstract: A noble metal hydrocracking catalyst which has high selectivity for naphtha range products is provided. The hydrocracking catalyst comprises:a) from about 70 to about 90 weight percent of a Y zeolite, based on the catalyst having a silica to alumina mole ratio of from about 4.8 to less than 6.0, a unit cell constant within the range of about 24.50 to about 24.57, a Na.sub.2 O level of less than or equal to about 0.2 weight percent;b) from about 10 to about 30 weight percent, based on the catalyst of an alumina having a mercury intrusion pore volume within the range from about 0.55 to about 0.85 cc/g; andc) from about 0.5 to 1 weight percent, based on the catalyst of a noble metal; wherein said hydrocracking catalyst have a dispersivity of the noble metal of equal or greater than about 50% by hydrogen chemisorption measurement, a surface area of greater than or equal to 700 m.sup.2 /g by BET surface area measurement, a compacted bulk density within the range of from about 0.40 to 0.

Abstract: A composition for a granular solid possessing superior absorbancy for absorbing oils. The composition includes perlite plaster aggregate, corn starch, and sodium bicarbonate, all being dry and powdered. Proportions of the constituent materials is nine parts by volume perlite aggregate, two parts by volume corn starch, and one part by volume sodium bicarbonate.

Abstract: A catalyst for selective oxidation of sulfur-containing compounds comprising a metal of Group VIIIA which forms an active metal oxide supported on a support comprising a laminar phyllosilicate, alone, or in combination with silica or alumina. Laminar phyllosilicate and silica impregnated with a metal of Group VIIIA which forms an active metal oxide that achieves a conversion in excess of 95 percent of hydrogen sulfide or acid gas selectively to elemental sulfur and water, respectively.

Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a clay, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; and (2) heating the clay-bound zeolite to produce a modified zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon.

Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc.

Abstract: A process to produce a composition is provided. Said process comprises: contacting a zeolite component and selectivation component to form a first mixture; followed by treating said first mixture to form a second mixture; followed by contacting said second mixture with a binder component to form a third mixture; followed by agglomerating said third mixture to form a fourth mixture; followed by treating said fourth mixture to form a fifth mixture; followed by contacting said fifth mixture with a Group 8, 9, or 10 metal component to form a sixth mixture; and followed by treating said sixth mixture to from said composition.

Abstract: A catalyst composition and an ethylbenzene isomerization process are disclosed. The composition comprises a silylated zeolite and a promoter comprising a Group VIII metal. The process comprises contacting a fluid which comprises ethylbenzene and at least one xylene with the catalyst composition under a condition sufficient to effect the conversion of ethylbenzene to a xylene. Also disclosed is a process for producing the catalyst composition.

Abstract: The useful life of SO.sub.X additives having a SO.sub.2 .fwdarw.SO.sub.3 oxidation catalyst component and a SO.sub.3 absorption component can be extended by employing each of these components as separate and distinct physical particles, pellets, etc., with each component having large proportions of certain ingredients and having small proportions of certain other ingredients.